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STUDY OF SUBSTATION 
COMPONENTS 
UNDER THE GUIDENCE OF 
Mr. PAVAN KUMR 
BALA KRISHNA
SUBSTATION COMPONENTS 
 A substation is a part of an electrical generation, transmission, 
and distribution system. 
 Between the generating station and consumer, electric power may flow 
through several substations at different voltage levels.
CLASSIFICATION 
 Transmission substation 
 Distribution substation 
 Converter substations 
 Switching substation 
 Classification by insulation 
 Classification by structure
MAIN COMPONENTS 
TRANSFORMER 
CIRCUIT BREAKER 
CURRENT TRANSFORMER LIGHTING ARRESTER
BUS BAR ISOLATOR 
POTENTIAL TRANSFORMER WAVE TRAP
INSULATOR EARTH SWITCH 
EARTHING SYSTEM 
CONTROL PANEL
CABLES CABLE PARTS 
TYPES OF CABLES 
TWISTED CABLES
TRANSFORMER 
• Power transformers are used in transmission network of higher voltages for step-up 
and step down application (400 kV, 200 kV, 110 kV, 66 kV, 33kV) and are 
generally rated above 200MVA. 
• Distribution transformers are used for lower voltage distribution networks as a 
means to end user connectivity. (11kV, 6.6 kV, 3.3 kV, 440V, 230V) and are 
generally rated less than 200 MVA.
PARTS OF 
TRANSFORMER 
Main tank 
Primary winding 
Secondary winding 
Buchholz relay 
Oil level indicator 
Breather 
Radiator 
L T & HT bushes 
Tap changer 
Air release plug
Buchholz relays 
Buchholz relays are used in most 
oil insulated electric transformers 
where there is an expansion tank. 
 Buchholz relays are particularly 
efficient in detecting and 
capturing gases that may form 
inside the transformers and for 
instant system shut down in case 
of a serious defect. 
CONSERVATOR 
 The conservator provides space 
for the expansion of oil . 
BUCHHOLZ RELAY 
CONSERVATOR
BREATHER 
The breather filled with silica gels 
are provided to separate moisture from 
the aspirated air. 
The silica gel turns blue when it 
becomes saturated with moisture 
after which it needs to be replaced. 
AIR RELEASE PLUGS 
 These air releasing plugs are made 
from very excellent quality raw 
material which ensure hassle free 
work performance. These plugs finds 
its applications in various industrial 
sectors. We are able to customized 
these plugs as per customer 
requirement with market competitive 
rates 
BREATHER 
AIR RELEASE PLUGS
TERMINAL BOX 
 A terminal box is designed to 
enable the electrical connection 
of the elements within a 
transformer to the external 
elements in an airtight and 
reliable manner that ensures 
years of trouble-free operation. 
COOLING FANS 
 They are used for cooling of 
the transformer when there is a 
temperature raise in the 
transformer. 
TERMINAL BOX 
COOLING FANS
RADIATORS 
 The radiator of transformer 
accelerates the cooling rate of 
transformer. Thus, it plays a vital role 
in increasing loading capacity of 
an electrical transformer. This is basic 
function of radiator of an electrical 
power. 
TRANSFORMER RATING 
RADIATORS
TAP CHANGER 
 A tap changer is a connection point 
selection mechanism along a power 
T/F winding that allows a variable 
number of turns to be selected in 
discrete steps. A T/F with a variable 
turns ratio is produced, enabling 
stepped voltage regulation of the 
output. The tap selection may be 
made via an automatic or manual tap . 
BHUSHINGS OF T/F 
The oil impregnated paper insulated 
bushings arc used to connect over 
head lines to T/F. These are mounted 
on t/f in vertical or inclined position 
at a maximum inclnation of 30° from 
the verticaL. 
TAP CHANGER 
BUSHINGS OF T/F
BUS BARS 
• a bus bar is a thick strip of copper or aluminium that conducts electricity. 
• Bus bars are used to carry very large currents, or to distribute current to 
multiple devices within switchgear or equipment.
CIRCUIT BREAKER 
•It designed to protect an electrical 
circuit from damage caused by 
overload or short circuit. 
•Its basic function is to detect a fault 
condition and discontinue the 
electric flow 
.
