Additive Manufacturing Series: Design Optimization
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The document outlines Adaptive Corporation's expertise in additive manufacturing and design optimization, highlighting their services and solutions for product lifecycle management. It presents a webinar series agenda and introduces their functional generative design process, which unifies design, simulation, and manufacturing. The company aims to innovate product development through a collaborative platform for varying professionals in the additive manufacturing ecosystem.
Additive Manufacturing Series: Design Optimization
- 1. adaptivecorp.com The Digital to Physical Product Lifecycle Company ADDITIVE MANUFACTURING WEBINAR SERIES DESIGN OPTIMIZATION FOR ADDITIVE MANUFACTURING
- 2. adaptivecorp.com 1 2 3 4 5 6 2 AGENDA Introductions Design Optimization for Additive Manufacturing Upcoming Webinars and Events
- 3. adaptivecorp.com PROVEN EXPERTISE One of Four Original Resellers in Dassault Systèmes VAR channel (2006) 200+ Years of Collective PLM Experience STRONG PARTNERSHIPS Award-winning “Premier Account” Program 400+ Successful Projects #1 in Dassault Systèmes Americas Partner Excellence for 2016 COMPREHENSIVE SOLUTIONS “Digital to Physical” offering Implementation, Training, and Engineering Services ITAR Compliant 500+ CUSTOMERS THE ‘DIGITAL TO PHYSICAL’ Product Lifecycle Company INTRODUCTION TO ADAPTIVE CORPORATION
- 4. adaptivecorp.com • PLM Planning • Business Process Reengineering • Product Data Management • Project/Program Management • Quality control • Integration/Migration planning 4 • Simulation & Analysis − Structural Dynamics − Fatigue − Tolerance − Multi Body Dynamics − Optimization − Process Automation − Acoustics • Method & Process Development • Load Measurement & Test Correlation • Onsite Scanning & Measurement • First Article Inspection − PPAP − AS9102 • 3D Modeling • CMM • QC Reporting • Automated Inspection • Mechanical Design • Advanced Design • Visualization Content • Reverse Engineering • Automation & Programming • Data Transformation • Systems Integration • Staff Augmentation • Standardization PLM Simulation Inspection & Metrology Engineering ADAPTIVE SERVICES & TRAINING
- 5. adaptivecorp.com SPEAKER 5 Mike Koepp Simulation Specialist - AE • Leading Edge Engineering 2007-2015, Adaptive Corp. 2015- • Job role: assists customers across a wide range of industries in design and analysis projects Advanced nonlinear FEA Durability Statistical variation analysis Optimization and process automation • Certified technical support engineer
- 6. adaptivecorp.com 1 2 3 4 5 Additive Manufacturing Hub In- silico material engineering Functional Generative Design Process definition & production planning Global Production System Service Providers Material Providers Labs/ AcademicsEngineering Experts Machine Builders Manufacturing Experts 3DEXPERIENCE ADDITIVE MANUFACTURING SOLUTION 6
- 7. adaptivecorp.com SCIENCE-BASED FUNCTIONAL GENERATIVE DESIGN • Efficient Product Engineering, removing bottlenecks that usually make it cost-prohibitive to explore optimized parts. • Intuitive workflow for Designers , with non-expert solutions • Automatic generation of function-driven conceptual shapes and detailed organic shapes • Seamless Collaboration with Designers, Simulation and Manufacturing Engineers. Unifying Modeling, Simulation and Optimization in a single environment 7
- 8. adaptivecorp.com FUNCTIONAL GENERATIVE DESIGN (GDE) WORKFLOW 8 1. Functional Specifications Process definition & Production planning 2. Concepts Trade Off 3. Generative Shape Modeling 1 2 3 4 Define Load Case & Boundary Conditions Create Design Space & Mechanical Interfaces Define Targets & Constraints Variants Review & Concept(s) Selection Design Review Detailed refinement Detailed Refinement Structural Validation Structural Validation Detail Design (ALM) Design Concept Generation Structural Pre-Validation Variants Creation Explore Concept Detail Design (Milling)
- 9. adaptivecorp.com STEP 1 : FUNCTIONAL SPECIFICATIONS 9 Process definition & Production planning 1. Functional Specifications 2. Concepts Trade Off 3. Generative Shape Modeling 1 2 3 4 Define Load Case & Boundary Conditions Create Design Space & Mechanical Interfaces Define Targets & Constraints Variants Review & Concept(s) Selection Design Review Detailed refinement Detailed Refinement Structural Validation Structural Validation Detail Design (ALM) Design Concept Generation Structural Pre-Validation Variants Creation Explore Concept Detail Design (Milling)
