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adswincc03e-phpapp01_tutorial_introduction.pdf

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NaderSafaiBagheri1

The document outlines a training program for the Simatic S7 PLC and WinCC software, detailing project creation, PLC coupling, tag configuration, and simulation techniques. It includes instructions for installing drivers, configuring processes, managing tags, and cross-referencing data, aimed at users of automated systems. Additionally, it provides exercises to enhance practical understanding of the system's communication and data management capabilities.

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Date: 04/22/14 File: a_dSwincc03e.1 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating a Project, Coupling a PLC, and Tag Simulation 1
Date: 04/22/14 File: a_dSwincc03e.2 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating a Project, Coupling a PLC, Variable Simulation 2
Date: 04/22/14 File: a_dSwincc03e.3 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Objectives - Creating a Project - Installing Communication Drivers - Configuring Tags - Tag Simulation - Cross Reference
Date: 04/22/14 File: a_dSwincc03e.4 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Configuration Preparation - Programmable Logic Controllers - Type of Coupling - Process Tags
Date: 04/22/14 File: a_dSwincc03e.5 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating a Project SIMATIC NET PLC Office PC or Industrial PC
Date: 04/22/14 File: a_dSwincc03e.6 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik WinCC Project Structure and Files -Configured Screens (.pdl, .sav) -Screen Files (.bmp, .emf, .wmf) -Action Lists (.act) -Project Functions (.fct) -Project Library (.pxl) -Function Declarations (.h) -Function Library (.dll) -DBASE Archives of Tag Logging (.dbf) -Report Layouts (.rpl) -Cross Reference List (.xfc) -Project Actions (.pas) A project database without Runtime data (for >=V.5 + SP2, WinCCRT_7.DB) can be found in the WinCC installation directory. Copy this into your project directory and rename the file --> ProjectnameRT.DB. Then, delete the database Logfile. -Database with the Runtime Data -Internal Data Manage- ment from the Cross Reference -Main File of the Project -Database Log File -Database with Configuration Data
Date: 04/22/14 File: a_dSwincc03e.7 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Interchanging between Projects Project name. MCP
Date: 04/22/14 File: a_dSwincc03e.8 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Specifying Project Properties V 5.1
Date: 04/22/14 File: a_dSwincc03e.9 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Computer Properties
Date: 04/22/14 File: a_dSwincc03e.10 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Function Modules within WinCC 1/2 Project(name) with - Computer - Tag Management - Structure Types Editors - Graphics system - Message system - Measured value acquisition and archiving - Report system - C-Programs and actions - Text library - Password protection - Cross Reference Nodes for displaying/hiding the levels WinCC hierarchical tree structure Deactivate Activate
Date: 04/22/14 File: a_dSwincc03e.11 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Function Modules within WinCC 2/2 Editors - Graphics system - Message system - Measured value acquisition and archiving - Report system - C-Programs and actions - Text library - Password protection - Cross Reference -Options
Date: 04/22/14 File: a_dSwincc03e.12 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Task Definition Start picture 17.02.96 11:15:45 SIMATIC WinCC Motor picture Bottling plant Trends Alarm Logging - Messages M Setpoint speed Actual speed Data Management Reports
Date: 04/22/14 File: a_dSwincc03e.13 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Tags for the Process Connection M Setpoint speed Actual speed Motor 1 defective Valve 3 sticks ... Process Image Process Function Coupling e.g. DB,DW for SIMATIC 10 11 12 13.0 20 30 35 40.0 40.1 Message events SIMATIC S7 SIMATIC S5 SIMATIC 505 Other drivers Archive
Date: 04/22/14 File: a_dSwincc03e.14 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Data Exchange SIMATIC S5/S7 DB20 DW10 KF=190 DW11 KF=95 Programmable Logic Controller WinCC Station Actual value 190 Setpoint value 95 Actual speed DB20,DW10 Setpoint speed DB20,DW11 Digital output Digital input Image LAN MPI
Date: 04/22/14 File: a_dSwincc03e.15 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Data Exchange SIMATIC 505 V010 =190 =95 Programmable Logic Controller WinCC Station Actual value 190 Setpoint value 95 Actual speed V010, Setpoint speed V010, Digital output Digital input Image LAN MPI
Date: 04/22/14 File: a_dSwincc03e.16 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Installation of the SIMATIC Device Drivers (S7-DOS)
Date: 04/22/14 File: a_dSwincc03e.17 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Communication Structure S7-DOS Driver CP5611 S7-300 MPI Lab Station: PLC (e.g. SIMATIC S7-300 withCP 342) Communication processor (e.g. CP 5613) Hardware driver (e.g. S7-CP 5613) Channel unit (e.g. PROFIBUS) WinCC communication drivers (e.g. SIMATIC S/-Protocol Suite) WinCC Data Manager WinCC Application (Graphics RT, Alarm Logging RT, Tag Logging RT, etc.)