BULK OIL CB 
BULK OIL CB 
It uses a large quantity of oil 
The oil serves two purposes. 
Firstly ,it extinguishes the arc during 
opening of contacts. 
Secondly ,it insulates the current 
conduting parts from one anthor and 
from the earthed tank. 
AIR BLAST CB 
The CB in which high pressure air 
blast is used for extinguishing the arc. 
The arcing products are completely 
removed by the blast whereas the oil 
deteriorates with successive 
operations. 
The expense of regular oil 
replacement is avoided 
AIR BLAST
MINIMUM OIL CB 
•These types of circuit breakers utilize oil 
as the interrupting media. However, 
unlike bulk oil circuit breaker, a minimum 
oil circuit breaker places the interrupting 
unit in insulating chamber at live potential. 
• The insulating oil is available only in 
interrupting chamber. The features of 
designing MOCB is to reduce requirement 
of oil, and hence these breaker are 
called minimum oil circuit breaker. 
CROSS BLAST CB 
The CB in which the air blast is directed 
right angles to the arc path. 
The splitters serve to increase the arc 
length of the arc and baffles give improved 
cooling resulting in extinguished arc. 
MINIMUM OIL 
CROSS BLAST
AUXIAL BLAST CB 
The circuit breaker in which 
the air blast is directed long 
the arc path 
When the fault occurs the arc 
is extinguished and current 
flow is interrupted. 
SF6 CB 
The circuit breaker in which 
sulphur dioxide (SF6)gas is 
used for arc extinction. 
Due to superior arc quenching 
property of SF6 ,such circuit 
breakers have short arcing 
time. 
AUXIAL BLAST 
SF 6
1. Actuator lever - used to manually 
trip and reset the circuit breaker. 
2. Actuator mechanism - forces the 
contacts together or apart 
3. Contacts - Allow current when 
touching and break the current when 
moved apart 
4. Terminals 
5. Bimetallic strip. 
6. Calibration screw - allows the 
manufacturer to precisely adjust the 
trip current of the device after 
assembly. 
7. Solenoid 
8. Arc divider/extinguisher 
CIRCUIT BREAKER
ISOLATOR 
•It is a disconnection 
switch and to be operated 
on no load. 
•It is used to make sure 
that an electrical circuit can 
be completely de-energized 
for service or maintenance. 
• It provide electrical 
isolation of the equipment .
CURRENT TRANSFORMER 
•CT is a type of instrument transformer 
that is used in power system for 
measurement, detection, protection of the 
system. 
•Current transformers are used extensively 
for measuring current and monitoring the 
operation of the power grid.
POTENTIAL TRANSFORMER 
 Potential transformers are instrument 
transformers. They have a large number of 
primary turns and a few number of 
secondary turns. 
 It converts voltages from high to low. It 
will take the thousands of volts behind 
power transmission systems and step the 
voltage down to something that meters can 
handle.
LIGHTING ARRESTER 
It discharge the over voltage surges to earth 
and protect the equipment insulation from 
switching surges and lightning surges. 
It located at the starting of the substation as 
seen from incoming transmission lines and is 
the first equipment of the substation
INSULATOR 
 An insulator, also called a dielectric, 
is a material that resists the flow of 
electric current. 
Insulators are used in electrical 
equipment to support and separate 
electrical conductors without allowing 
current through themselves.
PIN TYPE 
SUSPENSION TYPE 
PIN TYPE 
Pin type insulators are used for transmission 
and distribution of electric power at voltages 
up to 33 kV. Beyond operating voltage of 33 
kV, the pin type insulators become too bulky 
and hence uneconomical. 
SUSPENISION TYPE 
For high voltages (>33 kV), we use 
suspension type insulators. Each unit or disc 
is designed for low voltage, say 11 kV. 
For instance, if the working voltage is 66 kV, 
then six discs in series will be provided on 
the string. 
STRAIN TYPE 
When there is a dead end of the line or there 
is corner or sharp curve, the line is subjected 
to greater tension. 
 In order to relieve the line of excessive 
tension, strain insulators are used. For low 
voltage lines (< 11 kV), shackle insulators are 
used as strain insulators. 
