Motivation
                   Model
             Experiments
             Conclusions




Validation of Volumetric Contact Dynamics
                  Models

                  Mike Boos


                May 11, 2011




              Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                               Model
                         Experiments
                         Conclusions


Outline

  1 Motivation

  2 Model
      Volumetric model
      Normal forces
      Friction forces

  3 Experiments
      Normal forces
      Friction forces
      Experimental apparatus

  4 Conclusions


                          Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                               Model
                         Experiments
                         Conclusions


Outline

  1 Motivation

  2 Model
      Volumetric model
      Normal forces
      Friction forces

  3 Experiments
      Normal forces
      Friction forces
      Experimental apparatus

  4 Conclusions


                          Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                              Model
                        Experiments
                        Conclusions


Motivation




             Figure: Dextre at the tip of Canadarm2 [1].

                         Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                                               Model
                                                         Experiments
                                                         Conclusions


Contact Models

                                             28"
                      36"

                             Micro Fixture         12"
                                                                       Point contact models
   Electrical
   Connectors
         Alignment                            Coarse
                                                                              Small contact patches only
         Sleeve                               Alignment Bumper
                                                                              Simple, convex geometries
                            Alignment
                            Pins
                                                                              No rolling resistance,
     SPDM
     OTCM
                                                                              spinning friction torque
                                         Battery Worksite
            Battery

                                                                       FEM
           Worksite
                                                                              Too complex for real-time
    Figure: ISS battery box [1].


                                                          Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                Model
                          Experiments
                          Conclusions


Contact Models


                                        Point contact models

                                               Small contact patches only
                                               Simple, convex geometries
                                               No rolling resistance,
                                               spinning friction torque


                                        FEM
    Falling ISS battery box:
                                               Too complex for real-time
            real-time



                           Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                 Model
                           Experiments
                           Conclusions


Goals




   1    Experimentally validate the volumetric contact dynamics
        model for hard-on-hard (metal) contact
   2    Demonstrate parameter identification for the model




                            Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                       Volumetric model
                               Model
                                       Normal forces
                         Experiments
                                       Friction forces
                         Conclusions


Outline

  1 Motivation

  2 Model
      Volumetric model
      Normal forces
      Friction forces

  3 Experiments
      Normal forces
      Friction forces
      Experimental apparatus

  4 Conclusions


                          Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                        Volumetric model
                               Model
                                        Normal forces
                         Experiments
                                        Friction forces
                         Conclusions


Volumetric model



                                       fN



                                       kv




       Figure: The modified Winkler elastic foundation model [1].




                           Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                                       Volumetric model
                                         Model
                                                       Normal forces
                                   Experiments
                                                       Friction forces
                                   Conclusions


Volumetric properties

                                                            Bi
                        Kw

                                        s                             nj
                                                 fs,j (s)
                                                                             ni
                                                 fs,i (s)
                                                                  Contact Surface S

                   Contact Plate                             Bj




      Figure: The contact surface between two deformable bodies [1].


  Volumetric properties
   V - volume of interference               Js - surface-inertia tensor
   n - contact normal                       Jv - volume-inertia tensor


                                    Mike Boos          Validation of Volumetric Contact Dynamics Models
Motivation
                                         Volumetric model
                                 Model
                                         Normal forces
                           Experiments
                                         Friction forces
                           Conclusions


Normal forces

                                                              V




 Normal force
                                                                       vcn
 f n = kv V (1 + avcn )n
                                                        n




                                                               S



                            Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                           Volumetric model
                                   Model
                                           Normal forces
                             Experiments
                                           Friction forces
                             Conclusions


Rolling resistance

                                                                V




 Rolling resistance torque
 τ r = kv a Js · ω t                                      n
                                                                     ωt




                                                                 S



                              Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                          Volumetric model
                                  Model
                                          Normal forces
                            Experiments
                                          Friction forces
                            Conclusions


Friction


           f t Friction force
           τ s Spinning friction torque                                     fN




 7-parameter model

     Bristle stiffness and damping (σo ,
     σ1 )
     Slip-stick effects (µS , µC , vS )                             Contact sites


     Dwell-time dependency (τdw )
                                                        Figure: Surface asperities
     Viscous damping (σ2 )                              (‘bristles’) in contact [1].



