Advanced motion controls dpralte 016b080
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The DigiFlex Performance Servo Drive DPRALTE-016B080 is a fully digital servo drive capable of driving brushed and brushless motors in torque, velocity, or position mode. It features 16A peak current, 8A continuous current, Space Vector Modulation for efficient motor control, and configurable digital and analog inputs/outputs. Commissioning is done using the DriveWare software via the onboard RS-232/485 interface.
Advanced motion controls dpralte 016b080
- 1. DigiFlex® Performance™ Servo Drive DPRALTE-016B080 Description Power Range Peak Current 16 A (11.3 ARMS) Continuous Current 8 A (5.7 ARMS) Supply Voltage 20 - 80 VDC The DigiFlex® Performance™ (DP) Series digital servo drives are designed to drive brushed and brushless servomotors. These fully digital drives operate in torque, velocity, or position mode and employ Space Vector Modulation (SVM), which results in higher bus voltage utilization and reduced heat dissipation compared to traditional PWM. The command source can be generated internally or can be supplied externally. In addition to motor control, these drives feature dedicated and programmable digital and analog inputs and outputs to enhance interfacing with external controllers and devices. This DP Series drive features a single RS-232/RS-485 interface used for drive configuration and setup. Drive commissioning is accomplished using DriveWare, available at www.a-m-c.com. All drive and motor parameters are stored in non- volatile memory. Features Four Quadrant Regenerative Operation Space Vector Modulation (SVM) Technology Fully Digital State-of-the-art Design Programmable Gain Settings Fully Configurable Current, Voltage, Velocity and Position Limits PIDF Velocity Loop PID + FF Position Loop Compact Size, High Power Density 16-bit Analog to Digital Hardware MODES OF OPERATION ƒ Current ƒ Position ƒ Velocity ƒ Hall Velocity COMMAND SOURCE ƒ ±10 V Analog ƒ 5V Step and Direction ƒ Encoder Following ƒ Over the Network FEEDBACK SUPPORTED ƒ Halls ƒ Incremental Encoder ƒ ±10 VDC Position ƒ Auxiliary Incremental Encoder ƒ Tachometer (±10 VDC) INPUTS/OUTPUTS ƒ 3 Programmable Analog Inputs (16-bit/12-bit Resolution) ƒ 2 Programmable Analog Outputs (10-bit Resolution) ƒ 2 Programmable Digital Inputs (Differential) ƒ 4 Programmable Digital Inputs (Single-Ended) ƒ 4 Programmable Digital Outputs (Single-Ended) COMPLIANCES & AGENCY APPROVALS ƒ CE Class A (LVD) ƒ CE Class A (EMC) ƒ RoHS ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 2. DigiFlex® Performance™ Servo Drive DPRALTE-016B080 BLOCK DIAGRAM SELECTTX/TX– Motor FeedbackI/O InterfaceI/O InterfaceMotor Feedback DriveLogicRS232/485InterfaceCONTROL MODULERX/RX– TX+ RX+ ISO GNDMOT ENC A,B,I + MOT ENC A,B,I – HALL A,B,C + HALL A,B,C – 10k+5V20k+5V20k+5V10k+5V10kPAI-1 + (REF+) PAI-1 – (REF–) PAO-1,2PDI-1,2,3,4SGN GNDPDI-5,6 + (STEP+ / DIR+ / AUX ENC A,B +) PDO-1,2,3,4SGN GND5k+5V5k+5V10k+5V10k5k+5V20k20k20kPAI-2,3SGN GND10kPAI-2: 33kPAI-3: 500k5kENC A,B,I + OUTENC A,B,I – OUTPDI-5,6 – (STEP– / DIR– / AUX ENC A,B –) PWR GNDMOTOR AMOTOR BMOTOR CHIGH VOLTAGEPOWER MODULEPower StageLogic PowerLOGIC POWER Information on Approvals and Compliances Compliant with European CE for both the Class A EMC Directive 89/336/EEC on Electromagnetic Compatibility (specifically EN 61000-6-4:2001, EN 61000-6-2:2001, EN 61000-3-2:2000, and EN 61000-3-3:1995/A1:2001) and LVD requirements of directive 73/23/EEC (specifically EN 60204-1), a low voltage directive to protect users from electrical shock. RoHS (Reduction of Hazardous Substances) is intended to prevent hazardous substances such as lead from being manufactured in electrical and electronic equipment. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 3. DigiFlex® Performance™ Servo Drive DPRALTE-016B080 SPECIFICATIONS Power Specifications Description Units Value DC Supply Voltage Range VDC 20 - 80 DC Bus Over Voltage Limit VDC 89 DC Bus Under Voltage Limit VDC 17.5 Logic Supply Voltage VDC 20 - 80 Maximum Peak Output Current A (Arms) 16 (11.3) Maximum Continuous Output Current A (Arms) 8 (5.7) Maximum Continuous Output Power W 608 Maximum Power Dissipation at Continuous Current W 32 Internal Bus Capacitance μF 66 Minimum Load Inductance (Line-To-Line)1 μH 250 Switching Frequency kHz 20 Low Voltage Supply Outputs - +5 VDC (250 mA) Control Specifications Description Units Value Communication Interfaces - RS-485/232 Command Sources - ±10 V Analog, 5V Step and Direction, Encoder Following, Over the Network Feedback Supported - ±10 VDC Position, Auxiliary Incremental Encoder, Halls, Incremental Encoder, Tachometer (±10 VDC) Commutation Methods - Sinusoidal, Trapezoidal Modes of Operation - Current, Hall Velocity, Position, Velocity Motors Supported - Closed Loop Vector, Single Phase (Brushed, Voice Coil, Inductive Load), Three Phase (Brushless) Hardware Protection - 40+ Configurable Functions, Over Current, Over Temperature (Drive & Motor), Over Voltage, Short Circuit (Phase-Phase & Phase-Ground), Under Voltage Programmable Digital Inputs/Outputs (PDIs/PDOs) - 6/4 Programmable Analog Inputs/Outputs (PAIs/PAOs) - 3/2 Primary I/O Logic Level - 5V TTL Current Loop Sample Time μs 50 Velocity Loop Sample Time μs 100 Position Loop Sample Time μs 100 Maximum Encoder Frequency MHz 20 (5 pre-quadrature) Mechanical Specifications Description Units Value Agency Approvals - CE Class A (EMC), CE Class A (LVD), RoHS Size (H x W x D) mm (in) 127 x 79.9 x 36.5 (5 x 3.1 x 1.4) Weight g (oz) 401 (14.1) Heatsink (Base) Temperature Range2 °C (°F) 0 - 65 (32 - 149) Storage Temperature Range °C (°F) -40 - 85 (-40 - 185) Cooling System - Natural Convection Form Factor - Panel Mount IP Rating - IP10 COMM Connector - 9-pin, female D-sub FEEDBACK Connector - 15-pin, high-density, female D-sub I/O Connector - 26-pin, high-density, female D-sub POWER Connector - 6-pin, 3.96 mm spaced, friction lock header Notes 1. Lower inductance is acceptable for bus voltages well below maximum. Use external inductance to meet requirements. 2. Additional cooling and/or heatsink may be required to achieve rated performance. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 4. DigiFlex® Performance™ Servo Drive DPRALTE-016B080 PIN FUNCTIONS COMM - RS232/RS485 Communication Connector Pin Name Description / Notes I/O 1 SELECT RS232/485 selection. Pull to ground (CN1-5) for RS485. I 2 RS232 TX / RS485 TX- Transmit Line (RS-232 or RS-485) O 3 RS232 RX / RS485 RX- Receive Line (RS-232 or RS-485) I 4 RESERVED Reserved - 5 ISO GND Isolated Signal Ground IGND 6 RS485 TX+ Transmit Line (RS-485) O 7 RESERVED Reserved - 8 RS485 RX+ Receive Line (RS-485) I 9 RESERVED Reserved - FEEDBACK - Feedback Connector Pin Name Description / Notes I/O 1 HALL A+ I 2 HALL B+ I 3 HALL C+ Commutation Sensor Inputs I 4 MOT ENC A+ I 5 MOT ENC A- Differential Encoder A Channel Input (For Single Ended Signals Use Only The Positive Input) I 6 MOT ENC B+ I 7 MOT ENC B- Differential Encoder B Channel Input (For Single Ended Signals Use Only The Positive Input) I 8 MOT ENC I+ I 9 MOT ENC I- Differential Encoder Index Input (For Single Ended Signals Use Only The Positive Input) I 10 