How Mining Works: 4 Key Steps for Industrial Growth

📌Mine Reconciliation - more than numbers, a reflection of mining health In mining, planned vs. actual reconciliation is much more than a monthly report: it is the “thermometer” of the operation. 👉 For the company, it means evaluating operational efficiency and adjusting costs. 👉 For the mine, it shows how closely planning adheres to real mining conditions. 👉 For investors, it is proof of transparency and predictability of results. In general, the process consists of comparing: What was planned (block models, mine sequencing, production targets); With what was executed (moved volumes, actual grades, delivered production). This analysis allows deviations to be identified, models to be corrected, sequencing to be improved, and resources to be optimized. In coal mining, reconciliation becomes even more critical: ⚒️ Quality variations (ash, moisture, calorific value) can directly impact contracts and financial outcomes. ⚒️ Quick adjustments ensure that planning remains aligned with plant or market requirements. In the end, reconciliation is not just a control measure but a continuous learning process that builds trust across the entire mining value chain. And this trust is only possible when the starting point — the block model — is properly validated. After all, there is no reliable reconciliation without a solid model, just as there is no efficient planning without reconciliation to test and feed it back. #Mining #MinePlanning #Reconciliation #BlockModel #OperationalExcellence #SustainableMining #Coal #Geostatistics #Mineração #PlanejamentoDeMina #Carvão MORLEY, C. (2016). Reconciliation—Delivering on Promises. AusIMM. DEUTSCH, C. V. (2002). Geostatistical Reservoir Modeling. Oxford University Press.

Mine Reconciliation - more than numbers, a reflection of mining health In mining, planned vs. actual reconciliation is much more than a monthly report: it is the “thermometer” of the operation. 👉 For the company, it means evaluating operational efficiency and adjusting costs. 👉 For the mine, it shows how closely planning adheres to real mining conditions. 👉 For investors, it is proof of transparency and predictability of results. In general, the process consists of comparing: What was planned (block models, mine sequencing, production targets); With what was executed (moved volumes, actual grades, delivered production). This analysis allows deviations to be identified, models to be corrected, sequencing to be improved, and resources to be optimized. In coal mining, reconciliation becomes even more critical: ⚒️ Quality variations (ash, moisture, calorific value) can directly impact contracts and financial outcomes. ⚒️ Quick adjustments ensure that planning remains aligned with plant or market requirements. In the end, reconciliation is not just a control measure but a continuous learning process that builds trust across the entire mining value chain. And this trust is only possible when the starting point — the block model — is properly validated. After all, there is no reliable reconciliation without a solid model, just as there is no efficient planning without reconciliation to test and feed it back. #Mining #MinePlanning #Reconciliation #BlockModel #OperationalExcellence #SustainableMining #Coal #Geostatistics #Mineração #PlanejamentoD

Progressive cavity pumps: A multi-talent for the global mining industry The mining and metals industry plays a critical role in supporting global progress. From consumer electronics and agriculture to infrastructure and transportation, modern society depends on a secure and sustainable supply of minerals. This dependence is growing as the world accelerates toward an energy transition, requiring large volumes of critical raw materials such as copper, lithium, and rare earth elements. #mining #miningnews #canadianminingjournal #seepex #pumps

🔄 Mining's Circular Future: Extracting Value From Copper Tailings Legacy mining waste contains 100 million tons of copper never brought to market - roughly 15% of all copper extracted between 1910-2010. This untapped resource is now becoming economically viable thanks to technological breakthroughs. Why this matters for mining companies and investors: → Historical tailings often contain 0.1-0.5% copper → Advanced flotation can achieve 30% recovery rates → Project timelines of 1-3 years vs 8-10 for new mines → Significantly lower capital requirements The technology making this possible: ✓ Glencore's Albion Process - 99% copper recovery ✓ BHP's AI implementation at Escondida ✓ Digital twin optimizations ✓ Bio-leaching innovations Real-world results are compelling - Freeport-McMoRan's AI optimization at Baghdad mine delivered 5-10% production increases, equivalent to building a $1.5B processing plant. Beyond economics, tailings reprocessing delivers substantial environmental benefits by reducing waste footprints and addressing acid drainage risks. Which mining operations will gain the most from implementing these tailings recovery technologies? Click to discover the companies leading this transformation and what it means for copper supply: https://lnkd.in/ggeJ8hcc #mining #technology #copper #sustainability

⚙️ Material Handling Systems in Mining ⛏️ In coal, iron ore, and mineral mining, material handling systems enable the mechanized movement, storage, and control of ore, waste, and equipment — from pit to processing plant to market delivery. 🔑 Core equipment: Conveyors, stackers, reclaimers, crushers, and loading units — engineered for both underground & surface mining. 💡 With automation and centralized control, advanced systems achieve: ✔ Efficient bulk material flow ✔ Higher productivity in ore & coal transport ✔ Reduced operational costs ✔ Safer and more sustainable mining operations 🚀 Smarter handling = Smarter mining #ConutTechnologies #CoalMining #IronOre #MiningEngineering #MaterialHandling #BulkMaterial #MiningInnovation #Conveyors #Automation #Productivity #SmartMines #SustainableMining #SafetyFirst