Date: 04/22/14 File: a_dSwincc03e.18 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Selecting Communication Drivers for the Connection A) B)
Date: 04/22/14 File: a_dSwincc03e.19 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Exercise: Creating a Project, Configuring the PLC Connection 1 - We will configure the tags for this connection in the next exercise. Name of the communication connection Always 0 for integrated MPI interface.
Date: 04/22/14 File: a_dSwincc03e.20 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Status of the Connection
Date: 04/22/14 File: a_dSwincc03e.21 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Connection Diagnostic with SIMATIC S7 (*.LOG) C:SiemensWinCCDiagnoseSIMATIC_S7_PROTOCOL_SUITE_01.LOG
Date: 04/22/14 File: a_dSwincc03e.22 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Quality Code WinCC has to be in Runtime in order to display the Quality Code.
Date: 04/22/14 File: a_dSwincc03e.23 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Exercise: Creating a Project, Configuring the PLC Connection 2 Project name SIMATIC TI driver Name of the communication connection
Date: 04/22/14 File: a_dSwincc03e.24 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Configuring Process Tags for SIMATIC S5/S7 Note Use of S7 symbols (TIA) is possible as of WinCC V5.
Date: 04/22/14 File: a_dSwincc03e.25 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Configuring Tags for SIMATIC 505
Date: 04/22/14 File: a_dSwincc03e.26 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Exercise: Configuring Process Tags and Tag Groups Configuring Tag Groups Name of the 1st. group: motor_picture Name of the 2nd. group: bottling_plant Name of the 3rd. group: measurement_points Name of the 4th. group: message_events Configuring Tags For SIMATIC S7 Name Data Type Address P_signal0 binary tag DB20.DBX16.0 P_signal1 binary tag DB20.DBX16.1 P_event1 unsigned 16-bit value DB20.DBW12 P_trend_1 signed 16-bit value DB20.DBW6 P_IVar_Mess signed 16-bit value DB20.DBW8 P_Tank1_IB0 unsigned 8-bit value IB0 P_Tank2_QB0 unsigned 8-bit value QB0 P_setpoint_speed signed 16-bit value DB20.DBW10 P_actual_speed signed 16-bit value DB20.DBW14 P_switch1 binary tag DB20.DBX16.2 P_motor1 binary tag DB20.DBX16.3
Date: 04/22/14 File: a_dSwincc03e.27 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Configuring Internal Tags Shortcut menu
Date: 04/22/14 File: a_dSwincc03e.28 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Exercise: Configuring Internal Tags and Tag Groups 1 Configuring Tag Groups Name of the 1st. group: I_motor_picture Name of the 2nd. group: I_bottling_plant Name of the 3rd. group: I_measurement_points Name of the 4th. group: I_message_events Configuring Tags For SIMATIC S7 Name Data type event1 unsigned 16-bit value ... ... trend_1 signed 16-bit value IVar_Mess signed 16-bit value ... ... setpoint_speed signed 16-bit value actual_speed signed 16-bit value switch1 binary tag motor1 binary tag
Date: 04/22/14 File: a_dSwincc03e.29 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Exercise: Configuring Internal Tags and Tag Groups 2 Configuring Tag Groups Name of the 1st. group: TI_motor_picture Name of the 2nd. group: TI_bottling_plant Name of the 3rd. group: TI_measurement_points Name of the 4th. group: TI_message events Configuring Tags For SIMATIC505 Name Data type TI_event1 binary tag ... ... TI_trend_1 signed 16-bit value TI_IVar_Mess signed 16-bit value ... ... TI_setpoint_speed signed 16-bit value TI_actual_speed signed 16-bit value TI_switch1 binary tag TI_motor1 binary tag
Date: 04/22/14 File: a_dSwincc03e.30 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik "Cross Reference" (Cross Reference List 1/2) Cross Reference Lists Filter Editor Internal Data Management WinCC Data .XFS .XFC ...
