arun megarme
- 1. ARUNKUMAR.A C/o A Ayyalusamy, No 195/1 kulathulvaipatti,Ellampuvanam(p.o), Ettayapuram TK, Tuticorin Dist, Pin-628 902 Tamilnadu-India. Ph.: +919790915117 Email id: arun.mechh.ccc@gmail.com arun.mechh91@yahoo.com QC INSPECTOR (PIPING, WELDING&COATING) Career Objective: A dynamic professional in onshore projects with over 6 years of rich experiences in Quality and Control Department. An effective communicator with excellent relationship building & interpersonal skills. Comprehensive experience in managing quality assurance & control activities involving resource planning, in- process inspection and co-ordination with the internal departments in adherence to policies and procedures related to testing and manufacturing. • Knowledge of codes like ASME SEC V, ASME SEC IX, ASME B 31.3, AWS D 1.1. • Manage various key operations during glorious service in SAS FFD PROJECT ABUDHABI ,gaining insightful exposure of overall N.D.T, Welding Inspection, QC procedures and various quality management functions. • Drawn up detailed project plan, cost-benefit analysis to ascertain technical and commercial viability with accountability of getting the work executed as per the specifications. • Contributed engineering inputs to define technical specifications of equipment and describe the scope of project. • Anchored site activities and provided reinforcements wherever needed to ensure smooth work progress. • Enacted realignments in strategies and contributed motivational strengths to ensure project completion within defined time & quality parameters. • Conceptualized and implemented cost reduction measures to control expenditure within budgetary provisions. • Motivate subordinates to generate performance levels of demand. Qualification: 1)Diploma in Mechanical Engineering 2) B.tech in Mechanical engineering(partime) 3) NACE –CIP1 certificate no: 54509 4) NACE-CIP2 certificate no:54509 5) Certified Welding Inspectors Course (TWI) CSWIP 3.1 (CERTIFICATE No.72283) EXP DATE:24 JANUARY 2018.
- 2. 6) LEVEL II CERTIFICATE - AMERICAN SOCIETY OF NON DESTRUCTIVE TESTING (ASNT) In accordance with SNT – TC – 1A in EXP DATE (10/10/2015) • Magnetic Particle Test Method • Ultrasonic Test Method • Radiographic Test Method • Liquid Penetrant Test Method General responsibilities • The ‘Quality of Work’ of all subcontractors. • Supervising the execution of work in Mechanical, Welding (Piping & Storage Tanks), Painting, with a dedicated team of QA/QC technical assistants with Project Quality Plan. • Verification of Tie-in / Hot Tap Tie-in works • Verification of Hydro test packages / Mechanical completion Package / Inspection Record Book. • Conducting the activities like Welder’s Qualification Tests, hydro testing, pneumatic testing etc. • Monitor the Inspection and Test Status of construction activities of all Disciplines. • Monitor the Calibration of Inspection and Measuring Equipment’s. • Guiding and troubleshooting day to day construction problems. • Appraise the Client about the Quality of work with statistics. • Monitor the inspection activities at vendor’s premises with inspectors / Third Party agencies. • Inspections of piping material identification as per Isometric drawings/ Material take off, before fabrication and co-coordinating with PMI Crew members. • Conduct and Participate in Internal Quality Audits as per ISO requirements. • Follow up of all Non-conformance reports (NCR’S) to ensure closure. • Resolving technical Queries with project management team (PMT) on daily basis. • Coordinate with client’s project inspection unit for necessary project inspection for witnessing/ hold points. Assessment of rust grades prior to preparation. Inspection of pre blast cleaning works such as solvent cleaning, hydro jetting chipping and etc., On site inspection of abrasive blasting and coating application • Inspections and testing of primers and full coat systems prior to insulation and verification of compatibility of protective coatings under the insulation. • Inspection of mil certificates of insulating materials for cold, hot, acoustic, and Personnel protection. Cryogenic insulation on gas to liquid pipe lines and storage tanks including verification insulation thicknesses and installation of blanket and pre cast types. • Inspections of heat shrink sleeves on U/G pipe lines and other QC related tests as per the specification. • Inspection of holidays of tank internal coatings, external of buried piping and coat (FBE) and wrapped pipes. • Preparation of coating analysis/failure analysis reports for the vendor supplied items. Experiences: 1) EURO MECHANICAL COMPANY Feb 2015 toApril2015 PROJECT : LNG PLANT SHUTDOWN CLIENT: ADGAS Working as a qc inspector (piping&welding) with euro mechnanical in
