Case 580 sn loader backhoe operator manual
- 1. Part number 84482502 2nd edition English October 2011 Replaces part number 84261053 OPERATOR’S MANUAL 580N 580SN-WT 580SN 590SN Loader Backhoe
- 2. Contents 1 GENERAL INFORMATION Intended use................................................................................ 1-1 CNH America LLC technical manuals ...................................................... 1-1 Electro-Magnetic Compatibility (EMC) ..................................................... 1-2 Note to the owner........................................................................... 1-2 Read the Operator's Manual ............................................................... 1-3 Manual storage ............................................................................. 1-3 Identification numbers ...................................................................... 1-4 Component Identification ................................................................... 1-7 Right, left, front and rear of the machine ................................................... 1-8 2 SAFETY INFORMATION Safety rules and signal word definitions ................................................... 2-1 Proposition 65 .............................................................................. 2-2 Safety rules - General ..................................................................... 2-3 Safety rules - Air conditioning system ..................................................... 2-3 Safety rules - Basic operating ............................................................. 2-4 Safety rules - Battery ...................................................................... 2-6 Safety rules - Electrical storm safety ....................................................... 2-7 Safety rules - Fire or explosion prevention ................................................ 2-7 Safety rules - Fuel handling precautions ................................................... 2-8 Safety rules - Hazardous chemicals ....................................................... 2-8 Safety rules - Lifting and overhead loads .................................................. 2-8 Safety rules - Maintenance precautions ................................................... 2-9 Safety rules - Mounting and dismounting ................................................. 2-10 Safety rules - Operator precautions ...................................................... 2-10 Safety rules - Specific precautions to this machine ....................................... 2-11 Safety rules - Transporting precautions ................................................... 2-11 Safety rules - Utility precautions .......................................................... 2-12 Safety rules - Wheels and tires ........................................................... 2-12 Ductile iron ................................................................................ 2-13 Operator protective structure .............................................................. 2-13 Seat belt ................................................................................... 2-14 Safety decals .............................................................................. 2-15 Bucket and hydraulic coupler decals ...................................................... 2-29 Hand signals............................................................................... 2-34 Do Not Operate hang tag.................................................................. 2-38 3 CONTROLS/INSTRUMENTS ACCESS TO OPERATOR'S PLATFORM Machine access ........................................................................ 3-1 OPERATOR'S SEAT Operator seat........................................................................... 3-2
- 3. FORWARD CONTROLS Front console - Left-hand switch panel................................................. 3-6 Front console - Right-hand switch panel ............................................... 3-8 Steering column ........................................................................ 3-9 Gear selector .......................................................................... 3-11 Pedal controls ......................................................................... 3-13 RIGHT-HAND SIDE CONTROLS Loader functions....................................................................... 3-14 Console controls....................................................................... 3-18 Heating, ventilation or air-conditioning control ........................................ 3-20 Instrument cluster ..................................................................... 3-26 Advanced instrument cluster .......................................................... 3-30 REARWARD CONTROLS Console controls....................................................................... 3-38 Backhoe controls - Mechanical........................................................ 3-41 Backhoe controls - Pilot ............................................................... 3-47 OVERHEAD CONTROLS Dome light ............................................................................. 3-52 4 OPERATING INSTRUCTIONS COMMISSIONING THE UNIT Run in period of a new machine........................................................ 4-1 Engine speed........................................................................... 4-1 STARTING THE UNIT Before starting the engine .............................................................. 4-2 Normal engine starting ................................................................. 4-3 Cold temperature operation ............................................................ 4-4 Hot temperature operation ............................................................. 4-5 Booster battery procedure.............................................................. 4-6 STOPPING THE UNIT Shutting down the engine .............................................................. 4-7 MOVING THE UNIT Before operating the machine .......................................................... 4-8 Uniform braking......................................................................... 4-9 Transmission gears.................................................................... 4-10 Machine direction...................................................................... 4-12 Traveling on a hill...................................................................... 4-12 Differential lock system ................................................................ 4-12 Ride control............................................................................ 4-13
