Robotics
8/10/2016
Today’s Agenda
• Overview of Robotics Market
• Type of Robots
• New technologies
• Uses of Robotics (Kawasaki)
• Interfacing a Kawasaki Robot to InduSoft
• Q & A
History of Robots
• Joseph Engelberger, Father of modern
robotics
• Started world’s first robot company -
Unimation
• Initially created in the 1950’s
• First robot deployed was the Unimate
• Deployed at a GM Assembly plant in 1961
• Uses included transporting die castings and
welding
• Unimate was featured on Johnny Carson
show knocking a golf ball into a cup and
pouring a beer.
History of Robotics
• Early Robotics expensive (Unimate cost $35,000 in 1961)
• Early Robots difficult to program
• No means to detect environment around them (i.e. vision)
• 1980’s saw a large growth in use of robotics
• Multi-axis robots emerged with motors in arms
Growth in Robotics Use
8% industry growth in 2015
Robotics use by Geography
70% of use in 5 markets
2015 Robotic Sales by Country
• North America 37,000 units +15% growth
– U.S. 27,000 units 3% growth
– Mexico 5,500 units, 100%+ growth
• Europe 50,000 units +10% growth
– Germany 20,000 units
– Italy 6,700 units
– Spain 3,800 units
• Asia-Pacific 156,000 units +14% growth
– China 68,000 units, 17% growth
– Korea 37,000 units
– Japan 35,000 units
Source: International Federation of Robotics
Robotics use by Market Segment
Automotive & Electronics are Primary Markets
2015 Robotic Growth by Segment
• Automotive 95,000 units +1% growth
• Metals +63% growth
• Plastic & Rubber +40% growth
• Electronics +16% growth
Robotic Market : Strong Growth Ahead
Robotic Market : Strong Growth Ahead
Types of Robots
• SCARA
• Articulated
• Gantry-Cartesian
• Cylindrical
• Delta
SCARA Robots
• Selective Compliant Assembly Robotic Arm
• Slightly compliant in the X & Y direction but
rigid in the Z direction, hence “selective
compliant”
• Circular work envelope
• Typically used in assembly operations
(vertical assembly)
• Small parts handling with low payload
• Pictured: Dual-armed Kawasaki SCARA
Robot
Articulated Robots
• Robots that have 2 – 10 rotating joints
• Each arm is connected to a twisting joint
(called an axis)
• Most common are 4 – 6 joint (axes) robots
• Varying payloads
• Typical uses include welding, painting,
palletizing
• Clean-room versions as well for medical and
pharmaceutical
Pictured: 6-axis Kawasaki Robot
Cartesian/Gantry Robots
• Robots that have 3 linear joints
• Use Cartesian coordinate system (X, Y,
& Z)
• May have attached wrist that allows for
rotation
• Highly accurate and repeatable
operations
Cylindrical Robot
• Robot arm has 3 degrees of
freedom but moves linearly along
only the Y and Z axes
• 3rd degree of freedom is the
rotation around the 2 axes
• Work envelope is the shape of the
cylinder
Delta Robots
• Spider-like robot with a common base
• Capable of delicate, precise movement
• Typically powered by servomoters with high
acceleration and short cycle times
• Applicable for light weight uses with wide
area
• Used in Food, Pharmaceutical & Electronic
Industries
• Commonly used for picking and kitting
applications
Pictured: Kawasaki Delta Robot
Robots Outside Of Industrial Automation
• Healthcare (e.g. surgical robots)
• Police
• Military
• Underwater exploration
• Space
• Food Service
Related Technology Advancements
• Sensors and Machine Vision
– Guidance
– Part verification, orientation
• Communications
– Standardized protocols, production monitoring/reporting
• Collaborative Robots (Cobots)
– Force Limited, work alongside humans in uncaged areas
– Suited to small batch manufacturing
• Flexible, intelligent manufacturing
– IIoT
– High mix, low volume
IoRT : Internet of Robotic Things
Kawaski Presentation
Key HMI features
• 240+ built-in drivers to communicate to Robot & PLC
• OPC DA/XML/.NET/UA support
• Recipe Management
• Windows File Access
• Alarming & Event Logging
• Security
• ActiveX and .NET support for Vision Systems
• Database support
Kawasaki Driver - KAWR
• Supports Kawasaki D & E Controllers
• TCP/IP connection, Port 23
• Supported Headers
– String
– Real
– Pose (Joint Position Variables)
– Transf (Transformation Position Variables)
– Status
– Signal (I/O Internal Signals)
– DREG (Data Registers)
– W1, W2, W3, W4, W5, W6, W10 & W14 (Where values- Read
Only)
Kawaski Sample Application
How to contact indusoft
Contact InduSoft Today
Email
(US) info@indusoft.com
(Brazil) info@indusoft.com.br
(Germany) info@indusoft.com.de
Support support@indusoft.com
Web site
(English) www.indusoft.com
(Portuguese) www.indusoft.com.br
(German) www.indusoft.com.de
Phone (512) 349-0334 (US)
+55-11-3293-9139 (Brazil)
+49 (0) 6227-732510 (Germany)
Toll-Free 877-INDUSOFT (877-463-8763)
Fax (512) 349-0375 Germany
USA
Brazil

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Kawasaki Robotics and InduSoft Web Studio: InduSoft Presentation

  • 2. Today’s Agenda • Overview of Robotics Market • Type of Robots • New technologies • Uses of Robotics (Kawasaki) • Interfacing a Kawasaki Robot to InduSoft • Q & A
  • 3. History of Robots • Joseph Engelberger, Father of modern robotics • Started world’s first robot company - Unimation • Initially created in the 1950’s • First robot deployed was the Unimate • Deployed at a GM Assembly plant in 1961 • Uses included transporting die castings and welding • Unimate was featured on Johnny Carson show knocking a golf ball into a cup and pouring a beer.