Date: 04/22/14 File: a_dSwincc03e.31 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik "Cross Reference" (Cross Reference List 2/2) Filter Linking Place of Use Update Update Data Management and View Update Data Management Export *.CSV Call
Date: 04/22/14 File: a_dSwincc03e.32 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik SmartTool: Script Converter
Date: 04/22/14 File: a_dSwincc03e.33 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Tag Simulation 1/2 Simulation software on WinCC CD Testing functions with internal and process tags. Process tags can only be simulated if the communication connection to the PLC has been made. Since the tag value in the PLC can be changed by the simulation, you have to take the necessary precautions (such as separating the load current circuits). - Sine - Oscillation - Random numbers - Increment - Decrement - Slider
Date: 04/22/14 File: a_dSwincc03e.34 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Tag Simulation 2/2 Call
Date: 04/22/14 File: a_dSwincc03e.35 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik WinCC Communication with S7 Protocol using MPI to S7- 300/400 DB20 DW10 KF=190 DW11 KF=95 Programmable Logic Controller WinCC Station Actual value 190 Setpoint value 95 Actual speed DB20,DW10 Setpoint speed DB20,DW11 Digital output Digital input Image MPI
Date: 04/22/14 File: a_dSwincc03e.36 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Communication Components On the PLC side CP CP Software MPI interface of the CPU - On the PG/PC side CP CP Software CP 5611 (S7 DOS from WinCC) SIMATIC Device Drivers On the WinCC side WinCC Channel DLL Core / Option S7 Protocol Suite - MPI Core
Date: 04/22/14 File: a_dSwincc03e.37 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Procedure 1) Hardware Check of the WinCC computer for example, Interrupt 11 2) Installation of the CP5511 card according to the product information 3) Configuration on the WinCC side, see Page 18. 4) Configuration in the SIMATIC CPU. No communication programs are necessary here.
Date: 04/22/14 File: a_dSwincc03e.38 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Installation of the CP5511 Card in the PC
Date: 04/22/14 File: a_dSwincc03e.39 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Installing Modules
Date: 04/22/14 File: a_dSwincc03e.40 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Windows NT Diagnostics
Date: 04/22/14 File: a_dSwincc03e.41 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Determining Interrupts
Date: 04/22/14 File: a_dSwincc03e.42 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Determining Memory Area
Date: 04/22/14 File: a_dSwincc03e.43 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Specifying Properties of the CP5611 Card
Date: 04/22/14 File: a_dSwincc03e.44 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik S7 Variable Table for Monitoring and Modifying
Date: 04/22/14 File: a_dSwincc03e.45 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Connection Status: Example of the Get/Set Tag State 1/2 0x0001 No connection to the partner is established 0x0002 Protocol error 0x0004 Network module is defective 0x0008 Configured upper limit exceeded 0x0010 Configured lower limit exceeded 0x0020 Format limit exceeded 0x0040 Format limit exceeded 0x0080 Conversion error 0x0100 Initialization value of the tags (Start value) 0x0200 Substitute value of the tags 0x0400 Addressing error in the channel 0x0800 Tag not located or non existent 0x1000 Tag access not permitted 0x2000 Timeout, no response from channel 0x4000 Server not available 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 BOOL SetTagDWordState (Tag Tag_Name, DWORD value, PDWORD lp_dwstate) DWORD GetTagDWordState(Tag Tag_Name, PDWORD lp_dwstate); Example:SetTagDWordState ("P_Variable1", 100, &Status); GetTagDWordState ("P_Variable2", &Status1); the returned bit register can be analyzed according to the following schematic. Search term: Variablenstati
