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This document provides information on common rail injector tools from Marbed, including: 1. Pullers, wrenches, and other tools for removing and installing common rail injectors 2. An ultrasonic cleaner and other tools for cleaning common rail injector components 3. Torque wrenches, adapters, and other tools for correctly tightening common rail injector nozzle nuts
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- 1. Common Rail InjectorsCommon Rail Injectors Injectors equipmentInjectors equipment MarbedBook2011 Common Rail Injectors
- 2. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com Common Rail InjectorsCommon Rail Injectors Injector equipment COMMON RAIL INJECTORS Pullers Tools for nozzle replacement Wrenches for nozzle nuts Ultrasonic cleaner Dismounting tools Repairing tools Solenoid wrenches Reamers Copper washers 3 - 6 7 - 12 13 14 15 16 - 18 19 - 23 24 25 - 26
- 3. PROFESSIONAL DIESEL SERVICE TOOLS 8099-AN 8099-T 8100 8099-T 8099-N 8099 8100 BH 0 986 612 727 8100-A 8099-CT 8099-N 8099-CN 8099-C BH 0 986 612 604 7 mm. 2,5 mm. Puller for 8099 Reduction puller to extend 8099 application on ALFA 156 Pullers forPullers for Common Rail InjectorsCommon Rail Injectors Reduction puller to extend 8099 application on BOSCH injectors (mounted on IVECO DAILY) Adaptor for 8099-C ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) (NO PART No.) ALLOWED (NO PART No.) Blow puller for common rail injectors (BH 0 445 110 15) on MERCEDES CLASSE A, SERIE E etc. 320.R01 - 3
- 4. PROFESSIONAL DIESEL SERVICE TOOLS 8099-AN BH 0 986 612 728 BH 0 986 612 727 BH 0 986 612 782 BH 0 986 612 782 8099-AC 8099-B 8099-D 8099-SN 8099-N 8099-CN 8099-A 8099-E Puller for common-rail injectors on Mercedes Class A Reduction puller to extend 8099-A application on Unit Injection System installed on VW LUPO Reduction puller to extend 8099 universal application Puller bush for Denso CR injectors ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) ALLOWED (NO PART No.) PULLERS FOR COMMON RAIL INJECTORS Universal blow puller for common rail injectors 320.R01 - 4
- 5. PROFESSIONAL DIESEL SERVICE TOOLS 8098 8099-F 8099-M Special puller for common rail injectors on FIAT MAREA Extremely compacted puller NOTE: To avoid damages to the engine cover a wide plate should be placed between the screw and the engine 8099-U Puller for CR Injectors ULISSE, PEUGEOT 807, CITROEN EVASION Blow-puller for 2 BOSCH injectors on MERCEDES CLASS A equipped with common rail The puller can also be used for the fixing brack PULLERS FOR COMMON RAIL INJECTORS 320.R01 - 5
- 6. PROFESSIONAL DIESEL SERVICE TOOLS YDT221 YDT220 8119 9899-CR 9764-CR 8121 1/2 square drive socket wrench for DELPHI injectors (21 mm) on FORD TRANSIT and MONDEO Puller for CR Injectors Delphi R02601Z on REXTON 2.7 Pliers for ring Common Rail injectors extraction Alignment bracket for DELPHI common rail injectors PULLERS FOR COMMON RAIL INJECTORS 320.R01 - 6
- 7. www.marbed.comwww.marbed.com PROFESSIONAL DIESEL SERVICE TOOLS 10019-Series10019-Series 10019-SERIES10019-SERIESPROFESSIONALTOOLSFORNOZZLEREPLACEMENT.PROFESSIONALTOOLSFORNOZZLEREPLACEMENT. 10019-KD 10019-KA 10019-K COMMON RAIL TWO SPRING UNIT INJECTORS ANALOGIC LIGHT ESSENTIAL TO PRESERVE THE ALIGNMENT PINS TURN SAFE TURNTURN 320.R01 - 7
