Astec Systems Overview
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This document describes Astec, a water-based acrylic elastomeric ceramic coating that can be applied to various substrates. It has been used on over 28 million square meters of surfaces for more than 20 years to provide insulation, protect against corrosion, and stop leaks. The coating reduces surface temperatures and energy consumption, and can extend the lifespan of structures at a lower cost than conventional re-roofing. It has benefits for roofing, walls, tanks, vehicles, and other industrial and military applications.
Astec Systems Overview
- 5. of theRe-Ply Roofing &Ceramic Coating Systems
- 6. WINNERS OF THE GREEN AWARD AT THE 2008 GAIA AWARDS
- 7. PRESENT
- 9. A water based, acrylic elastomeric ceramic coating that is fluid applied, and cures to a seamless membrane for the restoration and protection of various substrates.
- 10. FOR MORE THAN 20 YEARS(Since the early 60’s)
- 12. ON OVER 28 MILLION SQUARE METERS
- 14. استقرار في كافة الظروف المناخية2. All-climate stability استقرار في كافة الظروف المناخية2. All-climate stability استقرار في كافة الظروف المناخية2. All-climate stability استقرار في كافة الظروف المناخية2. All-climate stability All Climate Stability
- 15. ON THE OCEAN FRONT
- 17. IN THE DESERT
- 19. IN THE TROPICS
- 21. ON WALLS
- 23. ON ROOFS
- 25. ON CONCRETE
- 27. ONMETAL
- 29. STOPSLEAKS
- 31. "Not only have the leaks stopped, but the level of comfort has increased….“-R.B.C., Madison Air Parts & Supply
- 32. Sands Convention Center - Las Vegas
- 36. FOR COLD STORAGE
- 37. “Our engineering department reported that the plant is consuming less energy …”-Vice President, Rainier Cold Storage & Ice
- 41. US Naval Air Museum
- 42. US Naval Air Museum
- 43. United States Air Force“… After the application of the coating, the average peak temperature in the warehouse area dropped to 86° F, a decrease of 17° F. “- James A., Capt. USAF Chief RSD of Civil Engineering
- 44. BeforeAfter
- 45. United States Army“… a 64° F reduction in roof surface temperature, a 23° F reduction in attic temperature and a 10° F reduction in room temperature as a result of the insulative and reflective value of the coating.” - Benjamin S., Col, Dept. of the Army
- 46. Camp Robinson, North Little Rock, AR Army Reserve
- 47. US Armyin the Middle East
- 49. Treated Tent includes NO Sun shade on TopTreated Tent Contains 2 split UnitsUn-treated Tent includes a Sun shade on TopUn-treated Tent Contains 3 split Units
- 50. UN-Treated Tent Temperature Reading in F AUG 6TH,2008 96.4 ̊F AVG Treated Tent Temperature Reading in F AUG.6TH,2008 85.6 ̊F AVG
- 52. FORWAREHOUSING
- 55. “In the past, we have struggled to maintain minus 12° F… Since the application, we have been able to maintain minus 15° F or less.” -Plant Superintendent, Land-O-Sun Dairies
- 56. COOL WALLS
- 61. COOL ROOFS
- 69. “Astec is amazing, after 4 years the finish on the tanks still look great” -President, Studer Fertilizer
- 70. Air DuctsContinental AirlineDisneyAmerican AirlinesCampbell’s
- 72. ON VEHICLES
- 75. “By our own tests, we have shown a temperature reduction ranging from eight to eighteen percent in the interior ambient temperature…In the blazing Arizona sun, it (Astec) shows virtually no sign of deterioration…”- Hal D., Director of Pupil Transportation, Scottsdale Public Schools
- 76. ON TANKS
- 78. ON WATER TANKS
- 80. “I have avoided to take a shower during noon time and after you have coated ASTEC on my water tank, no issue of hot water in my house any more at any time of the day".
- 81. Cool Roofs = Good Economics93 degrees Fahrenheit 178 degrees Fahrenheit
- 82. Benefits of Roof Coatings vs. PaintRemains flexible
- 84. Excellent adhesion to a variety of substrates
- 86. Applied at greater film thickness for increased flexibility
- 87. Resistances to foot traffic, i.e. tensile strength
- 88. Higher reflectivity and increased emissivity Typically Fluid Applied Systems are selected for the following roof types:Metal
- 89. Concrete
- 90. EPDM (Ethylene –Propylene-Diene-Monomer)
- 91. Asphalt, Modified Bitumen, BUR
- 92. Hypalon / PVC
- 93. SPF (sprayed polyurethane foam)
- 94. CanvasNo need to raise equipment on roof.
- 95. No need to raise equipment on roof.
