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Dr. Salem Baidas
ENVIRONMENTAL SUSTAINABILITY SLIDESHOWS
FROM s2adesign.com
S2ADESIGN.COM
DEFINITION
01
BENEFITS
02
CHALLENGES
03
UN POLICY
04
INFOGRAPHICS
05
Disassembling and Separating
Battery Components to Extract
Valuable Materials that will be
Used to Produce New Batteries
Conserving Natural Resources
and Reducing Pollution.
Battery Recycle
Battery Recycle
Battery Recycle
Battery Recycle
TRANSPORT
Batteries are Transported
to Recycling Facilities.
SORTING
Batteries are Sorted
Based on their Type
Chemistry & Size.
COLLECTION
Used Batteries are
Collected from EVs
& Receiving Centers.
EV-LECTRON.COM
Steps 1-3
EV BATTERY RECYCLING PROCESS
SEPARATION
Components are
Separated from Each
Other to Isolate Valuable
Materials for Recycling.
EXTRACTION
Valuable Materials are
Extracted. This Includes
Cobalt, Nickel & Lithium.
DISASSEMBLY
Batteries are
Disassembled into their
Individual Components.
Steps 4-6
EV BATTERY RECYCLING PROCESS
EV-LECTRON.COM
BATTERY MFG
Purified Materials are
Used to Manufacture
New Batteries Completing
the Recycling Loop.
REFINING
Extracted Materials Go
Through a Refining Step
to Remove Impurities.
Steps 7-8
EV BATTERY RECYCLING PROCESS
EV-LECTRON.COM
Promotes Battery Circular Economy through Sustainable Material
Management, Reducing Waste, Pollution & Carbon Emissions.
Environmental
Recycling Facilities Require a Skilled Workforce for Disassembly &
Extraction, Creating New Jobs & Fostering Economic Growth.
Jobcreation
Regions are Implementing Extended Producer Responsibility (EPR)
Programs to Promote Recycling, Creating an Incentive for the Industry.
Incentive
Reduces Waste Management Costs by Diverting Batteries from
Landfills, Minimizing Environmental Damage & Landfilling Costs.
Cost Saving
Conserves Resources by Reducing Demand for Raw Materials & the
Need for Environmentally Damaging Mining Operations.
preservation
LOHUM.COM
benefits
EV BATTERY RECYCLING
Disassembling Lithium Batteries & Extracting Valuable Materials
from their Many Layers is Difficult, Time-Consuming & Costly.
Slow process
Requires a Significant Investment in Recycling Technology &
Changes in the Production & Distribution of Recycled Batteries.
Initial cost
Current Lithium Battery Recycling Methods, such as Pyrometallurgy
are Inefficient & Energy-Intensive.
Inefficiency
The Varied Designs of Lithium Batteries Pose Challenges for Recycling
Facilities, Requiring the Sorting of Batteries by Composition.
complexity
Battery Disassembly is a High Risk Due to the Potential for Fires &
Explosions from the Flammable Materials in the Batteries.
safety
YU ET AL. (2022) CURRENT CHALLENGES IN EFFICIENT LITHIUM-ION BATTERIES RECYCLING.
Barriers & challenges
EV BATTERY RECYCLING
Manufacturers Need to Redesign their Batteries for Easy Disassembly
Making the Recycling Process Easier, Quicker & Less Expensive.
Slow process
The High Initial Cost of Financing Battery Recycling is Offset by Cost
Savings from Reduced Waste & Government Incentives.
Initial cost
Battery Recycling Companies Need to Implement more Efficient &
Sustainable Recycling Methods, such as Electro-Hydrometallurgy.
Inefficiency
Battery Manufacturers Need to Improve Battery Reuse & Recycling
Technologies to Reduce Complexity at the End-of-Life Stage.
complexity
Implementing an Industry-Wide Commitment to Safer Materials in
Battery Production can Significantly Enhance Safety & Efficiency.
safety
solutions
ELECTRICHYBRIDVEHICLETECHNOLOGY.COM
EV BATTERY RECYCLING
Pyrometallurgy
Uses High Temperatures (1400 °C) to
Extract & Purify Metals. High Energy
Use. High Greenhouse Gas Emissions.
Low Metal Recovery Rates.
Electro-hydrometallurgy
Uses an Electric Current to Extract
Metals from Solution. Low Energy
Use. Low Waste Generation.
High Metal Recovery Rates.
Hydrometallurgy
Uses Acids & Solvents to Dissolve &
Extract Metals. Low Energy Use.
High Liquid Waste Generation.
High Metal Recovery Rates.
DIRECT CATHODE RECYCLING
Directly Regenerates Degraded
Electrode Materials. Low Energy Use
Low Waste Generation. High Metal
Recovery Rates. Labor Intensive.