- 8. PROFESSIONAL DIESEL SERVICE TOOLS PRESERVING THE ALIGNMENT PINS Common rail and two-spring injectors nozzles are designed with the top face completely flat. To align the fuel hoses between the injector body and nozzle, two pins are introduced. 10019 SERIES10019 SERIES Screwing and unscrewing the nut, the nozzle tends to be dragged into rotation and the two pins can be truncated. The damage is not limited to the pins only: it can affect the body and the nozzle as well. 10019-KA and 10019-KD preserve the integrity of all the components, by pressing the nozzle on the body. At the right pressure, the nozzle position is locked on the body and the nut rotation is free and secured. ESSENTIAL TO PRESERVE THE ALIGNMENT PINS TURN SAFE TURNURN 320.R01 - 8
- 9. PROFESSIONAL DIESEL SERVICE TOOLS T S NEW 09/2010 10019 SERIES10019 SERIES 2 Nozzle size adapters provided The clockwise rotation of the easy to use handle presses the nozzle on the injector body Instead of reading the applied force on the analogic angle graduation disk the display gives immediate and accurate indication of the applied force. The picture illustrates 10019-KD integrated with 10019-AR device, applied on unit injector (no adapter plate is requested). 10019-KD SIMILAR TO 0 986 613 400 + 0 986 612 997 Professional tool with digital torque to open/assemble the nozzle nut on common rail, two-spring injectors and unit injectors. 10019-KD is the modular solution obtained by adding 10019-TC (digital sensor) to the basic analogical tool 10019-KA. 10019-TC Digital torque calculator for 10019-KA. To accurately calculate the force applied to the nozzle on the injector body, 10019-TC is the option which can be installed only on 10019-KA. 10019-TC is composed by a lcd display, with integrated commands and a loading cell. KA+TC=KD 9 size plates provided SIMILAR TO 0 986 612 997 320.R01 - 9
- 10. PROFESSIONAL DIESEL SERVICE TOOLS T S NEW 09/2010 10019 SERIES10019 SERIES Rotate the graduated disk until the zero angle position corresponds to the arrow index. Continuing the handle rotation, the angle displacement is the indirect indication of the applied force. The sliding central body allows to hold unit injectors (no plate required) and any other injectors (by the proper plate). 9 size plates provided 2 Nozzle size adapters provided SIMILAR TO 0 986 613 400 10019-K 10019-KA represents the primary device which can be implemented by adding 10019-AR or 10019-TC. 10019-KA Professional tool with analogical torque to open/assemble the nozzle nut on common rail, two-spring injectors and unit injectors. Any existing 10019-K can be implemented adding 10019-AR. Professional tool with analogical torque to open/close the nozzle nut on common rail and two-spring injectors. The clockwise rotation of the easy to use handle presses the nozzle on the injector body 0 986 610 130 320.R01 - 10
- 11. PROFESSIONAL DIESEL SERVICE TOOLS NEW 09/2010 10019-AR Angular torque gauge for 10019-K. For the common rail injectors, manufacturers are specifying both torque and angle settings. With this gauge, Diesel Injection Specialists can meet the demands of the new specifications: to tighten the nuts a specified number of degrees after initial torque is set. The gauge is composed by two elements: the easy-to-read circular gauge to be installed on 10019-K, 10019-KA, 10019-KD and the indicator to be installed on the dynamometric wrench. 