                             Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                        Volumetric model
                                Model
                                        Normal forces
                          Experiments
                                        Friction forces
                          Conclusions


The Contensou effect


                                                             vC

                                                             ωr
                                                                  C

                                                                                     vB
                                                                               ωr
 Translational friction forces                                        v
                                                     A                         B
 tend to ‘cancel out’ as angular            vA
                                                     ωr       ω
 velocity increases.
                                                                          vD
                                                                  D
                                                                          ωr

                                                   Figure: v << ωr [2]



                           Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                        Volumetric model
                                Model
                                        Normal forces
                          Experiments
                                        Friction forces
                          Conclusions


The Contensou effect

                                                               ωr


                                                             vC


                                                                  C           ωr
                                           ωr
 Translational friction forces                                        v
                                                                                     vB
 tend to ‘cancel out’ as angular            vA
                                                    A      ω                   B
 velocity increases.                                               ωr


                                                                      vD
                                                               D



                                                   Figure: v >> ωr [2]

                           Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                        Volumetric model
                                Model
                                        Normal forces
                          Experiments
                                        Friction forces
                          Conclusions


The Contensou effect

                                                              ωr

                                                           vC

                                                                   C            ωr

 Translational friction forces                ωr                                     vB
                                                                       v
 tend to ‘cancel out’ as angular              vA
                                                     A      ω                   B
 velocity increases.                                                   ωr


                                                                           vD
                                                                D



                                                     Figure: v             ωr [2]


                           Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                         Volumetric model
                                 Model
                                         Normal forces
                           Experiments
                                         Friction forces
                           Conclusions


Volumetric contact model

  Ball-table simulation: real-time




                            Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                       Normal forces
                               Model
                                       Friction forces
                         Experiments
                                       Experimental apparatus
                         Conclusions


Outline

  1 Motivation

  2 Model
      Volumetric model
      Normal forces
      Friction forces

  3 Experiments
      Normal forces
      Friction forces
      Experimental apparatus

  4 Conclusions


                          Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                     Normal forces
                             Model
                                     Friction forces
                       Experiments
                                     Experimental apparatus
                       Conclusions


Contact geometries

         Focus on simple geometric pairs:



             Cylinder-on-plane




                        Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                     Normal forces
                             Model
                                     Friction forces
                       Experiments
                                     Experimental apparatus
                       Conclusions


Contact geometries

         Focus on simple geometric pairs:



             Cylinder-on-plane




             Sphere-on-plane




                        Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                  Normal forces
                          Model
                                  Friction forces
                    Experiments
                                  Experimental apparatus
                    Conclusions


Normal force experiments

                  Volumetric stiffness

                       Increase force on payload quasi-statically
                       Measure normal forces and displacements
                       (to calculate volume of interference)




    fN = kv V




                     Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                        Normal forces
                                Model
                                        Friction forces
                          Experiments
                                        Experimental apparatus
                          Conclusions


Normal force experiments

                        Volumetric stiffness

                             Increase force on payload quasi-statically
                             Measure normal forces and displacements
                             (to calculate volume of interference)


                        Damping

                             Drive the payload into contact plate at set
                             velocities
fN = kv V (1 + avcn )        Measure forces and displacements over
                             time


                           Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                          Normal forces
                          Model
                                          Friction forces
                    Experiments
                                          Experimental apparatus
                    Conclusions


Translation

              Static friction and bristle dynamics

                1   Begin with payload at rest
                2   Slowly increase force until slipping occurs
              Peak force can be used to estimate µS :
                                                    fN µS
                                  f
                                      t




                                                                      t

                             µS
              Also, σo =
                             δz
                     Mike Boos            Validation of Volumetric Contact Dynamics Models
Motivation
                                           Normal forces
                                 Model
                                           Friction forces
                           Experiments
                                           Experimental apparatus
                           Conclusions


Translation


                         Coulomb friction and viscous damping

                              Drive payload at different constant
                              velocities

                                          f
                                              t
                                                         fN σ2


                                         fN µC



 ft ≈ fn (µC + σ2 vt )                                                      v
                                                                             t




