CJC introduction_ip_12feb15_Heineken-Zoeterwoude_version5_final
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C.C. Jensen specializes in oil and fuel filtration, providing solutions that reduce total cost of ownership, extend the lifetime of oil and machinery components, and improve performance reliability. The document outlines the company's history, its global presence, and core business values focused on user-friendliness and environmental sustainability. It also discusses the challenges of oil contamination and the importance of maintaining oil quality to enhance machinery life and performance.
CJC introduction_ip_12feb15_Heineken-Zoeterwoude_version5_final
- 1. 1 C.C.JENSEN OIL AND FUEL FILTRATION C.C.JENSEN Benelux BV, IP,2015 Clean oil bright ideas Simplicity & Sustainable Solution to create added value for our customers
- 2. 2 C.C.JENSEN Worldwide • World wide coverage • Established in 1953 in Svendborg (DK) • Family owned business • Specialized in oil purification Subsidiaries Affiliate distributors . C.C.JENSEN Benelux BV, IP,2015
- 3. 3 Power • ABB • Alstom • Siemens • Wärtsila • Mitsubishi • Rolls-Royce • Wabco Westinghouse Marine • A.P. Moller Group • MAN • Wärtsila • Brunvoll • Bourbon • Damcos (Danfoss Marine) • Rolls-Royce • US Navy Hydraulic Systems • Bosch-Rexroth • Danfoss • MOOG Automotive • AUDI • BMW • DaimlerChrysler • Ford • Nissan • Porsche • Toyota • Volvo • VW Aerospace • Airbus • Boeing Commercial Airplane • Deutsche Lufthansa • Royal Danish Airforce Oil • Esso • Exxon Mobil • Shell • Statoil Paper • Georgia-Pacific Corp. • Metso Paper • Moventas • Stora Enso • UPM • Voith Sulzer Plastic Moulding • Braun • Engel • GE Plastic • Klöckner Ferromatic • Krauss-Maffei • LEGO Wind • Gamesa • GE • Siemens • Vestas • Dewind • Ecotécnia • Gamesa Eólica • MHI • Navantía (Izar) • Nordex Energy Mining • Atlas Copco • Metso • Sandvik Various Ind. • Bobst • Engel Short reference list C.C.JENSEN Benelux BV, IP,2015
- 4. 4 Total cost of ownership (TCO) Initial Purchase cost (CAPEX) 25% Life Cycle Cost (OPEX) 75% C.C.JENSEN Benelux BV, IP,2015
- 5. 5 C.C.JENSEN OIL AND FUEL FILTRATION •Reduce total cost of ownership (TCO) •Lifetime extension of oil and machine components •Users friendly •Environmental friendly •Optimize performance machineries •Reduce downtime •Improve reliability Business case CJC: C.C.JENSEN Benelux BV, IP,2015
- 7. 7 Chance of failure start-up phase normal life use wear and tear Time In general, all lubricants will fail at some point Quality lifetime phases Manage condition of oil and extend lifetime There are three primary causes that necessitate an oil change: • Degradation of the base oil • Depletion of additives • Contaminations Rule of thumb: For every 10-degree Celsius increase in oil temperature, the rate of oxidation doubles.
- 8. 8 Oil contamination by particles Dispersion of particles by size Oil related problems % Percentageofparticlesintheoil µm 0 10 20 30 40 50 60 70 80 90 100 0 5 10 15 20 25 Size of the particles in microns In medium loaded oil systems The dispersion of particles will be as follows: • Only approximately 10% of the particles are ≥ 10µm • Approximately 70-80% of the particles are between 1-5 µm
- 9. 9 Dynamic Oil film vs Particles contamination Oil film thickness: • Bushings, journal and sleeve bearings: 0.5 – 100 microns • Hydraulic cylinders: 5 – 50 microns • Engines, ring/cylinder: 0.3 – 7 microns • Servo and proportional valves: 1 – 3 microns • Rolling element bearings / ball bearings: 0.1 – 3 microns • Pumps: 0.5 – 5 microns • Gears: 0.1 – 1 micron • Dynamic seals: 0.05 – 0.5 micron Source: Noria Corporation 3 mm - bacteria 1 mm - tobacco smoke 8 mm – Coal dust 70 mm – Human hair