⚡ Mining moves fast. Your insights should too The challenge: without the right tools, data stays siloed, reactive, and underused. Komatsu Mining Smart Solutions changes that: 🔹 Shift reports highlight productivity patterns & help identifying improvement area. 🔹 Live monitoring enables mid-shift course corrections 🔹 Alarm & event history reveals recurring issues 🔹 Data trending connects cause and effect for true root-cause analysis These tools helped transform operations in Indian underground coal mines — improving efficiency, productivity, protecting equipment, and reducing costly downtime. Less guesswork. More productivity. That’s Smarter Mining. 👉 Explore how Smart Solutions can drive reliability, productivity, and smarter operations. 🔁 Missed the previous Episodes? Catch up here: Episode1: https://lnkd.in/dAZbF-Wb  Episode 2: https://lnkd.in/dARtgBbn Episode 3: https://lnkd.in/dQK9zhU8 #SmartMining #KomatsuSmartSolutions #MiningAnalytics #UGCoalMining #Episode4 #CreatingValueTogether Komatsu Mining Komatsu

We’re thrilled to share our Smart Solutions Series on LinkedIn! From real-time shift reports to advanced analytics, Komatsu is redefining underground coal mining in India ✅ Drive productivity ✅ Improve reliability ✅ Reduce downtime Catch the full carousel to see how we’re making mining smarter, safer, and more efficient 👉Missed the previous Episodes? Catch up here: Episode1: https://lnkd.in/d4dUBR8w Episode 2: https://lnkd.in/dGHhv7av Episode 3: https://lnkd.in/dnVD-YBV Komatsu Mining

🌍 Flotation Process Technology: Unlocking Value in Mineral Processing✨ In the mining industry, one of the most impactful breakthroughs for metal recovery is flotation technology. This process has been at the core of mineral beneficiation for decades, yet it continues to evolve and prove its efficiency in today’s challenging mining landscape. 🔹 What is flotation? Flotation is a physico-chemical separation technique that uses air bubbles to selectively attach to valuable mineral particles while leaving gangue behind. The bubbles rise to the surface, creating a froth layer that can be collected as a concentrated product. 🔹 Why is it efficient? ✅ Enhanced Recovery: Flotation maximizes the recovery of fine and complex ores (base metals, precious metals, and industrial minerals) that would otherwise be lost using traditional methods. ✅ Cost-Effectiveness: By producing a high-grade concentrate at an early stage, flotation reduces downstream processing costs, energy consumption, and water usage. ✅ Adaptability: From copper and gold to phosphate and talc, flotation can be tailored to a wide variety of ore types and mineralogical challenges. ✅ Sustainability: Modern flotation technologies allow for more selective separation, enabling better use of resources and reducing waste volumes sent to tailings. 🔹 Addressing Processing Challenges Mining companies today face declining ore grades, increasing energy costs, and stricter environmental standards. Flotation offers a solution by improving metal recovery rates and lowering overall operational costs - while providing flexibility to handle variable feed conditions. Ultimately, flotation is not just a separation method, it is a value-creation technology that transforms ore into opportunity, ensuring that mining operations remain competitive, cost-efficient, and sustainable. If you would like to know more about your specific project, please feel free to reach out. #MineralProcessing #MiningInnovation #Flotation #Metallurgy #SustainableMining

Flotation technology is a physicochemical process that uses air bubbles and specialized chemical reagents to separate valuable minerals from waste rock (gangue) by exploiting differences in their surface properties, primarily wettability. Minerals are crushed and ground, mixed with water to form a slurry, and then conditioned with reagents that selectively make target minerals hydrophobic (water-repellent). Air is introduced, causing the hydrophobic mineral particles to attach to the bubbles and rise to the surface, forming a froth that is then collected. This widely used technology is crucial for processing various ores, including sulfides, carbonates, oxides, and coal. How Flotation Works?? Ore Preparation: Raw ore is first crushed and ground into a fine powder to liberate the valuable minerals from the surrounding gangue. Conditioning: The finely ground ore is mixed with water to create a slurry. Chemical reagents are added to the slurry to alter the surface properties of the minerals: Collectors: These chemicals attach to the surface of the desired minerals, making them hydrophobic (water-repellent). Frothers: These reagents stabilize the air bubbles, preventing them from breaking apart too quickly and ensuring the formation of a stable froth. pH Modifiers: Chemicals like lime are used to adjust the pH of the slurry, which can enhance the effectiveness and selectivity of the collectors. Aeration: Air is forcefully introduced into the flotation cells, where the conditioned slurry is agitated. Mineral Attachment: The hydrophobic mineral particles attach themselves to the air bubbles. Froth Formation: These mineral-laden bubbles rise to the surface, forming a mineral-rich froth. Collection: The froth is then skimmed off the surface of the flotation cell, yielding a concentrated product of the valuable minerals. Key Components Flotation Cells: Vessels where the separation takes place, often grouped into banks for continuous operation. Reagents: Collectors, frothers, and pH modifiers play critical roles in controlling the surface properties and froth stability. Air System: Devices like rotor-stator assemblies or other air dispersion systems ensure efficient bubbling for optimal particle-bubble attachment. Applications Flotation is a fundamental process in the mining industry, essential for concentrating a vast array of materials: Ores: Widely used for separating valuable metals from sulfide, carbonate, and oxide ores. Coal: Used to purify coal, especially when dealing with fine coal particles. Other Materials: The technology has expanded to include applications in wastewater treatment, deinking of wastepaper, and separation of plastics.

A new study from the Colorado School of Mines demonstrates highlights a powerful opportunity: recovering critical minerals from mining waste streams. Tailings are often seen as a liability, but with the right land management tools and processes, they can become a strategic asset. Managing tailings effectively isn’t just about compliance and risk mitigation. It’s about unlocking value, extending the life of existing operations, and contributing to the security of domestic supply chains for critical minerals. At PX4 Software, we see land management as the foundation for this shift. By mapping, tracking, and managing tailings facilities alongside claims and permits, companies can transform overlooked materials into tomorrow’s resources in a responsible and transparent manner. #mining #criticalminerals #PX4 #landmanagement https://lnkd.in/gZehDG-s