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CLASSIFICATION OF COMPOSITES - 2
By,
D. B. Naga Muruga,
Dept of Mechanical Engineering,
Sriram Engineering College
2
 Classification of Composites
 Basic Definitions/ Terminology
Classification of Composites
Classification of Composites
Composite materials are commonly classified at following two distinct levels:
The first level of classification: is usually made with respect to the matrix
constituent. The major composite classes include Organic Matrix Composites
(OMCs), Metal Matrix Composites (MMCs) and Ceramic Matrix Composites
(CMCs). The term organic matrix composite is generally assumed to include
two classes of composites, namely Polymer Matrix Composites (PMCs) and
carbon matrix composites commonly referred to as carbon-carbon composites.
The second level of classification: refers to the reinforcement form - fibre
reinforced composites, laminar composites and particulate composites.
Fibre reinforced composites can be further divided into those containing
discontinuous or continuous fibres.
 Polymer Matrix Composites (PMC)/Carbon Matrix Composites or
Carbon- Carbon Composites
 Metal Matrix Composites (MMC)
 Ceramic Matrix Materials (CMM)
Organic Matrix Composites
 Fiber Reinforced Composites/Fibre Reinforced Polymer (FRP)
Composites
 Laminar Composites
 Particulate Reinforced Composites (PRC)
Classification Based on Reinforcements
1. Fibers as the reinforcement (Fibrous Composites):
a. Random fiber (short fiber) reinforced composites
b. Continuous fiber (long fiber) reinforced composites
2. Particles as the reinforcement (Particulate composites):
3. Flat flakes as the reinforcement (Flake composites):
4. Fillers as the reinforcement (Filler composites):
Common Categories of Composite Materials based
on fibre length
1. Fibers as the reinforcement (Fibrous Composites):
a. Random fiber (short fiber) reinforced composites
1. Fibers as the reinforcement (Fibrous Composites):
b. Continuous fiber (long fiber) reinforced composites
Matrix (binder)
Reinforcement (fiber)
CONTINUOUS
COMPOSITE Discontinuous
Composite
Aligned (random)
2. Particles as the reinforcement (Particulate composites):
2. Particles as the reinforcement (Particulate composites):
3. Flat flakes as the reinforcement (Flake composites):
4. Fillers as the reinforcement (Filler composites):
• Concrete - hard particles (gravel) + cement (ceramic/ceramic composite).
• Properties determined by particle size distribution, quantity and matrix formulation
• Additives and fillers in polymers:
Carbon black (conductivity, wear/heat resistance) aluminium trihydride (fire
retardancy)
Glass or polymer microspheres (density reduction) chalk (cost reduction)
• Cutting tool materials and abrasives (alumina, SiC, BN bonded by glass or polymer matrix;
diamond/metal matrix)
• Electrical contacts (silver/tungsten for conductivity and wear resistance)
• Cast aluminium with SiC particles
14
Examples of particulate composites
Matrix
•Classification: MMC, CMC,
PMC M-Metal C-Ceramic P-Polymer
Classification: Particle, Fiber, Structural
woven
fibers
cross
section
view
0.5 mm
0.5 mm
REINFORCEMENT
Platelets Irregular ParticlesCylindrical (fibers, tubes)
Long Short Long (ribbons) Short
Aligned Random Aligned Random Aligned Random Aligned Random
Unidirectional Laminates Unidirectional Laminates Unidirectional Laminates
Classification Of Composites
 Bast fibres (flax, hemp, jute, kenaf…)
- wood core surrounded by stem containing cellulose filaments
 Leaf fibres (sisal, banana, palm)
 Seed fibres (cotton, coconut (coir), kapok)
Types of Natural Fibre
Examples of Natural Composites
Natural composites
Classification of composites 2
Classification of composites 2

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Classification of composites 2

  • 1. CLASSIFICATION OF COMPOSITES - 2 By, D. B. Naga Muruga, Dept of Mechanical Engineering, Sriram Engineering College
  • 2. 2  Classification of Composites  Basic Definitions/ Terminology Classification of Composites
  • 3. Classification of Composites Composite materials are commonly classified at following two distinct levels: The first level of classification: is usually made with respect to the matrix constituent. The major composite classes include Organic Matrix Composites (OMCs), Metal Matrix Composites (MMCs) and Ceramic Matrix Composites (CMCs). The term organic matrix composite is generally assumed to include two classes of composites, namely Polymer Matrix Composites (PMCs) and carbon matrix composites commonly referred to as carbon-carbon composites. The second level of classification: refers to the reinforcement form - fibre reinforced composites, laminar composites and particulate composites. Fibre reinforced composites can be further divided into those containing discontinuous or continuous fibres.
  • 4.  Polymer Matrix Composites (PMC)/Carbon Matrix Composites or Carbon- Carbon Composites  Metal Matrix Composites (MMC)  Ceramic Matrix Materials (CMM) Organic Matrix Composites
  • 5.  Fiber Reinforced Composites/Fibre Reinforced Polymer (FRP) Composites  Laminar Composites  Particulate Reinforced Composites (PRC) Classification Based on Reinforcements
  • 6. 1. Fibers as the reinforcement (Fibrous Composites): a. Random fiber (short fiber) reinforced composites b. Continuous fiber (long fiber) reinforced composites 2. Particles as the reinforcement (Particulate composites): 3. Flat flakes as the reinforcement (Flake composites): 4. Fillers as the reinforcement (Filler composites): Common Categories of Composite Materials based on fibre length
  • 7. 1. Fibers as the reinforcement (Fibrous Composites): a. Random fiber (short fiber) reinforced composites
  • 8. 1. Fibers as the reinforcement (Fibrous Composites): b. Continuous fiber (long fiber) reinforced composites
  • 9. Matrix (binder) Reinforcement (fiber) CONTINUOUS COMPOSITE Discontinuous Composite Aligned (random)
  • 10. 2. Particles as the reinforcement (Particulate composites):
  • 11. 2. Particles as the reinforcement (Particulate composites):
  • 12. 3. Flat flakes as the reinforcement (Flake composites):
  • 13. 4. Fillers as the reinforcement (Filler composites):
  • 14. • Concrete - hard particles (gravel) + cement (ceramic/ceramic composite). • Properties determined by particle size distribution, quantity and matrix formulation • Additives and fillers in polymers: Carbon black (conductivity, wear/heat resistance) aluminium trihydride (fire retardancy) Glass or polymer microspheres (density reduction) chalk (cost reduction) • Cutting tool materials and abrasives (alumina, SiC, BN bonded by glass or polymer matrix; diamond/metal matrix) • Electrical contacts (silver/tungsten for conductivity and wear resistance) • Cast aluminium with SiC particles 14 Examples of particulate composites
  • 15. Matrix •Classification: MMC, CMC, PMC M-Metal C-Ceramic P-Polymer Classification: Particle, Fiber, Structural woven fibers cross section view 0.5 mm 0.5 mm
  • 16. REINFORCEMENT Platelets Irregular ParticlesCylindrical (fibers, tubes) Long Short Long (ribbons) Short Aligned Random Aligned Random Aligned Random Aligned Random Unidirectional Laminates Unidirectional Laminates Unidirectional Laminates Classification Of Composites
  • 17.  Bast fibres (flax, hemp, jute, kenaf…) - wood core surrounded by stem containing cellulose filaments  Leaf fibres (sisal, banana, palm)  Seed fibres (cotton, coconut (coir), kapok) Types of Natural Fibre
  • 18. Examples of Natural Composites