STRAIN TYPE
STRAIN TYPE 
SHACKLE TYPE 
STRAIN TYPE 
When there is a dead end of the line or there is 
corner or sharp curve, the line is subjected to 
greater tension. In order to relieve the line of 
excessive tension, strain insulators are used. For 
low voltage lines (< 11 kV), shackle insulators 
are used as strain insulators. 
However, for high voltage transmission lines, 
strain insulator consists of an assembly of 
suspension insulators as shown in Figure. 
The discs of strain insulators are used in the 
vertical plane. When the tension in lines is 
exceedingly high, at long river spans, two or 
more strings are used in parallel. 
SHACKLE TYPE 
In early days, the shackle insulators were used 
as strain insulators. But now a day, they are 
frequently used for low voltage distribution 
lines. 
 Such insulators can be used either in a 
horizontal position or in a vertical position. 
They can be directly fixed to the pole with a 
bolt or to the cross arm.
WAVE TRAP 
 It trap the high frequency communication 
signals sent on the line from the remote 
substation and diverting them to the telecom/ 
teleprotection panel in the substation control 
room . 
 The Line trap offers high impedance to the 
high frequency communication signals thus 
obstructs the flow of these signals in to the 
substation bus bars. 
 The signals are primarily teleprotection 
signals and in addition, voice and data 
communication signals.
EARTH SWITCH 
 Earth Switch is used to discharge the voltage on the circuit to 
the earth for safety. 
 Earth switch is mounted on the frame of the isolators. 
 Earth Switch is located for each incomer transmission line and 
each side of the bus-bar section
EARTHING SYSTEM 
 Station Earthing System includes Earth Mat and Earth electrodes placed 
below ground level 
Function earthing system is to provide low resistance earthing for 
 Discharging currents from the surge arresters, overhead shielding, 
earthing switches 
 For equipment body earthing 
 For safe touch potential and step potential in substation.
METERING, CONTROL AND 
RELAY PANELS 
To house various measuring Instruments, control Instruments, Protective relays. 
They are located in air-conditioned building. Control Cables are laid between 
Switchyard equipment and these panels.
RELAYS TYPES 
Electromagnetic relays 
•These are those relays which are operated by 
electromagnetic action. Modern electrical 
protection relays are mainly micro processor 
based, but still electromagnetic relay holds its 
place. It will take much longer time to be 
replaced the all electromagnetic relays by micro 
processor based static relays. 
Induction relay 
•This relay in nothing but one version of 
induction disc relay. Induction cup relay work in 
same principle of induction disc relay. The basis 
construction of this relay is just like four poles 
or eight pole induction motor. The number of 
poles in the protective relay depends upon the 
number of winding to be accommodated.
CABLES STRUCTURE & CONSTRUCTION
THREE CORE CABLES TYPES
the substation components study
the substation components study
the substation components study

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the substation components study

  • 1. STUDY OF SUBSTATION COMPONENTS UNDER THE GUIDENCE OF Mr. PAVAN KUMR BALA KRISHNA
  • 2. SUBSTATION COMPONENTS  A substation is a part of an electrical generation, transmission, and distribution system.  Between the generating station and consumer, electric power may flow through several substations at different voltage levels.
  • 3. CLASSIFICATION  Transmission substation  Distribution substation  Converter substations  Switching substation  Classification by insulation  Classification by structure
  • 4. MAIN COMPONENTS TRANSFORMER CIRCUIT BREAKER CURRENT TRANSFORMER LIGHTING ARRESTER
  • 5. BUS BAR ISOLATOR POTENTIAL TRANSFORMER WAVE TRAP
  • 6. INSULATOR EARTH SWITCH EARTHING SYSTEM CONTROL PANEL
  • 7. CABLES CABLE PARTS TYPES OF CABLES TWISTED CABLES
  • 8. TRANSFORMER • Power transformers are used in transmission network of higher voltages for step-up and step down application (400 kV, 200 kV, 110 kV, 66 kV, 33kV) and are generally rated above 200MVA. • Distribution transformers are used for lower voltage distribution networks as a means to end user connectivity. (11kV, 6.6 kV, 3.3 kV, 440V, 230V) and are generally rated less than 200 MVA.
