How AI & Computer Vision are reinventing QA in the Food Industry

How AI & Computer Vision are reinventing QA in the Food Industry

As industries strive for efficiency and precision, the use of AI and computer vision in quality inspection is fast becoming a strategic differentiator - especially for companies operating in traditional sectors like agriculture, food, and manufacturing. One of our recent success stories demonstrates how a European water solutions company leveraged custom-built software and machine learning to transform rice grain quality analysis - achieving faster, more accurate results while reducing manual workload.

At FiftyFive Technologies, we specialize in building scalable, domain-specific AI applications that align with real business needs. This project is a perfect example of how we partner with enterprises to design, develop, and deliver next-gen software solutions with measurable impact.

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Modernizing a Traditional process

Our client is a reputed distributor in the European water solutions sector. While their core business revolves around high-volume pump distribution for both domestic and industrial applications, they identified a unique opportunity to support agricultural clients - specifically in rice quality assurance. Their goal was clear: replace time-consuming, manual grain analysis methods with a fast, reliable, and automated solution that could match laboratory-level accuracy.

This required not only technical expertise in AI/ML and image processing, but also a tailored desktop application that could run offline, operate in real-time, and easily integrate into their broader offering.

Turning scanned grains into Structured Insights

The solution required far more than just building a machine learning model. We needed to accurately identify and segment rice grains from scanned images, extract detailed metadata such as grain height, width, color, and position, and export this information into readable reports within minutes.

Moreover, the application had to capture individual grain images for traceability, and run entirely on-premise with minimal user intervention. This meant achieving a fine balance between model complexity, system performance, and usability.

AI-Powered desktop software built for speed and accuracy

FiftyFive Technologies built a full-cycle solution using Mask R-CNN for precise object detection and segmentation. We customized the model’s parameters and trained it on industry-specific datasets to ensure it could distinguish even the smallest variations in grain morphology.

The application was developed using Python, .NET Core 6, and SQLite, offering a clean, user-friendly interface for scanning samples and generating CSV-based test reports - all in under two minutes.

This wasn't just a prototype. It was a production-ready tool engineered to deliver consistency, scalability, and operational efficiency.

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Accelerated Quality testing and reduced manual dependency

The client successfully deployed the solution, cutting down the rice grain analysis time from hours to just 1–2 minutes. Reports were not only faster but more accurate, helping them improve their quality control process and customer satisfaction. The desktop software is now used as part of their extended service to agricultural suppliers - strengthening their position as a forward-thinking distributor.

By automating a previously manual process, they unlocked operational efficiency, reduced human error, and demonstrated clear ROI on their investment in digital transformation.

Why CTOs choose FiftyFive for AI & software product development

This project reflects the kind of value we bring to global businesses - from startups to enterprises—seeking to scale with custom technology. At FiftyFive Technologies, we don’t just deliver code. We become your engineering partner, solving complex challenges across industries with end-to-end digital product development.

Our expertise includes:

With a strong presence across the Nordics, UK, USA, MENA, and Australia, we specialize in helping CTOs build faster, scale smarter, and stay ahead of industry demands.

Planning a similar digital initiative?

Whether you’re exploring ML-powered inspection tools, IoT integrations, or a domain-specific desktop application, we’re here to help. Let’s talk about how we can build it together.

📌Book a discovery call, sales@fiftyfivetech.io

📌Browse our case studies https://fiftyfivetech.io/portfolio/

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