OnTrack CIP Validation
- 1. Clean In Place Solutions
- 2. Solution Objectives Reduce water, chemical, and energy usage and maximize production time Layer on top of existing systems Increase flexibility of CIP processes Immediate notification of out-of-spec conditions
- 3. Business Benefit Examples of typical resource usage: • On average, a food and beverage plant will spend 20% of each day on cleaning equipment • A milk plant is likely to use 13% of its energy on CIP • A powered milk, cheese and whey process is likely to use 9% of its energy on CIP • Making fruit jam, CIP consumes 17% of total site water consumption Think about this, an optimized CIP process can reduce cleaning times by up to 20%. If CIP currently takes around 5 hours of each day, a 20% reduction in cleaning time will deliver approximately an extra hour of production time. You will also see water, chemical, and energy reduction. It all adds up to cost savings.
- 4. Functional Capability Recipe-driven and PLC-based system Multiple recipe profiles can be aligned with specific equipment Compare actuals to a Golden CIP profile Real-time feedback showing variation from CIP profile Immediate notification of exception conditions Historical audit reporting for proof of clean Simplified root cause analysis for identified exceptions
- 5. High Level Look Historian and Transactional Data Recipe Management Real-Time Monitoring Historical Reporting Exception Management
- 9. Get Focus
- 10. What’s Happening Right Now?
- 11. What Has Been Completed?
- 12. Time for a Review
- 13. Looks Good!
- 14. Not so Good
- 16. CIP Validation Reporting Secure, accurate and reliable historical record of CIP activity Record of all steps run during the CIP process Verification that actual process values met planned steps and set points Meets regulatory reporting requirements
- 17. Get Proactive: Watch and Respond to Events Historian and Transactional Data
- 18. It’s All About Sharing
- 21. 15,000YEARS OF COLLECTIVE EXPERIENCE 500+PROFESSIONALS ON STAFF 21GLOBAL LOCATIONS 15,000PROJECTS SUCCESSFULLY COMPLETED ON SIX CONTINENTS OVER $1 BILLION IN AUTOMATION SERVICES DELIVERED