Date: 04/22/14 File: a_dSwincc03e.46 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Connection Status: Example of the Get/Set Tag State 2/2 0000000000000000 0 Configuration: -Properties/ I/O field/ output/input/ output value/ dynamic/ C-Action: int var1,var2; unsigned long var3; var1 = GetTagWordState("wert1",&var3);//address SetTagWord("i_lp_dwatate",(WORD)var3);//content var2=GetTagWord("i_lp_dwatate"); if(var2!=0) { //!means unequal SetVisible(lpszPictureName,“PictWindow1",1); } else { SetVisible(lpszPictureName,“PictWindow1",0); } return(var1); Type O Configuration: -Properties/ I/O field/ output/input/ output value:i_lp_dwatate no Connection Configuration: -Static text/ colors/ fill pattern color/ dynamic/ C-Action: int var1,var2; var1=GetTagWord("i_lp_dwatate"); var2=var1&0x0001; if(var2==0) { SetBackColor(lpszPictureName, lpszObjectName,CO_GREEN); } else { SetBackColor(lpszPictureName, lpszObjectName,CO_RED); } return(var1); Type O
Date: 04/22/14 File: a_dSwincc03e.47 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik SIMATIC NET Ethernet, Communication to SIMATIC S5 DB20 DW10 KF=190 DW11 KF=95 Programmable Logic Controller WinCC Station Actual value 190 Setpoint value 95 Actual speed DB20,DW10 Setpoint speed DB20,DW11 Digital output Digital input Image SIMATIC NET Industrial Ethernet
Date: 04/22/14 File: a_dSwincc03e.48 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik TIA Functionality, Mapping Tags Step7 WinCC Communication (Mapping) Database Database STEP 7 Symbol Table WinCC Tag Management Data Block
Date: 04/22/14 File: a_dSwincc03e.49 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating an OS (Operator Station)
Date: 04/22/14 File: a_dSwincc03e.50 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating a Symbol Table, Generating a Data Block 1/2 Mapped tags from the view of WinCC
Date: 04/22/14 File: a_dSwincc03e.51 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating a Symbol Table, Generating a Data Block 2/2
Date: 04/22/14 File: a_dSwincc03e.52 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating an S7 Program
Date: 04/22/14 File: a_dSwincc03e.53 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Generating PLC/OS Connection Data (Mapping) Error Log after mapping
Date: 04/22/14 File: a_dSwincc03e.54 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Transferring (Mapping) Data from Step7 to WinCC 1/2 Symbols from the S7 Symbol Table
Date: 04/22/14 File: a_dSwincc03e.55 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Transferring (Mapping) Data from STEP 7 to WinCC 2/2 Symbols from the data block Select
Date: 04/22/14 File: a_dSwincc03e.56 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Mapped Symbols in the WinCC Explorer S7-Programm(1)/DB11.Slip_Speed1 Signed 16-bit Value DB11,DW10 1 2 3
Date: 04/22/14 File: a_dSwincc03e.57 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Mapped Symbols for Tag Connection
Date: 04/22/14 File: a_dSwincc03e.58 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Automatic Mapping in the Background Drag&Drop
Date: 04/22/14 File: a_dSwincc03e.59 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik TIA: Ladder Rung Jump with Writing Authority in STEP7 STEP7: Linking STEP7 block. WinCC call from STEP7 WinCC: Block call from WinCC pictures directly to STEP7 program Create User with the function “STEP7 Writing Authority“
Date: 04/22/14 File: a_dSwincc03e.60 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Generating Reference Data for Ladder Rung Jump Necessary for ladder rung jump from WinCC
Date: 04/22/14 File: a_dSwincc03e.61 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Ladder Rung Jump to STEP 7
Date: 04/22/14 File: a_dSwincc03e.62 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik "Show Picture" Return to WinCC Shortcu t menu
Date: 04/22/14 File: a_dSwincc03e.63 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik TIA Functionality, Hardware Diagnosis from WinCC Pictures

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adswincc03e-phpapp01_tutorial_introduction.pdf

  • 1. Date: 04/22/14 File: a_dSwincc03e.1 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating a Project, Coupling a PLC, and Tag Simulation 1
  • 2. Date: 04/22/14 File: a_dSwincc03e.2 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating a Project, Coupling a PLC, Variable Simulation 2
  • 3. Date: 04/22/14 File: a_dSwincc03e.3 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Objectives - Creating a Project - Installing Communication Drivers - Configuring Tags - Tag Simulation - Cross Reference