                            Mike Boos      Validation of Volumetric Contact Dynamics Models
Motivation
                                         Normal forces
                                 Model
                                         Friction forces
                           Experiments
                                         Experimental apparatus
                           Conclusions


Translation


                          Dwell-time dependency
                          Static friction: Bonds between surfaces
                          form over time when at rest.
                            1   Drive payload at a constant velocity
                            2   Bring to a stop for a set period of time
                            3   Slowly increase force until slipping
          tpeak − tstop         occurs
 τdw ≈
         ln( µµS −µC )
              S −µpeak
                            4   Repeat, increasing the dwell time,
                                until no change in peak force detected
                                between iterations


                            Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                         Normal forces
                 Model
                         Friction forces
           Experiments
                         Experimental apparatus
           Conclusions


Rotation




            Repeat translation experiments, rotating
            instead of translating
            Compare parameters for translation and
            rotation




            Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                     Normal forces
                             Model
                                     Friction forces
                       Experiments
                                     Experimental apparatus
                       Conclusions


Combined translation and rotation


                 Contensou effect

                   1   Drive at constant tangential velocity with
                       increasing angular velocity
                   2   Drive at constant angular velocity with
                       increasing tangential velocity
                   3   Using parameters identified in previous
                       experiments, model the friction forces to
                       compare with observed Contensou effect




                        Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                  Normal forces
                          Model
                                  Friction forces
                    Experiments
                                  Experimental apparatus
                    Conclusions


Normal force configuration




                     Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                                      Normal forces
                              Model
                                      Friction forces
                        Experiments
                                      Experimental apparatus
                        Conclusions


Friction configuration




                         Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                          Normal forces
                  Model
                          Friction forces
            Experiments
                          Experimental apparatus
            Conclusions


Apparatus




             Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                               Model
                         Experiments
                         Conclusions


Outline

  1 Motivation

  2 Model
      Volumetric model
      Normal forces
      Friction forces

  3 Experiments
      Normal forces
      Friction forces
      Experimental apparatus

  4 Conclusions


                          Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                              Model
                        Experiments
                        Conclusions


Conclusions




     Volumetric contact dynamics model discussed
     Experimental procedure developed for parameter identification
     and validation
     Design of experimental apparatus




                         Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                              Model
                        Experiments
                        Conclusions


References



     Y. Gonthier.
     Contact Dynamics Modelling for Robotic Task Simulation.
     PhD Thesis, University of Waterloo, 2007.
     Y. Gonthier, J. McPhee, C. Lange.
     On the Implementation of Coulomb Friction in a
     Volumetric-Based Model for Contact Dynamics.
     Proceedings of IDETC’07, 2007.




                         Mike Boos    Validation of Volumetric Contact Dynamics Models
Motivation
                          Model
                    Experiments
                    Conclusions


Research supported by




                        Mike Boos   Validation of Volumetric Contact Dynamics Models
Motivation
                  Model
            Experiments
            Conclusions


Questions




             Mike Boos    Validation of Volumetric Contact Dynamics Models

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MASc Seminar: Validation of Volumetric Contact Dynamics Models

