Hymson Cell Baking Solutions

In the process of LIB manufacturing, the baking process are closely related to key indicators such as the battery’s cycle life, safety and performance. Baking, as one of the most important steps in the middle stage of LIB production, aims to solve a series of problems caused by moisture inside the battery cell, including reduced battery capacity, shortened discharge time, increased internal resistance, decreased cycling capacity, and battery swelling.

In order to address these industrial pain points and meet our customers’ needs, Hymson has introduced its fully automatic vacuum baking line. This vacuum baking line integrates a scheduling system with a vacuum baking oven to effectively achieve high standardization, full automation, and complete intelligence in the cell baking process.

Compared to the electrode drying process, the Hymson fully automatic vacuum line efficiently mitigates the risks of secondary moisture absorption, thereby preventing excessive moisture before electrolyte filling. Additionally, the line significantly reduces costs for customers in terms of procurement and energy consumption. It eliminates the need for frequent monitoring of dew points and humidity in the dry and clean room during notching, winding, and other processes.

This fully automatic vacuum baking line boasts the following competitive advantages:

• High Standardization：Hymson’s fully automatic vacuum baking line structure and its control system boast advantages of high standardization, short delivery time, simple changeover, and its process recipe and parameters can be switched with a single click.

• High Automation：The automated baking line uses robots to manage the loading, unloading and dispatch on this line, with traceable running data throughout the entire process, thus achieving unmanned processes from tray filling to emptying it.

• High Intelligence：The intelligent control system has achieved automated processing procedures, including material loading and unloading, cell baking, as well as task dispatching, issuing, and retrieval, thus effectively reducing the need for manual intervention.

• High Safety：The innovated collision detection system is featured with flexible gripper design that can protect both the gripper itself and the products from damage caused by collisions, enhancing the stability and safety of long-term operation on production lines.

• High Performance：The vacuum baking oven has adopted contact heating method with high thermal conductivity efficiency; each layer's heating plate is equipped with an independent temperature control module to achieve uniform heating; overall surface temperature uniformity of heating plates is within ±3℃ range to enhance cell performance.

With high safety, high energy density, high cycle and long lifespan batteries becoming an industry trend, cost reduction and efficiency improvement have become a must for the industry. With its constantly innovating the baking technologies, Hymson has made relentless pursuit towards energy saving and efficiency improvement, presenting an exemplary performance in this industry cycle.

• Low Energy Consumption

- Energy savings of over 20% for the entire production line.

- Average power consumption of only 0.1 kWh/100Ah.

- Annual energy savings exceeding $140,000.

• Low Cost of Factory Distribution

- Rated power reduction of 40% for the entire machine.

- Single-line configuration saves more than $280,000 in factory distribution costs.

• Low Cost of Vacuum System

- Overall design optimization reduces the number of vacuum pumps by 30%.

- Energy savings of over 40% for vacuum pumps.

With a distinct mission and unwavering determination, Hymson will firmly adhere to its corporate mission of "Changing the world's equipment landscape and advancing human intelligent manufacturing".

Hymson will persistently delve into LIB automatic baking solutions, striving for advancements in reducing heat loss, minimizing energy consumption, and improving baking performance. The dedication to technological innovation, state-of-the-art manufacturing, cost reduction and increased efficiency underscores our efforts to confronting industry challenges and seizing opportunities head on, empowering high-quality development of the battery industry chain.

Contact Information and Cooperation Opportunities:

- If you are interested in our products and technical solutions, we kindly request your esteemed attention and encourage you to establish communication with us.

- Company website: https://global.hymson.com/en