- 96. Penetrations
- 97. Penetrations
- 99. Maintenance Fluid Applied roof systems are seamless, require less maintenance Conventional roof systems fail at the seams
- 100. Seams…separating
- 101. Repairing seams is standard roof maintenance on seamed roofs.Seamless roofs require less maintenance: lower roof life-cycle costs
- 102. Seams
- 103. Tape & Waterproof seams
- 104. See Seam Sample
- 105. Metal Seams & Fasteners
- 106. Seam Preparation
- 107. Penetration details
- 111. Finished Fluid Applied “Cool Roof”
- 112. Finished Fluid Applied “Cool Roof”
- 113. Finished Fluid Applied “Cool Roof”
- 114. Renewability / SustainabilityAfter ten years - extend the life an additional 10 years At only 40 -70% of the original cost of the coating system.
- 115. Fluid Applied MembranesExtend the usefulness of existing roofs.
- 116. Protect from Ultra-violet degradation
- 118. No need to raise equipment on roof.
- 119. Makes most roofs better than original.
- 120. Sustainable, Renewable, lower life-cycle cost.How it works
- 122. درع شمسيSolar Shield
- 123. ON ROOFS
- 125. REDUCESTEMPERATURES
- 127. “…almost immediately the room temperature inside was cooled by 19° F.” -Donald E., Yakima Ice Arena
- 130. “In the past, we have struggled to maintain minus 12° F… Since the application, we have been able to maintain minus 15° F or less.” -Plant Superintendent, Land-O-Sun Dairies
- 132. SOLAR RADIATIONRadiation Exposure A 7 story building is exposed to more radiation on the walls than on the roof.
- 133. A single story building receives 70% of it’s solar radiation on the roof.
- 134. Solar Shield
- 135. A radiant heat barrier… Reduces surface temperatures by as much as 20˚ C
- 136. Reflects between 80% and 87% or radiant heat
- 137. Limits radiant heat absorption between 15% and 20%
- 138. Reduces energy consumption by as much as 40%
- 143. Cool Roofing improves insulation performance“The thermal resistance of insulation installed immediately below a black membrane has been found to be up to 30% lower than advertised, when measured at peak summertime temperatures in Austin, Texas.” - Konopacki and Akbari, 2001
- 144. “Cool Roofs” increase insulation performance
- 145. Standard “Pink” insulationSolar reflective coating
- 147. Cool Roof Systems can qualify for 3 LEED Conditions.Sustainable sites Energy ManagementIndoor Environmental Quality
- 149. LEED Condition: Sustainable SitesEnergy Star Standard.Initial reflectance of at least 0.65 reflectance & at least 0.5 when tested in 3 years minimum emissivity of 0.90 for a minimum of 75% of the roof surface.
- 150. LEED Condition:Energy Efficiency Exceed ASHRAE 90.1 -2004 by 14% Solar reflectance of 0.798 ASTEC = .87Thermal emittance of 0.855ASTEC = .91
- 151. Added roof life-cycle cost savings for ENERGY STAR® Fluid Applied Cool Roof Systems.Qualified roof products maintain a more constant temperature and reduce thermal shock; cool rain/hot roof causes sharp drop in temperature, extremes of expansion and contraction.
- 152. Thermal Shock = stress and roof degradation.According to the EPA about $40 billion is spent annually in the United States alone to air condition buildings about 1/6 of all electricity generated in a year.
- 153. ENERGY STAR® qualified roof products reduce the amount of air conditioning needed in buildings, and reduce energy bills by up to 50%. – Department of EnergyA reflective roof can reduce peak cooling demand by 10-15%. As a result the building owner may be able purchase a smaller, more efficient and less expensive cooling system. -EPA
- 154. Existing cooling systems will not have to work as hard to maintain the same comfort levels and may require less maintenance.LEED Condition: Indoor Environmental QualityComply ASHRAE STD 55-2004
- 155. What is Standard 55-2004?The standard specifies conditions of indoor thermal environment that occupants will find acceptable.
- 156. The standard is intended for use in design, commissioning and testing of buildings and other occupied spaces and for the evaluation of existing thermal environments.
- 157. LEED Condition: Indoor Environmental QualityASHRAE STD 55-2004: Addendum FOctober 2007 - IssuedNovember 2008 - Completed public review January 2009 - Board meeting for final approvalAddendum F expands roof requirements to include cool roofs. If accepted: 1 LEED Point
- 159. “We can extend the life of existing roofing for a fraction of the cost of conventional roof replacement.”- Benjamin S., Col, Dept. of the Army
- 160. Renewability / SustainabilityAfter ten years - extend the life an additional 10 years At only 40 -70% of the original cost of the coating system.
- 163. Astec BenefitsLEED creditsSustainable / Renewable SystemsRemains flexibleResists standing water Excellent adhesion to a variety of substratesResists UV exposure / Eliminates thermal shock Reduces surfaces temperaturesResistance to foot traffic, i.e. tensile strengthHigher reflectivity and increased emissivityDurable
- 164. “After we did extensive testing…it appeared that (ASTEC) would do all it was advertised to do and then some…” -Warehouse Manager, Auvil Fruit Company
- 178. CLICK TO PLAY THE ASTEC “WHY REPLACE” VIDEO : Length 3 Minutes
- 180. INSULATING COATINGS CORPORATIONPhone: +1.607.723.1727Website:www.icc-astec.comEmail: international@icc-astec.com