AQUAMETALS.COM UCSUSA.ORG
RECYCLING Methods
EV BATTERY RECYCLING
UNECE.ORG
In 2024, at the Innovation Zero Meeting
in London, the UN-ECE Transformative
Innovation Network (ETIN) Discussed the
Role of Circular Platforms in Promoting
Sustainability in the EV Battery Sector &
Policy Should Incentivize such Circular
Business Models & Encourage Support
& Collaboration Across the Value Chain.
UN Economic Commission for Europe
EV BATTERY RECYCLING
This is a placeholder text. This text
can be replaced with your own text.
This text can be replaced with your
own text. This is a placeholder text.
This text can be replaced with your
own text. This text can be replaced
with your own text.
9.7
6.6
4.1
3.6
Battery Recycle
Global lithium MINERAL demand & OUTLOOK
2020 2022 2024 2026 2028 2030 2032 2034
310 690 1,072 1,433
1,861
2,453
2,933
3,477
COCHILCO.CL
11X
INCREASE
Thousand metrictons– lithium carbonate equivalent
GLOBAL EV lithium battery demand
2016 2017 2018 2019 2020 2021 2022
44 81 119 135 168
334
551
IEA.ORG
13X
INCREASE
gigawatt-hours
Battery Recycle
BY APPLICATION (SHARE)
%
APPLICATION
87.0
Batteries
4.0
Ceramicsand glass
2.0
Lubricant greases
1.0
Continuous casting mold powders
1.0
Air treatment
1.0
Medical
GLOBAL MARKET FOR Lithium end-use IN 2023
PUBS.USGS.GOV
lithium battery recycling market value & OUTLOOK
2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033
3.5 4.3 5.2 6.3 7.6 9.2 11.2
13.5
16.4
19.8
24.0
BISRESEARCH.COM
7X
GROWTH
WORLDWIDE(BILLION DOLLARS)
6
3
2
2
China
Europe
U.S.
World
MCKINSEY.COM
By COUNTRY(BILLION DOLLARS)
Lithium battery recycling revenue outlook for 2030
Ev battery recycling market value & OUTLOOK
2022 2023 2024 2025 2026 2027 2028
2.3 2.9 3.7 4.7
6.0
7.7
9.8
RESEARCHANDMARKETS.COM
4X
GROWTH
WORLDWIDE(BILLION DOLLARS)
Battery Recycle
Battery material available for recycling & OUTLOOK
2020 2025 2030 2035 2040
200
800
1,400
3,400
7,300
37X
INCREASE
WORLDWIDE(KILOTONS)
MCKINSEY.COM
supply of EV batteries for recycling& OUTLOOK
2020 2025 2030 2035 2040
250 900
1,850
7,850
20,500
83X
INCREASE
WORLDWIDE(KILOTONS)
MCKINSEY.COM
500
200
200
China
U.S.
Europe
BCG.COM
By COUNTRY(THOUSAND METRIC TONS)
EV battery recycling capacity IN 2023
S2ADesign.com

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Battery Recycle

  • 2. ENVIRONMENTAL SUSTAINABILITY SLIDESHOWS FROM s2adesign.com S2ADESIGN.COM
  • 4. Disassembling and Separating Battery Components to Extract Valuable Materials that will be Used to Produce New Batteries Conserving Natural Resources and Reducing Pollution.
  • 9. TRANSPORT Batteries are Transported to Recycling Facilities. SORTING Batteries are Sorted Based on their Type Chemistry & Size. COLLECTION Used Batteries are Collected from EVs & Receiving Centers. EV-LECTRON.COM Steps 1-3 EV BATTERY RECYCLING PROCESS
  • 10. SEPARATION Components are Separated from Each Other to Isolate Valuable Materials for Recycling. EXTRACTION Valuable Materials are Extracted. This Includes Cobalt, Nickel & Lithium. DISASSEMBLY Batteries are Disassembled into their Individual Components. Steps 4-6 EV BATTERY RECYCLING PROCESS EV-LECTRON.COM
  • 11. BATTERY MFG Purified Materials are Used to Manufacture New Batteries Completing the Recycling Loop. REFINING Extracted Materials Go Through a Refining Step to Remove Impurities. Steps 7-8 EV BATTERY RECYCLING PROCESS EV-LECTRON.COM
  • 12. Promotes Battery Circular Economy through Sustainable Material Management, Reducing Waste, Pollution & Carbon Emissions. Environmental Recycling Facilities Require a Skilled Workforce for Disassembly & Extraction, Creating New Jobs & Fostering Economic Growth. Jobcreation Regions are Implementing Extended Producer Responsibility (EPR) Programs to Promote Recycling, Creating an Incentive for the Industry. Incentive Reduces Waste Management Costs by Diverting Batteries from Landfills, Minimizing Environmental Damage & Landfilling Costs. Cost Saving Conserves Resources by Reducing Demand for Raw Materials & the Need for Environmentally Damaging Mining Operations. preservation LOHUM.COM benefits EV BATTERY RECYCLING
