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25.11.2013

The all new mechanical Add-on MLC for Co-60 teletherapy

Stefan Ueltzhöffer

© 2013 Precisis AG

25.11.2013 1
CobraLeaf®
•

Background
•
•

Rationale for CobraLeaf

•

•

Worldwide application Co-60

Specifications

CobraLeaf
•

Development

•

Dosimetry

•

Workflow

•

Safety

•

Advantages

Content
© 2013 Precisis AG

25.11.2013 2
Cobalt worldwide

• 2 types of treatment machines: Cobalt vs. Linac
• Cobalt: Power independent, low maintenance, lower cost
• Linac: High sophisticated electron gun, high cost + maintenance
• > 2.000 Co60 machines worldwide + > 30 new installations per yr

Distribution of RT machines by regions
© 2013 Precisis AG

25.11.2013 3
Cobalt worldwide
Dirac Database of IAEA

http://www-naweb.iaea.org/nahu/dirac/map.asp
© 2013 Precisis AG

25.11.2013 4
Region

Region Number

RT Centers

Clinical Accel.

Co60

TPS

Med. Phys

Caribbean

Subtotal

32

25

22

27

59

Central Africa

Subtotal

7

8

7

10

22

East Africa

Subtotal

8

4

8

9

18

East Asia

Subtotal

1933

1147

592

2105

1472

Eastern Europe and Northern Asia

Subtotal

397

439

464

560

999

Indian Ocean Islands

Subtotal

2

1

3

3

5

Mexico and Central America

Subtotal

107

87

75

106

74

Middle East

Subtotal

187

282

102

215

499

North Africa

Subtotal

69

76

46

81

166

North America

Subtotal

2787

4085

158

326

2085

South Asia

Subtotal

350

204

384

280

225

Southeast Asia

Subtotal

124

149

83

107

215

Southern Africa

Subtotal

41

63

15

43

54

Southern and Western Pacific

Subtotal

66

164

2

119

239

Temperate South America

Subtotal

117

129

53

89

124

Tropical South America

Subtotal

359

405

145

238

402

West Africa

Subtotal

14

10

8

15

28

Western Europe

Subtotal

1035

2532

108

1581

2701

Gesamtergebnis

7635

9810

2275

5914

9387

© 2013 Precisis AG

25.11.2013 5
Rationale
Problem

• No MLC for Cobalt available, despite demand
• Limitations of current techniques, modern techniques (e.g. IMRT) not available
• Linac MLC too expensive (~ 300.000 €)
Solution

• Re- / New development for specific task
• Cobalt only
• Close cooperation with
(Best Theratronics, Ottawa, Canada)

© 2013 Precisis AG

25.11.2013 6
CobraLeaf device
© 2013 Precisis AG

25.11.2013 7
© 2013 Precisis AG

CobraLeaf attached to Cobalt machine

25.11.2013 8
Specifications
MLC:
•

3D conformal

•

Single Focus + Rounded Leaf-Ends

•

Leaf width 10 mm / Field size 20x30 cm2*

Mechanical:
•

Independencies

•

Robustness

•

Inserted in Lower enclosure

•

Combinable with standard wedges

Cobalt:
•

 Co-60: 1.17 MeV und 1.33 MeV

© 2013 Precisis AG

* at 80 cm SAD / Quelle: Wikipedia, Ali et al. 2012 PMB

25.11.2013 9
Specifications
Adapter in lower enclosure

© 2013 Precisis AG

25.11.2013 10
Development
© 2013 Precisis AG

25.11.2013 11
Development
Innovative Leaf and Drive concept

Drive: Passive Pneumatics*

Leaf material: Brass

High power / low maintenance

*patent pending
© 2013 Precisis AG

Low cost


μCuZn39Pb3
HVL
6*HVL

=
=
=
=

8.47 g/cm3
0.4311 cm-1
1.6079 cm
9.65 cm ≙ 1.563 %
25.11.2013 12
Development
Setup Cut