  • 1. Motivation Model Experiments Conclusions Validation of Volumetric Contact Dynamics Models Mike Boos May 11, 2011 Mike Boos Validation of Volumetric Contact Dynamics Models
  • 2. Motivation Model Experiments Conclusions Outline 1 Motivation 2 Model Volumetric model Normal forces Friction forces 3 Experiments Normal forces Friction forces Experimental apparatus 4 Conclusions Mike Boos Validation of Volumetric Contact Dynamics Models
  • 3. Motivation Model Experiments Conclusions Outline 1 Motivation 2 Model Volumetric model Normal forces Friction forces 3 Experiments Normal forces Friction forces Experimental apparatus 4 Conclusions Mike Boos Validation of Volumetric Contact Dynamics Models
  • 4. Motivation Model Experiments Conclusions Motivation Figure: Dextre at the tip of Canadarm2 [1]. Mike Boos Validation of Volumetric Contact Dynamics Models
  • 5. Motivation Model Experiments Conclusions Contact Models 28" 36" Micro Fixture 12" Point contact models Electrical Connectors Alignment Coarse Small contact patches only Sleeve Alignment Bumper Simple, convex geometries Alignment Pins No rolling resistance, SPDM OTCM spinning friction torque Battery Worksite Battery FEM Worksite Too complex for real-time Figure: ISS battery box [1]. Mike Boos Validation of Volumetric Contact Dynamics Models
  • 6. Motivation Model Experiments Conclusions Contact Models Point contact models Small contact patches only Simple, convex geometries No rolling resistance, spinning friction torque FEM Falling ISS battery box: Too complex for real-time real-time Mike Boos Validation of Volumetric Contact Dynamics Models
  • 7. Motivation Model Experiments Conclusions Goals 1 Experimentally validate the volumetric contact dynamics model for hard-on-hard (metal) contact 2 Demonstrate parameter identification for the model Mike Boos Validation of Volumetric Contact Dynamics Models
  • 8. Motivation Volumetric model Model Normal forces Experiments Friction forces Conclusions Outline 1 Motivation 2 Model Volumetric model Normal forces Friction forces 3 Experiments Normal forces Friction forces Experimental apparatus 4 Conclusions Mike Boos Validation of Volumetric Contact Dynamics Models
  • 9. Motivation Volumetric model Model Normal forces Experiments Friction forces Conclusions Volumetric model fN kv Figure: The modified Winkler elastic foundation model [1]. Mike Boos Validation of Volumetric Contact Dynamics Models
  • 10. Motivation Volumetric model Model Normal forces Experiments Friction forces Conclusions Volumetric properties Bi Kw s nj fs,j (s) ni fs,i (s) Contact Surface S Contact Plate Bj Figure: The contact surface between two deformable bodies [1]. Volumetric properties V - volume of interference Js - surface-inertia tensor n - contact normal Jv - volume-inertia tensor Mike Boos Validation of Volumetric Contact Dynamics Models
  • 11. Motivation Volumetric model Model Normal forces Experiments Friction forces Conclusions Normal forces V Normal force vcn f n = kv V (1 + avcn )n n S Mike Boos Validation of Volumetric Contact Dynamics Models
  • 12. Motivation Volumetric model Model Normal forces Experiments Friction forces Conclusions Rolling resistance V Rolling resistance torque τ r = kv a Js · ω t n ωt S Mike Boos Validation of Volumetric Contact Dynamics Models
  • 13. Motivation Volumetric model Model Normal forces Experiments Friction forces Conclusions Friction f t Friction force τ s Spinning friction torque fN 7-parameter model Bristle stiffness and damping (σo , σ1 ) Slip-stick effects (µS , µC , vS ) Contact sites Dwell-time dependency (τdw ) Figure: Surface asperities Viscous damping (σ2 ) (‘bristles’) in contact [1]. Mike Boos Validation of Volumetric Contact Dynamics Models
  • 14. Motivation Volumetric model Model Normal forces Experiments Friction forces Conclusions The Contensou effect vC ωr C vB ωr Translational friction forces v A B tend to ‘cancel out’ as angular vA ωr ω velocity increases. vD D ωr Figure: v << ωr [2] Mike Boos Validation of Volumetric Contact Dynamics Models
  • 15. Motivation Volumetric model Model Normal forces Experiments Friction forces Conclusions The Contensou effect ωr vC C ωr ωr Translational friction forces v vB tend to ‘cancel out’ as angular vA A ω B velocity increases. ωr vD D Figure: v >> ωr [2] Mike Boos Validation of Volumetric Contact Dynamics Models
  • 16. Motivation Volumetric model Model Normal forces Experiments Friction forces Conclusions The Contensou effect ωr vC C ωr Translational friction forces ωr vB v tend to ‘cancel out’ as angular vA A ω B velocity increases. ωr vD D Figure: v ωr [2] Mike Boos Validation of Volumetric Contact Dynamics Models
  • 17. Motivation Volumetric model Model Normal forces Experiments Friction forces Conclusions Volumetric contact model Ball-table simulation: real-time Mike Boos Validation of Volumetric Contact Dynamics Models
