7. Just in time replenishment
Using Kanban – monitoring and coordinating
Pull – Replenishment in Everyday Life
8. Ideal System
Single Piece Flow Continuous – No Inventory
Supplier
TOYOTA Factory
Finish Good
Body shop
Welding
Painting
Final assembly
9. Toyota’s Kanban System
What is the Kanban system?
Kanban is the method of production authorization and
materials movement in the JIT system.
• In Japanese means sign, sign card or marker.
• Scheduling system to aide in process flow.
• Kanban can be flexible, but tends to follow a
basic pattern.
สร้างการไหลในจุดที่คุณทาได้ และใช้ระบบดึงในจุดที่คุณ้้งงทา
10. Kanban Method
• Visualize the workflow
• Limit work in process (WIP)
• Manage flow
• Make process policies explicit and improve collaboratively
11. Toyota’s Kanban System
Supplier
Body Factory
KB
KB
KB
ปั้มขึ้นรูป
Final assembly Factory
Dealer
K
B
K
B
K
B
K
B
K
B
K
B
K
B
K
B
K
B
Order
- 2 Altis
- 1 Yaris
KB
K
B
K
B
K
B
KBKBKB
FG
13. Using Pull in a GM Office
When a certain soft drink gets to
a certain level, Take the KANBAN
for that soft drink and put it in a
box so it will get reordered.
![[Chapter 9]
[Principle 3: Use “Pull” System to Avoid
Overproduction]](https://image.slidesharecdn.com/tw9-150322033704-conversion-gate01/85/Tw9-1-320.jpg)