© 2013 Precisis AG

25.11.2013 13
Development
Full view

© 2013 Precisis AG

25.11.2013 14
© 2013 Precisis AG

25.11.2013 15
Details

25.11.2013 16
Workflow

© 2013 Precisis AG

25.11.2013 17
Planning

© 2013 Precisis AG

25.11.2013 18
Field preparation

• Import of DICOM or
any field outline file

• Fully automated
processing
• Adaptation if required

© 2013 Precisis AG

25.11.2013 19
Milling

© 2013 Precisis AG

25.11.2013 20
Template

Individual shape

Reusable base

© 2013 Precisis AG

25.11.2013 21
Motion Drive

Leaves

Pneumatics
Field Template
Tools for faster process – opening / closing
Tools for faster process - Pumping
Template insertion - > Leaf adjustment

© 2013 Precisis AG

25.11.2013 25
© 2013 Precisis AG

Device attached to Cobalt machine

25.11.2013 26
Irradiation

© 2013 Precisis AG

25.11.2013 27
Dosimetry
Penumbra

In plane: 1.29 cm
Cross plane: 1.25 cm
Field 10 x 10 cm
Depth 10 cm,
SAD 80 cm

© 2013 Precisis AG

25.11.2013 28
Dosimetry
Leakage

Leakage 1,92%
Interleaf: < 2,4%
Gap: 6%
1.2

Relative leakage normalized to average

1.1
1
0.9
0.8
0.7
0.6
0.5
0.4
0.3
0.2

© 2013 Precisis AG

0

50

100
150
Position (pixel values)

200

250

25.11.2013 29
Safety
Concept

Implementation of various measures to
prevent errors and damages

© 2013 Precisis AG

25.11.2013 30
Safety
No setup errors possible

Planning PC

CNC Milling
Drill (Home position)

Template blank & milled shape
CNC Index pin
Corner bars

© 2013 Precisis AG

25.11.2013 31
Templates

Defined holes

Indexing pins

Prevents rotation or off-centre

© 2013 Precisis AG

25.11.2013 32
Interlock

Base coding (###)

Connector in
CobraLeaf

Prevents wrong fields
© 2013 Precisis AG

Tray + Wedge No. (###)
25.11.2013 33
Advantages

Treatment

• Increased safety
• Better conformity
• Combinable with wedges
• Modern 3D techniques
Usability
• Power independent
• Instant installation
Maintenance

• Mechanical parts, no wearing
• Long intervals
Investment
• Quick return

© 2013 Precisis AG

25.11.2013 34
Opinions
Testimonials of Key opinion leaders, Radiotherapy

Prof. Dr. Wolfgang Schlegel, DKFZ, Germany
“So far, such radiation collimators were available only for linear accelerators,
with CobraLeaf, the shape of the leaves is adjusted manually. But this is a
great advancement over previously used rectangular radiation beams.”

Prof. Dr. Lokesh Viswanath M.D, Kidwai Memorial Institute of
Oncology in Bangalore (KMIO), India
“There is a real and urgent need to demonstrate to the world, that a costeffective 3D CRT, which is the basic minimum standard of care in Radiation
Therapy can be given on a Telecobalt Machine with a MLC. A simple low cost
accessory like this will benefit many patients throughout the world, especially
in many developing nations. Hence, we deeply appreciate the effort by
Precisis AG and DKFZ to bring this to the market.”
© 2013 Precisis AG

25.11.2013 35
Thank you for the attention

© 2013 Precisis AG

25.11.2013 36
© 2013 Precisis AG

25.11.2013 37
Backup

25.11.2013 38
© 2013 Precisis AG

25.11.2013 39
Dosimetry
Material & Methods

Material


PTW IC



Theratron Elite80 (Ø1.5cm) &
Theratronics Equinox (Ø2.0cm)



GafChromic EBT Film



PTW Phantom/Virtual Water

Methods


80cm/85cm/100cm SSD



pdd & skin dose



Interleaf & End2End Leakage



Penumbra: 80% / 20%

© 2013 Precisis AG

25.11.2013 40
read more…
© 2013 Precisis AG

25.11.2013 41
Entwicklungspartner
Background & Partners

• Small (10 empl.) medical device developer / manufacturer
• Specialized in precision techniques in Neurosurgery + Radiotherapy
• Cooperation partner of DKFZ
• State funded, world renown Cancer Research institution
• 2500+ employees, 1000+ scientists
• Long history in MLC development (formerly with Siemens)
• 2011: Joint idea of using Know-how in MLC technology to develop new device
for large need in developing / emerging countries