- 3. das island LNG plant shutdown. 2)DRYDOCKS WORLD DUBAI JUN 2013 to JUN 2014. PROJECT: DOLWIN-2, SOLAN CLIENT : PREMIER OIL, AIBEL Working as a qc inspector (piping,welding&coating) with dry-docks world in newbuiliding,conversion,shiprepair, and rig drilling platform with various metals like c.s ,s.s, s.d.s.s, copper, titanium. For ensuring Quality and Clients Satisfaction of piping includes product dimensional, mechanical, testing conformity as per requirement for PREMIER OIL, AIBEL . Exposure to SMAW, GTAW, FCAW, SAW, processes and independently handling Quality activities of piping fabrication, weld visual and onboard activities. 3) CONSOLIDATED CONTRACTOR’S INT’L COMPANY SAS FFD PROJECT-ABUDHABI NOV 2010 to SEP 2012 PROJECT: SAS FULL FIELD DEVELOPMENT PROJECT CLIENT : ADCO (Abu Dhabi Company for onshore oil operation) Worked as a QC inspector (piping & WELDING) with CCC in ADCO SAS FFD PROJECT SAHIL Abudhabi, Worked as a qc inspector for ensuring Quality and Clients Satisfaction of piping and pipeline services includes product dimensional, mechanical, testing conformity as per requirement for ADCO. Exposure to SMAW, GMAW, GTAW processes and independently handling Quality activities of piping fabrication. 4 MARK ENGINEERS (INDIA) PVT LTD JULY 2009 to OCT2010 Worked with Mark Engineers (India) Pvt.Ltd as a PIPING SUPERVISOR or the period from 2nd July 2009 to 15th oct 2010. As a QC Inspector • Verification of coating, Insulation and PFP/CSP materials and relevant documents prior to usage. • Verification of mixing of paints and mixing ratio of PFP/CSP materials. Verification of wet film and dry film of various coatings and linings. • Verification of insulation documents, storage of materials prior to usage. • Inspect/witness all quality control testings during test panel/production including surface preparation. • On site inspection of surface preparation and painting works including verification of climatic conditions and various QC tests. • Inspection of FBE coatings, Coat and wrap for underground piping. • Preparation of procedure, Inspection test plan and QC records. . • Documentation of quality control records as per specification. • Verifying that the welders are qualified to the approved project WPS. Checking that only approved electrodes, filler wire, flux and gas are used. • Supervision of the welding activities, checking in particular the adequacy of joints preparation,
- 4. protection and provision in case of rain, wind, low temperature, etc. • Inspection of welds, visual examination and test are carried out and documentation in accordance with “ITP” for site activities, verifying the inspection record and validating the relevant result. • All the NDT offerings with respect to the material wise and Tie-in requirements and its interpretation of test results • Checking the adequacy of equipment for pre-heating, welding, heat treatments and weld examination. • Monitoring the performance and capability of each welder on the basis of radiograph inspection/test. Review of all procedure & other doc related in mechanical Welding/NDE aspect. • Checking heat treatments for PWHT diagrams. Checking the correct measurements of hardness, when required, and the acceptability of the result. • Filling/documentation and retaining of all NDT reports, heat treatments report and inspection reports. Informing QC Manager regarding the problems which require their decision. Checking welding parameters as per WPS required. • Verifying the adequacy of the Quality Control Procedure. Checking that inspections and test are carried out and documented in accordance with the approved procedure and quality plans. Documentation/filling of all piping inspections records. • Conducting training programs for welders, fitters and supervisors about quality, need for it and how to maintain it in the site activities. • Review of test packages clearance/ punch listing as per project specification as per system before hydrostatic testing prior to pre-commissioning. • Inspection of piping pre-fabrication/erection as per ITP. Dimensional checking of piping as per approved isometric drawings. Line checking of piping, review of test packages, punch list carried out conforming to ISO, P&ID and project specification prior to test. • Checking heat number on required piping traceability. Checking of pipe support pre-fabrication as per approved construction detail drawings. Checking of piping materials as per piping materials specification (PMS). • Prepare punch list records to monitor the progress of works inclusive of balance of joints for testing. Prepare non-conformance reports for discrepancies encountered during inspection and as per project specifications. Updating QC documentation reports for filling. Reporting to QC Manager to discuss problems during inspection/surveillance. • Responsible to review plan drawings to P&I Diagrams to prepare isometric drawing, material take-off, check material to be used as per specification and engineering standards. Supervise sub-contractor in fabrication and installation of pipe spools and pipe supports to assure quality. Computer Literacy: • Knowledge in AutoCAD 2004, MS Office Package. Personal Information: Name : ARUNKUMAR.A Date of Birth : 07-AUG-1991. Martial Status : Single Languages Known : English, Hindi, Malayalam, Tamil and Telugu Nationality : Indian Passport No : J3852628 Date of Issue – 06-10-2010 Date of Expiry – 05-10-2020
- 5. References : Available on request. I hereby declare that all the details furnished above are true to the best of my knowledge. Place : INDIA ARUNKUMAR.A
- 6. References : Available on request. I hereby declare that all the details furnished above are true to the best of my knowledge. Place : INDIA ARUNKUMAR.A