Advanced motion controls 5a5
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This document provides information on the 10A Series PWM servo amplifiers from Advanced Motion Controls. It describes two models, the 10A8 and 5A5, which are designed to drive brush DC motors. The 10A8 requires a single power supply, while the 5A5 also requires an external low voltage supply. Both models have protection against overloads and short circuits. The document provides specifications, operating modes, wiring diagrams, and ordering information for the amplifiers and their mounting cards.
Advanced motion controls 5a5
- 1. A-2 10A Series 2 Models: 5A5 (Discontinued) Suggested replacements: AZB6A8, AZB10A4 FEATURES: * Surface-mount technology * Extremely small size * Ease of use * Low cost * Four quadrant regenerative operation 5A5 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 2. A-3 10A Series DESCRIPTION: 10A Series PWM servo amplifiers are designed to drive brush type DC motors. There are two different models to the 10A Series: models 10A8 and model 5A5. Operating efficiency for 5A5 is 90%, and 95% for 10A8. Both models are fully protected against over-voltage, over-current, over-heating and short-circuits across motor, ground and power leads. These amplifiers interface with digital controllers or can be used as a stand-alone drive. Model 10A8 requires a single unregulated power supply only. Model 5A5 also requires an external +12V to +15V supply. A potentiometer is located on the side of both modules for loop gain adjustment. ADVANCED MOTION CONTROLS 3805 Calle Tecate, Camarillo, CA 93012 Tel: (805) 389-1935, Fax: (805) 389-1165 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 3. A-4 10A Series 4 MODELS POWER STAGE SPECIFICATIONS 10A8 5A5 DC SUPPLY VOLTAGE ** 20-80V ** 20-50V LOW VOLTAGE POWER SUPPLY Not required +11V to +16V @+5mA PEAK CURRENT (internally limited) +10A +5A MAXIMUM CONTINUOUS CURRENT +6A +3A MINIMUM LOAD INDUCTANCE* 200uH SWITCHING FREQUENCY 33KHZ HEATSINK (BASE) TEMPERATURE RANGE -25o to +65oC, output current limit internally reduced if above +65oC POWER DISSIPATION AT CONT. CURRENT 20W @ 6A 12W @ 3A OVER-VOLTAGE SHUT-DOWN (self-reset) 86V 52V BANDWIDTH 2.5KHz MECHANICAL SPECIFICATIONS CONNECTOR Molex connector SIZE (inches) 4.00 x 2.00 x .60 2.82 x 1.62 x .60 WEIGHT 5.1 oz. 3.5 oz. * Low inductance motors ("pancake" and "basket-wound") require external inductors. ** Modification for 12V battery operation is available. Specify when placing order. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 4. A-5 10A Series CAUTION: WHEN NOT MOUNTED DIRECTLY ON FACTORY SUPPLIED MATING MOUNTING CARDS, POWER LEADS LONGER THAN ONE FOOT REQUIRE EXTERNAL BY-PASS CAPACITORS (MIN. 1000 uF) FOR HIGH VOLTAGE. PLEASE CONTACT FACTORY FOR ADDITIONAL INFORMATION. PIN FUNCTIONS CONNECTOR PIN NAME DESCRIPTION / NOTES I/O P1 1 +15V +12 to +15V inputs for model 5A5. Pins 1 & 3 are not connected for model 10A8. Pin P1- 2 is signal ground. I 2 GND 3 -15V Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 5. A-6 10A Series 6 CONNECTOR PIN NAME DESCRIPTION / NOTES I/O 4 REF Maximum ±15V, 10K input resistance I 6 5 TACH Maximum ±60V analog, 20K input resistance I 7 8 CURRENT MONITOR Current monitor. This DC signal is proportional to the actual current in the motor leads: 1V = 2A for 10A8, and 1V = 1A for 5A5 (also see pin P1- 9 description) O 9 CURRENT LIMIT The external current limiting resistor connects between P1-8 and 9. See block diagram on data sheet (page A-35) for values 10 CURRENT REF Command signal to the internal current-loop. The maximum peak current rating of the amplifier always equals 7.5V at this pin. Also see following pin descriptions: P1-13 for 10A8 and P1-11 for 5A5 11 INTEGRATO R For 5A5, shorting this pin to P1-10 eliminates the velocity/voltage loop integrator. This provides direct access to the internal current loop (current mode). The potentiometer on the side of the case can be used to adjust the input-voltage to output-current ratio in current mode. For Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 6. A-7 10A Series CONNECTOR PIN NAME DESCRIPTION / NOTES I/O 10A8, this is the output of the internal unity-gain inverting amplifier 12 INHIBIT Apply +3V to +15V @3mA to inhibit drive I 13 INTEGRATO R Applicable for 10A8 only. Shorting this pin to P1-10 eliminates the velocity/voltage loop integrator. This provides direct access to the internal current loop (current mode). The potentiometer on the side of the case can be used to adjust the input-voltage to output-current ratio in current mode O 14 INHIBIT Applicable for 10A8 only. Inhibit. It turns off all four mosfets of the "H" bridge drive when pulled to ground. Leaving this pin open or connecting it to +15V enables the amplifier module I 15 VOLTS OUT Applicable for 10A8 only. Output of the internal differential amplifier. This signal is proportional to the output voltage O 16 INV. IN Applicable for 10A8 only. Input of the internal unity-gain inverting amplifier I Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 7. OPERATING MODE SELECTION 10A Series amplifiers operate in the following