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ANNEX
2
ROCKS
ROCKS
RO
ROad
C
C
osts
K
K
nowledge
S
S
ystem
Version
2.01
(09/09/02)
Power
Point
Presentation
September
2002
The
World
Bank
Transport
and
Urban
Development
Department
TUDTR
ROCKS
ROCKS
RO
ROad C
Costs K
Knowledge S
System
Version 2.01 (09/09/02)
September 2002
The World Bank
Transport and Urban Development Department
TUDTR
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
3
Overview
1. Background and Objective
2. Basic Framework – Key Concepts
3. System Components
4. Development Network
5. World Database – Data Description
6. Average and Range Unit Costs
7. Sample Set of Outputs
8. Dissemination and Development
9. System Enhancements & CD
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
4
Background
 Demand for data on road costs
 Data locally available, but scattered and collected
in unsystematic and unstructured ways
 There is a need of a framework to assess cost
differences among regions, terrains, cost types,
contract types, contractor types, etc.
 WB First attempt (1999): Road Works per Km
from 67 WB ICRs (Period 1995 – 1999)
Study found that the level of detail provided in these
documents was limited and that there is a world wide
need for a framework to collect this information
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
5
Objective
Develop an international knowledge system on
road work costs –to be used primarily in developing
countries– to establish an institutional memory, and
obtain average and range unit costs based on
historical data that could ultimately improve the
reliability of new cost estimates.
Reliable estimates of construction costs are
important for:
 comparing different project alternatives,
 justifying a project on economic grounds,
 planning the means of financing it, and
 reducing the risks generated by cost overruns.
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
6
Average and Range Unit Costs
Among many others, average and range unit costs
can be used to:
 monitor and assess in–country road cost
variations overtime,
 compare costs from different financing sources
and at different stages (estimate–contract–actual),
 compare road costs among country regions,
 better understand the impact of different types of
terrain, climate, contract, contractor, etc.,
 generate data for evaluation modules like the life
cycle analysis applied in HDM–4.
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
7
Product 1. Basic Framework – Key Concepts
Concept 1. Road Works Classification and
Predominant Work Activity
Concept 2. Unit Cost Per Length or
Unit Cost Per Area
Concept 3. Database Minimum Data Set
Requirements
Concept 4. Alternative Classes
of Input Data
Concept 5. Single Currency and
Single Reference Date
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
8
Concept 1:Road Works Classification and Work Type
Work Category Work Class Work Type Work Category Work Class Work Type
Preservation Routine Routine Maintenance Development Improvement Partial Widening
Periodic Grading Partial Widening and
Reconstruction
Gravel Resurfacing
Widening
Concrete Pavement
Preventive Treatment Widening and
Reconstruction
Bituminous Pavement
Preventive Treatment Upgrading
Unsealed New Construction New 1L Road
Preventive Treatment
New 2L Highway
Surface Treatment
Resurfacing New 4L Highway
Asphalt Mix New 6L Highway
Resurfacing
New 4L Expressway
Rehabilitation Strengthening
New 6L Expressway
Concrete Pavement
Restoration Number of Lanes
1L - One Lane 4L - Four Lane
Reconstruction 2L - Two Lane 6L - Six Lane
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
9
Concept 1: PRESERVATION WORKS – Predominant Work Activities Recommended Alternative
Work Category Work Class Work Type Predominant Work Activity Unit Cost Unit Cost
Preservation Routine Routine Maintenance Routine Maintenance 1L Road $/km-year
Routine Maintenance Unsealed 2L Highway
Routine Maintenance Block 2L Highway
Routine Maintenance Bituminous 2L Highway
Routine Maintenance Concrete 2L Highway
Routine Maintenance Bituminous > 2L Highway
Routine Maintenance Concrete > 2L Highway
Routine Maintenance Bituminous Expressway
Routine Maintenance Concrete Expressway
Periodic Grading Light Grading $/km
Heavy Grading
Gravel Resurfacing Regravelling $/m2 $/km
Concrete Pavement Concrete Pavement Preventive Treatment $/m2 $/km
Preventive Treatment
Bituminous Pavement Fog Seal $/m2 $/km
Preventive Treatment Rejuvenation
Unsealed Unsealed Preventive Treatment $/m2 $/km
Preventive Treatment
Surface Treatment Slurry Seal or Cape Seal $/m2 $/km
Resurfacing Single Surface Treatment
Double Surface Treatment
Triple Surface Treatment
Asphalt Mix Asphalt Overlay < 40 mm $/m2 $/km
Resurfacing Asphalt Overlay 40 to 59 mm
Rehabilitation Strengthening Asphalt Overlay 60 to 79 mm $/m2 $/km
Asphalt Overlay 80 to 99 mm
Asphalt Overlay > 99 mm
Mill and Replace
Bonded Concrete Overlay
Unbounded Concrete Overlay
Concrete Pavement Concrete Slab Replacement $/m2 $/km
Restoration Concrete Slab Repair
Concrete Diamond Grinding
Reconstruction Reconstruction Unsealed $/m2 $/km
Reconstruction Block
Reconstruction Bituminous
Reconstruction Concrete
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
10
Concept 1: DEVELOPMENT WORKS – Predominant Work Activities Recommended
Work Category Work Class Work Type Predominant Work Activity Unit Cost
Development Improvement Partial Widening Partial Widening to Unsealed 2L $/km
Partial Widening to Block 2L
Partial Widening to Bituminous 2L
Partial Widening to Concrete 2L
Partial Widening and Partial Widening to Unsealed 2L and Reconstruction $/km
Reconstruction Partial Widening to Block 2L and Reconstruction
Partial Widening to Bituminous 2L and Reconstruction
Partial Widening to Concrete 2L and Reconstruction
Widening Widening Adding Bituminous 1L $/km
Widening Adding Bituminous 2L
Widening Adding Bituminous 4L
Widening Adding Concrete 1L
Widening Adding Concrete 2L
Widening Adding Concrete 4L
Widening and Widening Adding Bituminous 1L and Reconstruction $/km
Reconstruction Widening Adding Bituminous 2L and Reconstruction
Widening Adding Bituminous 4L and Reconstruction
Widening Adding Concrete 1L and Reconstruction
Widening Adding Concrete 2L and Reconstruction
Widening Adding Concrete 4L and Reconstruction
Upgrading Upgrading Unsealed to Unsealed 2L Highway $/km
Upgrading Unsealed to Block 2L Highway
Upgrading Unsealed to Bituminous 2L Highway
Upgrading Unsealed to Concrete 2L Highway
Upgrading Block to Bituminous 2L Highway
Upgrading Block to Concrete 2L Highway
New Construction New 1L Road New Unsealed 1L Road $/km
New Block 1L Road
New Bituminous 1L Road
New Concrete 1L Road
New 2L Highway New Unsealed 2L Highway $/km
New Block 2L Highway
New Bituminous 2L Highway
New Concrete 2L Highway
New 4L Highway New Bituminous 4L Highway $/km
New Concrete 4L Highway
New 6L Highway New Bituminous 6L Highway $/km
New Concrete 6L Highway
New 4L Expressway New Bituminous 4L Expressway $/km
New Concrete 4L Expressway
New 6L Expressway New Bituminous 6L Expressway $/km
New Concrete 6L Expressway
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
11
Concept 2:
Unit Cost per Length and Unit Cost per Area
It includes all civil
works costs:
 Pavement
 Mobilization
 Drainage
 Major Structures
 Line markings/signs
 Contingencies
 Taxes
It does not include
other agency costs:
 Design
 Land Acquisition
 Resettlement
 Supervision
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
12
Concept 2: (Cont.)