  • 4. Date: 04/22/14 File: a_dSwincc03e.4 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Configuration Preparation - Programmable Logic Controllers - Type of Coupling - Process Tags
  • 5. Date: 04/22/14 File: a_dSwincc03e.5 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating a Project SIMATIC NET PLC Office PC or Industrial PC
  • 6. Date: 04/22/14 File: a_dSwincc03e.6 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik WinCC Project Structure and Files -Configured Screens (.pdl, .sav) -Screen Files (.bmp, .emf, .wmf) -Action Lists (.act) -Project Functions (.fct) -Project Library (.pxl) -Function Declarations (.h) -Function Library (.dll) -DBASE Archives of Tag Logging (.dbf) -Report Layouts (.rpl) -Cross Reference List (.xfc) -Project Actions (.pas) A project database without Runtime data (for >=V.5 + SP2, WinCCRT_7.DB) can be found in the WinCC installation directory. Copy this into your project directory and rename the file --> ProjectnameRT.DB. Then, delete the database Logfile. -Database with the Runtime Data -Internal Data Manage- ment from the Cross Reference -Main File of the Project -Database Log File -Database with Configuration Data
  • 7. Date: 04/22/14 File: a_dSwincc03e.7 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Interchanging between Projects Project name. MCP
  • 8. Date: 04/22/14 File: a_dSwincc03e.8 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Specifying Project Properties V 5.1
  • 9. Date: 04/22/14 File: a_dSwincc03e.9 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Computer Properties
  • 10. Date: 04/22/14 File: a_dSwincc03e.10 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Function Modules within WinCC 1/2 Project(name) with - Computer - Tag Management - Structure Types Editors - Graphics system - Message system - Measured value acquisition and archiving - Report system - C-Programs and actions - Text library - Password protection - Cross Reference Nodes for displaying/hiding the levels WinCC hierarchical tree structure Deactivate Activate
  • 11. Date: 04/22/14 File: a_dSwincc03e.11 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Function Modules within WinCC 2/2 Editors - Graphics system - Message system - Measured value acquisition and archiving - Report system - C-Programs and actions - Text library - Password protection - Cross Reference -Options
  • 12. Date: 04/22/14 File: a_dSwincc03e.12 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Task Definition Start picture 17.02.96 11:15:45 SIMATIC WinCC Motor picture Bottling plant Trends Alarm Logging - Messages M Setpoint speed Actual speed Data Management Reports
  • 13. Date: 04/22/14 File: a_dSwincc03e.13 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Tags for the Process Connection M Setpoint speed Actual speed Motor 1 defective Valve 3 sticks ... Process Image Process Function Coupling e.g. DB,DW for SIMATIC 10 11 12 13.0 20 30 35 40.0 40.1 Message events SIMATIC S7 SIMATIC S5 SIMATIC 505 Other drivers Archive
  • 14. Date: 04/22/14 File: a_dSwincc03e.14 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Data Exchange SIMATIC S5/S7 DB20 DW10 KF=190 DW11 KF=95 Programmable Logic Controller WinCC Station Actual value 190 Setpoint value 95 Actual speed DB20,DW10 Setpoint speed DB20,DW11 Digital output Digital input Image LAN MPI
  • 15. Date: 04/22/14 File: a_dSwincc03e.15 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Data Exchange SIMATIC 505 V010 =190 =95 Programmable Logic Controller WinCC Station Actual value 190 Setpoint value 95 Actual speed V010, Setpoint speed V010, Digital output Digital input Image LAN MPI
  • 16. Date: 04/22/14 File: a_dSwincc03e.16 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Installation of the SIMATIC Device Drivers (S7-DOS)
  • 17. Date: 04/22/14 File: a_dSwincc03e.17 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Communication Structure S7-DOS Driver CP5611 S7-300 MPI Lab Station: PLC (e.g. SIMATIC S7-300 withCP 342) Communication processor (e.g. CP 5613) Hardware driver (e.g. S7-CP 5613) Channel unit (e.g. PROFIBUS) WinCC communication drivers (e.g. SIMATIC S/-Protocol Suite) WinCC Data Manager WinCC Application (Graphics RT, Alarm Logging RT, Tag Logging RT, etc.)