- 10. adaptivecorp.com STEP 1 : FUNCTIONAL SPECIFICATIONS Video step1 10
- 11. adaptivecorp.com STEP 1 : TAKE AWAY • Exhaustive functional requirements • Design in context of Material and Manufacturing process • Intuitive environment for Designer, non-expert • Leveraging simulation and optimization 11 1. Functional Specifications1 Define Load Case & Boundary Conditions Create Design Space & Mechanical Interfaces Define Targets & Constraints
- 12. adaptivecorp.com STEP 2 : CONCEPTS CREATION & TRADE-OFF 12 Process definition & Production planning 1. Functional Specifications 2. Concepts Trade Off 3. Generative Shape Modeling 1 2 3 4 Define Load Case & Boundary Conditions Create Design Space & Mechanical Interfaces Define Targets & Constraints Variants Review & Concept(s) Selection Design Review Detailed refinement Detailed Refinement Structural Validation Structural Validation Detail Design (ALM) Design Concept Generation Structural Pre-Validation Variants Creation Explore Concept Detail Design (Milling)
- 13. adaptivecorp.com STEP 2 : CONCEPTS CREATION & TRADE-OFF 13
- 14. adaptivecorp.com STEP 2 : TAKE AWAY • Automatic generation of design concepts • Continuous Validation, no need to re-define inputs 14 2. Concepts Trade Off2 Variants Review & Concept(s) Selection Design Concept Generation Structural Pre-Validation Variants Creation Explore Concept • Efficient variants creation • Fast and accurate decision making with KPIs analysis
- 15. adaptivecorp.com STEP 3 : SHAPE REFINEMENT 15 Process definition & Production planning 1. Functional Specifications 2. Concepts Trade Off 3. Generative Shape Modeling 1 2 3 4 Define Load Case & Boundary Conditions Create Design Space & Mechanical Interfaces Define Targets & Constraints Variants Review & Concept(s) Selection Design Review Detailed refinement Detailed Refinement Structural Validation Structural Validation Detail Design (ALM) Design Concept Generation Structural Pre-Validation Variants Creation Explore Concept Detail Design (Milling)
- 16. adaptivecorp.com STEP 3 : SHAPE REFINEMENT 16
- 17. adaptivecorp.com STEP 3 : TAKE AWAY 17 3. Generative Shape Modeling3 Design Review Detailed refinement Detailed Refinement Structural Validation Structural Validation Detail Design (ALM) Detail Design (Milling) • High quality shapes for Additive Manufacturing parts • Productive and intuitive User Experience • Benefit from the whole power of CATIA modeling (spec driven, brep,…) • Instant Validation at any time of the process
- 18. adaptivecorp.com Process & Quality control • Program the machine & plan the production, ensuring : • Part Quality (as manufactured = as designed) • Repeatability • Productivity STEP 4: PROCESS DEFINITION & PRODUCTION PLANNING
- 19. adaptivecorp.com Additive Manufacturing Hub • Connects the AM eco-system • Makes sure : • The request meets the service offering • The optimum service is found to meet the request ADDITIVE MANUFACTURING HUB
- 20. adaptivecorp.com CONCLUSION Functional Generative Design and Additive Manufacturing are strategic initiatives for product innovation 3DEXPERIENCE delivers unified solutions for Design, Simulation and Manufacturing to support Additive Manufacturing and Traditional Processes − A collaborative platform for designers, simulation and manufacturing engineers − Embarking Modeling, Simulation and Optimization in a unique Designer role − Delivering a unique generative manufacturing process & simulation solution − Connecting product developers and manufacturers in an emerging AM ecosystem 20
- 21. adaptivecorp.com The Digital to Physical Product Lifecycle Company 21 QUESTIONS?
- 22. adaptivecorp.com UPCOMING ADDITIVE MANUFACTURING EVENTS Next Webinar: • July 19th – Webinar: Additive Manufacturing Process Simulation − Register: https://goo.gl/wfblRa Additive Manufacturing Seminars: Design, Simulation and 3D Printing & Scanning Deep dive into Markforged metal and plastic 3D printing technology Design Optimization for Additive Manufacturing Simulating the Additive Manufacturing Process 3D Scanning for Reverse Engineering − Register https://goo.gl/9hA2so 22 August 15th – LA August 23rd - Cleveland September 20th – Chicago Beach House Hotel Hermosa Beach 1300 The Strand Hermosa Beach, CA. 90254 Tel: 310-374-3001 Hilton Cleveland Downtown 100 Lakeside Avenue East Cleveland, OH 44144 Tel: 216-413-5000 DoubleTree by Hilton Hotel Chicago - Schaumburg 800 National Parkway Schaumburg, IL, 60173 Tel: 847-605-9222
- 23. adaptivecorp.com THANK YOU The Digital to Physical Product Lifecycle Company