Unit Cost per Carriageway Area
 Cost per Length. Refers to the Cost per Km. of road
section.
 Cost per Area. Refers to the Unit Cost per square
meter, calculated based on the width of the main
carriageway, and excluding the width of the shoulders.
Carriageway
Lane Lane
Shoulder
Shoulder
Bicycle
Lane
Platform
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
13
Concept 3: Minimum Data Requirements
Every single data collected –
to be a valid entry– should
include “all” the Mandatory
items to generate the
average and range unit
costs
⑤ UNIT COST
⑥ CURRENCY
CODE
④ COST
TYPE
⑩ WORK TYPE
① COUNTRY
NAME
RECORD IDENTIFIER
⑧ EXCHANGE
RATE US$
Estimate
Contract
Actual
② PROJECT OR
SOURCE NAME
AGENCY
ID
⑨ WORK
DESCRIPTION
Valid List
Classification
Free Form
Free Form
③ COST
SOURCE
Section
Program
($/km - $m2)
⑦ COST
DATE
COST DATA WORKS DATA
11 Number of Lanes
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
14
Concept 4.
Alternative Classes of Input Data
 Minimum data and highly recommended data set
 Country specific classification
 Source of information details
 Cost, contract, contractor and construction
characteristics
 Road works characteristics (width, terrain,
climate, thickness, surface type, etc.)
 Road Works Cost Breakdown (bill of quantities,
labor/equipment/materials, foreign/local currency)
 Other Road Agency Costs
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
15
Concept 4. Data Collection Form – Part I
Sections 1 through 5 - Cost and Work Description
Record
Country
State, Department or Province
User Classification 1
User Classification 2
User Classification 3
World Region:
Project or Source Name
Section
Report Type
Report Location
Cost Date Cost Type
Cost Source
Currency Code US$ Exchange Rate
Cost Financing Contract Type
BID Type Contractor Type
Construction Method Economic Cost Factor
Taxes (Y/N) Contingencies (Y/N)
Work Description
Work Type
Work Predominant Activity
Section 6 - Road Work Cost per Length
Base Cost (M$) Length (km)
Physical Contingencies (M$) Duration (months)
Price Contingencies (M$) Total Cost per Kilometer ($/km)
Total Cost (M$) Total Cost per Kilometer (2000 US$/km)
Section 7 - Road Work Cost per Area
Total Cost per Carriageway Area ($/m2)
Total Cost per Carriageway Area (2000 US$/m2)
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
16
Concept 4. Data Collection Form – Part II
Section 8 - Road Work Characteristics
Pavement Width (m) Climate Type
Shoulder Width (mm) Pavement Type
Number of Lanes Surface Class
Resurfacing Layer Thickness (mm) Surface Type
Depth of Milling (mm) Surface Material
Surface Thickness (mm) Base Material
Base Thickness (mm) Patching or Crack Sealing Unit Cost ($/m2)
Subbase Thickness (mm) Patching or Crack Seal. Quantity (m2/km-year)
Structural Number Spot Regravelling or Regravell. Unit Cost ($/m3)
Terrain Type Spot Regravelling Quantity (m3/km-year)
Section 9 - Road Work Cost Details (% of Road Work Cost)
Mobilization (%)
Demolition and Site Clearance (%)
Earthworks (%)
Drainage,P Works,Culv.&Min. Bridges (%) Drainage and Protective Works(%)
Major Bridges and Structures (%) Culverts and Minor Bridges (%)
Accesses and Junctions (%)
Pavement Courses (%) Subbase (%)
Shoulder Works (%) Base (%)
Line Markings and Signs (%) Subbase and Base (%)
Environment (%) Surface (%)
Dayworks (%)
Other (%)
Contingencies (%)
Taxes (%)
Total (%)
Labor (%):
Materials (%):
Equipment (%):
Total (%):
Foreign Currency (%): Foreign Currency Code
Section 10 - Other Additional Road Agency Costs (% of Road Work Cost)
Land Acquisition (%): Design (%):
Resettlement (%): Supervision (%):
Land Acquisition & Resettlement (%):
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
17
Concept 5.
Single Currency and Single Reference Date
 Costs are collected on any currency
 Every cost data should have a date associated
with it.
 For comparison purposes, all the data is first
converted into a single reference date (using the
CPI of the selected currency), and then
converted into a single currency (using the
exchange rate).
 The system presently uses year 2000 as a single
reference date, and US dollars for the single
currency.
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
18
Product 2. System Components
 ROCKS Database. It is the main element of the
system and the primary tool to collect and input the
data. It also includes a detailed manual.
 ROCKS View Module. This module can be used to
filter, sort, view and print the information stored in the
ROCKS Database.
 ROCKS Statistics Module. It is used to filter, generate
statistical reports, and analyze the information stored
in the ROCKS Database.
 ROCKS Disbursements Module. It is a tool to
translate a series of actual current disbursement into
a single cost on a single base date.
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
19
Components – Inputs and Outputs
ROCKS DATABASES
ICRA–RACA–IBRD–INDA–THAA–POLA–BGDA–ARMA–GHAA–UGAA
VIEW MODULE STATISTICS MODULE
DISBURSEMENTS
MODULE
DATA
COLLECTION
FORM
ROAD WORKS
CLASSIFICATIO
N
INPU
T
DAT
A
OUTPUT DATA – REPORTS
STATISTICS
AVERAGE AND
RANGE
UNIT COSTS
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
20
Product 3. Development Network
SYSTEM TESTING - DATA COLLECTION – DATA USER – PARTNER DEVELOPER
EAP
Viet Nam
Thailand
Philippines
ECA
Armenia
Poland
AFR
Uganda
Ghana
SAR
India
Bangladesh
THE WORLD BANK TRANSPORT UNIT
System Design & Development
Data Collection & Data Consolidation
Road Agency Training
EXISTING ROCKS DEVELOPMENT NETWORK
COUNTRY AGENCY
Armenia Armenia Roads SSCC
Bangladesh RHD – Roads and Highways Department
Ghana GHA – Ghana Highway Authority
India CRRI – Central Road Research Institute and NHAI
Philippines DPWH – Department of Public Works & Highways
Poland GDDP – General Directorate of Public Roads
Thailand DOH – Department of Highways
Uganda RAFU – Road Agency Formation Unit
Vietnam Ministry of Transport – Planning & Investment Depart.
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
21
Product 4. Database – WORLD – Data
Description
 Source: Mainly World Bank financed projects
ICRs – PADs – Works Contracts – Supervision
Reports – Feasibility Studies – Procurement &
Pavement Information Management Systems.
 More than 1,500 records from 65 countries.
 554 estimates 554 contracts 404 actuals
 433 from Programs 1079 from Sections
 Costs from 1984 – 2002 but mainly 1997 – 2002
Period Percentage
1984 1986 1987 1988 1989 1990
1 7 0 7 14 1
1991 1992 1993 1994 1995 1996
4 26 74 40 63 126
1997 1998 1999 2000 2001 2002
171 165 163 324 243 28
75%
23%
2%
Number of Records per Cost Date
84-90
91-95
96-02
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
22
Product 5.
Preservation Works – Unit Costs per km
Work Type Predominant Work Activity Average Minimum Maximum Count
Routine Maintenance Routine Maintenance Unsealed 2L Highway 989 277 1,740 7
Routine Maintenance Bituminous 2L Highway 2,199 656 5,580 40
Grading Light Grading 2L Highway 110 51 205 12
Heavy Grading 2L Highway 522 323 876 6
Gravel Resurfacing Regravelling 2L Highway 15,344 1,997 65,038 130
Bituminous Pavement Fog Seal 2L Highway 8,946 2,805 15,783 18
Preventive Treatment
Surface Treatment Slurry Seal or Cape Seal 2L Highway 10,732 4,452 27,520 33
Resurfacing Single Surface Treatment 2L Highway 18,937 5,295 38,607 38
Double Surface Treatment 2L Highway 27,502 10,684 45,277 55
Asphalt Mix Asphalt Overlay < 40 mm 2L Highway 37,352 12,878 82,320 26
Resurfacing Asphalt Overlay 40 to 59 mm 2L Highway 67,619 21,021 126,131 158
Strengthening Asphalt Overlay 60 to 79 mm 2L Highway 89,933 27,473 157,984 37
Asphalt Overlay 80 to 99 mm 2L Highway 137,445 38,583 403,694 108
Asphalt Overlay > 99 mm 2L Highway 145,853 73,444 273,516 56
Reconstruction Reconstruction Unsealed 2L Highway 36,068 10,046 93,207 24
Reconstruction Bituminous 2L Highway 233,426 20,165 685,105 412
Reconstruction Concrete 2L Highway 262,992 45,069 657,747 17
PRELIMINARY AVERAGE AND RANGE UNIT COSTS US$/km (Year 2000)
PRESERVATION WORKS
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
23
Product 5.
Development Works – Unit Costs per km
Work Type Predominant Work Activity Average Minimum Maximum Count
Partial Partial Widening to Bituminous 2L 150,925 135,964 161,677 6
Widening
Partial Widening and Partial Widening to Bituminous 2L and Rec. 378,160 307,222 424,928 13
Reconstruction
Widening Widening Adding Bituminous 2L 486,930 290,776 670,195 22
Widening and Widening Adding Bituminous 1L and Rec. 410,257 262,532 564,575 9
Reconstruction Widening Adding Bituminous 2L and Rec. 1,077,419 705,502 1,417,778 21
Widening Adding Bituminous 4L and Rec. 1,866,207 1,568,359 2,096,415 8
Upgrading Upgrading Unsealed to Unsealed 2L Highway 52,176 12,592 93,205 14
Upgrading Unsealed to Bituminous 2L Highway 296,466 73,470 834,428 55
Upgrading Unsealed to Concrete 2L Highway 314,200 92,651 469,815 5
Upgrading Block to Bituminous 2L Highway 325,150 272,527 384,392 3
New 2L Highway New Bituminous 2L Highway 1,256,331 644,786 1,875,104 26
New Concrete 2L Highway 1,023,858 572,502 1,515,835 12
New 4L Highway New Bituminous 4L Highway 2,798,048 2,123,298 4,006,131 10
New Concrete 4L Highway 3,249,687 2,706,956 3,792,418 2
PRELIMINARY AVERAGE AND RANGE UNIT COSTS US$/km (Year 2000)
DEVELOPMENT WORKS
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
24
Unit Costs per km 2L – equivalent
Frequency Histogram of Cost per km
Double Surface Treatment 2L Highway
0
1
2
3
4
5
6
7
8
9
1
0
,
6
8
4
1
3
,
3
4
5
1
6
,
0
0
6
1
8
,
6
6
7
2
1
,
3
2
8
2
3
,
9
8
9
2
6
,
6
5
0
2
9
,
3
1
1
3
1
,
9
7
2
3
4
,
6
3
3
3
7
,
2
9
4
3
9
,
9
5
5
4
2
,
6
1
6
4
5
,
2
7
7
US$/km (Year 2000)
Number
of
Observations
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
25
Product 5.
Preservation Works – Unit Costs per M2
Work Type Predominant Work Activity Average Minimum Maximum Count
Gravel Resurfacing Regravelling 2.42 0.29 10.84 130
Bituminous Pavement Fog Seal 1.11 0.35 2.10 18
Preventive Treatment
Surface Treatment Slurry Seal or Cape Seal 1.62 0.74 4.59 33
Resurfacing Single Surface Treatment 2.61 0.81 5.29 38
Double Surface Treatment 3.82 1.53 6.14 55
Asphalt Mix Asphalt Overlay < 40 mm 5.18 1.84 11.28 26
Resurfacing Asphalt Overlay 40 to 59 mm 9.81 3.00 19.16 156
Strengthening Asphalt Overlay 60 to 79 mm 12.74 3.92 21.06 37
Asphalt Overlay 80 to 99 mm 18.66 5.51 38.35 104
Asphalt Overlay > 99 mm 20.89 10.49 42.08 56
Reconstruction Reconstruction Unsealed 5.15 1.44 13.32 24
Reconstruction Bituminous 33.35 2.88 97.87 412
Reconstruction Concrete 38.11 6.93 93.96 17
PRESERVATION WORKS
PRELIMINARY AVERAGE AND RANGE UNIT COSTS US$/m2 (Year 2000)
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
26
Sample Output 1.
Cost per Km for Selected Works in Thailand in Million U$/km (Year 2000)
and Cost Adjustment Factors by Terrain Type and Region
WORK ACTIVITY REGION
Slurry Seal or Cape Seal (Reseal) 0.011 0.011 0.011 0.011
Asphalt Overlay 40-59 mm (50 mm) 0.045 0.050 0.045 0.045
Asphalt Overlay 80-99 mm (80 mm) 0.068 0.077 0.068 0.068
Reconstruction Bitum. (50 mm AC) 0.070 0.092 0.071 0.070
Reconstruction Bitum. (80 mm AC) 0.081 0.104 0.082 0.080
Reconstruction Bitum. (100 mm AC) 0.094 0.118 0.094 0.093
TERRAIN TYPE Flat Rolling Mount. Flat Rolling Mount. Flat Rolling Mnt. Flat Rolling Mount.
Widening Adding Bitum. 2L (2L to 4L) 0.470 0.485 0.725 0.548 0.563 0.823 0.489 0.504 - 0.464 0.479 0.720
Widening Adding Bitum. 2L (4L to 6L) 0.380 0.390 0.503 0.462 0.472 0.596 0.390 0.400 - 0.373 0.383 0.496
Widening Adding Bitum. 2L (6L to 8L) 0.465 0.463 0.548 0.562 0.565 0.657 0.470 0.474 - 0.452 0.455 0.540
Widening Adding Bitum. 2L (8L to 10L) 0.380 0.390 0.503 0.462 0.472 0.596 0.390 0.400 - 0.373 0.375 0.496
New Bituminous 2L Highway 0.337 0.351 0.567 0.387 0.401 0.634 0.352 0.366 - 0.332 0.347 0.563
New Bituminous 4L Highway 0.650 0.685 1.075 0.745 0.781 1.201 0.678 0.714 - 0.643 0.678 1.067
New Bituminous 6L Highway 0.834 0.865 1.357 0.956 0.986 1.518 0.870 0.901 - 0.824 0.855 1.347
New Bituminous 4L Expressway 2.584 2.406 3.685 2.762 2.539 3.862 2.620 2.443 - 2.575 2.398 3.677
New Bituminous 6L Expressway 2.913 2.796 4.129 3.114 2.961 4.327 2.960 2.842 - 2.902 2.785 4.118
REGION
TERRAIN TYPE Flat Rolling Mount. Flat Rolling Mount. Flat Rolling Mnt. Flat Rolling Mount.
Widening Adding Bitum. 2L (2L to 4L) 1.00 1.03 1.54 1.00 1.03 1.50 1.00 1.03 - 1.00 1.03 1.55
Widening Adding Bitum. 2L (4L to 6L) 1.00 1.03 1.32 1.00 1.02 1.29 1.00 1.02 - 1.00 1.03 1.33
Widening Adding Bitum. 2L (6L to 8L) 1.00 1.00 1.18 1.00 1.00 1.17 1.00 1.01 - 1.00 1.01 1.20
Widening Adding Bitum. 2L (8L to 10L) 1.00 1.03 1.32 1.00 1.02 1.29 1.00 1.02 - 1.00 1.00 1.33
New Bituminous 2L Highway 1.00 1.04 1.68 1.00 1.04 1.64 1.00 1.04 - 1.00 1.04 1.69
New Bituminous 4L Highway 1.00 1.05 1.65 1.00 1.05 1.61 1.00 1.05 - 1.00 1.05 1.66
New Bituminous 6L Highway 1.00 1.04 1.63 1.00 1.03 1.59 1.00 1.04 - 1.00 1.04 1.64
New Bituminous 4L Expressway 1.00 0.93 1.43 1.00 0.92 1.40 1.00 0.93 - 1.00 0.93 1.43
New Bituminous 6L Expressway 1.00 0.96 1.42 1.00 0.95 1.39 1.00 0.96 - 1.00 0.96 1.42
SOUTHERN REGION
COST ADJUSTMENT FACTORS BY REGION & TERRAIN TYPE f(FLAT = 1.0)
NORTHERN REGION NORTHEASTERN REG. CENTRAL REGION SOUTHERN REGION
NORTHERN REGION NORTHEASTERN REG. CENTRAL REGION
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
27
Sample Output 2. Unit Costs per m2 in US$ (Year 2000)
Selected Works for Bituminous Surface Class – Worldwide Data
2.61
3.82
5.18
9.81
12.74
18.66
0.81
1.53 1.84
3.00
3.92
5.51
4.59
5.29
6.14
11.28
19.16
21.06
38.35
20.89
1.11
1.62
10.49
0.74
0.35
42.08
2.10
0
5
10
15
20
25
30
35
40
45
Fog Seal Slurry Seal
or Cape
Seal
Single
Surface
Treatment
Double
Surface
Treatment
Asphalt
Overlay <
40 mm
Asphalt
Overlay 40
to 59 mm
Asphalt
Overlay 60
to 79 mm
Asphalt
Overlay 80
to 99 mm
Asphalt
Overlay >
99 mm
Pavement Preventive Treatment Surface Treatment Resurfacing Asphalt Mix Resurfacing Strengthening
Maximum
Average
Minimum
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
28
Sample Output 3.
Cost Breakdown in Typical Bill of Quantities and Other Agency Costs (%)
India Estimates – Widening Adding 2L and Reconstruction
Road Work Cost Details (% of Road Work Cost)
Mobilization (%): 0.5%
Demolition and Site Clearance (%): 0.5%
Earthworks (%): 11.9%
Drainage,P Works,Culv.&Min. Bridges (%): 16.8%
Major Bridges and Structures (%): 5.7%
Pavement Courses (%): 49.5%
Line Markings and Signs (%): 5.8%
Contingencies (%): 9.2%
Total (%): 100.0%
Land Acquisition (%): 5.1%
Resettlement (%): 3.0%
Supervision (%): 6.7%
Other Road Agency Costs (% of Road Work Cost)
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
29
0
5
10
15
20
25
30
0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0
Works costs per km: Actual Cost / Appraisal Estimate
Probability < 1.0 = 38 %
Probability > 1.0 = 62 %
Sample Output 4.
Comparison between Actual Cost at completion and Estimated Costs at
Appraisal for World Bank financed Projects – All Countries
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
30
Sample Output 5. Unit Costs per km in Thousands US$ (Year 2000)
Selected Development Works – Worldwide Data
378
487
410
1,077
1,866
296 314
1,024
3,250
263
706
1,568
73 93
645
573
2,123
2,707
670
565
1,418
2,096
834
470
1,875
1,516
4,006
3,792
2,798
1,256
151 291
307
136
425
162
0
500
1,000
1,500
2,000
2,500
3,000
3,500
4,000
4,500
Only
and
Reconstruction
Adding
Bitumin.
2L
Adding
Bitumin.
1L
Adding
Bitumin.
2L
Adding
Bitumin.
4L
Unsealed
to
Bituminous
Unsealed
to
Concrete
Bituminous
Concrete
Bituminous
Concrete
Partial Widening to
Bituminous 2L
Widening Only Widening and Reconstruction Upgrading 2L Highway New 2L Highway New 4L Highway
Thousands
Maximum
Average
Minimum
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
31
Dissemination Package
Version 2.01 (09/09/02)
Microsoft Excel Documents (xls)
 ROCKS – Database – WORLD (Version 2.01)
 ROCKS – Database – EMPTY (Version 2.01)
 ROCKS – Module - View (Version 2.01)
 ROCKS – Module - Statistics (Version 2.01)
 ROCKS – Module - Disbursements (Version 2.01)
 ROCKS – Documentation – Data Collection Form (Version 2.01)
 ROCKS – Documentation – Road Works Classification (Version 2.01)
 ROCKS – Documentation – Annex 1 - Set of Statistics Report (Version 2.01)
Microsoft Word Documents (doc)
 ROCKS – Documentation – Executive Summary (Version 2.01)
 ROCKS – Documentation – User’s Manual (Version 2.01)
 ROCKS – Documentation – Read Me First (Version 2.01)
Microsoft Power Point Document (ppt)
 ROCKS – Documentation – Power Point Presentation (Version 2.01)
WORLD BANK ROCKS
ROCKS - RO
ROad C
Costs K
Knowledge S
System
32
For more information contact:
Rodrigo Archondo-Callao
Fax: 1-202-522-3223
E-mail: rarchondocallao@worldbank.org
The World Bank provides no warranty in terms of correctness, accuracy, currentness
reliability or otherwise regarding the database. The user relies on the products
of the software and the results solely at his or her own risk. In no event will the
World Bank or anyone else who has been involved in the creation of this product
be liable for its application or misapplication in the field. The World Bank reserves the
right to make revisions and changes from time to time without obligation to notify any
person of such revisions and changes.
