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Computer methods
in applied
mechanics and
engineering
Comput. MethodsAppl. Mech. Engrg. 149 (1997) 133-152
ELSEYIER
Optimization of multilaminated structures using higher-order
deformation models
Crist&%o M. Mota Soares”‘“, Carlos A. Mota Soares”, Victor M. Franc0 Correiab
“IDMEC-Instiruto de Engenharia Mecrinica-lnsriruto Superior Tkxico, Av. Rovisco Pais, 1096 Lishm Codex, Portu,qcd
hENIDH-Escola N&rim lnfunir D. Henriquu, Av. Eng. Bormrville France, 2780 Oeiras, Portugcd
Abstract
A refined shear deformation theory assuming a non-linear variation for the displacement field is used to develop discrete models for the
sensitivity analysis and optimization of thick and thin multilayered angle ply composite plate structures. The structural and sensitivity
analysis formulation is developed for a family of C” Lagrangian elements, with eleven, nine and seven degrees of freedom per node using a
single layer formulation. The design sensitivities of structural response for static, free vibrations and buckling situations for objective and/or
constraint functions with respect to ply angles and ply thicknesses are developed. These different objectives and/or constraints can be
generalized displacements at specified nodes, Hoffman’s stress failure criterion, elastic strain energy, natural frequencies of chosen vibration
modes, buckling load parameter or the volume of structural material. The design sensitivities are evaluated either analytically or
semi-analytically. The accuracy and relative performance of the proposed discrete models are compared and discussed among the developed
elements and with alternative models. A few illustrative test designs are discussed to show the applicability of the proposed models.
1. Introduction
Laminated composite materials are being widely used in many industries mainly because they allow design
engineers to achieve very important weight reductions when compared to traditional materials and also because
more complex shapes can be easily obtained. The mechanical behavior of a laminate is strongly dependent of
the fiber directions and because of that the laminate should be designed to meet the specific requirements of
each particular application in order to obtain the maximum advantages of such materials. Accurate and efficient
structural analysis, design sensitivity analysis and optimization procedures are very important to accomplish this
task. Structural optimization with behavioral constraints, such as stress failure criterion, maximum deflection,
natural frequencies and buckling load can be very useful in significantly improving the performance of the
structures by manipulating certain design variables. Design sensitivity analysis is important to accurately know
the effects of design variables changes on the performance of structures by calculating the search directions to
find an optimum design. To evaluate these sensitivities efficiently and accurately it is important to have
appropriate techniques associated to good structural models.
It is well known that the analysis of laminated composite structures by using the classical Kirchhoff
assumptions can lead to substantial errors for moderately thick plates or shells. This is mainly due to neglecting
the transverse shear deformation effects which become very important in composite materials with low ratios of
transverse shear modulus to in-plane modulus. This can be attenuated by Mindlin’s first-order shear deformation
theory [ 1,2], but this theory yields a constant shear strain variation through the thickness and therefore requires
the use of shear correction factors [3] in order to approximate the quadratic distribution in the elasticity theory.
* Corresponding author
0045.7825/97/$17.00 0 1997 Elsevier Science S.A. All rights reserved
P/I S0045-7825(97)00066-2
134 C.M.M. Soar-es et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152
More accurate numerical models such as three-dimensional finite elements models can be used with adequate
refined meshes in order to contemplate acceptable aspect ratios, but these models are computationally expensive.
A compromising less expensive situation can be achieved by using single layer models, based on higher-order
displacement fields involving higher-order expansions of the displacement field in powers of the thickness
coordinate. These models can accurately account for the effects of transverse shear deformation yielding
quadratic variation of out-of-plane strains and therefore do not require the use of artificial shear correction
factors and are suitable for the analysis of highly anisotropic plates ranging from high to low length-to-thickness
ratios.
Pioneering work on the structural analysis formulation based in higher-order displacement fields can be
reviewed in [4,5] where a theory which accounts for the effects of transverse shear deformation, transverse
strain and nonlinear distribution of the in-plane displacements with respect to thickness coordinate is developed.
Third-order theories have been proposed by Reddy [6-81, Phan and Reddy [9], Librescu [lo], Schmidt [ 111,
Murty [ 121, Lenvinson [ 131, Seide [ 141, Murthy [ 151, Bhimaraddi and Stevens [ 161, Mallikarjuna and Kant [ 171
and Kant and Pandia [ 181 among others. Related overviews, closed form solutions and discrete models based on
higher-order displacements fields can be found in Reddy [6,8,19], Mallikarjuna and Kant [ 171, Noor and Burton
[20], Bert [21], Kant and Kommineni [22], Reddy and Robbins Jr. [23] and Robbins Jr. and Reddy [24] among
others. Phan and Reddy [9] and Reddy and Phan [25] used a higher-order shear deformation theory based in a
displacement field which accounts for layerwise parabolic distribution of transverse shear stress that satisfies the
stress-free boundary conditions at the top and bottom surfaces of laminated plates, applied to the calculation of
deflections, stresses, buckling loads and natural frequencies. Closed form solutions for simply supported
laminated plates and a finite element model where the transverse displacement uses C’ continuity Hermite cubic
shape functions to assure the continuity of the deflection and its derivatives across interelement boundaries were
also analyzed. Other studies using the same displacement field are due to Reddy and Khdeir [26] and Khdeir
[27], where closed form solutions are obtained and compared with classical plate theory (CPT) and higher-order
shear deformation theories (HSDT) for unsymmetric cross ply rectangular composite laminates for buckling and
free vibration under several boundary conditions. Finite element higher-order discrete models have been
developed and discussed for vibration and/or buckling by Senthilnathan et al. [28], Kant et al. 1291, Putcha and
Reddy [30], Kozma and Ochoa [31], Mallikarjuna and Kant [17], Liu [32], and Mallikarjuna and Kant [33].
Recently a four node rectangular element for the buckling analysis of multilaminated plates has been
developed by Ghosh and Dey [34,35]. This model assumes a parabolic distribution of the transverse shear
stresses and the non-linearity of the in-plane displacements across the thickness. The geometric stiffness matrix
is developed using the in-plane stresses.
An analytical solution based on a local high order deformation theory used for the determination of the
natural frequencies and buckling analysis of laminated plates has been proposed by Wu and Chen [36]. The
displacement fields in this theory are assumed to be piece-wise continuous high order polinomial series, layer by
layer or sublaminate by sublaminate in thickness direction, accounting for the effects of transverse shear and
normal deformation. Moita et al. [37] presented an eight node isoparametric discrete model based on an
third-order expansion in the coordinate for the in-plane displacements and a constant transverse displacement.
The model is applied to study several cases of composite plate and shell structures taking into consideration
different number of layers, lamination angles, length-to-thickness ratios as well as symmetric and non-
symmetric laminates. The influence that the higher-order terms incorporated in the geometric stiffness matrix
have on the prediction of the buckling load is also discussed.
Related buckling studies are due to Kam and Chang [38] who developed a finite element plate model, based
on the first-order shear deformation theory (FSDT) in which shear correction factors are derived from the exact
expressions for orthotropic materials. Comprehensive overviews of buckling and vibration of composite
plate-shell structures are given by Noor and Peters [39], Leissa [40,41], Kapania and Raciti [42,43] and
Palazotto and Dennis [44]. Buckling analysis of moderately thick laminated plate and shell structures has been
recently reviewed by Simitses [45] reporting works based on higher-order shear deformation theory and/or
first-order shear deformation theory with or without a shear correction factor.
Literature surveys in the field of sensitivity analysis and structural optimization such as those of Adelman and
Haftka [46], Haftka and Adelman [47], Zyczowski [48] and Grandhi [49] reveal some lack of studies carried out
on composite structures. Recently, Abrate [50] gave a wide perspective of work carried out by different
researchers in the field of the optimum design of composite laminated plates and shells subjected to constraints
on strength, stiffness, buckling loads and fundamental natural frequencies. Of the 84 papers reviewed, most of
C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 1.3.3-152 135
them are based on variational approximation methods and the use of higher-order models is not mentioned. The
optimal design of laminated plates for maximum buckling using discrete ply angles and a multiobjective
approach to determine the optimal stacking sequence has been recently presented by Adali et al. [51,52].
Higher-order models have been used on the identification of material properties of multilaminated specimens
using sensitivity analysis, optimization techniques and experimental vibration data enabling the identification of
six mechanical properties [53-561. Csonka et al. [57] developed a higher-order axisymmetric discrete model
where the nonlinear order theory is developed for the meridional displacement component through the thickness
of the axisymmetric shell. The radial coordinate of a nodal point, ply thickness and the ply angle orientation of
the fibers were used as design variables. The complexity of the displacement and strain fields was overcome
through the use of symbolic computation to obtain the corresponding explicit expressions. The sensitivities of
shape design of the element stiffness matrix and load vector were also obtained analytically through symbolic
computation. The model was applied to the structural optimization of multilaminated axisymmetric shells for
static type situations. Franc0 et al. [58] compared the use of models based on higher-order displacement fields to
first-order and Kirchhoff models on the sensitivity analysis and optimization of laminated plates.
In the present work a family of C” 9-node Lagrangian higher-order discrete models applied to static,
eigenfrequency and buckling design sensitivity analysis and optimal design of multilaminated composite plates
is presented. The design variables considered are the ply orientation angles of the fibers and the ply thicknesses.
The design objectives are the minimization of generalized displacement components, minimization of structure
elastic strain energy, maximization of natural frequencies of specified vibration modes, maximization of
buckling load and/or minimization of structural volume or weight subjected to behavioral constraints. The
sensitivities of static, eigenfrequency and buckling response with respect to the design variables can be
evaluated either analytically or by using the semi-analytical technique [47]. The accuracy and relative computer
efficiency of the developed higher-order models with respect to first-order models and classical plate theory
based models are compared and discussed. Several examples are presented to illustrate the relative performance
of the proposed models.
2. Higher-order displacement fields
In order to approximate the three-dimensional elasticity problem to a two-dimensional laminate problem, the
displacement components U, u and w at any point in the laminate space (Fig. 1) in the X, 4’ and z directions,
Fig. 1. Laminate geometry and coordinate axes
136 C.M.M. Soores et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152
respectively, are expanded in a Taylor’s series powers of the thickness coordinate z. Each component is a
function of X, y, z and t, where t is the time. The following higher-order displacement fields are considered [17]
HSDT 11
u=u,+zq+z*u~+z~(P~
v = v, + ze,, + z2v; + z’p;
w = W”+ zq_ + z’wg
HSDT 9
11 = U”+ zq + z2u; + z’$Lq
u = U”+ ze, + z*v; + z+
w = w,,
(1)
(2)
HSDT 7
u = U”+ zq + Z3qq
v = u,, + zq + z$: (3)
w = WC)
where uO, v,, wO are the displacements of a generic point on the reference surface, CC),,
fY are the rotations of
normal to the reference surface about the y and x axes, respectively, and (o,, u:, v;S, wg, (p:, (4’1 are the
higher-order terms in the Taylor’s series expansions, defined at the reference surface.
3. Laminate constitutive equations
The constitutive relations for an arbitrary ply k, written in the laminate (x, y, z) coordinate system can be
represented by
where qi are the normal and shear stresses in an arbitrary point of kth lamina and E,, and r, are the normal and
shear strains, respectively, in a arbitrary point in the laminate, referred to the laminate (x, y, z) coordinate
system. The terms of constitutive matrix Qk of ply k are referred to the laminate axes (x, y, z) and can be
obtained from the Q, matrix referred to the fiber directions (l-3) with the transformation
3, = T’Q,T (5)
where T is the transformation matrix from the (1,2, 3) fiber axes to the (x, y, z) laminate axes [59].
4. Higher-order finite element formulation
The finite element formulation for the displacement field HSDT 11 represented by Eq. ( 1) applied to 9-node
Lagrangian quadrilateral elements, will be briefly described. The strain components are given by
au aV aW
& =- & =-
xx ax YY dy 52 az
au au au aw au aw
Yx, = ay + ax Y’z=z+ay x7 = z + yjy (6)
yielding
C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152 137
+ z3 (7)
(8)
A vector @,,, including the bending and membrane terms of the strain components and a vector ET containing
the transverse shear terms can be defined in such a way as
The strains can be written as
[E,_,>
r,,
11
Yr7
= z,s;
where Z,, and Z, are matrices containing powers of z coordinate (z” with n = 0, . .
with displacement fields and strain relations.
(9)
(10)
(11)
3) defined in accordance
Using C” Lagrangian shape functions [60] the displacements and generalized displacements defined in the
reference surface are obtained within each element, respectively, by
where the Z, matrix for the displacement field represented by Eq. (1) is given by
-100zooz200230
z, = 0 1 0 0 z 0 0 z2 0 0 z3 (14)
-0 0 1 0 0 z 0 0 z2 0 0 1
N, are the Lagrange shape functions of node i and qr is the displacement vector of node i which is related to the
displacement vector of the element, qr, by
qe={-.q;.‘.}T, i=1,...,9
The strains in Eqs. (9) and (10) can be represented as
(15)
(16)
138 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152
where B,, and B, are the strain-displacements matrices, respectively, for bending and membrane and transverse
shear, relating the degrees-of-freedom of the element with the strain components.