- 4. 5 TRANSPORT OPERATIONS RECOVERY TRANSPORT Towing the machine .................................................................... 5-1 Transporting on a trailer ................................................................ 5-3 6 WORKING OPERATIONS GENERAL INFORMATION FNR shift sensitivity .................................................................... 6-1 Display brightness ...................................................................... 6-2 Maximum throttle/Cold start idle........................................................ 6-3 Brake enabled idle...................................................................... 6-5 Throttle sensitivity ...................................................................... 6-7 LOADER OPERATIONS Personal safety ..................................................................... 6-8 Job layout........................................................................... 6-9 Comfort Steer...................................................................... 6-10 Detent position for 4 in 1 bucket control switch.................................... 6-11 Loader digging force............................................................... 6-14 Bucket level, position and depth indicators........................................ 6-16 Return to dig....................................................................... 6-18 Lifting with the loader.............................................................. 6-20 Changing loader attachments ..................................................... 6-20 BACKHOE OPERATIONS Personal safety .................................................................... 6-23 Basic instructions.................................................................. 6-23 Backhoe danger area.............................................................. 6-24 Swing lock ......................................................................... 6-25 Extendahoe lock................................................................... 6-25 Stabilizer pads..................................................................... 6-26 Backhoe transport position ........................................................ 6-28 Before operating the backhoe ..................................................... 6-30 Filling the backhoe bucket......................................................... 6-32 Power lift........................................................................... 6-33 Moving the machine while digging ................................................ 6-34 Lifting with the backhoe ........................................................... 6-35 Changing backhoe attachments................................................... 6-37 7 MAINTENANCE GENERAL INFORMATION Safety rules............................................................................. 7-1 General safety before you service...................................................... 7-2
- 5. Hour meter ............................................................................. 7-2 Support strut for loader lift arm ......................................................... 7-3 Hood latch .............................................................................. 7-5 Fire extinguisher........................................................................ 7-6 Welding on the machine................................................................ 7-7 Battery access and care................................................................ 7-8 Capacities ............................................................................. 7-10 Consumables.......................................................................... 7-12 Fuses and relays ...................................................................... 7-14 Definition Fuse, Relay and Diode Icon definitions .................................... 7-17 Diagnostic/service tool port............................................................ 7-22 Heater coolant shutoff valve........................................................... 7-22 MAINTENANCE CHART Maintenance Chart .................................................................... 7-23 At warning message display Engine air filters ....................................................................... 7-25 Hydraulic filter(s) ...................................................................... 7-27 Fuel system water separator .......................................................... 7-28 Initial 10 hours Air conditioning belt.................................................................... 7-30 Wheel nut and bolt torque ............................................................. 7-32 Every 10 hours or daily Engine oil level ........................................................................ 7-33 Loader, backhoe, extendahoe grease fittings ......................................... 7-35 Initial 20 hours Transmission fluid level................................................................ 7-44 Front axle fluid level - Four wheel drive ............................................... 7-45 Rear axle fluid level.................................................................... 7-46 Every 50 hours Fuel system water separator .......................................................... 7-47 Coolant reservoir (deaeration reservoir) fluid level .................................... 7-50 Hydraulic reservoir fluid level.......................................................... 7-51 Front axle grease fittings .............................................................. 7-52 Loader hydraulic coupler lock pins .................................................... 7-53 4 in 1 bucket pivots and grease fittings................................................ 7-53 Initial 100 hours Hydraulic filter(s) ...................................................................... 7-55 Transmission filter ..................................................................... 7-57 Fuel filters ............................................................................. 7-59 Service brakes......................................................................... 7-62