  • 18. Date: 04/22/14 File: a_dSwincc03e.18 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Selecting Communication Drivers for the Connection A) B)
  • 19. Date: 04/22/14 File: a_dSwincc03e.19 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Exercise: Creating a Project, Configuring the PLC Connection 1 - We will configure the tags for this connection in the next exercise. Name of the communication connection Always 0 for integrated MPI interface.
  • 20. Date: 04/22/14 File: a_dSwincc03e.20 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Status of the Connection
  • 21. Date: 04/22/14 File: a_dSwincc03e.21 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Connection Diagnostic with SIMATIC S7 (*.LOG) C:SiemensWinCCDiagnoseSIMATIC_S7_PROTOCOL_SUITE_01.LOG
  • 22. Date: 04/22/14 File: a_dSwincc03e.22 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Quality Code WinCC has to be in Runtime in order to display the Quality Code.
  • 23. Date: 04/22/14 File: a_dSwincc03e.23 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Exercise: Creating a Project, Configuring the PLC Connection 2 Project name SIMATIC TI driver Name of the communication connection
  • 24. Date: 04/22/14 File: a_dSwincc03e.24 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Configuring Process Tags for SIMATIC S5/S7 Note Use of S7 symbols (TIA) is possible as of WinCC V5.
  • 25. Date: 04/22/14 File: a_dSwincc03e.25 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Configuring Tags for SIMATIC 505
  • 26. Date: 04/22/14 File: a_dSwincc03e.26 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Exercise: Configuring Process Tags and Tag Groups Configuring Tag Groups Name of the 1st. group: motor_picture Name of the 2nd. group: bottling_plant Name of the 3rd. group: measurement_points Name of the 4th. group: message_events Configuring Tags For SIMATIC S7 Name Data Type Address P_signal0 binary tag DB20.DBX16.0 P_signal1 binary tag DB20.DBX16.1 P_event1 unsigned 16-bit value DB20.DBW12 P_trend_1 signed 16-bit value DB20.DBW6 P_IVar_Mess signed 16-bit value DB20.DBW8 P_Tank1_IB0 unsigned 8-bit value IB0 P_Tank2_QB0 unsigned 8-bit value QB0 P_setpoint_speed signed 16-bit value DB20.DBW10 P_actual_speed signed 16-bit value DB20.DBW14 P_switch1 binary tag DB20.DBX16.2 P_motor1 binary tag DB20.DBX16.3
  • 27. Date: 04/22/14 File: a_dSwincc03e.27 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Configuring Internal Tags Shortcut menu
  • 28. Date: 04/22/14 File: a_dSwincc03e.28 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Exercise: Configuring Internal Tags and Tag Groups 1 Configuring Tag Groups Name of the 1st. group: I_motor_picture Name of the 2nd. group: I_bottling_plant Name of the 3rd. group: I_measurement_points Name of the 4th. group: I_message_events Configuring Tags For SIMATIC S7 Name Data type event1 unsigned 16-bit value ... ... trend_1 signed 16-bit value IVar_Mess signed 16-bit value ... ... setpoint_speed signed 16-bit value actual_speed signed 16-bit value switch1 binary tag motor1 binary tag
  • 29. Date: 04/22/14 File: a_dSwincc03e.29 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Exercise: Configuring Internal Tags and Tag Groups 2 Configuring Tag Groups Name of the 1st. group: TI_motor_picture Name of the 2nd. group: TI_bottling_plant Name of the 3rd. group: TI_measurement_points Name of the 4th. group: TI_message events Configuring Tags For SIMATIC505 Name Data type TI_event1 binary tag ... ... TI_trend_1 signed 16-bit value TI_IVar_Mess signed 16-bit value ... ... TI_setpoint_speed signed 16-bit value TI_actual_speed signed 16-bit value TI_switch1 binary tag TI_motor1 binary tag
  • 30. Date: 04/22/14 File: a_dSwincc03e.30 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik "Cross Reference" (Cross Reference List 1/2) Cross Reference Lists Filter Editor Internal Data Management WinCC Data .XFS .XFC ...