The Lagrangian functional for the eth element is
(17)
where E = {q,., <VY C? Y,~ r,, r,;}‘, ~1,= (u, u, w), VI: are the initial stress components, p is the material
density, $ is the work done by the external forces, ti are the generalized velocities and V is the element volume.
Applying Hamilton’s principle and adding the contributions of all finite elements in the domain one obtains
(K + KJq + Mg = F (18)
where K, M and K, are respectively the structure stiffness matrix, mass matrix and geometric stiffness matrix, q
and 4 are the system displacement and acceleration vectors, respectively. This equation yields for static linear
analysis, free harmonic vibrations and linear elastic buckling analysis, respectively
Kq=F (19)
Kq-w2Mq=0 (20)
Kq + /U&q = 0 (21)
where o represents the natural frequencies of the structure and A the buckling
matrices are obtained by assembling the corresponding element matrices K’, M’
The stiffness and mass matrices of the element are evaluated, respectively, as
load parameter. K, M and K,
and Kk of the finite elements.
where 3, is the constitutive matrix in the (x, y, z) laminate axes for kth ply, N is the matrix of the Lagrange
shape functions and pk the material density of kth layer. NL is the number of layers of the laminate, h, is the
vector distance from the middle surface of the laminate to the upper side of kth ply (Fig. 1). Finally, det J is the
determinant of the Jacobian matrix of the transformation from (5,~) natural coordinates to element (I, y, z)
coordinates.
(22)
(23)
The element geometric stiffness matrix is given by
(24)
where B, is a strain-displacements matrix containing the shape functions and their derivatives and Z, is a
matrix containing powers of the z coordinate, both defined in such a way that
au au au au au au aw aw aw T
--- ------
ax'ay'azvax'ay*az'ax?ay'az
ax 1 ay 7 ax ’ ay (25)
The matrix o;, is the initial stress matrix for the kth ply containing all the six stress components previously
obtained by solving using Eq. (19) and using constitutive relations Eq. (4)
C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) I.?.?-IS2 139
(26)
5. Finite element models
The finite element model having the displacement field represented by Eq. (I), briefly described above, will
be referred to as Q9-HSDT 11. The remaining elements whose displacement fields are given by Eqs. (2) and
(3) are developed easily from this parent element by deleting the appropriate degrees of freedom leading
respectively, to the finite element discrete models referred to as Q9- HSDT 9 and Q9-HSDT 7. The C” 9-node
Lagrangian first-order discrete model, referred to as Q9- FSDT 5, can also be obtained by deleting all high order
terms and introducing the shear correction factors on the transverse shear terms of constitutive matrix [59].
Two other finite element models are also available in the optimization package. One is the 3-node triangular
shear flexible plate, based on Mindlin’s theory which was developed by Lakshminarayana et al. [61], usually
referred to as TRIPLT, where the nodal degrees of freedom are the displacements and rotations ug, uO, M”~,,
H,, 19,.
and their first derivatives with respect to x and y. The other element is the 3-node triangular discrete Kirchhoff
theory multilaminated plate-shell element [62], known in the literature as DKT, first developed for isotropic
plates and shells by Batoz et al. [63] and Bathe et al. [64], respectively. The above described finite element
models, corresponding degrees of freedom and number of nodes are shown in Table 1.
6. Sensitivity analysis
6.1. Statics
For static type situations represented by the equilibrium equation (19) the sensitivities with respect to changes
in the design variables, b, of a generic function sp,= p,(q, b) are evaluated by
(27)
where 4 is the vector of adjoint displacements obtained from
aq
K4,=ag
The sensitivities represented by Eq. (27) can be evaluated at the element level by
(28)
Table 1
Finite element models available for comparison purposes
(29)
Finite element
discrete model
Q9-HSDT 11
Q9-HSDT 9
Q9-HSDT 7
Q9-FSDT 5
TRIPLT
Number of
nodes
9
9
9
9
3
DKT U”’VI,.w,,, e,, e,, el”
‘I) The rotation 0: is used only for shell problems.
3
140 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152
where 4;’ is the adjoint displacements vector for element f, and E the set of elements for which the design
variable bj is defined. The function pi can represent either the objective function of the optimization problem or
a constraint equation. In the first case it can represent the structure elastic strain energy or a generalized
displacement in a specified point. In the second case it can represent a maximum displacement constraint, a
maximum stress constraint or the Hoffman’s failure criterion [59]. A constraint in a generalized displacement
component can be represented by
q = 6i/sman - 1 co (30)
where C$ is the generalized displacement component and a,,,,, is the maximum allowed displacement. A
constraint in a stress component can be represented by
q = +&, - 1 SO (31)
where 0; is the stress component and cr,,, is the maximum allowed value for that stress component. The
Hoffman’s first ply failure criterion, can be represented as a constraint equation by
(32)
where u, , o;, Us are the normal stress components in the ( 1, 2,3) fiber axes, u,*, u223,u,, are the shear stress
components, XT, YT,Z, are the lamina normal strengths in tension along the 1,2, 3 directions, respectively, R, S,
T are the shear strengths in the 23, 13 and 12 planes, respectively, and Xc, Yc, Zc are the lamina normal
strengths in compression along the 1,2, 3 directions, respectively. The stress components in the (1,2,3) fiber
axes for the kth ply are obtained from
f”, v2 g3 (T12 g23 531: = T -‘(a,( 2)) = T-fek{:;}~e) (33)
The sensitivities of Hoffman’s failure criterion with respect to the design variables are obtained applying Eq.
(29). The vector of adjoint forces 4;’ for an arbitrary ply of element 8 is obtained by differentiating the
Hoffman’s expression in order to q’ yielding
The derivatives au, /dq’ are evaluated analytically from the constitutive relations (Eq. (4)). The derivatives
ae / abi are obtained in a similar way, by replacing the terms a?, / dq’ by ks / ab in Eq. (34). The derivatives
au,
/ab;
are evaluated analytically from constitutive relations.
If the function q represents the structure elastic strain energy
s=lJ=;qTKq (35)
the sensitivities of the elastic strain energy with respect to design variables are obtained at element level by the
expression
C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152 141
dU
-=
db,
(36)
In the present work the design variables are the ply angles and the ply thicknesses of the laminate and the
sensitivities dK’/ ab, are evaluated from
(37)
where the derivatives aD/db, are obtained either analytically or by using forward finite difference 1621.
6.2. Free vibrations
The problem of free undamped vibrations of a finite element discretized linearly elastic structure is defined by
the eigenvalue problem
(K-of@)@,=0 n=l,...,N (38)
where N represents the total number of degrees of freedom. The solution of this eigenvalue problem consists of
N eigenvalues of and corresponding eigenvectors O,,, where w,, is the natural frequency of vibration mode n.
For single eigenvalues, if we consider a vibration mode 0, corresponding to the natural frequency w,,
normalized through the relation OlfM@, = 1, the sensitivity of natural frequency with respect to changes in the
design variable b, is obtained at the element level from
2 aW'
--)o;’
p ab,
(39)
where 0;’ is the pth mode vector for element 8 and E is the set of elements for which the design variable b, is
defined. The sensitivities HI’ / db, are evaluated from
(40)
where the derivatives d(_fi:_, ZT Z Wlab, are obtained either analytically or by using forward finite difference.
In the case of multiple eigenvalues they are not, in general, differentiable with respect to design variables and
Eq. (39) becomes inapplicable. This is because the eigenvectors corresponding to the repeated eigenvalues are
not unique. In fact, any linear combination of the eigenvectors will satisfy the eigenvalue problem represented
by Eq. (38). In this case the sensitivities can be obtained by calculating the directional derivatives [65-671 by
considering a simultaneous change of all the design variables.
6.3. Buckling
The buckling problem of a finite element discretized structure is defined by the eigenvalue problem
(K+h,K,)O,,==O n= l,..., N (41)
The solution of this eigenvalue problem consists of N eigenvalues A,, and corresponding eigenvectors O,,, where
A,, is the buckling parameter corresponding to buckling mode n.
For single eigenvalues, if we consider a buckling mode 0, corresponding to the buckling parameter AP,
normalized through the relation O%K,Bp = 1, the sensitivity of the buckling parameter with respect to changes
in the design variable b, is obtained at the element level from
(42)
142 C.M.M. Soares et al. I
The sensitivities dK’,/ ab, are evaluated
Comput. Methods Appl. Mech. Engrg 149 (1997) 133-152
by
~=ri~~~~~~,~(~~;~Z~[~
i ~-&&)]J&detJdidv
(43)
where the derivatives da;,/abi are evaluated by Eqs. (28)-(29).
For multiple eigenvalues the sensitivities must be obtained by calculating the directional derivatives ]65-671.
7. Optimal design
The structural optimization problem can be stated as
min{ LI(b )}
subject to: bi -Cb, C by i = 1, . . , ndu
$.(q,b)SO j= l,...) m (44)
where L?(b) is the objective function, +,(q, b) are the m inequality constraint equations, bj and by are,
respectively, the lower and upper limits of the design variables and ndv is the total number of design variables.
The objective function can be the structural weight or volume, the generalized displacement in a given node, the
elastic strain energy of the structure, the natural frequency of a given vibration mode or the buckling load
parameter.
The constrained optimization problems are solved by using the method of feasible directions [68] and the
unconstrained problems are solved by using the BFGS (Broydon-Fletcher-Goldfarb-Shanno) method 1681.
Ply angles and ply thicknesses can also be designed using a two level procedure [62,69,70] schematically
min R
subject to:
bi’ < bi I b; i = I,...,ndv
Design variables : Ply angles
I
min Q
subject to:
bf S bi I b/’ i = l,...,ndv
w~G-IM~ 0 j = l,...,m
Design variables : Ply thicknesses
Fig. 2. Two-level optimization process.
C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) II-IS2 143
described in Fig. 2. In this case the global objective is to minimize the weight/volume of the structure. At the
first level of optimization, the weight /volume of the structure is kept constant and the optimal fiber directions
are determined for minimum deflection, minimum elastic strain energy, maximum natural frequencies of given
modes or maximum buckling load. At the second level the optimal ply thicknesses are found assuming the
previously obtained ply angles. In this second level the weight/volume of the structure is minimized subject to
structural behavior constraints as well as lower and upper bounds on design variables.
8. Numerical applications
8.1. Dejection and stresses in simply supported laminated plates
The prediction of deflections and stresses of the present higher-order discrete models is compared with exact
solutions obtained by Pagan0 and Hatfield [71] for a 3-Ply [0”/90”/0”] symmetric square (a X a) simply
supported plate subjected to sinusoidal surface load q(x, y) given by
q(x,y)=q,,sin($)sin(~), OSxCa, OGyCa, -h/2szch/2
The thickness of 1st and 3rd plies is h/4 each and the thickness of 2nd ply is h/2, where h is the total thickness
of the laminate. The following material properties are used: E, = 25 X 10h psi, E, = E, = 10h psi, G,? = G, 3 =
0.5 X lo6 psi, G,, = 0.2 X 10h psi, v,~ = v,~ = ~23 = 0.25.
The nondimensional maximum deflections of the 3-ply plate, for several length-to-thickness ratios (u/h),
obtained with the present higher-order models are compared in Table 2 with the exact solutions of Pagan0 and
Hatfield [71]. Alternative solutions obtained with discrete models based on first-order theory and discrete
Kirchhoff theory (DKT) are also presented. A quarter plate with a 4x4 finite element mesh was used for all
models. Percentage errors relative to Pagan0 and Hatfield results are shown, ranging from 1.3 to 4.4% in the
case of higher-order models and achieving 7% and 10.6% in the case of first-order models for lower
length-to-thickness ratios (a/h = 4). In the case of discrete Kirchhoff theory model it can be seen that the
element is not applicable for length-to-thickness ratios lower than 50.
The nondimensional stresses obtained with the present models are compared in Table 3 with the exact results
from Pagan0 and Hatfield [71]. A good agreement was found for higher-order models even for very low a/h
ratios where first-order models presented errors up to 50% for example in the prediction of normal stress v,,.
This error decreases as the a/h ratio increases. The higher-order models have shown good results on shear
transverse stresses for low a/h ratios, but for a/h ratios higher than 50 lower accuracy is achieved.
Table 2
Maximum nondimensional deflections of 3.~1~ simply supported square plates w.* = ~‘pl”l(l2(alh)“hy,,), p = 4G,, + (E, + E2( 1+ 2u,,))/
(1 - VII1l?,)
nlh 4 IO 20 SO 100
Pagano et al. [71] 4.49 I 1.709
Q9-HSDT II 4.2894 I.6437
(-4.4%) (-3.8%)
Q9-HSDT 9 4.3545 I.6492
(-3%) (3.5%)
Q9-HSDT 7 4.3545 I.6492
(-3%) (3.5%)
Q9-FSDT 5 4.1739 Is975
(-7%) (-6.5%)
TRIPLT 4.0139 Is403
(- 10.6%) (-9.9%)
DKT 0.9759 0.9759
(-78%) (-43%)
Percentage errors with respect to Pagan0 et al. [7l] solution.