360° angle scale-clearly marked in 2° increments, and in intervals of 10 and 30. Adjustable arm keeps angle scale stationary. 10019-12 Clamping system for injectors. For component inspection and dismount or reassembly injectors, this device is very versatile using the same plates of 10019-KA, 10019-KD, 10019-K. The clamping system requires to be installed on a standard workbench vice. It can be implemented adding clamping adapters. Definition of torque + angle specification: If a torque + angle specification is given as 50 Nm + 70°, the nut is first tightened to 50 Nm torque; then it is turned 70°.i 10019 SERIES10019 SERIES 320.R01 - 11
- 12. PROFESSIONAL DIESEL SERVICE TOOLS 1313 1212 1919 1717 1616 1515 1414 2222 1111 14,514,5 1 2 6 7 8 9 10 11 12 13 5 3 4 10019-1 10019-2 10019-6 10019-8 10019-9 10019-7 10019-11 10019-22 10019-20 10019-10H 10019-5 10019-4 10019-3 HEUI ISUZU VOLKSWAGEN ADAPTERS NOTES 10019 Series K KA KD 12 HEUI WITH 2 BOBBINES 10019 SERIES10019 SERIES = Included = On request 320.R01 - 12
- 13. PROFESSIONAL DIESEL SERVICE TOOLS 1 2 6 7 8 9 10 11 12 13 5 3 4 8101-13 8101-17 8101-19 8101-21 8101-18 8101-22 8101-24 8101-27 8101-30 8101-32 8101-16 8101-15 8101-14 27 1813 a a ab 17 19 21 18 22 24 27 30 32 16 15 14 8101-R8101-8170 8101-8175 27 17 a aab 27 17,5 8101-82027 20 Nozzle nut opening/closingNozzle nut opening/closing 9785-C Dynamometrical wrench 20 - 200 Nm 15 - 150 lbf.ft 1 Nm - Scale ± 3% tolerance of the scale set torque. Double scale with graduation Nm/lbf.ft on handle below a window with a magnifying-glass effect that makes reading easier. Adjustment obtained by rotating the ergonomically shaped nylon handgrip, safety lock at the extremity. For controlled bi-directional tightening. Supplied with test certificate as per DIN ISO 6789. With end fitting frontal connection. 9785-C1 Insert for 1/2" square drive AccessoriesAccessories code code code Wrench Toothed nut adapterOctagonal nut adapter Teeth 320.R01 - 13
- 14. PROFESSIONAL DIESEL SERVICE TOOLS 9698-VL3 9698-A 9698-C 9896 Biodegradable fluid for diesel and electronic components in a 0,5 litres bottle Stainless steel plate for electro-nozzles Biodegradable fluid for diesel and electronic components in a 5 litres jug Transistorized ultrasonic cleaning machine with automatic setting. The container is supplied with a heater, timer and with an inox stainless basket to contain parts, and with 4 special fluid bottles Made in the usa Ultrasonic Cleaner Ultrasonic Cleaner 320.R01 - 14
- 15. PROFESSIONAL DIESEL SERVICE TOOLS 1 2 3 4 5 8160 - 29 8160 - 12 8160 - 30 8160 - 27 8160 - 27A 0 986 613 633 0 986 613 638 CODE 29 mm hex. 30 mm hex. APPLICATIONFEATURES 12 faces 28 mm Bosch Injectors 0 445 110 002 and similar Bosch Injectors 0 445 120 007 0 445 120 041 and similar Bosch Injectors 0 445 110 008 and similar 12 faces 27 mm Bosch Injectors on MAN 8160 - Solenoid wrenches8160 - Solenoid wrenches 27mm hex. Denso Industrial and Siemens Injectors and similar 320.R01 - 15
- 16. PROFESSIONAL DIESEL SERVICE TOOLS 8120-D 8120-10 8120-12 8120-S 0 986 613 632 0 986 613 631 8120 0 986 613 630 8120-A Wrench for mounting and dismounting internal ring-nut 10mm, torx, Bosch Common Rail nozzleholders. Wrench for mounting and dismounting internal ring-nut 12mm, torx, Bosch Common Rail nozzleholders. Wrench with driver for dismounting the internal ring-nut of the Denso Dismounting wrenchesDismounting wrenches Wrench with driver for dismounting the internal ring-nut of the C.R. Siemens injector on Ford and Peugeot. 10mm hexagonal socket hole 6,5 mm 10mm hexagonal socket hole 7,5 mm 320.R01 - 16