  • 4. History of Robotics • Early Robotics expensive (Unimate cost $35,000 in 1961) • Early Robots difficult to program • No means to detect environment around them (i.e. vision) • 1980’s saw a large growth in use of robotics • Multi-axis robots emerged with motors in arms
  • 5. Growth in Robotics Use 8% industry growth in 2015
  • 6. Robotics use by Geography 70% of use in 5 markets
  • 7. 2015 Robotic Sales by Country • North America 37,000 units +15% growth – U.S. 27,000 units 3% growth – Mexico 5,500 units, 100%+ growth • Europe 50,000 units +10% growth – Germany 20,000 units – Italy 6,700 units – Spain 3,800 units • Asia-Pacific 156,000 units +14% growth – China 68,000 units, 17% growth – Korea 37,000 units – Japan 35,000 units Source: International Federation of Robotics
  • 8. Robotics use by Market Segment Automotive & Electronics are Primary Markets
  • 9. 2015 Robotic Growth by Segment • Automotive 95,000 units +1% growth • Metals +63% growth • Plastic & Rubber +40% growth • Electronics +16% growth
  • 10. Robotic Market : Strong Growth Ahead
  • 11. Robotic Market : Strong Growth Ahead
  • 12. Types of Robots • SCARA • Articulated • Gantry-Cartesian • Cylindrical • Delta
  • 13. SCARA Robots • Selective Compliant Assembly Robotic Arm • Slightly compliant in the X & Y direction but rigid in the Z direction, hence “selective compliant” • Circular work envelope • Typically used in assembly operations (vertical assembly) • Small parts handling with low payload • Pictured: Dual-armed Kawasaki SCARA Robot
  • 14. Articulated Robots • Robots that have 2 – 10 rotating joints • Each arm is connected to a twisting joint (called an axis) • Most common are 4 – 6 joint (axes) robots • Varying payloads • Typical uses include welding, painting, palletizing • Clean-room versions as well for medical and pharmaceutical Pictured: 6-axis Kawasaki Robot
  • 15. Cartesian/Gantry Robots • Robots that have 3 linear joints • Use Cartesian coordinate system (X, Y, & Z) • May have attached wrist that allows for rotation • Highly accurate and repeatable operations
  • 16. Cylindrical Robot • Robot arm has 3 degrees of freedom but moves linearly along only the Y and Z axes • 3rd degree of freedom is the rotation around the 2 axes • Work envelope is the shape of the cylinder
  • 17. Delta Robots • Spider-like robot with a common base • Capable of delicate, precise movement • Typically powered by servomoters with high acceleration and short cycle times • Applicable for light weight uses with wide area • Used in Food, Pharmaceutical & Electronic Industries • Commonly used for picking and kitting applications Pictured: Kawasaki Delta Robot
  • 18. Robots Outside Of Industrial Automation • Healthcare (e.g. surgical robots) • Police • Military • Underwater exploration • Space • Food Service
  • 19. Related Technology Advancements • Sensors and Machine Vision – Guidance – Part verification, orientation • Communications – Standardized protocols, production monitoring/reporting • Collaborative Robots (Cobots) – Force Limited, work alongside humans in uncaged areas – Suited to small batch manufacturing • Flexible, intelligent manufacturing – IIoT – High mix, low volume
  • 20. IoRT : Internet of Robotic Things
  • 22. Key HMI features • 240+ built-in drivers to communicate to Robot & PLC • OPC DA/XML/.NET/UA support • Recipe Management • Windows File Access • Alarming & Event Logging • Security • ActiveX and .NET support for Vision Systems • Database support
  • 23. Kawasaki Driver - KAWR • Supports Kawasaki D & E Controllers • TCP/IP connection, Port 23 • Supported Headers – String – Real – Pose (Joint Position Variables) – Transf (Transformation Position Variables) – Status – Signal (I/O Internal Signals) – DREG (Data Registers) – W1, W2, W3, W4, W5, W6, W10 & W14 (Where values- Read Only)
  • 25. How to contact indusoft
  • 26. Contact InduSoft Today Email (US) info@indusoft.com (Brazil) info@indusoft.com.br (Germany) info@indusoft.com.de Support support@indusoft.com Web site (English) www.indusoft.com (Portuguese) www.indusoft.com.br (German) www.indusoft.com.de Phone (512) 349-0334 (US) +55-11-3293-9139 (Brazil) +49 (0) 6227-732510 (Germany) Toll-Free 877-INDUSOFT (877-463-8763) Fax (512) 349-0375 Germany USA Brazil