I. I89 I.03I I.OQ8
I.1615 I.0157 0.9944
(-2.3%) (- 1.5%) (- 1.3%)
1.1626 I.0159 0.9945
(-2.2%) (- 1.4%) (- 1.3%)
I.1626 1.0159 0.9945
(-2.2%) (- I.4%) (- 1.3%)
1.1477 I.0134 0.9939
(-3.5%) (- 1.8%) (- 1.4%)
I.1080 0.9789 0.9596
(-6.8%) (-5%) (-4.8%)
0.9759 0.9759 0.9759
(-18%) (-5.3%) (-3.1%)
144 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-1.52
Table 3
Nondimensional stresses of 3-ply simply supported square plates (cr:otcrX) = 1/(4,(a/h)‘)(~~~“~~“), (~*;a:) = 14q,,Wh))(q,;~,J
alh
ex
(a/2,a/2, +h/2)
u:
(a/2,a/2, *h/4)
u:,
(O,O, *h/2)
* *
;0;;2,0,0) fd,o/2,0)
4 0.720, -0.684 0.663, -0.666 -0.0467/0.0458 0.292 0.219
0.725, -0.688 0.616/-0.619 -0.0455/0.0446 0.249 0.212
0.706, -0.706 0.631/-0.631 -0.0461/0.0461 0.249 0.214
0.706, -0.706 0.6311-0.631 -0.0461/0.0461 0.249 0.214
0.371/k0.371 0.656, -0.656 -0.0333/0.0333 0.194 0.155
0.352, -0.352 0.625 / -0.625 -0.0319/0.0319 0.161 0.135
10 0.559, -0.559 0.401, -0.403 -0.0275lO.0276 0.196 0.301
0.560, -0.561 0.389/-0.391 -0.0272/0.0271 0.171 0.286
0.562, -0.562 0.391/-0.391 -0.027310.0273 0.170 0.286
0.562, -0.562 0.3911-0.391 -0.0273iO.0273 0.170 0.286
0.488, -0.488 0.387, -0.387 -0.0249/0.0249 0.130 0.197
0.464, -0.464 0.367/-0.367 -0.0237/0.0237 0.093 0.175
20 0.543, -0.543 0.308/-0.309 -0.0230/0.0230 0.156 0.328
0.545, -0.543 0.305/-0.305 -0.0229lO.0229 0.164 0.318
0.545, -0.545 0.305 / -0.305 -0.0229/0.0229 0.164 0.318
0.545, -0.545 0.305/-0.305 -0.0229/0.0229 0.164 0.318
0.525 / -0.525 0.303/-0.303 -0.0223/0.0223 0.133 0.219
0.497, -0.497 0.288, -0.288 -0.0212/0.0212 0.077 0.195
50 0.539/-0.539 0.276, -0.276 -0.0216/0.0216 0.141 0.337 Pagan0 et al. [71]
0.540, -0.540 0.276, -0.276 -0.0215/0.0215 0.324 0.388 Q9-HSDT 11
0.540, -0.540 0.276, -0.276 -0.0215/0.0215 0.324 0.388 Q9-HSDT 9
0.540, -0.540 0.276, -0.276 -0.021510.0215 0.324 0.388 Q9-HSDT7
0.536, -0.536 0.275, -0.275 -0.0214/0.0214 0.298 0.288 Q9-FSDTS
0.5061-0.506 0.258, -0.258 -0.0202/0.0202 0.105 0.211 TRIPLT
Parano et al. [71]
Q9-HSDT 11
Q9-HSDT 9
Q9-HSDT 7
Q9-FSDT 5
TRIPLT
Pagan0 et al. [71]
Q9-HSDT 11
Q9-HSDT 9
Q9-HSDT 7
Q9-FSDT 5
TRIPLT
Pagan0 et al. [71]
Q9-HSDT 11
Q9-HSDT 9
Q9-HSDT 7
Q9-FSDT 5
TRIPLT
8.2. Free vibration of simply supported square laminated plates
In order to compare the accuracy on the prediction of natural frequencies of higher-order models (HSDT) and
first-order models (FSDT) a few test cases are presented emphasizing the effect of the degree of orthotropy of
individual layers (Young’s modules ratio E, /E,) and the effect of side-to-thickness ratios. The results obtained
are compared with alternative solutions when available.
To analyze the effect of the degree of orthotropy of individual layers we consider the free vibration problem
of a simply supported laminated square plate having the following material properties: E, /E, = 3, 10, 20, 30
and 40; E, = E, = 10 GPa; G,,/E, = G,, /E, = 0.6; G,, /E, = 0.5; v,~ = v,~ = y3 = 0.25. The side-to-thick-
ness ratio is a/h = 5. The following stacking sequences are considered: 4-ply [0”/90”/0”/90”], 6-ply
[O”/9O”/O”/9O”/O”/9O”] and lo-ply [O”/9~/Oo/900/oO/900/O”/9~/Oo/90”]. A quarter plate 4 X 4 finite
element mesh is used.
Table 4 compares the results for the nondimensional fundamental natural frequency W obtained with HSDT
models, FSDT models, discrete Kirchhoff model [62] (DKT) and a 3-D elasticity solution obtained by Noor
[72]. It can be seen that the results obtained with DKT model are not acceptable with errors increasing for
higher E, /E, ratios. The errors obtained with FSDT models increase for higher E, /E2 ratios achieving errors of
about 5.8%.
In Table 5 are presented the nondimensional natural frequencies corresponding to the symmetric modes
higher than the fundamental one for the antisymmetric 4-ply [O”/90”/O”/90”] and also for a symmetric 5-ply
[0”/90”/0” /90”/0’] lamination sequence assuming an E, /E2 ratio equal to 40 and a/h = 5. Discrepancies of
FSDT models with respect to higher-order model Q9-HSDT 11 are presented. It can be observed that FSDT
models accuracy on the prediction of natural frequencies decrease when higher vibration modes are considered
achieving discrepancies of about 10% for the second vibration mode.
C.M.M. Soar-es et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-1.52 145
Table 4
Nondimensional fundamental natural frequencies (w = w= X IO) of symmetric simply supported square plates (a/h = 5)
NL Model Degree of orthotropy of individual layers E, lE2
3 IO 20 30 40
4 Noor [72]
Q9-HSDT I I
Q9-HSDT 9
Q9-HSDT 7
Q9-FSDT 5
TRIPLT
DKT
6 Noor [72]
Q9-HSDT I I
QV-HSDT 9
Q9-HSDT 7
Q9-FSDT 5
TRIPLT
DKT
IO Noor [72]
Q9-HSDT I I
Q9-HSDT 9
Q9-HSDT 7
Q9-FSDT 5
TRIPLT
DKT
2.6182
2.6059
(-0.47%)
2.5983
(-0.76%)
2.6004
(-0.68%)
2.6018
(-0.63%)
2.6047
(-0.52%)
3.0174
(15.2%)
2.6440
2.6287
(-0.58%)
2.621 I
(-0.87%)
2.6224
(-0.82%)
2.6229
(-0.80%)
2.6240
(-0.76%)
3.0466
(152%)
2.6583 3.4250
2.6409 3.4066
(-0.66%) (-0.54%)
3.2578
3.2594
(0.05%)
3.2513
(-0.20%)
3.2780
(0.62%)
3.2899
(0.99%)
3.2999
(1.29%)
3.3657
3.3546
(-0.33%)
3.3467
(-0.57%)
3.3622
(-0.11%)
3.3674
(0.05%)
3.3726
(0.21%)
2.6332 3.3988 4.0105
(-0.94%) -0.76%) (0.57%) (
2.6338 3.405 I 4.0269
(-0.92%) -0.58%) (-0.17%)
2.6336 3.4054 4.0256
(-0.93%) -0.57%) (-0.20%)
2.6337 3.4082 4.0301
(-0.92%) -0.49%) (-0.09%)
3.0615 5.6556
(15.2%) (40.2%)
4.3818
-0.44%)
4.4075
(0.15%)
4.4024
(0.03%)
4.4078
(0.15%)
3.7622
3.7871
(0.66%)
3.7793
(0.46%)
3.8502
(2.34%)
3.87.55
(3.01%)
3.8873
(3.33%)
5.2975
(40.8%)
3.9359
3.9342
(-0.04%)
3.9267
(-0.23%)
3.9673
(0.80%)
3.9772
(I.05%)
3.9841
(I.22%)
55364
(40.7%)
4.0337
4.0 I76
(-0.40%)
4.0660
4.1094
(I.07%)
4.1022
(0.89%)
4.2135
(3.63%)
4.2480
(4.48% j
4.2598
(4.77%)
4.2783
4.2848
(0.15%)
4.2782
(-0.002%)
4.3420
(I.49%x)
4.3532
(I .75%)
4.3607
( I.93%)
4.401 I
4.3880
(-0.30%)
4.2719
4.3289
(I.33%)
4.3224
(1.18%)
4.4683
(4.60%)
4.5084
(5.54%)
4.5 I98
(5.80%)
7.0879
(65.9%)
4.509 I
4.5223
(0.29%)
45164
(0.16%)
4.6005
(2.03%)
4.6 I06
(2.25%)
4.6184
(2.42%)
7.46SS
(65.6%)
4.6498
4.6398
(-0.22%)
4.6344
(-0.33%)
4.6683
(0.40%)
4.6578
(0.17%)
4.6640
(0.30%)
7.6528
(64.6%)
Percentage errors with respect to Noor (721 solution.
8.3. Buckling of simply supported laminated plates
The accuracy on the prediction of buckling loads of higher-order models (HSDT) and first-order models
(FSDT) is analyzed and compared with alternative solutions for a simply supported square plate subjected to
uniaxial membrane uniform compressive load lV1.The effect of the degree of orthotropy E, /E, is investigated.
The following material properties are considered: E, /E, = 3, 10, 20, 30 and 40; E, = E, = 10 GPa; G,*/E2 =
G,,fE, =0.6; G,,/E, =0.5; q2 = u,~ = vzj = 0.25. The side-to-thickness ratio is kept constant a/h = 10. A
full plate 4 X 4 finite element mesh is used. The nondimensional buckling loads A for an anti-symmetric 4-ply
[0”/90”/0”/90”] and for a symmetric S-ply [0”/90”/0”/90”/0”] are shown in Tables 6 and 7, respectively. The
solutions obtained with HSDT and FSDT models are compared to a 3-D elasticity solution [36], a local
higher-order deformation theory obtained by Wu and Chen [36] and a classical plate theory (CPT) [36]. The
146 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152
Table 5
Nondimensional natural frequencies (w = wr ph /E2 X IO) of a simply supported square plate with side-to-thickness ratio a/h = 5 and
E, IE, = 40
NL Model Vibration mode
I 2 3 4 5 6
4 Q9-HSDT I I
Q9-HSDT 9
Q9-HSDT 7
Q9-FSDT 5
TRIPLT
5 Q9-HSDT 1I
Q9-HSDT 9
Q9-HSDT 7
Q9-FSDT 5
TRIPLT
4.3289 12.0385 12.0385
4.3224 12.0559 12.0.559
4.4683 12.8706 12.8706
4.5084 12.6612 12.7115
(4.1%) (52%) (5.6%)
45198 12.7586 12.7.586
(4.4%) (6.0%) (6.0%)
4.5517
4.5s 19
4.55 19
4.5847
(0.6%)
45896
(0.7%)
1I.5439
I I.5214
12.3709
12.6486
(9.6%)
12.7357
(10.3%)
13.4340
13.4316
13.Sll7
12.71 I5
(-54%)
12.8009
(-4.7%)
16.5854 20.7687
16.5516 20.904 I
17.6423 22.3941
17.3009 2 I.3789
(4.3%) (2.9%)
17.5745 2 I.6656
(6.0%) (4.3%)
17.1171 19.9366
17.1091 19.9179
17.7173 21.4123
17.31 IO 2 1.2922
(1.1%) (6.8%)
17.5770 21.5693
(2.7%) (8.2%)
20.7687
20.904 I
22.3941
21.3789
(2.9%)
21.6656
(4.3%)
22.9358
22.9376
23.0846
2 I.4788
(-6.4%)
21.7609
(-5.1%)
Percentage errors with respect to Q9-HSDT 11 model.
Table 6
Nondimensional uniaxial buckling load A = Nu’l(f+‘) for an anti-symmetric 4.~1~ [0”/90”/0”/90”] simply supported square plate
Model Degree of orthotropy of individual layers, E, lEZ
3 10 20 30 40
QB-HSDT 11 5.1356 9.0263
(-0.74%) (0.1 I%)
Q9-HSDT 9 5.1308 9.0222
(-0.83%) (0.06%)
Q9-HSDT 7 5.1527 9.1216
(-0.41%) (1.2%)
Q9-FSDT 5 5.1575 9.1769
(-0.32%) (1.8%)
3-D elasticity [36] 5.1738 9.0164
Wu and Chen [36] 5. I739 9.0176
CPT [36] 5.5738 10.2947
(7.7%) ( 14.2%)
Percentage errors with respect to 3-D elasticity solution.