HALL A- Commutation Sensor Input (For Differential Signals Only) I 11 HALL B- Commutation Sensor Input (For Differential Signals Only) I 12 SGN GND Signal Ground SGND 13 +5V OUT +5V Encoder Supply Output (Short Circuit Protected) O 14 PAI-3 Programmable Analog Input (12-bit Resolution) I 15 HALL C- Commutation Sensor Input (For Differential Signals Only) I I/O - Signal Connector Pin Name Description / Notes I/O 1 PDO-1 Programmable Digital Output O 2 SGN GND Signal Ground SGND 3 PDO-2 Programmable Digital Output O 4 PAI-1 + (REF+) I 5 PAI-1 - (REF-) Differential Programmable Analog Input or Reference Signal Input (16-bit Resolution) I 6 PAI-2 Programmable Analog Input (12-bit Resolution) I 7 PAO-1 Programmable Analog Output (10-bit Resolution) O 8 PAO-2 Programmable Analog Output (10-bit Resolution) O 9 PDI-6 - (DIR- / AUX ENC B-) Programmable Digital Input or Direction- or Auxiliary Encoder (For Differential Signals Only) I 10 PDO-3 Programmable Digital Output O 11 PDI-1 Programmable Digital Input I 12 PDI-2 Programmable Digital Input I 13 PDI-3 Programmable Digital Input I 14 PDO-4 Programmable Digital Output O 15 +5V OUT +5V Encoder Supply Output (Short Circuit Protected) O 16 SGN GND Signal Ground SGND 17 PDI-5 + (STEP+ / AUX ENC A+) Programmable Digital Input or Step+ or Auxiliary Encoder I 18 PDI-6 + (DIR+ / AUX ENC B+) Programmable Digital Input or Direction+ or Auxiliary Encoder I 19 PDI-4 Programmable Digital Input I 20 ENC A+ OUT O 21 ENC A- OUT Buffered Encoder Channel A Output O 22 ENC B+ OUT O 23 ENC B- OUT Buffered Encoder Channel B Output O 24 ENC I+ OUT O 25 ENC I- OUT Buffered Encoder Index Output O 26 PDI-5 - (STEP- / AUX ENC A-) Programmable Digital Input or Step- or Auxiliary Encoder (For Differential Signals Only) I ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 5. DigiFlex® Performance™ Servo Drive DPRALTE-016B080 POWER - Power Connector Pin Name Description / Notes I/O 1 MOTOR A Motor Phase A O 2 MOTOR B Motor Phase B O 3 MOTOR C Motor Phase C O 4 HIGH VOLTAGE DC Power Input I 5 PWR GND Power Ground (Common With Signal Ground) PGND 6 LOGIC PWR Logic Supply Input I ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 6. DigiFlex® Performance™ Servo Drive DPRALTE-016B080 HARDWARE SETTINGS Switch Functions Setting Switch Description On Off 1 Bit 0 of binary RS-485 drive address. Does not affect RS-232 settings. 1 0 2 Bit 1 of binary RS-485 drive address. Does not affect RS-232 settings. 1 0 3 Bit 2 of binary RS-485 drive address. Does not affect RS-232 settings. 1 0 4 Bit 3 of binary RS-485 drive address. Does not affect RS-232 settings. 1 0 5 Bit 4 of binary RS-485 drive address. Does not affect RS-232 settings. 1 0 6 Bit 5 of binary RS-485 drive address. Does not affect RS-232 settings. 1 0 7 Bit 0 of drive RS-485 baud rate setting. Does not affect RS-232 settings. 1 0 8 Bit 1 of drive RS-485 baud rate setting. Does not affect RS-232 settings. 1 0 Additional Details The drive can be configured to use the address and/or bit rate stored in non-volatile memory by setting the address and/or bit rate value to 0. Use the table below to map actual bit rates to a bit rate setting. Baud Rate (kbps) Value For Bit Rate Setting Load from non-volatile memory 0 9.6 1 38.4 2 115.2 3 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 7. DigiFlex® Performance™ Servo Drive DPRALTE-016B080 MECHANICAL INFORMATION COMM - RS232/RS485 Communication Connector Connector Information 9-pin, female D-sub Details TYCO: Plug P/N 205204-4; Housing P/N 5748677-1; Terminals P/N 1658540-5 (loose) or 1658540-4 (strip) Mating Connector Included