- 17. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 9700-CR 9700-CR9700-CR 9015 8120 8120-A 9018 8162 8163 1 1 1 2 1 1 Pin guide Set of tools for lapping the ball seat of common-rail injectors. Hexagonal socket 9700-CR-TOOLSFORLAPPINGCOMMON-RAILINJECTORS9700-CR-TOOLSFORLAPPINGCOMMON-RAILINJECTORS Hexagonal socket Lapping paste Lapping paste Pin 320.R01 - 17
- 18. PROFESSIONAL DIESEL SERVICE TOOLS 9015 8120 0 986 613 630 8120-A 9018 8163 8162 Lapping paste, grain 600 10mm hexagonal socket hole 6,5 mm 10mm hexagonal socket hole 7,5 mm Lapping paste, chrome green Pin guide to be mounted on the common-rail injectors Pin with the appropriate cone to lap the ball seat of common-rail injectors 9700-CR - TOOLS FOR LAPPING COMMON-RAIL INJECTORS 320.R01 - 18
- 19. 082100 www.marbed.com 8210-R 10 hard steel balls 10 Kits Each kit includes also a replacement ball Ball reseating tool for BOSCH common-rail injectors Connect compressed air (6-10 bar) Insert the body of ball seat Use one of the 10 hard steel balls Press the button for 5 sec DONE! 320.R01 - 19
- 20. PROFESSIONAL DIESEL SERVICE TOOLS www.marbed.comwww.marbed.com 8210-RTX 8210-RX 8210-RTX8210-RTX Set of tools and calibrating spare parts for Bosch common rail injectors 17 articles - 858 pieces Set of calibrating spare parts for Bosch common rail injectors 12 articles - 850 pieces 8210-RTXSETOFTOOLSANDSPAREPARTSFORBOSCHCRINJECTORS8210-RTXSETOFTOOLSANDSPAREPARTSFORBOSCHCRINJECTORS 320.R01 - 20
- 21. PROFESSIONAL DIESEL SERVICE TOOLS 8210-T1 8210-T2 8210-T3 8210-T4 8210-T5 A B 8210-RTX SET OF TOOLS AND SPARE PARTS FOR BOSCH CR INJECTORS Vacum pick and place pen tool reccomended for the handling of the ball on common rail injectors it includes 2 anti-magnetic adapters (A and B) Anti-magnetic, stainless steel, high precision tweezers reccomended for the positioning of spare parts on common rail injectors Sliding inserter for ring and seal of common rail injectors Inserter for the body of ball seat of common rail injectors Ring and seal extractor of common rail injectors ToolsTools 320.R01 - 21
- 22. PROFESSIONAL DIESEL SERVICE TOOLS 8210-R53 8210-R04 8210-R13 8210-R14 8210-R29 8210-R28 8210-R05 8210-R35 8210-R34 8210-R41 -R078210-R06 / 8210- 8210-R28 8210-R29 8210-R41 8210-R34 8210-R35 8210-R13 8210-R04 8210-R05 8210-R06 8210-R07 8.40 8.41 8.42 8.43 8.44 8.45 8.46 8.47 8.48 8.49 8.50 8.51L 8.40 8.41 8.42 8.43 8.44 8.45 8.46 8.47 8.48 8.49 8.50 8.51M 1.19 1.20 1.21 1.22 1.23 1.24 1.25 1.26 1.27 1.28 1.29 1.30P 0.99 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10N 0.99 1.00 1.01 1.02 1.03 1.04 1.05 1.06 1.07 1.08 1.09 1.10O 1 1.14 1.15 1.16 1.17 1.18 1.19 1.20 1.21 1.22 1.23 1.24 1.25I 1.44 1.46 1.48 1.50 1.52 1.54 1.56 1.58 1.60 1.62 1.64 1.66B 1.20 1.22 1.24 1.26 1.28 1.30 1.32 1.34 1.36 1.38 1.40 1.42A D 1.20C F 1.20E H 1.20G 2 3 4 5 6 7 8 9 10 11 12 1.44 1.46 1.48 1.50 1.52 1.54 1.56 1.58 1.60 1.62 1.64 1.66 1.22 1.24 1.26 1.28 1.30 1.32 1.34 1.36 1.38 1.40 1.42 1.44 1.46 1.48 1.50 1.52 1.54 1.56 1.58 1.60 1.62 1.64 1.66 1.22 1.24 1.26 1.28 1.30 1.32 1.34 1.36 1.38 1.40 1.42 1.44 1.46 1.48 1.50 1.52 1.54 1.56 1.58 1.60 1.62 1.64 1.66 1.22 1.24 1.26 1.28 1.30 1.32 1.34 1.36 1.38 1.40 1.42 8210-RTX SET OF TOOLS AND SPARE PARTS FOR BOSCH CR INJECTORS Adjusting spare parts (5 pcs each measure) Adjusting spare parts (5 pcs each measure) 320.R01 - 22