13.7838 17.8528 21.3756
(0.29%) (0.39%) (0.45%)
13.7804 17.8523 2 I.3799
(0.27%) (0.39%) (0.47%)
14.0708 18.3972 22.22 14
(2.4%) (3.5%) (4.4%)
14.2407 18.7088 22.6889
(3.6%) (5.2%) (6.6%)
13.7429 17.7829 2 I.2796
13.7461 17.7886 2 I.2880
16.9882 23.6746 30.359 I
(23.6%) (33.1%) (42.7%)
Table 7
Nondimensional buckling load A = N<a’l(Ezh’) for a symmetric 5-ply [0”/90”/0”/90”/0”] stmply supported square plate
Model Degree of orthotropy of individual layers, E, lE2
3 10 20 30 40
Q9-HSDT 1I 5.2816 9.9424 15.6716 20.5375 24.7257
(-0.82%) (-0.18%) (0.12%) (0.35%) (0.54%)
Q9-HSDT 9 5.2709 9.9230 15.6418 20.5013 24.6863
(-1.0%) (-0.37%) (-0.07%) (0.17%) (0.38%)
Q9-HSDT 7 5.2807 9.9509 15.7016 20.5954 24.8151
(-0.84%) (-0.09%) (0.31%) (0.63%) (0.9%)
Q9-FSDT 5 5.2801 9.9417 15.6787 20.5705 24.8049
(0.03%) (-0.18%) (0.12%) (0.51%) (0.86%)
3-D elasticity [36] 5.3255 9.9603 15.6527 20.4663 24.5929
Wu and Chen [36] 5.3323 9.985 I 15.6934 20.5 I76 24.65 I7
CPT [36] 5.7538 11.4918 19.7124 27.9357 36.1597
(8.0%) (15.4%) (25.9%) (36.5%) (47.0%)
Percentage errors with respect to 3-D elasticity solution
C.M.M. Soares et al. I Compui. Methods Appl. Mech. Engrg. 149 (1997) 133-152 147
percentage errors with respect to 3-D elasticity solution are shown. The errors obtained with CPT solution
increase for higher E, /E, ratios achieving 42.7%. The errors presented by FSDT model can be about 6% higher
than the higher-order models Q9-HSDT 11 and Q9-HSDT 9 in the anti-symmetric case. In the symmetric case
the results obtained with HSDT and FSDT models are both very good.
8.4. Optimal ply angles ,for maximum buckling load of rectangular plates
A symmetric simply supported rectangular plate (a X 6) made of 4 plies of equal thickness with the
lamination sequence [H/-0/-0/0] and having the following material properties: E, = 142.5 GPa, Ez = E, =
9.79GPa, GIZ=G,,=4.72GPa, G,,= l.l92GPa, v,~=v,~=I/?~ = 0.25 and the total thickness h = 0.04 m is
now designed for maximum uniaxial buckling load N,. A linking relation between ply angles is imposed in order
to have only one design variable. The angle 8 is measured counterclockwise from the x axis. Table 8 shows the
optimal ply angle tl for maximum uniaxial buckling load, for several length-to-width ratios b/a and the
corresponding value of the buckling load. A good agreement is found between all higher-order models. The
t&t-order model shows some discrepancies lower than 2%.
8.5. Optimal design of square plate with central circular hole
It is considered the optimal design of a simply supported laminated square plate with a central circular hole
using a two level optimization process. The laminate is made up of 6 plies of equal thickness t, = 0.015 m and is
subjected to an uniform pressure p, = 50000 N/m’. The side dimension of the plate is a = 2 m and the hole
diameter is a/3. A full finite element model with 288 nodes and 64 elements is used (Fig. 3).
At the first level of optimization the objective function is the minimization of the plate elastic strain energy
and the design variables are the ply angles. The weight of the structure is kept constant. To accomplish this
Table 8
Optimal ply angle B for maximum uniaxial buckling load A’$of simply supported rectangular plates (u/h = 25)
hlc1
I
1.2
I.3
I.‘l
I.s
I.6
1.7
I.8
2
Q9-HSDT I I Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5
Ply N> PlY N! PlY N Ply NI
angles (kN) angles (kN) angles (kN) angles (kN)
30.9” 9944.94 30.9” 9945.04 30.8” 10027.9 I 3 I.5” 10194.58
45.5” 9745.04 45.5” 9735.06 45.1” 9762.23 45.5” 9954.97
43.9” 9820.03 43.9” 98 IO.46 43.6 9841.18 44.0 10030.57
42.3” 9863.92 42.2” 9854.65 42.0” 9889.85 42.4” 10074.30
40.7” 9880.08 40.7” 9870.93 40.5” 9910.61 40.9” 10089.24
39.4” 9872.3 I 39.4” 9863.17 39.1” 9906.79 39.6 10079.43
38.4” 9845.21 38.4” 9836.09 38.1” 9882.49 38.7” 10050.04
38.2” 9806.64 38.2” 9797.64 37.7” 9844.60 38.5” 10009.49
39.9” 9750.27 39.9” 9741.33 39.3” 9782.15 40.1” 9949.84
(b)
Fig. 3. Square plate with central circular hole: (a) finite element mesh; (b) plate divided into 16 regions.
148 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152
unconstrained optimization problem the plate is divided into 16 regions leading to 96 design variables (Fig. 3).
The ply angles for all elements lying in one region are equal. In the initial design the ply angles are all set to 0“
(fibers aligned with x axis).
At the second level of optimization the objective function is the minimization of the plate volume subject to
Hoffman’s failure criterion with a stress safety factor of 2.5 and maximum deflection constraints with
S,,, = 0.005 m. The design variables are the ply thicknesses. The thickness of each ply is assumed to be
constant over the plate domain and the ply angles are kept constant at this optimization stage. The material
properties are representative of those of a High-modulus Graphite/Epoxy with a fiber volume fraction of 0.6:
E, = 220 GPa, E, = E, = 6.9 GPa, G,, = G,, = G,, = 4.8 GPa, v,~ = v,, = v,? = 0.25, p = 1640 Kg/m’. The
strength properties are: X, = 760 MPa, YT= Z, = 28 MPa, Xc = 690 MPa, Yc = Z, = 170 MPa, R = S = T =
70 MPa. The upper and lower limits on the ply thicknesses are, respectively, 0.1 m and 0.001 mm.
The optimal ply angles and ply thicknesses obtained with higher-order models and first-order model are
presented in Table 9. Due to the symmetry of the optimal ply angles with respect to x and y axes, only the
results for regions located on 1st quadrant are shown. A good agreement between all HSDT models is found and
some discrepancies in the thickness distribution are obtained with the QPFSDT 5 model. Table 9 shows also the
average CPU time ratios of HSDT models with respect to FSDT model.
8.6. Optimal design of cantilever panel
The cantilever panel represented in Fig. 4 is designed for minimum volume subject to Hoffman’s stress failure
criterion. The laminated panel is made up of 5 plies having the lamination sequence [ -20”25”/70”/25”/ -2O”].
The panel is subjected to an uniform pressure p; = 10 000 N/m*. The material properties are E, = 290 GPa,
E,=E,=6.2 GPa, G,,=G,,=G23=4.8 GPa, u,,= y1 = v,, = 0.25, p = 1700 Kg/m’. The strength prop-
erties are: X, = 620 MPa, YT= Z, = 2 1 MPa, X, = 620 MPa, Yc = Z, = 170 MPa, R = S = T = 60 MPa.
The objective is to minimize the volume of panel and find the optimal average thickness distribution subject
to Hoffman’s first ply failure criterion. A strength safety factor of 2 is used. The panel is divided into 8 regions
as shown in Fig. 4 and the thicknesses are constant inside each region. Thus, the optimization problem has
5 X 8 = 40 design variables. In the initial design all thicknesses in each ply are set to 12 mm. The upper and
lower limits on the ply thicknesses are, respectively, 0.1 m and 0.001 mm. The optimal thickness distribution for
regions 1, 2, 3 and 8 obtained with HSDT and FSDT models is presented in Table 10. It can be observed that a
close agreement is obtained between all HSDT models but discrepancies of about 41% in the final volume are
obtained with Q9-FSDT 5 model. In this example the lower accuracy in the stress prediction of FSDT model
leads to an unsafe design. The average CPU time ratios with respect to FSDT model are also presented in Table
10.
Table 9
Two-level optimization results for square plate with central circular hole
Model Q9-HSDT I I Q9-HSDT 9
Optimal ply angles [-6.7”/ -0.9”], [-6.7”/-0.9”]
for 1st quadrant [-25.0”/-3.5”]. [-25.0”/-3.5”]
[-33.2”/ -4.7”] [-33.2”/-4.7”]
[-9.3”/-1.4”1 [-9.3”/-1.4”],
Optimal thicknesses 0.01435 0.01512
r,, t2,t,, I, (4 0.00875 0.00829
0.00967 0.00829
0.01404 0.01512
Q9-HSDT 7 Q9-FSDT 5
[-6.7”/ -0.9”] [-6.6”/ -0.9”]
[-25.0”/-3.5”] [-25.2”/-3.6”],
[-33.2”1-4.7”] [-33.7”/-4.8”]
[-9.3”/- 1.4”]> [-9.5”/-1.4”]
0.01512 0.01193
0.00829 0.01 153
0.00829 0.01 153
0.01512 0.01193
Initial volume (m’) 0.21906 0.21906 0.2 I906 0.21906
Final volume (m’) 0.17091 0.17096 0.17096 0.17131
CPU time ratio 7.8 3.8 2.0 I
C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) II-152 149
Clamped
(a)
2
a
3
4
Fig. 4. Cantilever panel: (a) finite element mesh and dimensions (m); (b) panel divided into 8 regions
Table IO
Average thickness distribution for minimum volume of a cantilever panel subiected to Hoffman’s stress failure criterion
Region
I
Ply
I
2
3
4
5
Average thickness distribution (m)
Q9-HSDT I I Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5
0.009766 0.009766 0.009766 0.008683
0.009754 0.009755 0.009754 0.00847 I
0.009756 0.009756 0.009754 0.008477
0.009758 0.009758 0.009754 0.008430
0.009769 0.009769 0.009766 0.008437
I 0.009466 0.009467 0.009466 0.007569
2 0.009455 0.009456 0.009454 0.007268
3 0.009456 0.009457 0.009454 0.007282
4 0.009457 0.009457 0.009454 0.007237
5 0.009468 0.009468 0.009466 0.007344
I 0.009208 0.009208 0.009203 0.006 I4 I
2 0.009206 0.009206 0.009 I99 0.006044
3 0.009201 0.009201 0.009199 0.006057
4 0.009195 0.009 I95 0.009199 0.006044
5 0.009201 0.00920 I 0.009203 0.006133
8 I 0.00823 I 0.008230 0.008202 0.00 1950
2 0.008256 0.008255 0.0082 I9 0.001931
3 0.0082 I8 0.008217 0.00822 I 0.002278
4 0.008181 0.008181 0.008225 0.001932
5 0.008173 0.008 172 0.008208 0.001949
Initial volume (m’) 0.360 0.360 0.360 0.360
Final volume (m‘) 0.270544 0.27053 I 0.270544 0.158477
CPU time ratio 5.6 3 I.8 I
150 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152
9. Conclusions
A family of C” Lagrangian finite element models based on a refined shear deformation theory assuming a
nonlinear variation for the displacement field has been developed. These models have been incorporated in an
optimization package in order to obtain the structural sensitivities of response with respect to changes in design
variables (ply angles and ply thicknesses) and to carry out the structural optimization of multilaminated plates,
considering static, free vibration and buckling constraints and/or objective functions. The optimization process
can be developed by using a two level scheme.
Numerical illustrative applications have shown that higher-order models are able to accurately predict the
behavior of highly anisotropic and/or low length-to-thickness ratio laminated plates with reasonable advantage
over first-order models. Results presented in Tables 2 and 4 show that Kirchhoff models are unable to predict
the behavior of highly anisotropic and/or low length-to-thickness ratio laminated plates.
The quadrangular 9-node Lagrangian elements with higher-order displacement fields have shown good
accuracy but the computational efficiency decreases when more complex displacement fields are used.
First-order models have shown poor accuracy on stress prediction. Global constraints and/or objectives such as
natural frequencies of specified vibration modes and buckling loads obtained with HSDT models are in better
agreement with available 3-D elasticity solutions than the FSDT models (Q9-FSDT 5 and TRIPLT). Natural
frequencies of free vibration modes higher than the fundamental one are better predicted by using the present
refined HSDT models. The higher-order model with nine degrees-of-freedom per node Q9-HSDT 9 seems to
represent a reasonable compromise between accuracy and computational efficiency.
The analytical sensitivities in order to ply angles and ply thicknesses are easily and efficiently obtained for
discrete models based on higher-order displacement fields. The use of FSDT models in optimization problems
with first ply failure constraints can lead to unsafe designs. Higher-order theories are an improvement over the
first-order theory in order to accurately predict the behavior of laminated plates with low length-to-thickness
ratios and/or high degree of anisotropy. The use of higher-order discrete models in the optimal design of
multilayered composite plates and sandwich plates is very promising as these models can be easily implemented
in existing structural optimization packages.
Acknowledgments
Sponsorship from the following grants is gratefully acknowledged: Human Capital and Mobility Project
‘Diagnostic and Reliability of Composite Materials and Structures for Advanced Transportation Applications’
(Project CHRTX-CT93-0222) and Fundacao Luso-Americana para o Desenvolvimento (FLAD).