- 6. Parking brake.......................................................................... 7-63 Every 100 hours Backhoe swing control ................................................................ 7-64 Extendable dipper control ............................................................. 7-64 Spark arresting muffler ................................................................ 7-65 Every 250 hours Battery ................................................................................. 7-66 Air conditioning belt.................................................................... 7-67 Front axle fluid level - Four wheel drive ............................................... 7-69 Front axle breather .................................................................... 7-70 Front axle drive shaft .................................................................. 7-70 Rear axle fluid level.................................................................... 7-71 Rear axle breather..................................................................... 7-71 Rear axle drive shaft .................................................................. 7-71 Fuel tank............................................................................... 7-72 Transmission fluid level................................................................ 7-73 Air conditioning compressor seals..................................................... 7-74 Every 500 hours ROPS cab and seat mount ............................................................ 7-75 Operator's seat ........................................................................ 7-77 Fuel filters ............................................................................. 7-78 Engine oil and filter .................................................................... 7-81 Every 600 hours Battery fluid level ...................................................................... 7-82 Every 1000 hours Hydraulic fluid and filter(s)............................................................. 7-84 Hydraulic reservoir breather ........................................................... 7-86 Cab intake filter........................................................................ 7-87 Engine valve........................................................................... 7-87 Crankcase ventilation filter ............................................................ 7-87 Front axle fluid......................................................................... 7-88 Rear axle fluid ......................................................................... 7-90 Transmission fluid and filter ........................................................... 7-91 Engine air filters ....................................................................... 7-93 Parking brake.......................................................................... 7-95 Every 2000 hours Cooling system ........................................................................ 7-96 As required Bleed air from the fuel system......................................................... 7-99 Prime turbocharger lines ............................................................. 7-101
- 7. Hydraulic pump....................................................................... 7-102 Tire pressure ......................................................................... 7-103 Operator's seat ....................................................................... 7-104 Grille screen and radiator area ....................................................... 7-106 Fan belt............................................................................... 7-107 Ride control accumulator ............................................................. 7-108 Pilot control accumulator ............................................................. 7-108 Disable parking brake ................................................................ 7-109 Auxiliary hydraulic pressure and flow................................................. 7-111 ELECTRICAL SYSTEM Stop, tail, flasher and turn signal lamps - Cab ....................................... 7-113 Stop, tail, flasher and turn signal lamps - ROPS canopy ............................ 7-116 Driving and flood lamps .............................................................. 7-118 Dome lamp ........................................................................... 7-121 Instrument cluster lamps ............................................................. 7-122 8 TROUBLESHOOTING ALARM(S) Seat switch alarm............................................................... 8-1 9 SPECIFICATIONS Engine ...................................................................................... 9-1 Powertrain .................................................................................. 9-3 Hydraulics .................................................................................. 9-5 Travel speeds............................................................................... 9-6 Machine overall dimensions ................................................................ 9-9 Loader lift capacities....................................................................... 9-16 Backhoe/extendahoe lift capacities........................................................ 9-16 Noise levels................................................................................ 9-26 Torque ..................................................................................... 9-27 10 ACCESSORIES General accessories....................................................................... 10-1
