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Fire Plast Italia S.r.l.
Fire Plast Italia




                    Aesthetical Moulds
40 YEARS OF EXPERIENCE …




In 1970, the young enterpreneur Pier Luigi Merlo founds Meca Stamp.
 Merlo is only 30 years old and he already has matured excellent know – how in injection moulds and
focus to achieve excellence of service at industrial level. the Automotive field,

In the early Nineties, the two sons of Mr. Merlo, Mauro and Nadia, join the company, respectively as
Managing Director and Administration Director. The newly founded company is called Fire Plast Italia
and immediately consilidates trustworthy supplier relationships with the largest european car makers

In the year 2000,Fire Plast takes partecipates in the ZHONQA (Brilliance) turnkey project, one of the
first chinese cars to be developed with EU technology and tools and surely is considered as one of the
main achievements of the company

In the following years Fireplast remains focused on the manufacturing of very large tools and develops
a proprietary know how and technology for injection- compression moulding

In 2007 Fireplast opens a new plant in Canelli dedicated to injection moulding extending customer
service to in house production of small and large series.
Design and manufacturing of injection moulds
Quality System and process applied to all projects in order to reach
the Time to Market;
from Simultaneous Engineering
to finished product!
With more than 40 years activity…




                                                               … Fire Plast
                                                              has become
                                                             a banchmark
                      in planning injection moulding, for plastic materials
                                    and production in small and big series
Santena Plant for mould manufacturing…


                                              … and also moulds maintenance and prototype realizing




Milling Machines
4000x2000x1700
2200x700 x700
2800x2800x1000
1000x800x400
4000x1600x1000
1200x600x400
4000x1400x2000+revolving table 1800x1800
6000x2700x1500 power rough head & hig speed head
Fpi Presentation Comp.2009
Fpi Presentation Comp.2009
Fpi Presentation Comp.2009
Technical department:




                               the place where moulds
                                start to take life.




                                                        TEBIS                Version 3.1
                                                        TAGLIO               Version 14.15
                                                        CAMELOT- CAMPEADOR   Version 3


CATIA          Version 4.2.4
TEBIS            Version 3.1
AUTOCAD        Version 2000
VISICAD          Version 14
COMPUTER VISION Version 9.2
Thanks to qualified research and development staff …




                 10 designers working on the most used CAD systems of the main Automotive Producers, with
                                                                               Automotive
                                                                           experience and professionality.

                    14 programmers applying their knowledge in CAM System to optimise the efficiency of our
                                                                             optimise
                                                                                                 machines.

             35 Technicians that, with their professionality, realize moulds respecting the quality requirements,
                                                                              using the most modern equipment.

                 20 experts able to finish the mould in order to guarantee the static and dynamic functionality,
                                                                                static
                                               being certain that the product respects the quality level required
                                                                                                         required
Canelli Plant for moulding…




                                                                 Injection Machines
                                               NPM 1400 ton to Press Engel 4000 ton
                                                          Ultrasonic welding System




                                                ENGEL 4000 ton principal features
                                                   Injection-compression module
Tecnology                                                      Rapid tool change
Traditional Injection                                                 Platen size
Injection with compression                                            Screw size
Injection with expansion                                                    Etc …
Structural parts with hybrid tecnologies aid
2K Bi-injection moulding
Overmoulding with fabric and fac-leather
… working for the most prestigious motor companies all
                                        over the world
… in small & big series production…
Fpi Presentation Comp.2009
Fpi Presentation Comp.2009
Fire Plast introduces new technologies
to enhance
fine process to top surface. This can
effectively satisfy people ’s high
aesthetic requiement.
Proud to be Official Suppliers …
It would be reductive to say that we only are moulders.
    We do all we can to satisfy client’s needs, giving a complete service




                        packaging
                                                                                   transport




                         warehouse




                                                                                 aftersales assistance


                Crossed applications software




We are not only suppliers. We are reliable partners that help you to   SHAPE YOUR IDEAS
We are Quality System Certificated
“Listening and understanding our Client’s demands,
                                       Client’
 to give them shape and life, according to the most rigorous and qualitative standards:
this is the goal of Fire Plast Italia”
                               Italia”

Pier Luigi Merlo The Founder




                                                                   Thank you for your attention
Contact us …


Direzione
Progettazione e Costruzione Stampi
Via Asti, 63 I - 10026 Santena (To)

