Bioplastics
Synthesis of polymeric films
using waste banana peels
Abhijit Mohapatra 60011100028
Hemant Sharma 600011100054
Shruti Prasad 60011100034
Why Banana Peels?
Objective of the Project
 The Objective of this project was to synthesize bio-polymeric films
from banana peels and identify the ideal combination of parameters
which would give the maximum tensile strength to the sample.
 The parameters considered were :
i. pH of the reaction mixture
ii. Residence time for hydrolysis of the reaction mixture
iii. Choice of plasticizer
Procedure for Synthesis
 Preparation of Banana Paste
Boiling
Decant
water
Drying Grinding
 Production of Film
25gm
Paste
Add 3ml
HCl
Add 2ml
Plasticizer
Add NaOH Baking
Polymeric
film
Reaction Mechanism
Starch consists of two different types of
polymer chains:
1. Branched chained
amylopectin
2. Linear Chained
Amylose
Hydrolysis
 Amylose is a straight polymer, a desirable polymer
to make plastic
 Amylopectin is branched polymer which makes the
plastic brittle
 Acid Hydrolysis is done to break the branched
chains of amylopectin to aid plastic formation
Addition of Plasticizer
 The Plasticizer gets in between the polymer
chains and prevents them from lining up in rows
to form a crystalline structure.
 The Plasticizer increases flexibility, and
develops the plasticity of the product.
Addition of NaOH
 If hydrolysis time is prolonged, amylose
also gets hydrolysed
 Hence, NaOH is added to neutralize the
Acid
Phase wise Synthesis

Trials Conducted
 9 Experimental trials were conducted, out of this 3 were
accepted for testing
 Reasons for discarding samples:
• Perforations on the sample
• Incomplete baking
• Incorrect Concentration of reagents
Procedure: Tensile Strength Test
 Step 1: Visual inspection
 Step 2: The approved sample is cut into a
2cm by 4cm rectangular slice
 Step 3: The samples are clamped such that
60% of the sample is our testing region
4cm
Sample
20%60%20%
2 cm

Tensile Strength Test Apparatus
Observations
pH Residence Time
(Minutes)
Sample Weight (grams)
Acidic 5 1/04-8 341.41
10 1/04-7 351.89
15 3/04-2 200.94
20 1/04-5 271.53
Basic 5 26/03-4 331.2
10 3/04-4 160.9
15 26/03-2 240.89
20 26/03-1 131.15
Neutral 5 3/04-3 231.59
10 1/04-3 331.50
15 1/04-2 406.19
pH Sample Thickness (mm)
1 2 3 4 5 Mean
Acidic 1/04-8 0.94 0.9 0.8 0.8 0.74 0.836
1/04-7 0.66 0.62 0.6 0.64 0.62 0.628
3/04-2 0.72 0.6 0.48 0.48 0.5 0.556
1/04-5 0.5 0.52 0.54 0.56 0.42 0.508
Basic 26/03-4 0.62 0.6 0.68 0.7 0.62 0.644
3/04-4 0.9 0.84 0.7 0.78 0.94 0.832
26/03-2 0.66 0.66 0.7 0.7 0.84 0.712
26/03-1 0.6 0.52 0.54 0.48 0.58 0.544
Neutral 3/04-3 0.6 0.64 0.74 0.68 0.78 0.688
1/04-3 0.62 0.58 0.66 0.68 0.66 0.64
1/04-2 0.6 0.52 0.54 0.66 0.58 0.58
1/04-1 0.6 0.52 0.54 0.62 0.52 0.56
Analysis
0
0.05
0.1
0.15
0.2
0.25
0.3
0.35
0.4
0 5 10 15 20 25
TensileStrength(MPa)
Residence Time (mins)
Tensile Strength Vs Residence Time (Combined
Plot)
Acidic
Neutral
Basic
Stage 1
0
5
10
15
20
25
30
35
40
45
50
0 5 10 15 20 25
%Conversion
Residence Time
Conversion Vs Residence Time (Combined)
Acidic
Basic
Neutral
Final Trial
pH Plasticiser Residence
Time
(Minutes)
Sample Weight
(grams)
Neutral Glycerine 15 16/04-2 456.2
Neutral Sorbitol 15 16/04-3 794.95
Neutral PEG 15 16/04-4 558.11
Plasticizer Sample Thickness (mm)
1 2 3 4 5 Mean
Glycerine 16/04-2 0.68 0.6 0.6 0.8 0.72 0.68
Sorbitol 16/04-3 0.48 0.5 0.5 0.5 0.6 0.516
PEG 16/04-4 1.1 0.94 0.82 0.8 0.7 0.872
Stage 2
0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8
Glycerine
Sorbitol
PEG 400
Tensile Strength for Different Plasticizers
Tensile Strength for
Different Plasticisers Tensile
Strength (N/mm^2)
Properties Sorbitol Glycerine PEG
Brittleness Least Flexible Flexible structure Flexible structure
Tensile strength Highest TS
:26.06MPa
14.31MPa 16.14MPa
0 10 20 30 40 50
Glycerine
Sorbitol
PEG
Conversion For Different Plasticizers
Conversion %
Suggested PPS
Future Scope
 Exploring other Sources of Starch
 Effect of varying concentrations of Reagents
 Extensive Testing
 Extraction of Starch from peels
 Understanding the effect of Reagents on other
components of the peel
Thank You