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1997 cristovao m mota soares optimization of multilaminated structures using higher-order deformation model

  • 1. Computer methods in applied mechanics and engineering Comput. MethodsAppl. Mech. Engrg. 149 (1997) 133-152 ELSEYIER Optimization of multilaminated structures using higher-order deformation models Crist&%o M. Mota Soares”‘“, Carlos A. Mota Soares”, Victor M. Franc0 Correiab “IDMEC-Instiruto de Engenharia Mecrinica-lnsriruto Superior Tkxico, Av. Rovisco Pais, 1096 Lishm Codex, Portu,qcd hENIDH-Escola N&rim lnfunir D. Henriquu, Av. Eng. Bormrville France, 2780 Oeiras, Portugcd Abstract A refined shear deformation theory assuming a non-linear variation for the displacement field is used to develop discrete models for the sensitivity analysis and optimization of thick and thin multilayered angle ply composite plate structures. The structural and sensitivity analysis formulation is developed for a family of C” Lagrangian elements, with eleven, nine and seven degrees of freedom per node using a single layer formulation. The design sensitivities of structural response for static, free vibrations and buckling situations for objective and/or constraint functions with respect to ply angles and ply thicknesses are developed. These different objectives and/or constraints can be generalized displacements at specified nodes, Hoffman’s stress failure criterion, elastic strain energy, natural frequencies of chosen vibration modes, buckling load parameter or the volume of structural material. The design sensitivities are evaluated either analytically or semi-analytically. The accuracy and relative performance of the proposed discrete models are compared and discussed among the developed elements and with alternative models. A few illustrative test designs are discussed to show the applicability of the proposed models. 1. Introduction Laminated composite materials are being widely used in many industries mainly because they allow design engineers to achieve very important weight reductions when compared to traditional materials and also because more complex shapes can be easily obtained. The mechanical behavior of a laminate is strongly dependent of the fiber directions and because of that the laminate should be designed to meet the specific requirements of each particular application in order to obtain the maximum advantages of such materials. Accurate and efficient structural analysis, design sensitivity analysis and optimization procedures are very important to accomplish this task. Structural optimization with behavioral constraints, such as stress failure criterion, maximum deflection, natural frequencies and buckling load can be very useful in significantly improving the performance of the structures by manipulating certain design variables. Design sensitivity analysis is important to accurately know the effects of design variables changes on the performance of structures by calculating the search directions to find an optimum design. To evaluate these sensitivities efficiently and accurately it is important to have appropriate techniques associated to good structural models. It is well known that the analysis of laminated composite structures by using the classical Kirchhoff assumptions can lead to substantial errors for moderately thick plates or shells. This is mainly due to neglecting the transverse shear deformation effects which become very important in composite materials with low ratios of transverse shear modulus to in-plane modulus. This can be attenuated by Mindlin’s first-order shear deformation theory [ 1,2], but this theory yields a constant shear strain variation through the thickness and therefore requires the use of shear correction factors [3] in order to approximate the quadratic distribution in the elasticity theory. * Corresponding author 0045.7825/97/$17.00 0 1997 Elsevier Science S.A. All rights reserved P/I S0045-7825(97)00066-2
  • 2. 134 C.M.M. Soar-es et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152 More accurate numerical models such as three-dimensional finite elements models can be used with adequate refined meshes in order to contemplate acceptable aspect ratios, but these models are computationally expensive. A compromising less expensive situation can be achieved by using single layer models, based on higher-order displacement fields involving higher-order expansions of the displacement field in powers of the thickness coordinate. These models can accurately account for the effects of transverse shear deformation yielding quadratic variation of out-of-plane strains and therefore do not require the use of artificial shear correction factors and are suitable for the analysis of highly anisotropic plates ranging from high to low length-to-thickness ratios. Pioneering work on the structural analysis formulation based in higher-order displacement fields can be reviewed in [4,5] where a theory which accounts for the effects of transverse shear deformation, transverse strain and nonlinear distribution of the in-plane displacements with respect to thickness coordinate is developed. Third-order theories have been proposed by Reddy [6-81, Phan and Reddy [9], Librescu [lo], Schmidt [ 111, Murty [ 121, Lenvinson [ 131, Seide [ 141, Murthy [ 151, Bhimaraddi and Stevens [ 161, Mallikarjuna and Kant [ 171 and Kant and Pandia [ 181 among others. Related overviews, closed form solutions and discrete models based on higher-order displacements fields can be found in Reddy [6,8,19], Mallikarjuna and Kant [ 171, Noor and Burton [20], Bert [21], Kant and Kommineni [22], Reddy and Robbins Jr. [23] and Robbins Jr. and Reddy [24] among others. Phan and Reddy [9] and Reddy and Phan [25] used a higher-order shear deformation theory based in a displacement field which accounts for layerwise parabolic distribution of transverse shear stress that satisfies the stress-free boundary conditions at the top and bottom surfaces of laminated plates, applied to the calculation of deflections, stresses, buckling loads and natural frequencies. Closed form solutions for simply supported laminated plates and a finite element model where the transverse displacement uses C’ continuity Hermite cubic shape functions to assure the continuity of the deflection and its derivatives across interelement boundaries were also analyzed. Other studies using the same displacement field are due to Reddy and Khdeir [26] and Khdeir [27], where closed form solutions are obtained and compared with classical plate theory (CPT) and higher-order shear deformation theories (HSDT) for unsymmetric cross ply rectangular composite laminates for buckling and free vibration under several boundary conditions. Finite element higher-order discrete models have been developed and discussed for vibration and/or buckling by Senthilnathan et al. [28], Kant et al. 1291, Putcha and Reddy [30], Kozma and Ochoa [31], Mallikarjuna and Kant [17], Liu [32], and Mallikarjuna and Kant [33]. Recently a four node rectangular element for the buckling analysis of multilaminated plates has been developed by Ghosh and Dey [34,35]. This model assumes a parabolic distribution of the transverse shear stresses and the non-linearity of the in-plane displacements across the thickness. The geometric stiffness matrix is developed using the in-plane stresses. An analytical solution based on a local high order deformation theory used for the determination of the natural frequencies and buckling analysis of laminated plates has been proposed by Wu and Chen [36]. The displacement fields in this theory are assumed to be piece-wise continuous high order polinomial series, layer by layer or sublaminate by sublaminate in thickness direction, accounting for the effects of transverse shear and normal deformation. Moita et al. [37] presented an eight node isoparametric discrete model based on an third-order expansion in the coordinate for the in-plane displacements and a constant transverse displacement. The model is applied to study several cases of composite plate and shell structures taking into consideration different number of layers, lamination angles, length-to-thickness ratios as well as symmetric and non- symmetric laminates. The influence that the higher-order terms incorporated in the geometric stiffness matrix have on the prediction of the buckling load is also discussed. Related buckling studies are due to Kam and Chang [38] who developed a finite element plate model, based on the first-order shear deformation theory (FSDT) in which shear correction factors are derived from the exact expressions for orthotropic materials. Comprehensive overviews of buckling and vibration of composite plate-shell structures are given by Noor and Peters [39], Leissa [40,41], Kapania and Raciti [42,43] and Palazotto and Dennis [44]. Buckling analysis of moderately thick laminated plate and shell structures has been recently reviewed by Simitses [45] reporting works based on higher-order shear deformation theory and/or first-order shear deformation theory with or without a shear correction factor. Literature surveys in the field of sensitivity analysis and structural optimization such as those of Adelman and Haftka [46], Haftka and Adelman [47], Zyczowski [48] and Grandhi [49] reveal some lack of studies carried out on composite structures. Recently, Abrate [50] gave a wide perspective of work carried out by different researchers in the field of the optimum design of composite laminated plates and shells subjected to constraints on strength, stiffness, buckling loads and fundamental natural frequencies. Of the 84 papers reviewed, most of
  • 3. C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 1.3.3-152 135 them are based on variational approximation methods and the use of higher-order models is not mentioned. The optimal design of laminated plates for maximum buckling using discrete ply angles and a multiobjective approach to determine the optimal stacking sequence has been recently presented by Adali et al. [51,52]. Higher-order models have been used on the identification of material properties of multilaminated specimens using sensitivity analysis, optimization techniques and experimental vibration data enabling the identification of six mechanical properties [53-561. Csonka et al. [57] developed a higher-order axisymmetric discrete model where the nonlinear order theory is developed for the meridional displacement component through the thickness of the axisymmetric shell. The radial coordinate of a nodal point, ply thickness and the ply angle orientation of the fibers were used as design variables. The complexity of the displacement and strain fields was overcome through the use of symbolic computation to obtain the corresponding explicit expressions. The sensitivities of shape design of the element stiffness matrix and load vector were also obtained analytically through symbolic computation. The model was applied to the structural optimization of multilaminated axisymmetric shells for static type situations. Franc0 et al. [58] compared the use of models based on higher-order displacement fields to first-order and Kirchhoff models on the sensitivity analysis and optimization of laminated plates. In the present work a family of C” 9-node Lagrangian higher-order discrete models applied to static, eigenfrequency and buckling design sensitivity analysis and optimal design of multilaminated composite plates is presented. The design variables considered are the ply orientation angles of the fibers and the ply thicknesses. The design objectives are the minimization of generalized displacement components, minimization of structure elastic strain energy, maximization of natural frequencies of specified vibration modes, maximization of buckling load and/or minimization of structural volume or weight subjected to behavioral constraints. The sensitivities of static, eigenfrequency and buckling response with respect to the design variables can be evaluated either analytically or by using the semi-analytical technique [47]. The accuracy and relative computer efficiency of the developed higher-order models with respect to first-order models and classical plate theory based models are compared and discussed. Several examples are presented to illustrate the relative performance of the proposed models. 2. Higher-order displacement fields In order to approximate the three-dimensional elasticity problem to a two-dimensional laminate problem, the displacement components U, u and w at any point in the laminate space (Fig. 1) in the X, 4’ and z directions, Fig. 1. Laminate geometry and coordinate axes
  • 4. 136 C.M.M. Soores et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152 respectively, are expanded in a Taylor’s series powers of the thickness coordinate z. Each component is a function of X, y, z and t, where t is the time. The following higher-order displacement fields are considered [17] HSDT 11 u=u,+zq+z*u~+z~(P~ v = v, + ze,, + z2v; + z’p; w = W”+ zq_ + z’wg HSDT 9 11 = U”+ zq + z2u; + z’$Lq u = U”+ ze, + z*v; + z+ w = w,, (1) (2) HSDT 7 u = U”+ zq + Z3qq v = u,, + zq + z$: (3) w = WC) where uO, v,, wO are the displacements of a generic point on the reference surface, CC),, fY are the rotations of normal to the reference surface about the y and x axes, respectively, and (o,, u:, v;S, wg, (p:, (4’1 are the higher-order terms in the Taylor’s series expansions, defined at the reference surface. 3. Laminate constitutive equations The constitutive relations for an arbitrary ply k, written in the laminate (x, y, z) coordinate system can be represented by where qi are the normal and shear stresses in an arbitrary point of kth lamina and E,, and r, are the normal and shear strains, respectively, in a arbitrary point in the laminate, referred to the laminate (x, y, z) coordinate system. The terms of constitutive matrix Qk of ply k are referred to the laminate axes (x, y, z) and can be obtained from the Q, matrix referred to the fiber directions (l-3) with the transformation 3, = T’Q,T (5) where T is the transformation matrix from the (1,2, 3) fiber axes to the (x, y, z) laminate axes [59]. 4. Higher-order finite element formulation The finite element formulation for the displacement field HSDT 11 represented by Eq. ( 1) applied to 9-node Lagrangian quadrilateral elements, will be briefly described. The strain components are given by au aV aW & =- & =- xx ax YY dy 52 az au au au aw au aw Yx, = ay + ax Y’z=z+ay x7 = z + yjy (6) yielding