- 23. PROFESSIONAL DIESEL SERVICE TOOLS 8210-R31 8210-R32 8210-R22 8210-R38 8210-R21 8210-R20 8210-R 8210-R26 8210 9795 8210-M 8210-R27 F00V C22 003 8210-RTX SET OF TOOLS AND SPARE PARTS FOR BOSCH CR INJECTORS 10 Sets of repairing spare parts. Each set includes: - 8210-R22 metallic ball - 8210-R21 Gasket ring - 8210-R20 Steel ring - 8210-R26 Solenoid o-ring - 8210-R27 Inlet gasket - nozzle cap - return cap - inlet cap Plastic connection for the return Metallic spring to retain 8210-R31 Solenoid O-Ring Inlet gasket Gasket ring Steel ring Metallic ball Ceramic ball Recommended tool to manufacture a circle of perfect sealing on the ball seat Set of 15 measures of copper gaskets packed in 30 each Recommended microscope X20, with lights Other spare parts (not included in 8210-RTX and 8210-RX) Other spare parts (not included in 8210-RTX and 8210-RX) 320.R01 - 23
- 24. PROFESSIONAL DIESEL SERVICE TOOLS 9000-D 8043 8043-A 8043-B 8044 8045 9000-C 9000-B Ø 19 Ø 17 Ø 17 Ø 17 Ø 21 Ø 17 Ø 21 Ø 17 Ø 19 Ø 15 Ø 17 Flat milling cutter for nozzle holders seats on MERCEDES Flat milling cutter for nozzle holders seats on MERCEDES Flat milling cutter for nozzle holders seats on MERCEDES SPRINTER Coned milling cutter for nozzle holders seats on FIAT DUCATO DAILY Flat milling cutter with large guide for nozzle holders seats on FORD TRANSIT and FIAT CROMA Motoring ReamerMotoring Reamer INCLUDED NOT INCLUDED 320.R01 - 24
- 25. PROFESSIONAL DIESEL SERVICE TOOLS 1 2 6 5 3 4 7 8 9 15 14 13 12 11 10 9795 - 01 15 2 9795 - 02 15 7,5 1 9795 - 03 15 7,5 1,5 9795 - 07 16 7,5 1,5 9795 - 08 16 7,5 1,7 9795 - 04 15 7,5 2 9795 - 05 15 7,5 2,5 9795 - 06 15 7,5 3 9795 - 09 15,5 7,5 2 9795 - 10 16 7,5 2 9795 - 11 16,4 7,4 2 9795 - 12 20 9,4 0,9 9795 - 13 13,85 7,3 1,4 9795 - 14 14,6 7,5 1,3 9795 - 15 14,6 7,5 3 9795 CODE (30 pcs. each) Plastic box 15 compartments containing copper washers for injectors 30 pieces each type 9795 - Copper washers9795 - Copper washers 7 - with notches 320.R01 - 25
- 26. PROFESSIONAL DIESEL SERVICE TOOLS 9795 - 16 14 7,2 1,65 9795 - 17 15 1,5 9795 - 18 15 1,5 9795 - 19 15 2,5 9795 - ... ... ... ... 9795-T 9795 16/17/18/19 CODE (30 pcs. each) Copper washer remover Copper washers other sizesCopper washers other sizes 7,7 - with 4 notches 7,7 - with 3 notches 7,7 - with 6 notches Copper washers sizes for injectors 30 pieces each type 320.R01 - 26
- 27. www.marbed.comwww.marbed.com MARBED Srl - Piazza Novelli, 4 - 20129 Milano - Italy Tel. +39 02.71.49.84 - Fax +39 02.70.10.26.67 e-mail info@marbed.com www.marbed.com PROFESSIONAL DIESEL SERVICE TOOLS This catalog is, to all intents, protected by copyright, so the reproduction in part or in full of photos, drawings, etc.. is prohibited. Original part numbers listed in this catalog are given for reference. The data and information, shown in this technical catalog, replace the previous edition that is now obsolete. All specifications, dimensions, weights in this catalog are subject to change without notice. The illustrations are not binding. MARBED BOOK 2011 ©2011 MARBED S.r.l. - Italy