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Be final

  • 1. Bioplastics Synthesis of polymeric films using waste banana peels Abhijit Mohapatra 60011100028 Hemant Sharma 600011100054 Shruti Prasad 60011100034
  • 3. Objective of the Project  The Objective of this project was to synthesize bio-polymeric films from banana peels and identify the ideal combination of parameters which would give the maximum tensile strength to the sample.  The parameters considered were : i. pH of the reaction mixture ii. Residence time for hydrolysis of the reaction mixture iii. Choice of plasticizer
  • 4. Procedure for Synthesis  Preparation of Banana Paste Boiling Decant water Drying Grinding
  • 5.  Production of Film 25gm Paste Add 3ml HCl Add 2ml Plasticizer Add NaOH Baking Polymeric film
  • 6. Reaction Mechanism Starch consists of two different types of polymer chains: 1. Branched chained amylopectin 2. Linear Chained Amylose
  • 7. Hydrolysis  Amylose is a straight polymer, a desirable polymer to make plastic  Amylopectin is branched polymer which makes the plastic brittle  Acid Hydrolysis is done to break the branched chains of amylopectin to aid plastic formation
  • 8. Addition of Plasticizer  The Plasticizer gets in between the polymer chains and prevents them from lining up in rows to form a crystalline structure.  The Plasticizer increases flexibility, and develops the plasticity of the product.
  • 9. Addition of NaOH  If hydrolysis time is prolonged, amylose also gets hydrolysed  Hence, NaOH is added to neutralize the Acid
  • 11. Trials Conducted  9 Experimental trials were conducted, out of this 3 were accepted for testing  Reasons for discarding samples: • Perforations on the sample • Incomplete baking • Incorrect Concentration of reagents
  • 12. Procedure: Tensile Strength Test  Step 1: Visual inspection  Step 2: The approved sample is cut into a 2cm by 4cm rectangular slice  Step 3: The samples are clamped such that 60% of the sample is our testing region 4cm Sample 20%60%20% 2 cm
  • 13.
  • 15. Observations pH Residence Time (Minutes) Sample Weight (grams) Acidic 5 1/04-8 341.41 10 1/04-7 351.89 15 3/04-2 200.94 20 1/04-5 271.53 Basic 5 26/03-4 331.2 10 3/04-4 160.9 15 26/03-2 240.89 20 26/03-1 131.15 Neutral 5 3/04-3 231.59 10 1/04-3 331.50 15 1/04-2 406.19
  • 16. pH Sample Thickness (mm) 1 2 3 4 5 Mean Acidic 1/04-8 0.94 0.9 0.8 0.8 0.74 0.836 1/04-7 0.66 0.62 0.6 0.64 0.62 0.628 3/04-2 0.72 0.6 0.48 0.48 0.5 0.556 1/04-5 0.5 0.52 0.54 0.56 0.42 0.508 Basic 26/03-4 0.62 0.6 0.68 0.7 0.62 0.644 3/04-4 0.9 0.84 0.7 0.78 0.94 0.832 26/03-2 0.66 0.66 0.7 0.7 0.84 0.712 26/03-1 0.6 0.52 0.54 0.48 0.58 0.544 Neutral 3/04-3 0.6 0.64 0.74 0.68 0.78 0.688 1/04-3 0.62 0.58 0.66 0.68 0.66 0.64 1/04-2 0.6 0.52 0.54 0.66 0.58 0.58 1/04-1 0.6 0.52 0.54 0.62 0.52 0.56
  • 18. 0 0.05 0.1 0.15 0.2 0.25 0.3 0.35 0.4 0 5 10 15 20 25 TensileStrength(MPa) Residence Time (mins) Tensile Strength Vs Residence Time (Combined Plot) Acidic Neutral Basic Stage 1
  • 19. 0 5 10 15 20 25 30 35 40 45 50 0 5 10 15 20 25 %Conversion Residence Time Conversion Vs Residence Time (Combined) Acidic Basic Neutral
  • 20. Final Trial pH Plasticiser Residence Time (Minutes) Sample Weight (grams) Neutral Glycerine 15 16/04-2 456.2 Neutral Sorbitol 15 16/04-3 794.95 Neutral PEG 15 16/04-4 558.11 Plasticizer Sample Thickness (mm) 1 2 3 4 5 Mean Glycerine 16/04-2 0.68 0.6 0.6 0.8 0.72 0.68 Sorbitol 16/04-3 0.48 0.5 0.5 0.5 0.6 0.516 PEG 16/04-4 1.1 0.94 0.82 0.8 0.7 0.872
  • 21. Stage 2 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 Glycerine Sorbitol PEG 400 Tensile Strength for Different Plasticizers Tensile Strength for Different Plasticisers Tensile Strength (N/mm^2)
  • 22. Properties Sorbitol Glycerine PEG Brittleness Least Flexible Flexible structure Flexible structure Tensile strength Highest TS :26.06MPa 14.31MPa 16.14MPa 0 10 20 30 40 50 Glycerine Sorbitol PEG Conversion For Different Plasticizers Conversion %
  • 24. Future Scope  Exploring other Sources of Starch  Effect of varying concentrations of Reagents  Extensive Testing  Extraction of Starch from peels  Understanding the effect of Reagents on other components of the peel