  • 5. C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152 137 + z3 (7) (8) A vector @,,, including the bending and membrane terms of the strain components and a vector ET containing the transverse shear terms can be defined in such a way as The strains can be written as [E,_,> r,, 11 Yr7 = z,s; where Z,, and Z, are matrices containing powers of z coordinate (z” with n = 0, . . with displacement fields and strain relations. (9) (10) (11) 3) defined in accordance Using C” Lagrangian shape functions [60] the displacements and generalized displacements defined in the reference surface are obtained within each element, respectively, by where the Z, matrix for the displacement field represented by Eq. (1) is given by -100zooz200230 z, = 0 1 0 0 z 0 0 z2 0 0 z3 (14) -0 0 1 0 0 z 0 0 z2 0 0 1 N, are the Lagrange shape functions of node i and qr is the displacement vector of node i which is related to the displacement vector of the element, qr, by qe={-.q;.‘.}T, i=1,...,9 The strains in Eqs. (9) and (10) can be represented as (15) (16)
  • 6. 138 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152 where B,, and B, are the strain-displacements matrices, respectively, for bending and membrane and transverse shear, relating the degrees-of-freedom of the element with the strain components. The Lagrangian functional for the eth element is (17) where E = {q,., <VY C? Y,~ r,, r,;}‘, ~1,= (u, u, w), VI: are the initial stress components, p is the material density, $ is the work done by the external forces, ti are the generalized velocities and V is the element volume. Applying Hamilton’s principle and adding the contributions of all finite elements in the domain one obtains (K + KJq + Mg = F (18) where K, M and K, are respectively the structure stiffness matrix, mass matrix and geometric stiffness matrix, q and 4 are the system displacement and acceleration vectors, respectively. This equation yields for static linear analysis, free harmonic vibrations and linear elastic buckling analysis, respectively Kq=F (19) Kq-w2Mq=0 (20) Kq + /U&q = 0 (21) where o represents the natural frequencies of the structure and A the buckling matrices are obtained by assembling the corresponding element matrices K’, M’ The stiffness and mass matrices of the element are evaluated, respectively, as load parameter. K, M and K, and Kk of the finite elements. where 3, is the constitutive matrix in the (x, y, z) laminate axes for kth ply, N is the matrix of the Lagrange shape functions and pk the material density of kth layer. NL is the number of layers of the laminate, h, is the vector distance from the middle surface of the laminate to the upper side of kth ply (Fig. 1). Finally, det J is the determinant of the Jacobian matrix of the transformation from (5,~) natural coordinates to element (I, y, z) coordinates. (22) (23) The element geometric stiffness matrix is given by (24) where B, is a strain-displacements matrix containing the shape functions and their derivatives and Z, is a matrix containing powers of the z coordinate, both defined in such a way that au au au au au au aw aw aw T --- ------ ax'ay'azvax'ay*az'ax?ay'az ax 1 ay 7 ax ’ ay (25) The matrix o;, is the initial stress matrix for the kth ply containing all the six stress components previously obtained by solving using Eq. (19) and using constitutive relations Eq. (4)
  • 7. C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) I.?.?-IS2 139 (26) 5. Finite element models The finite element model having the displacement field represented by Eq. (I), briefly described above, will be referred to as Q9-HSDT 11. The remaining elements whose displacement fields are given by Eqs. (2) and (3) are developed easily from this parent element by deleting the appropriate degrees of freedom leading respectively, to the finite element discrete models referred to as Q9- HSDT 9 and Q9-HSDT 7. The C” 9-node Lagrangian first-order discrete model, referred to as Q9- FSDT 5, can also be obtained by deleting all high order terms and introducing the shear correction factors on the transverse shear terms of constitutive matrix [59]. Two other finite element models are also available in the optimization package. One is the 3-node triangular shear flexible plate, based on Mindlin’s theory which was developed by Lakshminarayana et al. [61], usually referred to as TRIPLT, where the nodal degrees of freedom are the displacements and rotations ug, uO, M”~,, H,, 19,. and their first derivatives with respect to x and y. The other element is the 3-node triangular discrete Kirchhoff theory multilaminated plate-shell element [62], known in the literature as DKT, first developed for isotropic plates and shells by Batoz et al. [63] and Bathe et al. [64], respectively. The above described finite element models, corresponding degrees of freedom and number of nodes are shown in Table 1. 6. Sensitivity analysis 6.1. Statics For static type situations represented by the equilibrium equation (19) the sensitivities with respect to changes in the design variables, b, of a generic function sp,= p,(q, b) are evaluated by (27) where 4 is the vector of adjoint displacements obtained from aq K4,=ag The sensitivities represented by Eq. (27) can be evaluated at the element level by (28) Table 1 Finite element models available for comparison purposes (29) Finite element discrete model Q9-HSDT 11 Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5 TRIPLT Number of nodes 9 9 9 9 3 DKT U”’VI,.w,,, e,, e,, el” ‘I) The rotation 0: is used only for shell problems. 3
  • 8. 140 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152 where 4;’ is the adjoint displacements vector for element f, and E the set of elements for which the design variable bj is defined. The function pi can represent either the objective function of the optimization problem or a constraint equation. In the first case it can represent the structure elastic strain energy or a generalized displacement in a specified point. In the second case it can represent a maximum displacement constraint, a maximum stress constraint or the Hoffman’s failure criterion [59]. A constraint in a generalized displacement component can be represented by q = 6i/sman - 1 co (30) where C$ is the generalized displacement component and a,,,,, is the maximum allowed displacement. A constraint in a stress component can be represented by q = +&, - 1 SO (31) where 0; is the stress component and cr,,, is the maximum allowed value for that stress component. The Hoffman’s first ply failure criterion, can be represented as a constraint equation by (32) where u, , o;, Us are the normal stress components in the ( 1, 2,3) fiber axes, u,*, u223,u,, are the shear stress components, XT, YT,Z, are the lamina normal strengths in tension along the 1,2, 3 directions, respectively, R, S, T are the shear strengths in the 23, 13 and 12 planes, respectively, and Xc, Yc, Zc are the lamina normal strengths in compression along the 1,2, 3 directions, respectively. The stress components in the (1,2,3) fiber axes for the kth ply are obtained from f”, v2 g3 (T12 g23 531: = T -‘(a,( 2)) = T-fek{:;}~e) (33) The sensitivities of Hoffman’s failure criterion with respect to the design variables are obtained applying Eq. (29). The vector of adjoint forces 4;’ for an arbitrary ply of element 8 is obtained by differentiating the Hoffman’s expression in order to q’ yielding The derivatives au, /dq’ are evaluated analytically from the constitutive relations (Eq. (4)). The derivatives ae / abi are obtained in a similar way, by replacing the terms a?, / dq’ by ks / ab in Eq. (34). The derivatives au, /ab; are evaluated analytically from constitutive relations. If the function q represents the structure elastic strain energy s=lJ=;qTKq (35) the sensitivities of the elastic strain energy with respect to design variables are obtained at element level by the expression
  • 9. C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152 141 dU -= db, (36) In the present work the design variables are the ply angles and the ply thicknesses of the laminate and the sensitivities dK’/ ab, are evaluated from (37) where the derivatives aD/db, are obtained either analytically or by using forward finite difference 1621. 6.2. Free vibrations The problem of free undamped vibrations of a finite element discretized linearly elastic structure is defined by the eigenvalue problem (K-of@)@,=0 n=l,...,N (38) where N represents the total number of degrees of freedom. The solution of this eigenvalue problem consists of N eigenvalues of and corresponding eigenvectors O,,, where w,, is the natural frequency of vibration mode n. For single eigenvalues, if we consider a vibration mode 0, corresponding to the natural frequency w,, normalized through the relation OlfM@, = 1, the sensitivity of natural frequency with respect to changes in the design variable b, is obtained at the element level from 2 aW' --)o;’ p ab, (39) where 0;’ is the pth mode vector for element 8 and E is the set of elements for which the design variable b, is defined. The sensitivities HI’ / db, are evaluated from (40) where the derivatives d(_fi:_, ZT Z Wlab, are obtained either analytically or by using forward finite difference. In the case of multiple eigenvalues they are not, in general, differentiable with respect to design variables and Eq. (39) becomes inapplicable. This is because the eigenvectors corresponding to the repeated eigenvalues are not unique. In fact, any linear combination of the eigenvectors will satisfy the eigenvalue problem represented by Eq. (38). In this case the sensitivities can be obtained by calculating the directional derivatives [65-671 by considering a simultaneous change of all the design variables. 6.3. Buckling The buckling problem of a finite element discretized structure is defined by the eigenvalue problem (K+h,K,)O,,==O n= l,..., N (41) The solution of this eigenvalue problem consists of N eigenvalues A,, and corresponding eigenvectors O,,, where A,, is the buckling parameter corresponding to buckling mode n. For single eigenvalues, if we consider a buckling mode 0, corresponding to the buckling parameter AP, normalized through the relation O%K,Bp = 1, the sensitivity of the buckling parameter with respect to changes in the design variable b, is obtained at the element level from (42)
  • 10. 142 C.M.M. Soares et al. I The sensitivities dK’,/ ab, are evaluated Comput. Methods Appl. Mech. Engrg 149 (1997) 133-152 by ~=ri~~~~~~,~(~~;~Z~[~ i ~-&&)]J&detJdidv (43) where the derivatives da;,/abi are evaluated by Eqs. (28)-(29). For multiple eigenvalues the sensitivities must be obtained by calculating the directional derivatives ]65-671. 7. Optimal design The structural optimization problem can be stated as min{ LI(b )} subject to: bi -Cb, C by i = 1, . . , ndu $.(q,b)SO j= l,...) m (44) where L?(b) is the objective function, +,(q, b) are the m inequality constraint equations, bj and by are, respectively, the lower and upper limits of the design variables and ndv is the total number of design variables. The objective function can be the structural weight or volume, the generalized displacement in a given node, the elastic strain energy of the structure, the natural frequency of a given vibration mode or the buckling load parameter. The constrained optimization problems are solved by using the method of feasible directions [68] and the unconstrained problems are solved by using the BFGS (Broydon-Fletcher-Goldfarb-Shanno) method 1681. Ply angles and ply thicknesses can also be designed using a two level procedure [62,69,70] schematically min R subject to: bi’ < bi I b; i = I,...,ndv Design variables : Ply angles I min Q subject to: bf S bi I b/’ i = l,...,ndv w~G-IM~ 0 j = l,...,m Design variables : Ply thicknesses Fig. 2. Two-level optimization process.
  • 11. C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) II-IS2 143 described in Fig. 2. In this case the global objective is to minimize the weight/volume of the structure. At the first level of optimization, the weight /volume of the structure is kept constant and the optimal fiber directions are determined for minimum deflection, minimum elastic strain energy, maximum natural frequencies of given modes or maximum buckling load. At the second level the optimal ply thicknesses are found assuming the previously obtained ply angles. In this second level the weight/volume of the structure is minimized subject to structural behavior constraints as well as lower and upper bounds on design variables. 8. Numerical applications 8.1. Dejection and stresses in simply supported laminated plates The prediction of deflections and stresses of the present higher-order discrete models is compared with exact solutions obtained by Pagan0 and Hatfield [71] for a 3-Ply [0”/90”/0”] symmetric square (a X a) simply supported plate subjected to sinusoidal surface load q(x, y) given by q(x,y)=q,,sin($)sin(~), OSxCa, OGyCa, -h/2szch/2 The thickness of 1st and 3rd plies is h/4 each and the thickness of 2nd ply is h/2, where h is the total thickness of the laminate. The following material properties are used: E, = 25 X 10h psi, E, = E, = 10h psi, G,? = G, 3 = 0.5 X lo6 psi, G,, = 0.2 X 10h psi, v,~ = v,~ = ~23 = 0.25. The nondimensional maximum deflections of the 3-ply plate, for several length-to-thickness ratios (u/h), obtained with the present higher-order models are compared in Table 2 with the exact solutions of Pagan0 and Hatfield [71]. Alternative solutions obtained with discrete models based on first-order theory and discrete Kirchhoff theory (DKT) are also presented. A quarter plate with a 4x4 finite element mesh was used for all models. Percentage errors relative to Pagan0 and Hatfield results are shown, ranging from 1.3 to 4.4% in the case of higher-order models and achieving 7% and 10.6% in the case of first-order models for lower length-to-thickness ratios (a/h = 4). In the case of discrete Kirchhoff theory model it can be seen that the element is not applicable for length-to-thickness ratios lower than 50. The nondimensional stresses obtained with the present models are compared in Table 3 with the exact results from Pagan0 and Hatfield [71]. A good agreement was found for higher-order models even for very low a/h ratios where first-order models presented errors up to 50% for example in the prediction of normal stress v,,. This error decreases as the a/h ratio increases. The higher-order models have shown good results on shear transverse stresses for low a/h ratios, but for a/h ratios higher than 50 lower accuracy is achieved. Table 2 Maximum nondimensional deflections of 3.~1~ simply supported square plates w.* = ~‘pl”l(l2(alh)“hy,,), p = 4G,, + (E, + E2( 1+ 2u,,))/ (1 - VII1l?,) nlh 4 IO 20 SO 100 Pagano et al. [71] 4.49 I 1.709 Q9-HSDT II 4.2894 I.6437 (-4.4%) (-3.8%) Q9-HSDT 9 4.3545 I.6492 (-3%) (3.5%) Q9-HSDT 7 4.3545 I.6492 (-3%) (3.5%) Q9-FSDT 5 4.1739 Is975 (-7%) (-6.5%) TRIPLT 4.0139 Is403 (- 10.6%) (-9.9%) DKT 0.9759 0.9759 (-78%) (-43%) Percentage errors with respect to Pagan0 et al. [7l] solution. I. I89 I.03I I.OQ8 I.1615 I.0157 0.9944 (-2.3%) (- 1.5%) (- 1.3%) 1.1626 I.0159 0.9945 (-2.2%) (- 1.4%) (- 1.3%) I.1626 1.0159 0.9945 (-2.2%) (- I.4%) (- 1.3%) 1.1477 I.0134 0.9939 (-3.5%) (- 1.8%) (- 1.4%) I.1080 0.9789 0.9596 (-6.8%) (-5%) (-4.8%) 0.9759 0.9759 0.9759 (-18%) (-5.3%) (-3.1%)