with Drive No SELECT1RS232 TX / RS485 TX-2RS232 RX / RS485 RX-3ISO GND5RS485 TX+6 FEEDBACK - Feedback Connector Connector Information 15-pin, high-density, female D-sub Details TYCO: Plug P/N 748364-1; Housing P/N 5748677-2; Terminals P/N 1658670-2 (loose) or 1658670-1 (strip) Mating Connector Included with Drive No HALL A+1HALL B+2HALL C+3MOT ENC A+4MOT ENC A-5HALL B-11SGN GND12+5V OUT13MOT ENC B+6HALL A-10MOT ENC B-7MOT ENC I+8MOT ENC I-9 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 8. DigiFlex® Performance™ Servo Drive DPRALTE-016B080 I/O - Signal Connector Connector Information 26-pin, high-density, female D-sub Details TYCO: Plug P/N 1658671-1; Housing P/N 5748677-3; Terminals P/N 1658670-2 (loose) or 1658670-1 (strip) Mating Connector Included with Drive No PDO-1123456897PDO-414PDI-111PDI-212PDI-313PDO-310+5V OUT15PDI-5 + (STEP+ / AUX ENC A+)17PDI-6 + (DIR+ / AUX ENC B+)18SGN GND16SGN GNDPDI-6 - (DIR- / AUX ENC B-) PAO-2PAO-1PAI-2PAI-1 - (REF-) PAI-1 + (REF+) PDO-2PDI-419ENC I+ OUT24ENC B+ OUT22ENC A+ OUT20ENC A-OUT21ENC B-OUT23 POWER - Power Connector Connector Information 6-pin, 3.96 mm spaced, friction lock header Details AMP: Plug P/N 770849-6; Terminals P/N 770522-1 (loose) or 770476-1 (strip) Mating Connector Included with Drive Yes MOTOR A1MOTOR B2MOTOR C3HIGH VOLTAGE4PWR GND5LOGIC PWR6 ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 9. DigiFlex® Performance™ Servo Drive DPRALTE-016B080 MOUNTING DIMENSIONS ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By:
- 10. DigiFlex® Performance™ Servo Drive DPRALTE-016B080 PART NUMBERING INFORMATION - Drive SeriesDigiFlx Per RPDINAE510A004 mple: DPRS232 RCAN CSynqNe AnaNo St ANAnaLo ALAnaHi AHNoLo NLNo Aalog No St NN Iso TTcreenl EnEReso RAb ASi AC I No LoNDC IBot B Lo DC - DigiFlex® Performance™ series of products are available in many configurations. All models listed in the selection tables of the website are readily available, standard product offerings. ADVANCED Motion Controls also has the capability to promptly develop and deliver specified products for OEMs with volume requests. Our Applications and Engineering Departments will work closely with your design team through all stages of development in order to provide the best servo drive solution for your system. Equipped with on-site manufacturing for quick- turn customs capabilities, ADVANCED Motion Controls utilizes our years of engineering and manufacturing expertise to decrease your costs and time-to-market while increasing system quality and reliability. Feel free to contact Applications Engineering for further information and details. Examples of Customized Products Optimized Footprint Tailored Project File Private Label Software Silkscreen Branding OEM Specified Connectors Optimized Base Plate No Outer Case Increased Current Limits Increased Current Resolution Increased Voltage Range Increased Temperature Range Conformal Coating Custom Control Interface Multi-Axis Configurations Integrated System I/O Reduced Profile Size and Weight Available Accessories ADVANCED Motion Controls offers a variety of accessories designed to facilitate drive integration into a servo system. Visit www.a-m-c.com to see which accessories will assist with your application design and implementation. Power Supplies Filter Cards Shunt Regulators Drive(s) To Motor All specifications in this document are subject to change without written notice. Actual product may differ from pictures provided in this document. ELECTROMATE Toll Free Phone (877) SERVO98 Toll Free Fax (877) SERV099 www.electromate.com sales@electromate.com Sold & Serviced By: