2. 2
About Novomet
History
Wells in service
Experience of application
Monthly production
Number of staff
Countries of work
Factories
Service bases
Development Centers
Training center
Certification
33 years (development center since 1953)
10 500 wells
Onshore / offshore
600 complete ESPs
4 900 employees
31 countries
3 factories
21 bases
2 centers
1 center
ISO 9001:2015
OHSAS 18001
ISO 14001
ISO 45000
API Q1
UL/CSA
CE
3. www.novometgroup.com •
Ultra-fast electric
charging stations
and drive motors
Well completion
equipment
Electric submersible
pump installations in
geothermal wells
Expansion of horizontal
pumping systems
Surface drives and
downhole sensors
Horizontal pumping
systems
LEADERS IN DEVELOPING INNOVATIVE EQUIPMENT FOR
PRODUCING OIL AND ALTERNATIVE ENERGY
1991
Powder
metallurgy
pump stages
1995 2002 2010 2015 2016 2017 2018 2019 2022
Layout for offshore
platforms
Cable-deployed
rigless ESP
systems
Complete installations of
an electric submersible
pump (ESP)
Development of
current technologies
and access to green
energy
4. 4
Novomet has 21 service centers around the world and operates in
31 countries
Egypt Kuwait Romania
USA - 3
Canada
Colombia
Ecuador
Argentina Iraq Indonesia
Kazakhstan - 2
UAE
Russia - 5
Azerbaijan
service center
Canada
USA
Mexico
Colombia
Eсuador
Argentina
Angola
Algeria
Iceland
Lithuania
Romania
Serbia
Italy
Turkey
South
Sudan
Saudi
Arabia
UAE
Egypt India
Malaysia
Indonesia
Kazakhstan
Azerbaijan
Russia
Iraq
Kuwait
6. www.novometgroup.com •
MANUFACTURING AND
PRODUCTION
0,5… 2000 mm
product diameters
1..5000 mm
product lengths
More than 600 complete systems per month
The ability to produce a wide range of components with quick
changeovers
Basic Operations:
Lathes
Milling machines
Drilling
Threading
Coordinate
boring
Flat – grinding
Round - grinding
Thermal and chemical-thermal treatment
annealing, normalization, quenching, tempering, cementation,
sulfocyanation
Monitoring and measurements
the measurement error is 2.1 microns, the accuracy is up to 4 kval.
Laser prototyping
growing models of any complexity from metal, polystyrene or polyamide
powder
7. www.novometgroup.com •
FOUNDRY PRODUCTION
equipped with high-tech equipment
manufactured by Novomet
processes with harmful and difficult
working conditions are robotized
Mold manufacturing site
The site of the
hydrodriving
The section of filling
forms
Novomet Infrared Dryer Drying Units Installation of 3D printing of PBJ molds
8. 8
Our Products and Services
Artificial lift equipment and technologies
• ESP range starting from 2-7/8 inch OD casing (217—740 series, 50 to 90 000 bpd)
• PowerSave ESP systems with permanent magnet motors (30—40% lower power consumption)
• Cable deployed ESP systems for onshore and offshore projects
• Low volume highly efficient ESP systems as an alternative for rod pumping systems
• VSDs, Smart VSDs, remote well monitoring systems
• Downhole sensor systems
• Y-Tool systems to provide access below ESP for logging purposes, activation of packer systems in multi-zone production
• Solutions for viscous oil production: positive displacement pumps, PCP systems with low speed PMMs
• Dual ESP systems for simultaneous production through one well
• ESP application and analysis software (in-house developments)
Equipment for upper well completion
• Packer-anchor assemblies
• Safety valves, check valves, flush valves
• Bypass systems for accessing the tool in the area below the ESP
• Completions for dual-zone production (and injection)
Fluid preparation and pumping equipment
• Water injection systems
• Booster pumping systems
• Gas-water injection systems
Services
• Application, installation, control and troubleshooting
• Repair, leasing
• Logging
• Recommissioning of abandoned wells
9. 9
The widest range of sizes and capacities of PMM motors in the world
Series RPM
Max power of section
(two section), kW
217 (55 mm) 6000-8500 35 (70) at 8500 rpm
272 (81 mm) 1000 - 6000 90 (200) at 6000 rpm
319 (103 mm) 1500 - 4200 168 at 3600 rpm
406 (103 mm) 4000 - 6000 280 at 6000 rpm
460 (117 mm) 100 - 500 40 at 500 rpm
460 (117 mm) 500 - 1500 80 at 1000 rpm
460 (117 mm) 1500 - 4200 300 at 3600 rpm
512 (117 mm) 4000 - 6000 400 at 6000 rpm
512 (130 mm) 1500 - 4200 360 at 3600 rpm
512 (130 mm) 4000 - 6000 465 at 6000 rpm
744 (189 mm) 1500 - 4200 960 (1800) at 3600 rpm
NoNovomet has successfully implemented more than 10 000 PMM in the world!
10. 10
Reducing power losses in ESP units by implementing Novomet
Power-Save ESPs
Losses in serial ESP
Losses in PowerSave ESP
New pump design
Using a permanent magnet
motor (PMM)
Cable with lower current spec
Reducing power
consumption
Pump Motor Cable Tubing VSD
Losses,
%
Transformer
11. 11
Colibri cable-deployed rigless ESP
The future of artificial lift
The 217 series ESP system—max OD of 2.17 in. (55 mm)—
runs on a special carrying cable inside 2⅞-in. tubing
RIH and installation is performed with a truck onshore or with
a winch and compact crane (onshore and offshore)
Cable deployment can be done under live-well conditions and
eliminates the need for well servicing and workover personnel
12. 12
Cable-deployed ESP features, key parameters
Motor lead extension
Upper protector
Downhole sensor
Lower protector
Motor
Discharge module
Pump
Advanced gas handler
Completion
217 series 272 series 319 series
Max OD
2.17 in.
55 mm
2.72 in.
69 mm
3.19 in.
81 mm
String length max
82 ft
25 m
90 ft
27.5 m
105 ft
32 m
Capacity max
1,132 BPD
180 m3
/d
1,758 BPD
280 m3
/d
4,835 BPD
770 m3
/d
Head (up to)
6560 ft
2000 m
9840 ft
3000 m
Motor power limits
134 hp
100 kW
268 hp
200 kW
320 hp
240 kW
Motor efficiency 85% 90%
RPM 6,000 – 10,000
Nominal RPM 8,500
Reservoir temperature rating
300°F
150°C
355°F
180°C
14. www.novometgroup.com •
Geyser installations allow the use of earth
energy for the needs of humanity:
Electricity
generation
Heating
and hot
water
supply
Heating of
greenhouses
GEYSER
GEOTHERMAL PUMPING SYSTEM
Technical features:
Withstands temperatures up to 230°C
(under development up to 250-300°C)
Production
up to 12,000 m3/day
Depth of 1,400 m or more
Resistance to aggressive environments
Advantages:
Novomet technologies saves 25%
of energy consumption
Helps to reduce CO2 emissions into
the environment
Proven track record in hot
applications
Geothermal reservoir
PMM with power up to
800 kW
DH sensor
Intake
Power cable
Geyser ESP with flow rates of 12,000
m3
/day.
Check/drain
valve
Transformer
Control station with variable
frequency drive Novomet +ground
telemetry unit
Connecting cabinets,
high-voltage gas
separation
Protector
#12:This slide shows cable-deployed ESP parameters
today we have a range of feeds up to 180 cubic meters in the 217 series, up to 200 in the 272 series, and up to 500 in the 319 series.
All of this this is high-speed equipment with a nominal rotational speed of 8500 rpm, and the ability to work up to 10,000 rpm
in 217 and 272 series the same motor and protector are used, but the pumps differ.
Also for these sizes we have developed a gas handler and abrasive-resistant gas separator for 217, and we are planning to further develop this equipment.