  • 12. 144 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-1.52 Table 3 Nondimensional stresses of 3-ply simply supported square plates (cr:otcrX) = 1/(4,(a/h)‘)(~~~“~~“), (~*;a:) = 14q,,Wh))(q,;~,J alh ex (a/2,a/2, +h/2) u: (a/2,a/2, *h/4) u:, (O,O, *h/2) * * ;0;;2,0,0) fd,o/2,0) 4 0.720, -0.684 0.663, -0.666 -0.0467/0.0458 0.292 0.219 0.725, -0.688 0.616/-0.619 -0.0455/0.0446 0.249 0.212 0.706, -0.706 0.631/-0.631 -0.0461/0.0461 0.249 0.214 0.706, -0.706 0.6311-0.631 -0.0461/0.0461 0.249 0.214 0.371/k0.371 0.656, -0.656 -0.0333/0.0333 0.194 0.155 0.352, -0.352 0.625 / -0.625 -0.0319/0.0319 0.161 0.135 10 0.559, -0.559 0.401, -0.403 -0.0275lO.0276 0.196 0.301 0.560, -0.561 0.389/-0.391 -0.0272/0.0271 0.171 0.286 0.562, -0.562 0.391/-0.391 -0.027310.0273 0.170 0.286 0.562, -0.562 0.3911-0.391 -0.0273iO.0273 0.170 0.286 0.488, -0.488 0.387, -0.387 -0.0249/0.0249 0.130 0.197 0.464, -0.464 0.367/-0.367 -0.0237/0.0237 0.093 0.175 20 0.543, -0.543 0.308/-0.309 -0.0230/0.0230 0.156 0.328 0.545, -0.543 0.305/-0.305 -0.0229lO.0229 0.164 0.318 0.545, -0.545 0.305 / -0.305 -0.0229/0.0229 0.164 0.318 0.545, -0.545 0.305/-0.305 -0.0229/0.0229 0.164 0.318 0.525 / -0.525 0.303/-0.303 -0.0223/0.0223 0.133 0.219 0.497, -0.497 0.288, -0.288 -0.0212/0.0212 0.077 0.195 50 0.539/-0.539 0.276, -0.276 -0.0216/0.0216 0.141 0.337 Pagan0 et al. [71] 0.540, -0.540 0.276, -0.276 -0.0215/0.0215 0.324 0.388 Q9-HSDT 11 0.540, -0.540 0.276, -0.276 -0.0215/0.0215 0.324 0.388 Q9-HSDT 9 0.540, -0.540 0.276, -0.276 -0.021510.0215 0.324 0.388 Q9-HSDT7 0.536, -0.536 0.275, -0.275 -0.0214/0.0214 0.298 0.288 Q9-FSDTS 0.5061-0.506 0.258, -0.258 -0.0202/0.0202 0.105 0.211 TRIPLT Parano et al. [71] Q9-HSDT 11 Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5 TRIPLT Pagan0 et al. [71] Q9-HSDT 11 Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5 TRIPLT Pagan0 et al. [71] Q9-HSDT 11 Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5 TRIPLT 8.2. Free vibration of simply supported square laminated plates In order to compare the accuracy on the prediction of natural frequencies of higher-order models (HSDT) and first-order models (FSDT) a few test cases are presented emphasizing the effect of the degree of orthotropy of individual layers (Young’s modules ratio E, /E,) and the effect of side-to-thickness ratios. The results obtained are compared with alternative solutions when available. To analyze the effect of the degree of orthotropy of individual layers we consider the free vibration problem of a simply supported laminated square plate having the following material properties: E, /E, = 3, 10, 20, 30 and 40; E, = E, = 10 GPa; G,,/E, = G,, /E, = 0.6; G,, /E, = 0.5; v,~ = v,~ = y3 = 0.25. The side-to-thick- ness ratio is a/h = 5. The following stacking sequences are considered: 4-ply [0”/90”/0”/90”], 6-ply [O”/9O”/O”/9O”/O”/9O”] and lo-ply [O”/9~/Oo/900/oO/900/O”/9~/Oo/90”]. A quarter plate 4 X 4 finite element mesh is used. Table 4 compares the results for the nondimensional fundamental natural frequency W obtained with HSDT models, FSDT models, discrete Kirchhoff model [62] (DKT) and a 3-D elasticity solution obtained by Noor [72]. It can be seen that the results obtained with DKT model are not acceptable with errors increasing for higher E, /E, ratios. The errors obtained with FSDT models increase for higher E, /E2 ratios achieving errors of about 5.8%. In Table 5 are presented the nondimensional natural frequencies corresponding to the symmetric modes higher than the fundamental one for the antisymmetric 4-ply [O”/90”/O”/90”] and also for a symmetric 5-ply [0”/90”/0” /90”/0’] lamination sequence assuming an E, /E2 ratio equal to 40 and a/h = 5. Discrepancies of FSDT models with respect to higher-order model Q9-HSDT 11 are presented. It can be observed that FSDT models accuracy on the prediction of natural frequencies decrease when higher vibration modes are considered achieving discrepancies of about 10% for the second vibration mode.
  • 13. C.M.M. Soar-es et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-1.52 145 Table 4 Nondimensional fundamental natural frequencies (w = w= X IO) of symmetric simply supported square plates (a/h = 5) NL Model Degree of orthotropy of individual layers E, lE2 3 IO 20 30 40 4 Noor [72] Q9-HSDT I I Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5 TRIPLT DKT 6 Noor [72] Q9-HSDT I I QV-HSDT 9 Q9-HSDT 7 Q9-FSDT 5 TRIPLT DKT IO Noor [72] Q9-HSDT I I Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5 TRIPLT DKT 2.6182 2.6059 (-0.47%) 2.5983 (-0.76%) 2.6004 (-0.68%) 2.6018 (-0.63%) 2.6047 (-0.52%) 3.0174 (15.2%) 2.6440 2.6287 (-0.58%) 2.621 I (-0.87%) 2.6224 (-0.82%) 2.6229 (-0.80%) 2.6240 (-0.76%) 3.0466 (152%) 2.6583 3.4250 2.6409 3.4066 (-0.66%) (-0.54%) 3.2578 3.2594 (0.05%) 3.2513 (-0.20%) 3.2780 (0.62%) 3.2899 (0.99%) 3.2999 (1.29%) 3.3657 3.3546 (-0.33%) 3.3467 (-0.57%) 3.3622 (-0.11%) 3.3674 (0.05%) 3.3726 (0.21%) 2.6332 3.3988 4.0105 (-0.94%) -0.76%) (0.57%) ( 2.6338 3.405 I 4.0269 (-0.92%) -0.58%) (-0.17%) 2.6336 3.4054 4.0256 (-0.93%) -0.57%) (-0.20%) 2.6337 3.4082 4.0301 (-0.92%) -0.49%) (-0.09%) 3.0615 5.6556 (15.2%) (40.2%) 4.3818 -0.44%) 4.4075 (0.15%) 4.4024 (0.03%) 4.4078 (0.15%) 3.7622 3.7871 (0.66%) 3.7793 (0.46%) 3.8502 (2.34%) 3.87.55 (3.01%) 3.8873 (3.33%) 5.2975 (40.8%) 3.9359 3.9342 (-0.04%) 3.9267 (-0.23%) 3.9673 (0.80%) 3.9772 (I.05%) 3.9841 (I.22%) 55364 (40.7%) 4.0337 4.0 I76 (-0.40%) 4.0660 4.1094 (I.07%) 4.1022 (0.89%) 4.2135 (3.63%) 4.2480 (4.48% j 4.2598 (4.77%) 4.2783 4.2848 (0.15%) 4.2782 (-0.002%) 4.3420 (I.49%x) 4.3532 (I .75%) 4.3607 ( I.93%) 4.401 I 4.3880 (-0.30%) 4.2719 4.3289 (I.33%) 4.3224 (1.18%) 4.4683 (4.60%) 4.5084 (5.54%) 4.5 I98 (5.80%) 7.0879 (65.9%) 4.509 I 4.5223 (0.29%) 45164 (0.16%) 4.6005 (2.03%) 4.6 I06 (2.25%) 4.6184 (2.42%) 7.46SS (65.6%) 4.6498 4.6398 (-0.22%) 4.6344 (-0.33%) 4.6683 (0.40%) 4.6578 (0.17%) 4.6640 (0.30%) 7.6528 (64.6%) Percentage errors with respect to Noor (721 solution. 8.3. Buckling of simply supported laminated plates The accuracy on the prediction of buckling loads of higher-order models (HSDT) and first-order models (FSDT) is analyzed and compared with alternative solutions for a simply supported square plate subjected to uniaxial membrane uniform compressive load lV1.The effect of the degree of orthotropy E, /E, is investigated. The following material properties are considered: E, /E, = 3, 10, 20, 30 and 40; E, = E, = 10 GPa; G,*/E2 = G,,fE, =0.6; G,,/E, =0.5; q2 = u,~ = vzj = 0.25. The side-to-thickness ratio is kept constant a/h = 10. A full plate 4 X 4 finite element mesh is used. The nondimensional buckling loads A for an anti-symmetric 4-ply [0”/90”/0”/90”] and for a symmetric S-ply [0”/90”/0”/90”/0”] are shown in Tables 6 and 7, respectively. The solutions obtained with HSDT and FSDT models are compared to a 3-D elasticity solution [36], a local higher-order deformation theory obtained by Wu and Chen [36] and a classical plate theory (CPT) [36]. The
  • 14. 146 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152 Table 5 Nondimensional natural frequencies (w = wr ph /E2 X IO) of a simply supported square plate with side-to-thickness ratio a/h = 5 and E, IE, = 40 NL Model Vibration mode I 2 3 4 5 6 4 Q9-HSDT I I Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5 TRIPLT 5 Q9-HSDT 1I Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5 TRIPLT 4.3289 12.0385 12.0385 4.3224 12.0559 12.0.559 4.4683 12.8706 12.8706 4.5084 12.6612 12.7115 (4.1%) (52%) (5.6%) 45198 12.7586 12.7.586 (4.4%) (6.0%) (6.0%) 4.5517 4.5s 19 4.55 19 4.5847 (0.6%) 45896 (0.7%) 1I.5439 I I.5214 12.3709 12.6486 (9.6%) 12.7357 (10.3%) 13.4340 13.4316 13.Sll7 12.71 I5 (-54%) 12.8009 (-4.7%) 16.5854 20.7687 16.5516 20.904 I 17.6423 22.3941 17.3009 2 I.3789 (4.3%) (2.9%) 17.5745 2 I.6656 (6.0%) (4.3%) 17.1171 19.9366 17.1091 19.9179 17.7173 21.4123 17.31 IO 2 1.2922 (1.1%) (6.8%) 17.5770 21.5693 (2.7%) (8.2%) 20.7687 20.904 I 22.3941 21.3789 (2.9%) 21.6656 (4.3%) 22.9358 22.9376 23.0846 2 I.4788 (-6.4%) 21.7609 (-5.1%) Percentage errors with respect to Q9-HSDT 11 model. Table 6 Nondimensional uniaxial buckling load A = Nu’l(f+‘) for an anti-symmetric 4.~1~ [0”/90”/0”/90”] simply supported square plate Model Degree of orthotropy of individual layers, E, lEZ 3 10 20 30 40 QB-HSDT 11 5.1356 9.0263 (-0.74%) (0.1 I%) Q9-HSDT 9 5.1308 9.0222 (-0.83%) (0.06%) Q9-HSDT 7 5.1527 9.1216 (-0.41%) (1.2%) Q9-FSDT 5 5.1575 9.1769 (-0.32%) (1.8%) 3-D elasticity [36] 5.1738 9.0164 Wu and Chen [36] 5. I739 9.0176 CPT [36] 5.5738 10.2947 (7.7%) ( 14.2%) Percentage errors with respect to 3-D elasticity solution. 13.7838 17.8528 21.3756 (0.29%) (0.39%) (0.45%) 13.7804 17.8523 2 I.3799 (0.27%) (0.39%) (0.47%) 14.0708 18.3972 22.22 14 (2.4%) (3.5%) (4.4%) 14.2407 18.7088 22.6889 (3.6%) (5.2%) (6.6%) 13.7429 17.7829 2 I.2796 13.7461 17.7886 2 I.2880 16.9882 23.6746 30.359 I (23.6%) (33.1%) (42.7%) Table 7 Nondimensional buckling load A = N<a’l(Ezh’) for a symmetric 5-ply [0”/90”/0”/90”/0”] stmply supported square plate Model Degree of orthotropy of individual layers, E, lE2 3 10 20 30 40 Q9-HSDT 1I 5.2816 9.9424 15.6716 20.5375 24.7257 (-0.82%) (-0.18%) (0.12%) (0.35%) (0.54%) Q9-HSDT 9 5.2709 9.9230 15.6418 20.5013 24.6863 (-1.0%) (-0.37%) (-0.07%) (0.17%) (0.38%) Q9-HSDT 7 5.2807 9.9509 15.7016 20.5954 24.8151 (-0.84%) (-0.09%) (0.31%) (0.63%) (0.9%) Q9-FSDT 5 5.2801 9.9417 15.6787 20.5705 24.8049 (0.03%) (-0.18%) (0.12%) (0.51%) (0.86%) 3-D elasticity [36] 5.3255 9.9603 15.6527 20.4663 24.5929 Wu and Chen [36] 5.3323 9.985 I 15.6934 20.5 I76 24.65 I7 CPT [36] 5.7538 11.4918 19.7124 27.9357 36.1597 (8.0%) (15.4%) (25.9%) (36.5%) (47.0%) Percentage errors with respect to 3-D elasticity solution
  • 15. C.M.M. Soares et al. I Compui. Methods Appl. Mech. Engrg. 149 (1997) 133-152 147 percentage errors with respect to 3-D elasticity solution are shown. The errors obtained with CPT solution increase for higher E, /E, ratios achieving 42.7%. The errors presented by FSDT model can be about 6% higher than the higher-order models Q9-HSDT 11 and Q9-HSDT 9 in the anti-symmetric case. In the symmetric case the results obtained with HSDT and FSDT models are both very good. 8.4. Optimal ply angles ,for maximum buckling load of rectangular plates A symmetric simply supported rectangular plate (a X 6) made of 4 plies of equal thickness with the lamination sequence [H/-0/-0/0] and having the following material properties: E, = 142.5 GPa, Ez = E, = 9.79GPa, GIZ=G,,=4.72GPa, G,,= l.l92GPa, v,~=v,~=I/?~ = 0.25 and the total thickness h = 0.04 m is now designed for maximum uniaxial buckling load N,. A linking relation between ply angles is imposed in order to have only one design variable. The angle 8 is measured counterclockwise from the x axis. Table 8 shows the optimal ply angle tl for maximum uniaxial buckling load, for several length-to-width ratios b/a and the corresponding value of the buckling load. A good agreement is found between all higher-order models. The t&t-order model shows some discrepancies lower than 2%. 8.5. Optimal design of square plate with central circular hole It is considered the optimal design of a simply supported laminated square plate with a central circular hole using a two level optimization process. The laminate is made up of 6 plies of equal thickness t, = 0.015 m and is subjected to an uniform pressure p, = 50000 N/m’. The side dimension of the plate is a = 2 m and the hole diameter is a/3. A full finite element model with 288 nodes and 64 elements is used (Fig. 3). At the first level of optimization the objective function is the minimization of the plate elastic strain energy and the design variables are the ply angles. The weight of the structure is kept constant. To accomplish this Table 8 Optimal ply angle B for maximum uniaxial buckling load A’$of simply supported rectangular plates (u/h = 25) hlc1 I 1.2 I.3 I.‘l I.s I.6 1.7 I.8 2 Q9-HSDT I I Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5 Ply N> PlY N! PlY N Ply NI angles (kN) angles (kN) angles (kN) angles (kN) 30.9” 9944.94 30.9” 9945.04 30.8” 10027.9 I 3 I.5” 10194.58 45.5” 9745.04 45.5” 9735.06 45.1” 9762.23 45.5” 9954.97 43.9” 9820.03 43.9” 98 IO.46 43.6 9841.18 44.0 10030.57 42.3” 9863.92 42.2” 9854.65 42.0” 9889.85 42.4” 10074.30 40.7” 9880.08 40.7” 9870.93 40.5” 9910.61 40.9” 10089.24 39.4” 9872.3 I 39.4” 9863.17 39.1” 9906.79 39.6 10079.43 38.4” 9845.21 38.4” 9836.09 38.1” 9882.49 38.7” 10050.04 38.2” 9806.64 38.2” 9797.64 37.7” 9844.60 38.5” 10009.49 39.9” 9750.27 39.9” 9741.33 39.3” 9782.15 40.1” 9949.84 (b) Fig. 3. Square plate with central circular hole: (a) finite element mesh; (b) plate divided into 16 regions.