- 8. 1 - GENERAL INFORMATION 1 - GENERAL INFORMATION Intended use This loader backhoe, with standard equipment and authorized attachments, is intended for general earth moving pur- poses, handling, ditch digging, etc. Use only approved accessories and attachments designed for your machine. This Operator's Manual does not include instructions for attachments. Read the manual(s) provided with the authorized attachment to learn safe maintenance and operation of the machine. Make sure the machine is suitably equipped for the type of work to be performed. Contact your dealer if you have any questions concerning the use of attachments for these machines. All persons who will be operating this machine shall posses a valid local vehicle operating permit and/or other appli- cable local age work permits. Do not use this machine for any purpose or in any manner other than as described in the manual, decals, or other product safety information provided with the machine. These materials define the machine's intended use. Consult an authorized dealer or CNH America LLC on changes, additions, or modifications that can be required for this machine to comply with various country regulations and safety requirements. Unauthorized modifications will cause serious injury or death. Anyone making such unauthorized modifications is responsible for the consequences. ATTENTION: The fuel system and engine on your machine are designed and built to government emissions stan- dards. Tampering by dealers, customers, operators, and users is strictly prohibited by law. Failure to comply could result in government fines, rework charges, invalid warranty, legal action, and possible confiscation of the machine until rework to original condition is completed. Engine service and/or repairs must be done by a certified technician only! CNH America LLC technical manuals Manuals are available from your dealer for the operation, service, and repair of your machine. For prompt convenient service, contact your dealer for assistance in obtaining the manuals for your machine. Your dealer can expedite your order for Operator's Manuals, Parts Catalogs, Service Manuals, and maintenance records. Always give the machine name, model, and product identification number (PIN) of your machine so your dealer can provide the correct manuals for your machine. The company is continually striving to improve its products and therefore reserves the right to make improvements and changes when it becomes practical and possible to do so, without incurring any obligation to make changes or additions to the equipment sold previously. All data given in this manual is subject to production variations. NOTICE: Operating and service messages displayed on the electronic operating panel may vary from what is shown in the Operator's Manual. Should this occur, adhere to the latest instruction on the electronic operating panel. Dimensions and weights are approximate only and the illustrations do not necessarily show the machine in standard condition. For exact information about any particular machine, consult your dealer. 1 - 1
- 9. 1 - GENERAL INFORMATION Electro-Magnetic Compatibility (EMC) Interference may arise as a result of add‐on equipment which may not necessarily meet the required standards. As such interference can result in serious malfunction of the unit and/or create unsafe situations, you must observe the following: • The maximum power of emission equipment (radio, telephones, etc.) must not exceed the limits imposed by the national authorities of the country where you use the machine. • The electro‐magnetic field generated by the add‐on system should not exceed 24 V/mat any time and at any location in the proximity of electronic components. • The add‐on equipment must not interfere with the functioning of the onboard electronics. Failure to comply with these rules will render the warranty null and void. Note to the owner This manual contains important information about the safe operation, adjustment, and maintenance of your loader backhoe. This manual is divided into chapters as outlined in the table of contents. Refer to the index at the end of this manual for locating specific items about your machine. The loader backhoe conforms to current safety regulations. Use this manual as a guide. Your machine will remain a reliable working tool as long as it is kept in working condition and serviced properly. DO NOT operate or permit anyone to operate or service this machine until you or the other persons have read and understand the safety, operation, and maintenance instructions in this manual. Use only trained operators who have demonstrated the ability to operate and service this machine correctly and safely. The information in this manual is provided on the basis of information that was available at the time that the manual was written. Settings, procedures, part numbers, software, and other items can change. These changes can affect the service that is given to the machine. Ensure that you have the complete and most current information from your dealer before you start any machine operation. The Operator's Manual is to be stored in the manual compartment equipped on this machine. Make sure this manual is complete and in good condition. Consult your dealer to obtain additional manuals or manuals in other languages. An AEM safety booklet is included with each machine. Take the time to read the booklet and understand its content. Contact your dealer for any further information or assistance about your machine. Your dealer has Corporation ap- proved service parts. Your dealer has technicians with special training that know the best methods of repair and maintenance for your machine. 1 - 2
- 10. 1 - GENERAL INFORMATION Read the Operator's Manual Improper operation of this machine can cause death or serious injury. Before using the machine, make certain that every operator • is instructed in safe and proper use of the machine. • reads and understands the manual(s) pertaining to the machine. • reads and understands all safety decals on the machine. • clears the area of other persons and domestic animals. • learns and practices safe use of machine controls in a safe, clear area before operating this machine on a job site. It is your responsibility to observe pertinent laws and regulations and follow CNH America LLC instructions on machine operation and maintenance. Manual storage Keep the Operator's Manual and the AEM safety booklet in the storage compartment provided on the loader back- hoe. The Operator's Manual and the AEM safety booklet must be available for use by all operators. RCPH09TLB001AAF 1 1 - 3