- 11. 11 Source: Noria Corporation Current Machine Cleanliness (ISO Code) 21/19/16 20/18/15 19/17/14 18/16/13 17/15/12 16/14/11 15/13/10 14/12/9 13/11/8 12/10/7 24/22/19 2 1.6 1.8 1.3 3 2 2.3 1.7 4 2.5 3 2 6 3 3.5 2.5 7 3.5 4.5 3 8 4 5.5 3.5 >10 5 7 4 >10 6 8 5 >10 7 10 5.5 >10 >10 >10 8.5 23/21/18 1.5 1.5 1.5 1.3 2 1.7 1.8 1.4 3 2 2.2 1.6 4 2.5 3 2 5 3 3.5 2.5 7 3.5 4.5 3 9 4 5 3.5 >10 5 7 4 >10 7 9 5.5 >10 10 10 8 22/20/17 1.3 1.2 1.2 1.05 1.6 1.5 1.5 1.3 2 1.7 1.8 1.4 3 2 2.3 1.7 4 2.5 3 2 5 3 3.5 2.5 7 4 5 3 9 5 6 4 >10 7 8 5.5 >10 9 10 7 21/19/16 1.3 1.2 1.2 1.1 1.6 1.5 1.5 1.3 2 1.7 1.8 1.5 3 2 2.2 1.7 4 2.5 3 2 5 3 3.5 2.5 7 4 5 3.5 9 6 7 4.5 >10 8 9 6 20/18/15 1.3 1.2 1.2 1.1 1.6 1.5 1.5 1.3 2 1.7 1.8 1.5 3 2 2.3 1.7 4 2.5 3 2 5 3 3.5 2.5 7 4.6 5.5 3.7 >10 6 8 5 19/17/14 1.3 1.2 1.2 1.1 1.6 1.5 1.5 1.3 2 1.7 1.8 1.5 3 2 2.3 1.7 4 2.5 3 2 6 3 4 2.5 8 5 6 3.5 18/16/13 1.3 1.2 1.2 1.1 1.6 1.5 1.5 1.3 2 1.7 1.8 1.5 3 2 2.3 1.8 4 3.5 3.7 3 6 4 4.5 3.5 17/15/12 1.3 1.2 1.2 1.1 1.6 1.5 1.5 1.4 2 1.7 1.8 1.5 3 2 2.3 1.8 4 2.5 3 2.2 16/14/11 1.3 1.3 1.3 1.2 1.6 1.6 1.6 1.4 2 1.8 1.9 1.5 3 2 2.3 1.8 15/13/10 1.4 1.2 1.2 1.1 1.8 1.5 1.6 1.3 2.5 1.8 2 1.6 Hydraulics and Diesel Engines Rolling Element Bearings Journal Bearings and Turbo Machinery Gear Boxes and others Life Extension table
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- 13. 13 13 1% water = 10,000 ppm. ● Estimated life extension for mechanicalsystems utilizing mineral-based fluids. Example: By reducing average fluid moisture levels from 2500 ppm to 156 ppm, machine life (MTBF) is extended by a factor of 5. LEM - MOISTURE Level Current Moisture Level, ppm 2 3 4 5 6 7 8 9 10 50,000 12,500 6,500 4,500 3,125 2,500 2,000 1,500 1,000 782 25,000 6,250 3,250 2,250 1,563 1,250 1,000 750 500 391 10,000 2,500 1,300 900 625 500 400 300 200 156 5,000 1,250 650 450 313 250 200 150 100 78 2,500 625 325 225 156 125 100 75 50 39 1,000 250 130 90 63 50 40 30 20 16 500 125 65 45 31 25 20 15 10 8 260 63 33 23 16 13 10 8 5 4 100 25 13 9 6 5 4 3 2 2 Free water Emulsified (fog) Dissolved 1.000ppm = 0,1% Source: Noria Corporation
- 14. 14 CJC Filter - principle Two-disc filter sandwich Filtered oil returns to the oil circuit Unfiltered oil enters under pressure Function CJC™ Depth Filter for Off-line Installation Typical Pleated Filter for In-line Installation Filtered oil returns to the oil circuit Unfiltered oil enters under pressure Function
- 16. 16 Soja plant Amsterdam Gear box oil filtration, food grade oil (PAO), Shell Cassida 220
- 17. 17 Oil seeds Amsterdam Maintanance Manager: Mr. Leo van der Veek CJC Filter type HDU15/25PV, ATEX version
- 18. 18 ALE-Heavylift project case: MEGA-JACK Oil Filtration test
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- 20. 20 Services – oil recovery
- 21. 21C.C.JENSEN A/S, D.A.Blom, 2014 The Result – Services/oil recovery Recovered oil Contaminated oil
- 22. 22 EAL – Wärtsilä testcase
- 23. 23 EAL – Wärtsilä testcase, Castrol Biostat 150
- 24. 24 C.C.JENSEN OIL AND FUEL FILTRATION •Low Installation cost •Low OPEX •Proven technology •Easy maintenance •Environmental friendly •Improve reliability Simplicity & Sustainable by:
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