  • 9. PARTS OF TRANSFORMER Main tank Primary winding Secondary winding Buchholz relay Oil level indicator Breather Radiator L T & HT bushes Tap changer Air release plug
  • 10. Buchholz relays Buchholz relays are used in most oil insulated electric transformers where there is an expansion tank.  Buchholz relays are particularly efficient in detecting and capturing gases that may form inside the transformers and for instant system shut down in case of a serious defect. CONSERVATOR  The conservator provides space for the expansion of oil . BUCHHOLZ RELAY CONSERVATOR
  • 11. BREATHER The breather filled with silica gels are provided to separate moisture from the aspirated air. The silica gel turns blue when it becomes saturated with moisture after which it needs to be replaced. AIR RELEASE PLUGS  These air releasing plugs are made from very excellent quality raw material which ensure hassle free work performance. These plugs finds its applications in various industrial sectors. We are able to customized these plugs as per customer requirement with market competitive rates BREATHER AIR RELEASE PLUGS
  • 12. TERMINAL BOX  A terminal box is designed to enable the electrical connection of the elements within a transformer to the external elements in an airtight and reliable manner that ensures years of trouble-free operation. COOLING FANS  They are used for cooling of the transformer when there is a temperature raise in the transformer. TERMINAL BOX COOLING FANS
  • 13. RADIATORS  The radiator of transformer accelerates the cooling rate of transformer. Thus, it plays a vital role in increasing loading capacity of an electrical transformer. This is basic function of radiator of an electrical power. TRANSFORMER RATING RADIATORS
  • 14. TAP CHANGER  A tap changer is a connection point selection mechanism along a power T/F winding that allows a variable number of turns to be selected in discrete steps. A T/F with a variable turns ratio is produced, enabling stepped voltage regulation of the output. The tap selection may be made via an automatic or manual tap . BHUSHINGS OF T/F The oil impregnated paper insulated bushings arc used to connect over head lines to T/F. These are mounted on t/f in vertical or inclined position at a maximum inclnation of 30° from the verticaL. TAP CHANGER BUSHINGS OF T/F
  • 15. BUS BARS • a bus bar is a thick strip of copper or aluminium that conducts electricity. • Bus bars are used to carry very large currents, or to distribute current to multiple devices within switchgear or equipment.
  • 16. CIRCUIT BREAKER •It designed to protect an electrical circuit from damage caused by overload or short circuit. •Its basic function is to detect a fault condition and discontinue the electric flow .
  • 17. BULK OIL CB BULK OIL CB It uses a large quantity of oil The oil serves two purposes. Firstly ,it extinguishes the arc during opening of contacts. Secondly ,it insulates the current conduting parts from one anthor and from the earthed tank. AIR BLAST CB The CB in which high pressure air blast is used for extinguishing the arc. The arcing products are completely removed by the blast whereas the oil deteriorates with successive operations. The expense of regular oil replacement is avoided AIR BLAST
  • 18. MINIMUM OIL CB •These types of circuit breakers utilize oil as the interrupting media. However, unlike bulk oil circuit breaker, a minimum oil circuit breaker places the interrupting unit in insulating chamber at live potential. • The insulating oil is available only in interrupting chamber. The features of designing MOCB is to reduce requirement of oil, and hence these breaker are called minimum oil circuit breaker. CROSS BLAST CB The CB in which the air blast is directed right angles to the arc path. The splitters serve to increase the arc length of the arc and baffles give improved cooling resulting in extinguished arc. MINIMUM OIL CROSS BLAST
  • 19. AUXIAL BLAST CB The circuit breaker in which the air blast is directed long the arc path When the fault occurs the arc is extinguished and current flow is interrupted. SF6 CB The circuit breaker in which sulphur dioxide (SF6)gas is used for arc extinction. Due to superior arc quenching property of SF6 ,such circuit breakers have short arcing time. AUXIAL BLAST SF 6
  • 20. 1. Actuator lever - used to manually trip and reset the circuit breaker. 2. Actuator mechanism - forces the contacts together or apart 3. Contacts - Allow current when touching and break the current when moved apart 4. Terminals 5. Bimetallic strip. 6. Calibration screw - allows the manufacturer to precisely adjust the trip current of the device after assembly. 7. Solenoid 8. Arc divider/extinguisher CIRCUIT BREAKER
  • 21. ISOLATOR •It is a disconnection switch and to be operated on no load. •It is used to make sure that an electrical circuit can be completely de-energized for service or maintenance. • It provide electrical isolation of the equipment .