  • 31. Date: 04/22/14 File: a_dSwincc03e.31 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik "Cross Reference" (Cross Reference List 2/2) Filter Linking Place of Use Update Update Data Management and View Update Data Management Export *.CSV Call
  • 32. Date: 04/22/14 File: a_dSwincc03e.32 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik SmartTool: Script Converter
  • 33. Date: 04/22/14 File: a_dSwincc03e.33 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Tag Simulation 1/2 Simulation software on WinCC CD Testing functions with internal and process tags. Process tags can only be simulated if the communication connection to the PLC has been made. Since the tag value in the PLC can be changed by the simulation, you have to take the necessary precautions (such as separating the load current circuits). - Sine - Oscillation - Random numbers - Increment - Decrement - Slider
  • 34. Date: 04/22/14 File: a_dSwincc03e.34 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Tag Simulation 2/2 Call
  • 35. Date: 04/22/14 File: a_dSwincc03e.35 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik WinCC Communication with S7 Protocol using MPI to S7- 300/400 DB20 DW10 KF=190 DW11 KF=95 Programmable Logic Controller WinCC Station Actual value 190 Setpoint value 95 Actual speed DB20,DW10 Setpoint speed DB20,DW11 Digital output Digital input Image MPI
  • 36. Date: 04/22/14 File: a_dSwincc03e.36 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Communication Components On the PLC side CP CP Software MPI interface of the CPU - On the PG/PC side CP CP Software CP 5611 (S7 DOS from WinCC) SIMATIC Device Drivers On the WinCC side WinCC Channel DLL Core / Option S7 Protocol Suite - MPI Core
  • 37. Date: 04/22/14 File: a_dSwincc03e.37 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Procedure 1) Hardware Check of the WinCC computer for example, Interrupt 11 2) Installation of the CP5511 card according to the product information 3) Configuration on the WinCC side, see Page 18. 4) Configuration in the SIMATIC CPU. No communication programs are necessary here.
  • 38. Date: 04/22/14 File: a_dSwincc03e.38 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Installation of the CP5511 Card in the PC
  • 39. Date: 04/22/14 File: a_dSwincc03e.39 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Installing Modules
  • 40. Date: 04/22/14 File: a_dSwincc03e.40 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Windows NT Diagnostics
  • 41. Date: 04/22/14 File: a_dSwincc03e.41 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Determining Interrupts
  • 42. Date: 04/22/14 File: a_dSwincc03e.42 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Determining Memory Area
  • 43. Date: 04/22/14 File: a_dSwincc03e.43 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Specifying Properties of the CP5611 Card
  • 44. Date: 04/22/14 File: a_dSwincc03e.44 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik S7 Variable Table for Monitoring and Modifying
  • 45. Date: 04/22/14 File: a_dSwincc03e.45 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Connection Status: Example of the Get/Set Tag State 1/2 0x0001 No connection to the partner is established 0x0002 Protocol error 0x0004 Network module is defective 0x0008 Configured upper limit exceeded 0x0010 Configured lower limit exceeded 0x0020 Format limit exceeded 0x0040 Format limit exceeded 0x0080 Conversion error 0x0100 Initialization value of the tags (Start value) 0x0200 Substitute value of the tags 0x0400 Addressing error in the channel 0x0800 Tag not located or non existent 0x1000 Tag access not permitted 0x2000 Timeout, no response from channel 0x4000 Server not available 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 BOOL SetTagDWordState (Tag Tag_Name, DWORD value, PDWORD lp_dwstate) DWORD GetTagDWordState(Tag Tag_Name, PDWORD lp_dwstate); Example:SetTagDWordState ("P_Variable1", 100, &Status); GetTagDWordState ("P_Variable2", &Status1); the returned bit register can be analyzed according to the following schematic. Search term: Variablenstati