  • 13. Disassembling Lithium Batteries & Extracting Valuable Materials from their Many Layers is Difficult, Time-Consuming & Costly. Slow process Requires a Significant Investment in Recycling Technology & Changes in the Production & Distribution of Recycled Batteries. Initial cost Current Lithium Battery Recycling Methods, such as Pyrometallurgy are Inefficient & Energy-Intensive. Inefficiency The Varied Designs of Lithium Batteries Pose Challenges for Recycling Facilities, Requiring the Sorting of Batteries by Composition. complexity Battery Disassembly is a High Risk Due to the Potential for Fires & Explosions from the Flammable Materials in the Batteries. safety YU ET AL. (2022) CURRENT CHALLENGES IN EFFICIENT LITHIUM-ION BATTERIES RECYCLING. Barriers & challenges EV BATTERY RECYCLING
  • 14. Manufacturers Need to Redesign their Batteries for Easy Disassembly Making the Recycling Process Easier, Quicker & Less Expensive. Slow process The High Initial Cost of Financing Battery Recycling is Offset by Cost Savings from Reduced Waste & Government Incentives. Initial cost Battery Recycling Companies Need to Implement more Efficient & Sustainable Recycling Methods, such as Electro-Hydrometallurgy. Inefficiency Battery Manufacturers Need to Improve Battery Reuse & Recycling Technologies to Reduce Complexity at the End-of-Life Stage. complexity Implementing an Industry-Wide Commitment to Safer Materials in Battery Production can Significantly Enhance Safety & Efficiency. safety solutions ELECTRICHYBRIDVEHICLETECHNOLOGY.COM EV BATTERY RECYCLING
  • 15. Pyrometallurgy Uses High Temperatures (1400 °C) to Extract & Purify Metals. High Energy Use. High Greenhouse Gas Emissions. Low Metal Recovery Rates. Electro-hydrometallurgy Uses an Electric Current to Extract Metals from Solution. Low Energy Use. Low Waste Generation. High Metal Recovery Rates. Hydrometallurgy Uses Acids & Solvents to Dissolve & Extract Metals. Low Energy Use. High Liquid Waste Generation. High Metal Recovery Rates. DIRECT CATHODE RECYCLING Directly Regenerates Degraded Electrode Materials. Low Energy Use Low Waste Generation. High Metal Recovery Rates. Labor Intensive. AQUAMETALS.COM UCSUSA.ORG RECYCLING Methods EV BATTERY RECYCLING
  • 16. UNECE.ORG In 2024, at the Innovation Zero Meeting in London, the UN-ECE Transformative Innovation Network (ETIN) Discussed the Role of Circular Platforms in Promoting Sustainability in the EV Battery Sector & Policy Should Incentivize such Circular Business Models & Encourage Support & Collaboration Across the Value Chain. UN Economic Commission for Europe EV BATTERY RECYCLING
  • 17. This is a placeholder text. This text can be replaced with your own text. This text can be replaced with your own text. This is a placeholder text. This text can be replaced with your own text. This text can be replaced with your own text. 9.7 6.6 4.1 3.6
  • 19. Global lithium MINERAL demand & OUTLOOK 2020 2022 2024 2026 2028 2030 2032 2034 310 690 1,072 1,433 1,861 2,453 2,933 3,477 COCHILCO.CL 11X INCREASE Thousand metrictons– lithium carbonate equivalent
  • 20. GLOBAL EV lithium battery demand 2016 2017 2018 2019 2020 2021 2022 44 81 119 135 168 334 551 IEA.ORG 13X INCREASE gigawatt-hours
  • 22. BY APPLICATION (SHARE) % APPLICATION 87.0 Batteries 4.0 Ceramicsand glass 2.0 Lubricant greases 1.0 Continuous casting mold powders 1.0 Air treatment 1.0 Medical GLOBAL MARKET FOR Lithium end-use IN 2023 PUBS.USGS.GOV
  • 23. lithium battery recycling market value & OUTLOOK 2023 2024 2025 2026 2027 2028 2029 2030 2031 2032 2033 3.5 4.3 5.2 6.3 7.6 9.2 11.2 13.5 16.4 19.8 24.0 BISRESEARCH.COM 7X GROWTH WORLDWIDE(BILLION DOLLARS)
  • 25. Ev battery recycling market value & OUTLOOK 2022 2023 2024 2025 2026 2027 2028 2.3 2.9 3.7 4.7 6.0 7.7 9.8 RESEARCHANDMARKETS.COM 4X GROWTH WORLDWIDE(BILLION DOLLARS)
  • 27. Battery material available for recycling & OUTLOOK 2020 2025 2030 2035 2040 200 800 1,400 3,400 7,300 37X INCREASE WORLDWIDE(KILOTONS) MCKINSEY.COM
  • 28. supply of EV batteries for recycling& OUTLOOK 2020 2025 2030 2035 2040 250 900 1,850 7,850 20,500 83X INCREASE WORLDWIDE(KILOTONS) MCKINSEY.COM
  • 29. 500 200 200 China U.S. Europe BCG.COM By COUNTRY(THOUSAND METRIC TONS) EV battery recycling capacity IN 2023