Arjitha Isanka’s Post

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Planing Engineer at Future Property Investments (Pvt) Ltd

🚧 The Hidden Cost of Rework: Lessons From a Real Site Experience 🚧 On site, rework often looks like a quick correction. In reality, it carries hidden costs that impact far beyond the visible repair. I once faced a situation that reminded me how dangerous rework can be if not controlled. 🔹 What Rework Really Means on Site 🔸 Additional breaking and reconstruction → risks damaging surrounding works 🔸 Material wastage → material & manpower all consumed again 🔸 Schedule impact → delays ripple across dependent activities on the program 🔸 Safety exposure → extra demolition and re-handling creates hazards 🔸 Reputation impact → client confidence requires extra effort to rebuild 🔹 The Hidden Cost Breakdown 💰 Direct Costs → materials + additional labor Indirect Costs → loss of productivity, disruption of planned sequences Opportunity Costs → crew diverted from planned progress Quality Risks → repeated works may create weak zones or surface defects 🔹 Lessons Learned 👷♂️ Pre-Execution Checks Are Critical → Inspections before major pours or installations save thousands later. Clear Documentation & Communication → Misunderstood details are one of the top causes of rework. Quality Culture on Site → Teams must understand the principle: “First-time right is always cheaper.” Track & Analyze Rework → Recording incidents reveals patterns → improves future planning. Balance Speed vs Accuracy → Fast work without proper checks usually leads to rework. 🔹 My Takeaway Rework is not just about fixing errors. It’s about time lost, money wasted, safety risks, and damaged trust. Prevention is always less expensive than correction. 💡 How do you minimize rework in your projects? I’d love to hear your strategies 👇 #CivilEngineering #Construction #ProjectManagement #ConstructionManagement #SiteEngineering #PlanningEngineering #StructuralEngineering #QualityControl #EngineeringInsights #Rework #ConcreteWorks #LessonsLearned #CostOptimization #SmartConstruction #EngineeringExcellence #BuildingStrong #InfrastructureDevelopment #ConstructionProjects #SitePlanning #Durability

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