  • 18. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Outline 1 Motivation 2 Model Volumetric model Normal forces Friction forces 3 Experiments Normal forces Friction forces Experimental apparatus 4 Conclusions Mike Boos Validation of Volumetric Contact Dynamics Models
  • 19. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Contact geometries Focus on simple geometric pairs: Cylinder-on-plane Mike Boos Validation of Volumetric Contact Dynamics Models
  • 20. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Contact geometries Focus on simple geometric pairs: Cylinder-on-plane Sphere-on-plane Mike Boos Validation of Volumetric Contact Dynamics Models
  • 21. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Normal force experiments Volumetric stiffness Increase force on payload quasi-statically Measure normal forces and displacements (to calculate volume of interference) fN = kv V Mike Boos Validation of Volumetric Contact Dynamics Models
  • 22. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Normal force experiments Volumetric stiffness Increase force on payload quasi-statically Measure normal forces and displacements (to calculate volume of interference) Damping Drive the payload into contact plate at set velocities fN = kv V (1 + avcn ) Measure forces and displacements over time Mike Boos Validation of Volumetric Contact Dynamics Models
  • 23. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Translation Static friction and bristle dynamics 1 Begin with payload at rest 2 Slowly increase force until slipping occurs Peak force can be used to estimate µS : fN µS f t t µS Also, σo = δz Mike Boos Validation of Volumetric Contact Dynamics Models
  • 24. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Translation Coulomb friction and viscous damping Drive payload at different constant velocities f t fN σ2 fN µC ft ≈ fn (µC + σ2 vt ) v t Mike Boos Validation of Volumetric Contact Dynamics Models
  • 25. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Translation Dwell-time dependency Static friction: Bonds between surfaces form over time when at rest. 1 Drive payload at a constant velocity 2 Bring to a stop for a set period of time 3 Slowly increase force until slipping tpeak − tstop occurs τdw ≈ ln( µµS −µC ) S −µpeak 4 Repeat, increasing the dwell time, until no change in peak force detected between iterations Mike Boos Validation of Volumetric Contact Dynamics Models
  • 26. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Rotation Repeat translation experiments, rotating instead of translating Compare parameters for translation and rotation Mike Boos Validation of Volumetric Contact Dynamics Models
  • 27. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Combined translation and rotation Contensou effect 1 Drive at constant tangential velocity with increasing angular velocity 2 Drive at constant angular velocity with increasing tangential velocity 3 Using parameters identified in previous experiments, model the friction forces to compare with observed Contensou effect Mike Boos Validation of Volumetric Contact Dynamics Models
  • 28. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Normal force configuration Mike Boos Validation of Volumetric Contact Dynamics Models
  • 29. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Friction configuration Mike Boos Validation of Volumetric Contact Dynamics Models
  • 30. Motivation Normal forces Model Friction forces Experiments Experimental apparatus Conclusions Apparatus Mike Boos Validation of Volumetric Contact Dynamics Models
  • 31. Motivation Model Experiments Conclusions Outline 1 Motivation 2 Model Volumetric model Normal forces Friction forces 3 Experiments Normal forces Friction forces Experimental apparatus 4 Conclusions Mike Boos Validation of Volumetric Contact Dynamics Models
  • 32. Motivation Model Experiments Conclusions Conclusions Volumetric contact dynamics model discussed Experimental procedure developed for parameter identification and validation Design of experimental apparatus Mike Boos Validation of Volumetric Contact Dynamics Models
  • 33. Motivation Model Experiments Conclusions References Y. Gonthier. Contact Dynamics Modelling for Robotic Task Simulation. PhD Thesis, University of Waterloo, 2007. Y. Gonthier, J. McPhee, C. Lange. On the Implementation of Coulomb Friction in a Volumetric-Based Model for Contact Dynamics. Proceedings of IDETC’07, 2007. Mike Boos Validation of Volumetric Contact Dynamics Models
  • 34. Motivation Model Experiments Conclusions Research supported by Mike Boos Validation of Volumetric Contact Dynamics Models
  • 35. Motivation Model Experiments Conclusions Questions Mike Boos Validation of Volumetric Contact Dynamics Models