- 11. 1 - GENERAL INFORMATION Identification numbers Record the machine and part identification numbers. If needed, give these numbers to your dealer when you need parts or information for your machine. Keep a record of these numbers and your Manufacturer’s Statement of Origin in a safe place. If the machine is stolen, report the numbers to your local law enforcement agency. Machine identification Model name PIN Model year The PIN plate is located on the left-hand side beneath the pivot for the loader lift cylinder. The PIN is 17 characters long. NOTE: Hoses removed for illustration clarity. RCPH09TLB007AAF 1 NOTE: The PIN is also stamped on the chassis. RCPH10TLB325AAF 2 Roll-Over Protective Structure (ROPS) RCPH09TLB002AAF 3 Engine - Mechanical (580N) The PIN plate is on the oil pan. RCPH10TLB407AAF 4 1 - 4
- 12. 1 - GENERAL INFORMATION Engine - HPCR (580SN, 580SN-WT, 590SN) The PIN plate is on the valve cover. RCPH10TLB325AAF 5 Transmission RCPH09TLB004AAF 6 Front drive axle (4WD) RCPH10TLB394AAF 7 Rear axle RCPH09TLB006AAF 8 1 - 5
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- 14. 1 - GENERAL INFORMATION Hydraulic pump Not shown Control valve Not shown Loader bucket Not shown Bucket type PIN Backhoe bucket Not shown Bucket type PIN 1 - 6
- 15. 1 - GENERAL INFORMATION Component Identification RCPH10TLB008FAF 1 1. Loader bucket 6. Backhoe bucket 2. Bucket cylinders 7. Stabilizer (shown in transport position) 3. Cab 8. Fuel tank and operator's step 4. Boom 9. Loader lift cylinder 5. Dipper (Extendahoe shown) 10. Lift arm support strut 1 - 7
- 16. 1 - GENERAL INFORMATION Right, left, front and rear of the machine The terms right-hand and left-hand, when used in this manual, indicate the right and left sides of the machine as seen from the operator's seat. RCPH09TLB002FAF 1 1. Left 3. Front 2. Right 4. Rear 1 - 8
- 17. 2 - SAFETY INFORMATION 2 - SAFETY INFORMATION Safety rules and signal word definitions Personal safety This is the safety alert symbol. It is used to alert you to potential personal injury hazards. Obey all safety messages that follow this symbol to avoid possible death or injury. Throughout this manual and on machine decals, you will find the signal words DANGER, WARNING, and CAUTION followed by special instructions. These precautions are intended for the personal safety of you and those working with you. Read and understand all the safety messages in this manual before you operate or service the machine. DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury. The color associated with DANGER is RED. WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury. The color associated with WARNING is ORANGE. CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury. The color associated with CAUTION is YELLOW. FAILURE TO FOLLOW DANGER, WARNING, AND CAUTION MESSAGES COULD RESULT IN DEATH OR SERIOUS INJURY. Machine safety NOTICE: Notice indicates a situation which, if not avoided, could result in machine or property damage. The color associated with Notice is BLUE. Throughout this manual you will find the signal word Notice followed by special instructions to prevent machine or property damage. The word Notice is used to address practices not related to personal safety. Information NOTE: Note indicates additional information which clarifies steps, procedures, or other information in this manual. Throughout this manual you will find the word Note followed by additional information about a step, procedure, or other information in the manual. The word Note is not intended to address personal safety or property damage. 2 - 1
- 18. 2 - SAFETY INFORMATION Proposition 65 RCIL08CCH001EAA 1 2 - 2
- 19. 2 - SAFETY INFORMATION Safety rules - General Understand that your safety and the safety of other workers or bystanders is measured by how you service and oper- ate this machine. Know the positions and operation of all controls before you try to operate. CHECK ALL CONTROLS IN A SAFE AREA BEFORE STARTING YOUR WORK. READ THIS MANUAL COMPLETELY and make sure you understand the controls. All equipment has a limit. Make sure you understand the speed, brakes, steering, stability, and load characteristics of this machine before you start to operate. Most accidents involving machine operation and maintenance can be avoided by following basic safety rules and precautions. Read and understand all the safety messages in this manual, the safety manual and the safety decals on the machine before you operate or service the machine. See your dealer if you have any questions. The safety information given in this manual does not replace safety codes, insurance needs, or federal, state, and local laws. Make sure your machine has the correct equipment according to these rules or laws. CNH America LLC is continuing to work for your safety by making loader backhoes with better protection and by providing rules for safe operation. • Do not rush. Walk, do not run. • Dirty or slippery steps, ladders, walkways and plat- forms can cause falls. Make sure these surfaces remain clean and clear of debris. • Wear protective equipment when appropriate. Hard hats, protective glasses, protective shoes, gloves, reflector type vests, respirators, and ear protection are examples of equipment that may be required. • Certain protective equipment should be replaced and renewed upon age and wear. Old hard hats may not afford the original user's intention. Faded and soiled vest are no longer as highly visible as original intent. See the manufacture’s recommen- dation. • Wear the seat belt to maximize the protection ca- pability of the cab or ROPS. Inspect the mounting bolts for the seat belt and the ROPS, if equipped, on a daily basis to ensure their integrity. • Do not permit riders on the machine or attachments. • Remove all loose objects stored in the machine. Remove all objects which do not belong in or on the machine and its equipment. • Do not operate this machine or perform mainte- nance work if you have not had appropriate training, and read and fully understand the instructions and warnings in this manual. Safety rules - Air conditioning system • The air conditioning system is under high pressure. Do not disconnect any lines. The release of high pressure can cause serious injury. • Only a trained service technician shall service, re- pair, or recharge the air condition system. • Always wear safety protection when working around the liquid refrigerant. The refrigerant can cause se- rious injury to eyes and skin. 2 - 3