Disclaimer
The World Bank
Transport & Urban Development Department
1818 H St. NW
Washington, DC 20433 - USA
Alberto Nogales
Fax: 1-202-522-3223
E-mail: anogales@worldbank.org

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all types ROCKS materials in site _2020.ppt

  • 2. ROCKS ROCKS RO ROad C Costs K Knowledge S System Version 2.01 (09/09/02) September 2002 The World Bank Transport and Urban Development Department TUDTR
  • 3. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 3 Overview 1. Background and Objective 2. Basic Framework – Key Concepts 3. System Components 4. Development Network 5. World Database – Data Description 6. Average and Range Unit Costs 7. Sample Set of Outputs 8. Dissemination and Development 9. System Enhancements & CD
  • 4. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 4 Background  Demand for data on road costs  Data locally available, but scattered and collected in unsystematic and unstructured ways  There is a need of a framework to assess cost differences among regions, terrains, cost types, contract types, contractor types, etc.  WB First attempt (1999): Road Works per Km from 67 WB ICRs (Period 1995 – 1999) Study found that the level of detail provided in these documents was limited and that there is a world wide need for a framework to collect this information
  • 5. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 5 Objective Develop an international knowledge system on road work costs –to be used primarily in developing countries– to establish an institutional memory, and obtain average and range unit costs based on historical data that could ultimately improve the reliability of new cost estimates. Reliable estimates of construction costs are important for:  comparing different project alternatives,  justifying a project on economic grounds,  planning the means of financing it, and  reducing the risks generated by cost overruns.
  • 6. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 6 Average and Range Unit Costs Among many others, average and range unit costs can be used to:  monitor and assess in–country road cost variations overtime,  compare costs from different financing sources and at different stages (estimate–contract–actual),  compare road costs among country regions,  better understand the impact of different types of terrain, climate, contract, contractor, etc.,  generate data for evaluation modules like the life cycle analysis applied in HDM–4.
  • 7. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 7 Product 1. Basic Framework – Key Concepts Concept 1. Road Works Classification and Predominant Work Activity Concept 2. Unit Cost Per Length or Unit Cost Per Area Concept 3. Database Minimum Data Set Requirements Concept 4. Alternative Classes of Input Data Concept 5. Single Currency and Single Reference Date
  • 8. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 8 Concept 1:Road Works Classification and Work Type Work Category Work Class Work Type Work Category Work Class Work Type Preservation Routine Routine Maintenance Development Improvement Partial Widening Periodic Grading Partial Widening and Reconstruction Gravel Resurfacing Widening Concrete Pavement Preventive Treatment Widening and Reconstruction Bituminous Pavement Preventive Treatment Upgrading Unsealed New Construction New 1L Road Preventive Treatment New 2L Highway Surface Treatment Resurfacing New 4L Highway Asphalt Mix New 6L Highway Resurfacing New 4L Expressway Rehabilitation Strengthening New 6L Expressway Concrete Pavement Restoration Number of Lanes 1L - One Lane 4L - Four Lane Reconstruction 2L - Two Lane 6L - Six Lane
  • 9. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 9 Concept 1: PRESERVATION WORKS – Predominant Work Activities Recommended Alternative Work Category Work Class Work Type Predominant Work Activity Unit Cost Unit Cost Preservation Routine Routine Maintenance Routine Maintenance 1L Road $/km-year Routine Maintenance Unsealed 2L Highway Routine Maintenance Block 2L Highway Routine Maintenance Bituminous 2L Highway Routine Maintenance Concrete 2L Highway Routine Maintenance Bituminous > 2L Highway Routine Maintenance Concrete > 2L Highway Routine Maintenance Bituminous Expressway Routine Maintenance Concrete Expressway Periodic Grading Light Grading $/km Heavy Grading Gravel Resurfacing Regravelling $/m2 $/km Concrete Pavement Concrete Pavement Preventive Treatment $/m2 $/km Preventive Treatment Bituminous Pavement Fog Seal $/m2 $/km Preventive Treatment Rejuvenation Unsealed Unsealed Preventive Treatment $/m2 $/km Preventive Treatment Surface Treatment Slurry Seal or Cape Seal $/m2 $/km Resurfacing Single Surface Treatment Double Surface Treatment Triple Surface Treatment Asphalt Mix Asphalt Overlay < 40 mm $/m2 $/km Resurfacing Asphalt Overlay 40 to 59 mm Rehabilitation Strengthening Asphalt Overlay 60 to 79 mm $/m2 $/km Asphalt Overlay 80 to 99 mm Asphalt Overlay > 99 mm Mill and Replace Bonded Concrete Overlay Unbounded Concrete Overlay Concrete Pavement Concrete Slab Replacement $/m2 $/km Restoration Concrete Slab Repair Concrete Diamond Grinding Reconstruction Reconstruction Unsealed $/m2 $/km Reconstruction Block Reconstruction Bituminous Reconstruction Concrete
  • 10. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 10 Concept 1: DEVELOPMENT WORKS – Predominant Work Activities Recommended Work Category Work Class Work Type Predominant Work Activity Unit Cost Development Improvement Partial Widening Partial Widening to Unsealed 2L $/km Partial Widening to Block 2L Partial Widening to Bituminous 2L Partial Widening to Concrete 2L Partial Widening and Partial Widening to Unsealed 2L and Reconstruction $/km Reconstruction Partial Widening to Block 2L and Reconstruction Partial Widening to Bituminous 2L and Reconstruction Partial Widening to Concrete 2L and Reconstruction Widening Widening Adding Bituminous 1L $/km Widening Adding Bituminous 2L Widening Adding Bituminous 4L Widening Adding Concrete 1L Widening Adding Concrete 2L Widening Adding Concrete 4L Widening and Widening Adding Bituminous 1L and Reconstruction $/km Reconstruction Widening Adding Bituminous 2L and Reconstruction Widening Adding Bituminous 4L and Reconstruction Widening Adding Concrete 1L and Reconstruction Widening Adding Concrete 2L and Reconstruction Widening Adding Concrete 4L and Reconstruction Upgrading Upgrading Unsealed to Unsealed 2L Highway $/km Upgrading Unsealed to Block 2L Highway Upgrading Unsealed to Bituminous 2L Highway Upgrading Unsealed to Concrete 2L Highway Upgrading Block to Bituminous 2L Highway Upgrading Block to Concrete 2L Highway New Construction New 1L Road New Unsealed 1L Road $/km New Block 1L Road New Bituminous 1L Road New Concrete 1L Road New 2L Highway New Unsealed 2L Highway $/km New Block 2L Highway New Bituminous 2L Highway New Concrete 2L Highway New 4L Highway New Bituminous 4L Highway $/km New Concrete 4L Highway New 6L Highway New Bituminous 6L Highway $/km New Concrete 6L Highway New 4L Expressway New Bituminous 4L Expressway $/km New Concrete 4L Expressway New 6L Expressway New Bituminous 6L Expressway $/km New Concrete 6L Expressway