  • 46. Date: 04/22/14 File: a_dSwincc03e.46 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Connection Status: Example of the Get/Set Tag State 2/2 0000000000000000 0 Configuration: -Properties/ I/O field/ output/input/ output value/ dynamic/ C-Action: int var1,var2; unsigned long var3; var1 = GetTagWordState("wert1",&var3);//address SetTagWord("i_lp_dwatate",(WORD)var3);//content var2=GetTagWord("i_lp_dwatate"); if(var2!=0) { //!means unequal SetVisible(lpszPictureName,“PictWindow1",1); } else { SetVisible(lpszPictureName,“PictWindow1",0); } return(var1); Type O Configuration: -Properties/ I/O field/ output/input/ output value:i_lp_dwatate no Connection Configuration: -Static text/ colors/ fill pattern color/ dynamic/ C-Action: int var1,var2; var1=GetTagWord("i_lp_dwatate"); var2=var1&0x0001; if(var2==0) { SetBackColor(lpszPictureName, lpszObjectName,CO_GREEN); } else { SetBackColor(lpszPictureName, lpszObjectName,CO_RED); } return(var1); Type O
  • 47. Date: 04/22/14 File: a_dSwincc03e.47 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik SIMATIC NET Ethernet, Communication to SIMATIC S5 DB20 DW10 KF=190 DW11 KF=95 Programmable Logic Controller WinCC Station Actual value 190 Setpoint value 95 Actual speed DB20,DW10 Setpoint speed DB20,DW11 Digital output Digital input Image SIMATIC NET Industrial Ethernet
  • 48. Date: 04/22/14 File: a_dSwincc03e.48 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik TIA Functionality, Mapping Tags Step7 WinCC Communication (Mapping) Database Database STEP 7 Symbol Table WinCC Tag Management Data Block
  • 49. Date: 04/22/14 File: a_dSwincc03e.49 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating an OS (Operator Station)
  • 50. Date: 04/22/14 File: a_dSwincc03e.50 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating a Symbol Table, Generating a Data Block 1/2 Mapped tags from the view of WinCC
  • 51. Date: 04/22/14 File: a_dSwincc03e.51 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating a Symbol Table, Generating a Data Block 2/2
  • 52. Date: 04/22/14 File: a_dSwincc03e.52 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Creating an S7 Program
  • 53. Date: 04/22/14 File: a_dSwincc03e.53 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Generating PLC/OS Connection Data (Mapping) Error Log after mapping
  • 54. Date: 04/22/14 File: a_dSwincc03e.54 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Transferring (Mapping) Data from Step7 to WinCC 1/2 Symbols from the S7 Symbol Table
  • 55. Date: 04/22/14 File: a_dSwincc03e.55 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Transferring (Mapping) Data from STEP 7 to WinCC 2/2 Symbols from the data block Select
  • 56. Date: 04/22/14 File: a_dSwincc03e.56 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Mapped Symbols in the WinCC Explorer S7-Programm(1)/DB11.Slip_Speed1 Signed 16-bit Value DB11,DW10 1 2 3
  • 57. Date: 04/22/14 File: a_dSwincc03e.57 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Mapped Symbols for Tag Connection
  • 58. Date: 04/22/14 File: a_dSwincc03e.58 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Automatic Mapping in the Background Drag&Drop
  • 59. Date: 04/22/14 File: a_dSwincc03e.59 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik TIA: Ladder Rung Jump with Writing Authority in STEP7 STEP7: Linking STEP7 block. WinCC call from STEP7 WinCC: Block call from WinCC pictures directly to STEP7 program Create User with the function “STEP7 Writing Authority“
  • 60. Date: 04/22/14 File: a_dSwincc03e.60 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Generating Reference Data for Ladder Rung Jump Necessary for ladder rung jump from WinCC
  • 61. Date: 04/22/14 File: a_dSwincc03e.61 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik Ladder Rung Jump to STEP 7
  • 62. Date: 04/22/14 File: a_dSwincc03e.62 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik "Show Picture" Return to WinCC Shortcu t menu
  • 63. Date: 04/22/14 File: a_dSwincc03e.63 SIMATIC S7 Siemens AG 2000. All rights reserved. SITRAIN Training für Automatisierungs- und Antriebstechnik TIA Functionality, Hardware Diagnosis from WinCC Pictures