  • 16. 148 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152 unconstrained optimization problem the plate is divided into 16 regions leading to 96 design variables (Fig. 3). The ply angles for all elements lying in one region are equal. In the initial design the ply angles are all set to 0“ (fibers aligned with x axis). At the second level of optimization the objective function is the minimization of the plate volume subject to Hoffman’s failure criterion with a stress safety factor of 2.5 and maximum deflection constraints with S,,, = 0.005 m. The design variables are the ply thicknesses. The thickness of each ply is assumed to be constant over the plate domain and the ply angles are kept constant at this optimization stage. The material properties are representative of those of a High-modulus Graphite/Epoxy with a fiber volume fraction of 0.6: E, = 220 GPa, E, = E, = 6.9 GPa, G,, = G,, = G,, = 4.8 GPa, v,~ = v,, = v,? = 0.25, p = 1640 Kg/m’. The strength properties are: X, = 760 MPa, YT= Z, = 28 MPa, Xc = 690 MPa, Yc = Z, = 170 MPa, R = S = T = 70 MPa. The upper and lower limits on the ply thicknesses are, respectively, 0.1 m and 0.001 mm. The optimal ply angles and ply thicknesses obtained with higher-order models and first-order model are presented in Table 9. Due to the symmetry of the optimal ply angles with respect to x and y axes, only the results for regions located on 1st quadrant are shown. A good agreement between all HSDT models is found and some discrepancies in the thickness distribution are obtained with the QPFSDT 5 model. Table 9 shows also the average CPU time ratios of HSDT models with respect to FSDT model. 8.6. Optimal design of cantilever panel The cantilever panel represented in Fig. 4 is designed for minimum volume subject to Hoffman’s stress failure criterion. The laminated panel is made up of 5 plies having the lamination sequence [ -20”25”/70”/25”/ -2O”]. The panel is subjected to an uniform pressure p; = 10 000 N/m*. The material properties are E, = 290 GPa, E,=E,=6.2 GPa, G,,=G,,=G23=4.8 GPa, u,,= y1 = v,, = 0.25, p = 1700 Kg/m’. The strength prop- erties are: X, = 620 MPa, YT= Z, = 2 1 MPa, X, = 620 MPa, Yc = Z, = 170 MPa, R = S = T = 60 MPa. The objective is to minimize the volume of panel and find the optimal average thickness distribution subject to Hoffman’s first ply failure criterion. A strength safety factor of 2 is used. The panel is divided into 8 regions as shown in Fig. 4 and the thicknesses are constant inside each region. Thus, the optimization problem has 5 X 8 = 40 design variables. In the initial design all thicknesses in each ply are set to 12 mm. The upper and lower limits on the ply thicknesses are, respectively, 0.1 m and 0.001 mm. The optimal thickness distribution for regions 1, 2, 3 and 8 obtained with HSDT and FSDT models is presented in Table 10. It can be observed that a close agreement is obtained between all HSDT models but discrepancies of about 41% in the final volume are obtained with Q9-FSDT 5 model. In this example the lower accuracy in the stress prediction of FSDT model leads to an unsafe design. The average CPU time ratios with respect to FSDT model are also presented in Table 10. Table 9 Two-level optimization results for square plate with central circular hole Model Q9-HSDT I I Q9-HSDT 9 Optimal ply angles [-6.7”/ -0.9”], [-6.7”/-0.9”] for 1st quadrant [-25.0”/-3.5”]. [-25.0”/-3.5”] [-33.2”/ -4.7”] [-33.2”/-4.7”] [-9.3”/-1.4”1 [-9.3”/-1.4”], Optimal thicknesses 0.01435 0.01512 r,, t2,t,, I, (4 0.00875 0.00829 0.00967 0.00829 0.01404 0.01512 Q9-HSDT 7 Q9-FSDT 5 [-6.7”/ -0.9”] [-6.6”/ -0.9”] [-25.0”/-3.5”] [-25.2”/-3.6”], [-33.2”1-4.7”] [-33.7”/-4.8”] [-9.3”/- 1.4”]> [-9.5”/-1.4”] 0.01512 0.01193 0.00829 0.01 153 0.00829 0.01 153 0.01512 0.01193 Initial volume (m’) 0.21906 0.21906 0.2 I906 0.21906 Final volume (m’) 0.17091 0.17096 0.17096 0.17131 CPU time ratio 7.8 3.8 2.0 I
  • 17. C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) II-152 149 Clamped (a) 2 a 3 4 Fig. 4. Cantilever panel: (a) finite element mesh and dimensions (m); (b) panel divided into 8 regions Table IO Average thickness distribution for minimum volume of a cantilever panel subiected to Hoffman’s stress failure criterion Region I Ply I 2 3 4 5 Average thickness distribution (m) Q9-HSDT I I Q9-HSDT 9 Q9-HSDT 7 Q9-FSDT 5 0.009766 0.009766 0.009766 0.008683 0.009754 0.009755 0.009754 0.00847 I 0.009756 0.009756 0.009754 0.008477 0.009758 0.009758 0.009754 0.008430 0.009769 0.009769 0.009766 0.008437 I 0.009466 0.009467 0.009466 0.007569 2 0.009455 0.009456 0.009454 0.007268 3 0.009456 0.009457 0.009454 0.007282 4 0.009457 0.009457 0.009454 0.007237 5 0.009468 0.009468 0.009466 0.007344 I 0.009208 0.009208 0.009203 0.006 I4 I 2 0.009206 0.009206 0.009 I99 0.006044 3 0.009201 0.009201 0.009199 0.006057 4 0.009195 0.009 I95 0.009199 0.006044 5 0.009201 0.00920 I 0.009203 0.006133 8 I 0.00823 I 0.008230 0.008202 0.00 1950 2 0.008256 0.008255 0.0082 I9 0.001931 3 0.0082 I8 0.008217 0.00822 I 0.002278 4 0.008181 0.008181 0.008225 0.001932 5 0.008173 0.008 172 0.008208 0.001949 Initial volume (m’) 0.360 0.360 0.360 0.360 Final volume (m‘) 0.270544 0.27053 I 0.270544 0.158477 CPU time ratio 5.6 3 I.8 I
  • 18. 150 C.M.M. Soares et al. I Comput. Methods Appl. Mech. Engrg. 149 (1997) 133-152 9. Conclusions A family of C” Lagrangian finite element models based on a refined shear deformation theory assuming a nonlinear variation for the displacement field has been developed. These models have been incorporated in an optimization package in order to obtain the structural sensitivities of response with respect to changes in design variables (ply angles and ply thicknesses) and to carry out the structural optimization of multilaminated plates, considering static, free vibration and buckling constraints and/or objective functions. The optimization process can be developed by using a two level scheme. Numerical illustrative applications have shown that higher-order models are able to accurately predict the behavior of highly anisotropic and/or low length-to-thickness ratio laminated plates with reasonable advantage over first-order models. Results presented in Tables 2 and 4 show that Kirchhoff models are unable to predict the behavior of highly anisotropic and/or low length-to-thickness ratio laminated plates. The quadrangular 9-node Lagrangian elements with higher-order displacement fields have shown good accuracy but the computational efficiency decreases when more complex displacement fields are used. First-order models have shown poor accuracy on stress prediction. Global constraints and/or objectives such as natural frequencies of specified vibration modes and buckling loads obtained with HSDT models are in better agreement with available 3-D elasticity solutions than the FSDT models (Q9-FSDT 5 and TRIPLT). Natural frequencies of free vibration modes higher than the fundamental one are better predicted by using the present refined HSDT models. The higher-order model with nine degrees-of-freedom per node Q9-HSDT 9 seems to represent a reasonable compromise between accuracy and computational efficiency. The analytical sensitivities in order to ply angles and ply thicknesses are easily and efficiently obtained for discrete models based on higher-order displacement fields. The use of FSDT models in optimization problems with first ply failure constraints can lead to unsafe designs. Higher-order theories are an improvement over the first-order theory in order to accurately predict the behavior of laminated plates with low length-to-thickness ratios and/or high degree of anisotropy. The use of higher-order discrete models in the optimal design of multilayered composite plates and sandwich plates is very promising as these models can be easily implemented in existing structural optimization packages. Acknowledgments Sponsorship from the following grants is gratefully acknowledged: Human Capital and Mobility Project ‘Diagnostic and Reliability of Composite Materials and Structures for Advanced Transportation Applications’ (Project CHRTX-CT93-0222) and Fundacao Luso-Americana para o Desenvolvimento (FLAD). References [I] R.D. Mindlin, Influence of rotary inertia and shear on flexural motions of isotropic elastic plates. J. Appl. Mech., Trans. ASME 18 (1951) 31-38. [2] J.N. Reddy, A review of refined theories of laminated composite plates, Shock Vib. Dig. 22(7) (1990) 3-17. [3] J.M. Whitney, Shear correction factors for orthotropic laminates under static load, J. Appl. Mech. 40( 1) (1973) 302-304. [4] K.H. Lo, R.M. Christensen and E.M. Wu, A high-order theory of plate deformation. Part I: Homogeneous plates, J. Appl. Mech. (1977) 663-668. [5] K.H. Lo, R.M. Christensen and E.M. Wu, A high-order theory of plate deformation. Part 2: Laminated plates, J. Appl. Mech. (1977) 669-676. [6] J.N. Reddy, A simple higher-order theory for laminated composite plates, J. Appl. Mech. 51 (1984) 745-7.52. [7] J.N. Reddy, On refined computational models of composite laminates, Int. J. Numer. Methods Engrg. 27 (1989) 361-382. [8] J.N. Reddy, An evaluation of equivalent single-layer and layerwise theories of composite laminates, Composite Struct. 2.5 (1993) 31-35. [9] N.D. Phan and J.N. Reddy, Analysis of laminated composite plates using a higher-order shear deformation theory, Int. J. Numer. Methods Engrg. 21 (1985) 2201-2219. [IO] L. Librescu, Elastostatics and Kinetics of Anisotropic and Heterogeneous Shell-type Structures (Noordhoff, Leyden, Netherlands, 1975). [1I] R. Schmidt, A refined non-linear theory of plates with transverse shear deformation, J. Ind. Math. Sot. 27(l) (1977) 23-38.
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