  • 11. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 11 Concept 2: Unit Cost per Length and Unit Cost per Area It includes all civil works costs:  Pavement  Mobilization  Drainage  Major Structures  Line markings/signs  Contingencies  Taxes It does not include other agency costs:  Design  Land Acquisition  Resettlement  Supervision
  • 12. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 12 Concept 2: (Cont.) Unit Cost per Carriageway Area  Cost per Length. Refers to the Cost per Km. of road section.  Cost per Area. Refers to the Unit Cost per square meter, calculated based on the width of the main carriageway, and excluding the width of the shoulders. Carriageway Lane Lane Shoulder Shoulder Bicycle Lane Platform
  • 13. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 13 Concept 3: Minimum Data Requirements Every single data collected – to be a valid entry– should include “all” the Mandatory items to generate the average and range unit costs ⑤ UNIT COST ⑥ CURRENCY CODE ④ COST TYPE ⑩ WORK TYPE ① COUNTRY NAME RECORD IDENTIFIER ⑧ EXCHANGE RATE US$ Estimate Contract Actual ② PROJECT OR SOURCE NAME AGENCY ID ⑨ WORK DESCRIPTION Valid List Classification Free Form Free Form ③ COST SOURCE Section Program ($/km - $m2) ⑦ COST DATE COST DATA WORKS DATA 11 Number of Lanes
  • 14. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 14 Concept 4. Alternative Classes of Input Data  Minimum data and highly recommended data set  Country specific classification  Source of information details  Cost, contract, contractor and construction characteristics  Road works characteristics (width, terrain, climate, thickness, surface type, etc.)  Road Works Cost Breakdown (bill of quantities, labor/equipment/materials, foreign/local currency)  Other Road Agency Costs
  • 15. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 15 Concept 4. Data Collection Form – Part I Sections 1 through 5 - Cost and Work Description Record Country State, Department or Province User Classification 1 User Classification 2 User Classification 3 World Region: Project or Source Name Section Report Type Report Location Cost Date Cost Type Cost Source Currency Code US$ Exchange Rate Cost Financing Contract Type BID Type Contractor Type Construction Method Economic Cost Factor Taxes (Y/N) Contingencies (Y/N) Work Description Work Type Work Predominant Activity Section 6 - Road Work Cost per Length Base Cost (M$) Length (km) Physical Contingencies (M$) Duration (months) Price Contingencies (M$) Total Cost per Kilometer ($/km) Total Cost (M$) Total Cost per Kilometer (2000 US$/km) Section 7 - Road Work Cost per Area Total Cost per Carriageway Area ($/m2) Total Cost per Carriageway Area (2000 US$/m2)
  • 16. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 16 Concept 4. Data Collection Form – Part II Section 8 - Road Work Characteristics Pavement Width (m) Climate Type Shoulder Width (mm) Pavement Type Number of Lanes Surface Class Resurfacing Layer Thickness (mm) Surface Type Depth of Milling (mm) Surface Material Surface Thickness (mm) Base Material Base Thickness (mm) Patching or Crack Sealing Unit Cost ($/m2) Subbase Thickness (mm) Patching or Crack Seal. Quantity (m2/km-year) Structural Number Spot Regravelling or Regravell. Unit Cost ($/m3) Terrain Type Spot Regravelling Quantity (m3/km-year) Section 9 - Road Work Cost Details (% of Road Work Cost) Mobilization (%) Demolition and Site Clearance (%) Earthworks (%) Drainage,P Works,Culv.&Min. Bridges (%) Drainage and Protective Works(%) Major Bridges and Structures (%) Culverts and Minor Bridges (%) Accesses and Junctions (%) Pavement Courses (%) Subbase (%) Shoulder Works (%) Base (%) Line Markings and Signs (%) Subbase and Base (%) Environment (%) Surface (%) Dayworks (%) Other (%) Contingencies (%) Taxes (%) Total (%) Labor (%): Materials (%): Equipment (%): Total (%): Foreign Currency (%): Foreign Currency Code Section 10 - Other Additional Road Agency Costs (% of Road Work Cost) Land Acquisition (%): Design (%): Resettlement (%): Supervision (%): Land Acquisition & Resettlement (%):
  • 17. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 17 Concept 5. Single Currency and Single Reference Date  Costs are collected on any currency  Every cost data should have a date associated with it.  For comparison purposes, all the data is first converted into a single reference date (using the CPI of the selected currency), and then converted into a single currency (using the exchange rate).  The system presently uses year 2000 as a single reference date, and US dollars for the single currency.
  • 18. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 18 Product 2. System Components  ROCKS Database. It is the main element of the system and the primary tool to collect and input the data. It also includes a detailed manual.  ROCKS View Module. This module can be used to filter, sort, view and print the information stored in the ROCKS Database.  ROCKS Statistics Module. It is used to filter, generate statistical reports, and analyze the information stored in the ROCKS Database.  ROCKS Disbursements Module. It is a tool to translate a series of actual current disbursement into a single cost on a single base date.
  • 19. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 19 Components – Inputs and Outputs ROCKS DATABASES ICRA–RACA–IBRD–INDA–THAA–POLA–BGDA–ARMA–GHAA–UGAA VIEW MODULE STATISTICS MODULE DISBURSEMENTS MODULE DATA COLLECTION FORM ROAD WORKS CLASSIFICATIO N INPU T DAT A OUTPUT DATA – REPORTS STATISTICS AVERAGE AND RANGE UNIT COSTS
  • 20. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 20 Product 3. Development Network SYSTEM TESTING - DATA COLLECTION – DATA USER – PARTNER DEVELOPER EAP Viet Nam Thailand Philippines ECA Armenia Poland AFR Uganda Ghana SAR India Bangladesh THE WORLD BANK TRANSPORT UNIT System Design & Development Data Collection & Data Consolidation Road Agency Training EXISTING ROCKS DEVELOPMENT NETWORK COUNTRY AGENCY Armenia Armenia Roads SSCC Bangladesh RHD – Roads and Highways Department Ghana GHA – Ghana Highway Authority India CRRI – Central Road Research Institute and NHAI Philippines DPWH – Department of Public Works & Highways Poland GDDP – General Directorate of Public Roads Thailand DOH – Department of Highways Uganda RAFU – Road Agency Formation Unit Vietnam Ministry of Transport – Planning & Investment Depart.
  • 21. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 21 Product 4. Database – WORLD – Data Description  Source: Mainly World Bank financed projects ICRs – PADs – Works Contracts – Supervision Reports – Feasibility Studies – Procurement & Pavement Information Management Systems.  More than 1,500 records from 65 countries.  554 estimates 554 contracts 404 actuals  433 from Programs 1079 from Sections  Costs from 1984 – 2002 but mainly 1997 – 2002 Period Percentage 1984 1986 1987 1988 1989 1990 1 7 0 7 14 1 1991 1992 1993 1994 1995 1996 4 26 74 40 63 126 1997 1998 1999 2000 2001 2002 171 165 163 324 243 28 75% 23% 2% Number of Records per Cost Date 84-90 91-95 96-02
  • 22. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 22 Product 5. Preservation Works – Unit Costs per km Work Type Predominant Work Activity Average Minimum Maximum Count Routine Maintenance Routine Maintenance Unsealed 2L Highway 989 277 1,740 7 Routine Maintenance Bituminous 2L Highway 2,199 656 5,580 40 Grading Light Grading 2L Highway 110 51 205 12 Heavy Grading 2L Highway 522 323 876 6 Gravel Resurfacing Regravelling 2L Highway 15,344 1,997 65,038 130 Bituminous Pavement Fog Seal 2L Highway 8,946 2,805 15,783 18 Preventive Treatment Surface Treatment Slurry Seal or Cape Seal 2L Highway 10,732 4,452 27,520 33 Resurfacing Single Surface Treatment 2L Highway 18,937 5,295 38,607 38 Double Surface Treatment 2L Highway 27,502 10,684 45,277 55 Asphalt Mix Asphalt Overlay < 40 mm 2L Highway 37,352 12,878 82,320 26 Resurfacing Asphalt Overlay 40 to 59 mm 2L Highway 67,619 21,021 126,131 158 Strengthening Asphalt Overlay 60 to 79 mm 2L Highway 89,933 27,473 157,984 37 Asphalt Overlay 80 to 99 mm 2L Highway 137,445 38,583 403,694 108 Asphalt Overlay > 99 mm 2L Highway 145,853 73,444 273,516 56 Reconstruction Reconstruction Unsealed 2L Highway 36,068 10,046 93,207 24 Reconstruction Bituminous 2L Highway 233,426 20,165 685,105 412 Reconstruction Concrete 2L Highway 262,992 45,069 657,747 17 PRELIMINARY AVERAGE AND RANGE UNIT COSTS US$/km (Year 2000) PRESERVATION WORKS
  • 23. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 23 Product 5. Development Works – Unit Costs per km Work Type Predominant Work Activity Average Minimum Maximum Count Partial Partial Widening to Bituminous 2L 150,925 135,964 161,677 6 Widening Partial Widening and Partial Widening to Bituminous 2L and Rec. 378,160 307,222 424,928 13 Reconstruction Widening Widening Adding Bituminous 2L 486,930 290,776 670,195 22 Widening and Widening Adding Bituminous 1L and Rec. 410,257 262,532 564,575 9 Reconstruction Widening Adding Bituminous 2L and Rec. 1,077,419 705,502 1,417,778 21 Widening Adding Bituminous 4L and Rec. 1,866,207 1,568,359 2,096,415 8 Upgrading Upgrading Unsealed to Unsealed 2L Highway 52,176 12,592 93,205 14 Upgrading Unsealed to Bituminous 2L Highway 296,466 73,470 834,428 55 Upgrading Unsealed to Concrete 2L Highway 314,200 92,651 469,815 5 Upgrading Block to Bituminous 2L Highway 325,150 272,527 384,392 3 New 2L Highway New Bituminous 2L Highway 1,256,331 644,786 1,875,104 26 New Concrete 2L Highway 1,023,858 572,502 1,515,835 12 New 4L Highway New Bituminous 4L Highway 2,798,048 2,123,298 4,006,131 10 New Concrete 4L Highway 3,249,687 2,706,956 3,792,418 2 PRELIMINARY AVERAGE AND RANGE UNIT COSTS US$/km (Year 2000) DEVELOPMENT WORKS
  • 24. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 24 Unit Costs per km 2L – equivalent Frequency Histogram of Cost per km Double Surface Treatment 2L Highway 0 1 2 3 4 5 6 7 8 9 1 0 , 6 8 4 1 3 , 3 4 5 1 6 , 0 0 6 1 8 , 6 6 7 2 1 , 3 2 8 2 3 , 9 8 9 2 6 , 6 5 0 2 9 , 3 1 1 3 1 , 9 7 2 3 4 , 6 3 3 3 7 , 2 9 4 3 9 , 9 5 5 4 2 , 6 1 6 4 5 , 2 7 7 US$/km (Year 2000) Number of Observations
  • 25. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 25 Product 5. Preservation Works – Unit Costs per M2 Work Type Predominant Work Activity Average Minimum Maximum Count Gravel Resurfacing Regravelling 2.42 0.29 10.84 130 Bituminous Pavement Fog Seal 1.11 0.35 2.10 18 Preventive Treatment Surface Treatment Slurry Seal or Cape Seal 1.62 0.74 4.59 33 Resurfacing Single Surface Treatment 2.61 0.81 5.29 38 Double Surface Treatment 3.82 1.53 6.14 55 Asphalt Mix Asphalt Overlay < 40 mm 5.18 1.84 11.28 26 Resurfacing Asphalt Overlay 40 to 59 mm 9.81 3.00 19.16 156 Strengthening Asphalt Overlay 60 to 79 mm 12.74 3.92 21.06 37 Asphalt Overlay 80 to 99 mm 18.66 5.51 38.35 104 Asphalt Overlay > 99 mm 20.89 10.49 42.08 56 Reconstruction Reconstruction Unsealed 5.15 1.44 13.32 24 Reconstruction Bituminous 33.35 2.88 97.87 412 Reconstruction Concrete 38.11 6.93 93.96 17 PRESERVATION WORKS PRELIMINARY AVERAGE AND RANGE UNIT COSTS US$/m2 (Year 2000)
  • 26. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 26 Sample Output 1. Cost per Km for Selected Works in Thailand in Million U$/km (Year 2000) and Cost Adjustment Factors by Terrain Type and Region WORK ACTIVITY REGION Slurry Seal or Cape Seal (Reseal) 0.011 0.011 0.011 0.011 Asphalt Overlay 40-59 mm (50 mm) 0.045 0.050 0.045 0.045 Asphalt Overlay 80-99 mm (80 mm) 0.068 0.077 0.068 0.068 Reconstruction Bitum. (50 mm AC) 0.070 0.092 0.071 0.070 Reconstruction Bitum. (80 mm AC) 0.081 0.104 0.082 0.080 Reconstruction Bitum. (100 mm AC) 0.094 0.118 0.094 0.093 TERRAIN TYPE Flat Rolling Mount. Flat Rolling Mount. Flat Rolling Mnt. Flat Rolling Mount. Widening Adding Bitum. 2L (2L to 4L) 0.470 0.485 0.725 0.548 0.563 0.823 0.489 0.504 - 0.464 0.479 0.720 Widening Adding Bitum. 2L (4L to 6L) 0.380 0.390 0.503 0.462 0.472 0.596 0.390 0.400 - 0.373 0.383 0.496 Widening Adding Bitum. 2L (6L to 8L) 0.465 0.463 0.548 0.562 0.565 0.657 0.470 0.474 - 0.452 0.455 0.540 Widening Adding Bitum. 2L (8L to 10L) 0.380 0.390 0.503 0.462 0.472 0.596 0.390 0.400 - 0.373 0.375 0.496 New Bituminous 2L Highway 0.337 0.351 0.567 0.387 0.401 0.634 0.352 0.366 - 0.332 0.347 0.563 New Bituminous 4L Highway 0.650 0.685 1.075 0.745 0.781 1.201 0.678 0.714 - 0.643 0.678 1.067 New Bituminous 6L Highway 0.834 0.865 1.357 0.956 0.986 1.518 0.870 0.901 - 0.824 0.855 1.347 New Bituminous 4L Expressway 2.584 2.406 3.685 2.762 2.539 3.862 2.620 2.443 - 2.575 2.398 3.677 New Bituminous 6L Expressway 2.913 2.796 4.129 3.114 2.961 4.327 2.960 2.842 - 2.902 2.785 4.118 REGION TERRAIN TYPE Flat Rolling Mount. Flat Rolling Mount. Flat Rolling Mnt. Flat Rolling Mount. Widening Adding Bitum. 2L (2L to 4L) 1.00 1.03 1.54 1.00 1.03 1.50 1.00 1.03 - 1.00 1.03 1.55 Widening Adding Bitum. 2L (4L to 6L) 1.00 1.03 1.32 1.00 1.02 1.29 1.00 1.02 - 1.00 1.03 1.33 Widening Adding Bitum. 2L (6L to 8L) 1.00 1.00 1.18 1.00 1.00 1.17 1.00 1.01 - 1.00 1.01 1.20 Widening Adding Bitum. 2L (8L to 10L) 1.00 1.03 1.32 1.00 1.02 1.29 1.00 1.02 - 1.00 1.00 1.33 New Bituminous 2L Highway 1.00 1.04 1.68 1.00 1.04 1.64 1.00 1.04 - 1.00 1.04 1.69 New Bituminous 4L Highway 1.00 1.05 1.65 1.00 1.05 1.61 1.00 1.05 - 1.00 1.05 1.66 New Bituminous 6L Highway 1.00 1.04 1.63 1.00 1.03 1.59 1.00 1.04 - 1.00 1.04 1.64 New Bituminous 4L Expressway 1.00 0.93 1.43 1.00 0.92 1.40 1.00 0.93 - 1.00 0.93 1.43 New Bituminous 6L Expressway 1.00 0.96 1.42 1.00 0.95 1.39 1.00 0.96 - 1.00 0.96 1.42 SOUTHERN REGION COST ADJUSTMENT FACTORS BY REGION & TERRAIN TYPE f(FLAT = 1.0) NORTHERN REGION NORTHEASTERN REG. CENTRAL REGION SOUTHERN REGION NORTHERN REGION NORTHEASTERN REG. CENTRAL REGION
  • 27. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 27 Sample Output 2. Unit Costs per m2 in US$ (Year 2000) Selected Works for Bituminous Surface Class – Worldwide Data 2.61 3.82 5.18 9.81 12.74 18.66 0.81 1.53 1.84 3.00 3.92 5.51 4.59 5.29 6.14 11.28 19.16 21.06 38.35 20.89 1.11 1.62 10.49 0.74 0.35 42.08 2.10 0 5 10 15 20 25 30 35 40 45 Fog Seal Slurry Seal or Cape Seal Single Surface Treatment Double Surface Treatment Asphalt Overlay < 40 mm Asphalt Overlay 40 to 59 mm Asphalt Overlay 60 to 79 mm Asphalt Overlay 80 to 99 mm Asphalt Overlay > 99 mm Pavement Preventive Treatment Surface Treatment Resurfacing Asphalt Mix Resurfacing Strengthening Maximum Average Minimum
  • 28. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 28 Sample Output 3. Cost Breakdown in Typical Bill of Quantities and Other Agency Costs (%) India Estimates – Widening Adding 2L and Reconstruction Road Work Cost Details (% of Road Work Cost) Mobilization (%): 0.5% Demolition and Site Clearance (%): 0.5% Earthworks (%): 11.9% Drainage,P Works,Culv.&Min. Bridges (%): 16.8% Major Bridges and Structures (%): 5.7% Pavement Courses (%): 49.5% Line Markings and Signs (%): 5.8% Contingencies (%): 9.2% Total (%): 100.0% Land Acquisition (%): 5.1% Resettlement (%): 3.0% Supervision (%): 6.7% Other Road Agency Costs (% of Road Work Cost)
  • 29. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 29 0 5 10 15 20 25 30 0.0 0.2 0.4 0.6 0.8 1.0 1.2 1.4 1.6 1.8 2.0 2.2 2.4 2.6 2.8 3.0 Works costs per km: Actual Cost / Appraisal Estimate Probability < 1.0 = 38 % Probability > 1.0 = 62 % Sample Output 4. Comparison between Actual Cost at completion and Estimated Costs at Appraisal for World Bank financed Projects – All Countries
  • 30. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 30 Sample Output 5. Unit Costs per km in Thousands US$ (Year 2000) Selected Development Works – Worldwide Data 378 487 410 1,077 1,866 296 314 1,024 3,250 263 706 1,568 73 93 645 573 2,123 2,707 670 565 1,418 2,096 834 470 1,875 1,516 4,006 3,792 2,798 1,256 151 291 307 136 425 162 0 500 1,000 1,500 2,000 2,500 3,000 3,500 4,000 4,500 Only and Reconstruction Adding Bitumin. 2L Adding Bitumin. 1L Adding Bitumin. 2L Adding Bitumin. 4L Unsealed to Bituminous Unsealed to Concrete Bituminous Concrete Bituminous Concrete Partial Widening to Bituminous 2L Widening Only Widening and Reconstruction Upgrading 2L Highway New 2L Highway New 4L Highway Thousands Maximum Average Minimum
  • 31. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 31 Dissemination Package Version 2.01 (09/09/02) Microsoft Excel Documents (xls)  ROCKS – Database – WORLD (Version 2.01)  ROCKS – Database – EMPTY (Version 2.01)  ROCKS – Module - View (Version 2.01)  ROCKS – Module - Statistics (Version 2.01)  ROCKS – Module - Disbursements (Version 2.01)  ROCKS – Documentation – Data Collection Form (Version 2.01)  ROCKS – Documentation – Road Works Classification (Version 2.01)  ROCKS – Documentation – Annex 1 - Set of Statistics Report (Version 2.01) Microsoft Word Documents (doc)  ROCKS – Documentation – Executive Summary (Version 2.01)  ROCKS – Documentation – User’s Manual (Version 2.01)  ROCKS – Documentation – Read Me First (Version 2.01) Microsoft Power Point Document (ppt)  ROCKS – Documentation – Power Point Presentation (Version 2.01)
  • 32. WORLD BANK ROCKS ROCKS - RO ROad C Costs K Knowledge S System 32 For more information contact: Rodrigo Archondo-Callao Fax: 1-202-522-3223 E-mail: rarchondocallao@worldbank.org The World Bank provides no warranty in terms of correctness, accuracy, currentness reliability or otherwise regarding the database. The user relies on the products of the software and the results solely at his or her own risk. In no event will the World Bank or anyone else who has been involved in the creation of this product be liable for its application or misapplication in the field. The World Bank reserves the right to make revisions and changes from time to time without obligation to notify any person of such revisions and changes. Disclaimer The World Bank Transport & Urban Development Department 1818 H St. NW Washington, DC 20433 - USA Alberto Nogales Fax: 1-202-522-3223 E-mail: anogales@worldbank.org