  • 22. CURRENT TRANSFORMER •CT is a type of instrument transformer that is used in power system for measurement, detection, protection of the system. •Current transformers are used extensively for measuring current and monitoring the operation of the power grid.
  • 23. POTENTIAL TRANSFORMER  Potential transformers are instrument transformers. They have a large number of primary turns and a few number of secondary turns.  It converts voltages from high to low. It will take the thousands of volts behind power transmission systems and step the voltage down to something that meters can handle.
  • 24. LIGHTING ARRESTER It discharge the over voltage surges to earth and protect the equipment insulation from switching surges and lightning surges. It located at the starting of the substation as seen from incoming transmission lines and is the first equipment of the substation
  • 25. INSULATOR  An insulator, also called a dielectric, is a material that resists the flow of electric current. Insulators are used in electrical equipment to support and separate electrical conductors without allowing current through themselves.
  • 26. PIN TYPE SUSPENSION TYPE PIN TYPE Pin type insulators are used for transmission and distribution of electric power at voltages up to 33 kV. Beyond operating voltage of 33 kV, the pin type insulators become too bulky and hence uneconomical. SUSPENISION TYPE For high voltages (>33 kV), we use suspension type insulators. Each unit or disc is designed for low voltage, say 11 kV. For instance, if the working voltage is 66 kV, then six discs in series will be provided on the string. STRAIN TYPE When there is a dead end of the line or there is corner or sharp curve, the line is subjected to greater tension.  In order to relieve the line of excessive tension, strain insulators are used. For low voltage lines (< 11 kV), shackle insulators are used as strain insulators. STRAIN TYPE
  • 27. STRAIN TYPE SHACKLE TYPE STRAIN TYPE When there is a dead end of the line or there is corner or sharp curve, the line is subjected to greater tension. In order to relieve the line of excessive tension, strain insulators are used. For low voltage lines (< 11 kV), shackle insulators are used as strain insulators. However, for high voltage transmission lines, strain insulator consists of an assembly of suspension insulators as shown in Figure. The discs of strain insulators are used in the vertical plane. When the tension in lines is exceedingly high, at long river spans, two or more strings are used in parallel. SHACKLE TYPE In early days, the shackle insulators were used as strain insulators. But now a day, they are frequently used for low voltage distribution lines.  Such insulators can be used either in a horizontal position or in a vertical position. They can be directly fixed to the pole with a bolt or to the cross arm.
  • 28. WAVE TRAP  It trap the high frequency communication signals sent on the line from the remote substation and diverting them to the telecom/ teleprotection panel in the substation control room .  The Line trap offers high impedance to the high frequency communication signals thus obstructs the flow of these signals in to the substation bus bars.  The signals are primarily teleprotection signals and in addition, voice and data communication signals.
  • 29. EARTH SWITCH  Earth Switch is used to discharge the voltage on the circuit to the earth for safety.  Earth switch is mounted on the frame of the isolators.  Earth Switch is located for each incomer transmission line and each side of the bus-bar section
  • 30. EARTHING SYSTEM  Station Earthing System includes Earth Mat and Earth electrodes placed below ground level Function earthing system is to provide low resistance earthing for  Discharging currents from the surge arresters, overhead shielding, earthing switches  For equipment body earthing  For safe touch potential and step potential in substation.
  • 31. METERING, CONTROL AND RELAY PANELS To house various measuring Instruments, control Instruments, Protective relays. They are located in air-conditioned building. Control Cables are laid between Switchyard equipment and these panels.
  • 32. RELAYS TYPES Electromagnetic relays •These are those relays which are operated by electromagnetic action. Modern electrical protection relays are mainly micro processor based, but still electromagnetic relay holds its place. It will take much longer time to be replaced the all electromagnetic relays by micro processor based static relays. Induction relay •This relay in nothing but one version of induction disc relay. Induction cup relay work in same principle of induction disc relay. The basis construction of this relay is just like four poles or eight pole induction motor. The number of poles in the protective relay depends upon the number of winding to be accommodated.
  • 33. CABLES STRUCTURE & CONSTRUCTION