Divisione Stampaggio
Via Giovanni Olindo, 11 I - 14053 Canelli (At)




 Tel +39 011 9456618
 Fax +39 011 9456621
 Info: fire@fireplast.it

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Fpi Presentation Comp.2009

  • 2. Fire Plast Italia Aesthetical Moulds
  • 3. 40 YEARS OF EXPERIENCE … In 1970, the young enterpreneur Pier Luigi Merlo founds Meca Stamp. Merlo is only 30 years old and he already has matured excellent know – how in injection moulds and focus to achieve excellence of service at industrial level. the Automotive field, In the early Nineties, the two sons of Mr. Merlo, Mauro and Nadia, join the company, respectively as Managing Director and Administration Director. The newly founded company is called Fire Plast Italia and immediately consilidates trustworthy supplier relationships with the largest european car makers In the year 2000,Fire Plast takes partecipates in the ZHONQA (Brilliance) turnkey project, one of the first chinese cars to be developed with EU technology and tools and surely is considered as one of the main achievements of the company In the following years Fireplast remains focused on the manufacturing of very large tools and develops a proprietary know how and technology for injection- compression moulding In 2007 Fireplast opens a new plant in Canelli dedicated to injection moulding extending customer service to in house production of small and large series.
  • 4. Design and manufacturing of injection moulds Quality System and process applied to all projects in order to reach the Time to Market; from Simultaneous Engineering to finished product!
  • 5. With more than 40 years activity… … Fire Plast has become a banchmark in planning injection moulding, for plastic materials and production in small and big series
  • 6. Santena Plant for mould manufacturing… … and also moulds maintenance and prototype realizing Milling Machines 4000x2000x1700 2200x700 x700 2800x2800x1000 1000x800x400 4000x1600x1000 1200x600x400 4000x1400x2000+revolving table 1800x1800 6000x2700x1500 power rough head & hig speed head
  • 10. Technical department: the place where moulds start to take life. TEBIS Version 3.1 TAGLIO Version 14.15 CAMELOT- CAMPEADOR Version 3 CATIA Version 4.2.4 TEBIS Version 3.1 AUTOCAD Version 2000 VISICAD Version 14 COMPUTER VISION Version 9.2
  • 11. Thanks to qualified research and development staff … 10 designers working on the most used CAD systems of the main Automotive Producers, with Automotive experience and professionality. 14 programmers applying their knowledge in CAM System to optimise the efficiency of our optimise machines. 35 Technicians that, with their professionality, realize moulds respecting the quality requirements, using the most modern equipment. 20 experts able to finish the mould in order to guarantee the static and dynamic functionality, static being certain that the product respects the quality level required required
  • 12. Canelli Plant for moulding… Injection Machines NPM 1400 ton to Press Engel 4000 ton Ultrasonic welding System ENGEL 4000 ton principal features Injection-compression module Tecnology Rapid tool change Traditional Injection Platen size Injection with compression Screw size Injection with expansion Etc … Structural parts with hybrid tecnologies aid 2K Bi-injection moulding Overmoulding with fabric and fac-leather
  • 13. … working for the most prestigious motor companies all over the world
  • 14. … in small & big series production…
  • 17. Fire Plast introduces new technologies to enhance fine process to top surface. This can effectively satisfy people ’s high aesthetic requiement.
  • 18. Proud to be Official Suppliers …
  • 19. It would be reductive to say that we only are moulders. We do all we can to satisfy client’s needs, giving a complete service packaging transport warehouse aftersales assistance Crossed applications software We are not only suppliers. We are reliable partners that help you to SHAPE YOUR IDEAS
  • 20. We are Quality System Certificated
  • 21. “Listening and understanding our Client’s demands, Client’ to give them shape and life, according to the most rigorous and qualitative standards: this is the goal of Fire Plast Italia” Italia” Pier Luigi Merlo The Founder Thank you for your attention
  • 22. Contact us … Direzione Progettazione e Costruzione Stampi Via Asti, 63 I - 10026 Santena (To) Divisione Stampaggio Via Giovanni Olindo, 11 I - 14053 Canelli (At) Tel +39 011 9456618 Fax +39 011 9456621 Info: fire@fireplast.it