ASTROID TECHNOLOGIES

ASTROID Technologies
Passion To Excel
ASTROID TechnologiesASTROID Technologies
Welcome to the world of successWelcome to the world of success
ASTROID TechnologiesASTROID Technologies
…Passion to Excel

Passion To Excel
ENGINEERING SERVICES AND
PRODUCT DEVELOPMENT EXPERT
Mission
Values
Vision
Help scaling up our customers by
having better predictability
through the well-defined, world-
class processes in IT and
Manufacturing.
Strive to make our Customer Satisfaction
To Become A World-class Engineering
Design & Manufacturing Solutions
Providing Company

Company Overview
1
• We would like to take this opportunity of briefly introducing ASTROID Technologies.
Currently we have expanded ourselves into Mechanical Design & Tool Room sector. We have expertise
CAD Design facility and resources. Also we have full-fledged Tool Room and Tooling manufacturing
facility. The services we offer are Tool Room activites,CAD Design, Product design, 2D to 3D conversion,
Reverse Engineering, Press tool design, Jigs, Fixtures, Prototypes, Contract Manufacturing and all
mechanical design & Manufacturing related services. We have a varied experience of and good
knowledge of engineering design.
Our Success MantraOur Success MantraOur Success MantraOur Success Mantra - when our customer succeeds, so we do.
© ASTROID Technologies| www.astroidtech.com
| Passion To ExcelASTROID Technologies
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4
1
2
3
StrengthsStrengthsStrengthsStrengths – Competence in engineering, Customer Satisfaction, Commitment, Cost Effective, Confidentiality.
ASTROID
Technologies

Contents
• ASTROID’S in Tooling
• Facilities
• Major Tooling Projects
• Development Methodology
• Project Management Methodology
• Sheet Metal Toolings
• Welding & Inspection Fixtures
• Product Gallery
• Our Request

ASTROID advantage in Tooling
Expertise in
Handling full program.
Development of large and critical dies and fixtures.
Development of BIW, panels.
Fully computerized design.
Automotive and industrial tooling domain knowledge.
-Capability to provide Turn-Key solutions.
Project Management Methodology
Listing of major tasks and milestones.
Identifying the tasks which can be done in parallel.
Scheduling the Die & fixture development.
Resource allocation.
Tracking the progress on daily basis
How we Optimize Cost & Quality?.
Process & Material Selection -Based on quality, aesthetic, Rate
of production, economic needs.
Design and Engineering -optimum use recourses to meet the
Weekly progress report.
Information about major milestones.
Inspection reports and updates
| Passion To ExcelASTROID Technologies 5
Design and Engineering -optimum use recourses to meet the
product needs.
Schedule control -Application of simultaneous engineering.
Product Data
Analysis & Product
Feasibility
Project Management
Process Planning &
Concept Die
Die Design Approval
from Customer
Die Manufacturing
Simulation
Initial Trial
Sample Submission
& Approval
Buy Off in Customer
Presence
Die Shipment

Computer Equipment
Introduction of CAD/CAM 2012
CAD (CatiaV6) 10
CAM (Dellcam) 1
OS Windows
DNC Yes
Network Yes
Simulation Software YES
Existing we have following manpower strength
a) Designer :- 04nos
b) VMC operators :- 04 nos
c) Lathe operators :- 01 nos
d) Die makers :- 02 nos
e) Die fitters :- 03 nos
f) Engineers :- 02 nos
g) Helpers :- 02 nos
Working tool room in 2 shifts & try out 1 shifts .
Facilities
Tool Room Machine
Sr. No Description Make Qty. Tool Room Area (sq.ft.)
1 VMC (1000 x 550 x500) Jhon Ford 1 Nos
2 VMC (1800 X820 X 700) AWEA 1 Nos
5200
(with 5TRadio remote Hoist
Crane )
3 Milling Machine Indian 1 Nos
4 Surface Grinding Machine England 1 Nos
5 Vertical Miling Indian 1Nos
6 Radial Drill Machine 2 Inch Indian 2 Nos
7 CO2,ARC Welding Indian 2Nos
8 Lathe machine Indian 2 Nos
Note- All the necessary Dies Handling Equipments like Hydraulic Table Trolley,INSPECTION table, 5 Ton voice crane.All
checking equipments.. All checking equipments(Bore gauges,micrometers,veriner callippers.

ASTROID advantage in Tooling
M1TR -Attachment With DRO
SIZE :- 1100 X 400 X 400 M
CRANE :-- 5 T CAPACITY MAKE :- ELECTRO FAB
DIE Assy Area
7
HEAVY MILLING MACHINE
SIZE -1000 X 800 X 00MM
VMC-JhonFord Control-Fanuc
Size :- 1000 x 550 x 500 mm
SURFACE GRINDER
SIZE-500X200X300MM

CAD Product Data Method Plan in CAD Formability Analysis
Stamping Tools Manufacturing Process
CAD Product Data Method Plan in CAD Formability Analysis
CAD Die Design Pattern CNC Metal CNC

Jig & Gauges
FixtureSimulation
Design
Design
Press ToolNC Programming
9

2D Die Design

3D DIE DESIGN

DIE DESIGN & DEVELOPMENT
12

DIE DESIGN & DEVELOPMENT FOR BAJAJ LTD

FIXTURE DESIGN & DEVELOPMENT FOR BAJAJ LTD.

Flat Milling & Chamfering Fixture
for 2 different dimensioned parts Flat Milling fixture for Truck Piston Inspection Fixture /
Gauge
PROJECTS
Blanking Die design and
manufactured using wirecut
operations.
Drilling Jig for 4 holes at 90 Deg cylindrical
surface

Product development

Product Gallery

CLIENTAGECLIENTAGE
• CASE NEW HOLLAND
• BAJAJ AUTO LTD. WALUJ
• JYOTI TOOLINGS PVT. LTD.
• MUSCO
• KOLTHE PRESSING WORKS
• BADVE ENGINEERING LTD
• PRIMER ENGG AURANGABAD
• GRACE INDUSTRIES (P) LTD
• GRACE INDUSTRIES (P) LTD
• PUNE FORGINGS(P) LTD
• AUTO LINE INDUSTRIES
• V-TECH Engineering Solutions, Pune
• S. D. Engineering, Pune
• Unique Circle
• Reinshaw
• Alpha Reverse Engineering & Design Solutions

Contact us
Pramod Deore
Chief Operating Officer
Design Office- I st Floor,Gawade chamber, Chinchwad, Pune -33
Plant- I (Tool Room)-Sector-10- Plot no-209, Pune -33
Plant- II (Press shop)- Near Annasaheb Magar Bank, Kudalwadi,Pune-33
Maharashtra State, INDIA.
Maharashtra State, INDIA.
Ph: +91 – 9011022794, 8796830002
pramodgdeore@astroidtech.com
Info.astroid@gmail.com
www. astroidtech.com

Our request to Prospective Customers
Evaluate our Tool manufacturing facilities for your tooling
requirements.
Consider us as a Partner in your tooling development activities.

Thank You
Thank You

ASTROID TECHNOLOGIES

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