modes: * Voltage Mode (10A8 only) * Velocity Mode * Current (Torque) Mode Use of mating mounting card is required for the following modes: * Analog Position Loop mode * Voltage Mode (5A5 only) Voltage mode can be selected for model 10A8 by shorting pins P1-15 and P1-5. Use of mating mounting cards is required for 5A5. Current (Torque) mode can be selected for model 10A8 by shorting pin P1-10 to P1-13. This mode can be selected for model 5A5 by shorting pin P1-10 to P1-11. See section "G" for more information. CURRENT LIMIT ADJUSTMENTS These amplifiers feature a single current limit adjustment. If due to extremely harsh operating conditions over-heating occurs, the internal analog temperature sensor automatically reduces the current limit to a safe level without interrupting operation or damaging the amplifier. The current limit can be reduced by connecting an external resistor between pins P1- 8 and 9. See chart on the data sheet (page A-35) for values. See section "G" for more information. RECOMMENDED MOUNTING CARDS Mounting cards: MF3X510, MF2X510, MF1X510 A-8 10A Series 8 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 8. A-9 10A Series MC1X510, MC2X510, MC3X510 TYPICAL SYSTEM WIRING: See section "G" (G-7). ORDERING INFORMATION Models: 5A5X, 10A8X X indicates the current revision number. MOUNTING DIMENSIONS: See section "E" fig. 5 (E-7). Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 9. Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 10. A-11 MC/MF Series SERIES MC3X MOUNTING CARDS Models: MF3X510, MF2X510, MF1X510A, MC1X510, MC2X510, MC3X510 FEATURES: * Differential or single-ended inputs * Potentiometer adjustments for offset/test, input gain, tach, IR compensation, current limit * Current, voltage, tachometer, and IR compensation modes DESCRIPTION: Advanced Motion Controls MC3X Series mounting card product line is designed to host three Model 10A8 or Model 5A5 servo amplifiers. On-card DC-to-DC converter generates the +15V from the high voltage supply. Customer is provided +10V at +5mA for customer use at the screw terminals. Part NO's beginning with "MC" can host both 5A5's and 10A8's. Part NO's beginning with "MF" can host either 5A5's or 10A8's and feature an on board filter in the motor lines. The schematic on the reverse side of this data sheet describes all combinations of 5A5 and/or 10A8 for 1-, 2-, and 3-axes cards. The cards measure: 4.98" x 8.00" (3-axes), 4.98" x 6.02" (2-axes), 3.80" x 4.98" (1-axis). The highest point on the cards is 1.10" POTENTIOMETER FUNCTIONS: POTENTIOMETER DESCRIPTION TURNING CW Pot 5, 10, 15 Tachometer gain adjustment (normally not necessary and not factory installed) Increase Pot 4, 9, 14 Adjustment of IR compensation feed back amount Increase Pot 3, 8, 13 Current limit adjustment Increase Pot 2, 7, 12 Input gain adjustment Increase Pot 1, 6, 11 Adjustment of any offset or imbalance in the amplifier/card assembly or in the input signal N/A Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 11. Servo Amplifier/Card Configurations: The operating modes are selected by DIP switches according to the table on the block diagram. When SW 1, 5, 9 are in "test mode", the sensitivity of the offset pots is increased so they can be used as an "on-board reference signal". Current Mode Reference-Gain Adjustments: Connect "+C" to "+10V" on screw terminal and adjust Pot 2, 7, 12 (for channels #1, 2, 3) to obtain -5V at the test point located between Pot 2, 7, 12 and edge of card (wiper of Pot 2, 7, 12). Adjust the potentiometer located on the side of the amplifier module to obtain 7.5V at left contacts of C 3, 43, 63 (which are connected to pin 10 of module). C 3, 43, 63 are not factory installed. Amplifier Loop-Compensation: In Voltage and Tachometer Mode rotate potentiometer located on the side of the amplifier module clockwise until oscillation occurs, and then turn counter-clockwise until oscillation stops. IR Compensation Configuration: Rotate potentiometer located on the side of the amplifier module clockwise until oscillation occurs, and then turn counter-clockwise until oscillation stops. Repeat this procedure for Pot 4. See section "G". ADVANCED MOTION CONTROLS 3805 Calle Tecate, Camarillo, CA 93012 Tel: (805) 389-1935, Fax: (805) 389-1165 ANALOG POSITION LOOP MODE In this mode the feedback device is an analog potentiometer mechanically tied to the positioned object. This potentiometer can be powered by the card (+/-10V). The command is an analog signal which can be supplied by the user, or a potentiometer supplied by the card (+/-10V) (see analog position mode block diagram page G-15). Tune amplifier in voltage mode (or in IR compensation mode for best results), then connect the analog position feedback and turn Pot 2 clockwise until oscillation occurs. Finally, rotate Pot 2 counter-clockwise to stop oscillation. (Oscillation may not occur). A-12 MC/MF Series 12 Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 12. A-13 MC/MF Series Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com
- 13. A-14 MC/MF Series 14 MOUNTING DIMENSIONS: Sold & Serviced By: ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com