(300+ employees), CA based market leader for Cobalt machines
supports (technical + marketing) as add-on to their machines
© 2013 Precisis AG

25.11.2013 42
Kontakt
Precisis
Stefan Ueltzhöffer
Head of Innovation Management
Project Manager CobraLeaf

Precisis AG · Hauptstr. 73 · 69117 Heidelberg
Tel: +49 6221 6559300 / mobile: +49 177 7523924
E-Mail: s.ueltzhoeffer@precisis.de · www.cobraleaf.com · www.precisis.de

Resources
• IAEA, 2011: Inequity in Cancer Care: A Global Perspective
• IAEA, 2008: Setting up a radiotherapy progamme
• AMPICON, 2012: Baumann et al.: A manual Multileaf Collimator for use in Cobalt-60 Teletherapy.
Proceedings of 33rd Annual Conference of the Association of Medical Physicists of India, 2012 (O-02 12070902)
• Web: Cobraleaf / DKFZ / Best Theratronics / PR09/12 / Embassy Info / PR12/12
© 2013 Precisis AG

25.11.2013 43

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CobraLeaf Presentation 2013

  • 1. 25.11.2013 The all new mechanical Add-on MLC for Co-60 teletherapy Stefan Ueltzhöffer © 2013 Precisis AG 25.11.2013 1
  • 2. CobraLeaf® • Background • • Rationale for CobraLeaf • • Worldwide application Co-60 Specifications CobraLeaf • Development • Dosimetry • Workflow • Safety • Advantages Content © 2013 Precisis AG 25.11.2013 2
  • 3. Cobalt worldwide • 2 types of treatment machines: Cobalt vs. Linac • Cobalt: Power independent, low maintenance, lower cost • Linac: High sophisticated electron gun, high cost + maintenance • > 2.000 Co60 machines worldwide + > 30 new installations per yr Distribution of RT machines by regions © 2013 Precisis AG 25.11.2013 3
  • 4. Cobalt worldwide Dirac Database of IAEA http://www-naweb.iaea.org/nahu/dirac/map.asp © 2013 Precisis AG 25.11.2013 4
  • 5. Region Region Number RT Centers Clinical Accel. Co60 TPS Med. Phys Caribbean Subtotal 32 25 22 27 59 Central Africa Subtotal 7 8 7 10 22 East Africa Subtotal 8 4 8 9 18 East Asia Subtotal 1933 1147 592 2105 1472 Eastern Europe and Northern Asia Subtotal 397 439 464 560 999 Indian Ocean Islands Subtotal 2 1 3 3 5 Mexico and Central America Subtotal 107 87 75 106 74 Middle East Subtotal 187 282 102 215 499 North Africa Subtotal 69 76 46 81 166 North America Subtotal 2787 4085 158 326 2085 South Asia Subtotal 350 204 384 280 225 Southeast Asia Subtotal 124 149 83 107 215 Southern Africa Subtotal 41 63 15 43 54 Southern and Western Pacific Subtotal 66 164 2 119 239 Temperate South America Subtotal 117 129 53 89 124 Tropical South America Subtotal 359 405 145 238 402 West Africa Subtotal 14 10 8 15 28 Western Europe Subtotal 1035 2532 108 1581 2701 Gesamtergebnis 7635 9810 2275 5914 9387 © 2013 Precisis AG 25.11.2013 5
  • 6. Rationale Problem • No MLC for Cobalt available, despite demand • Limitations of current techniques, modern techniques (e.g. IMRT) not available • Linac MLC too expensive (~ 300.000 €) Solution • Re- / New development for specific task • Cobalt only • Close cooperation with (Best Theratronics, Ottawa, Canada) © 2013 Precisis AG 25.11.2013 6
  • 7. CobraLeaf device © 2013 Precisis AG 25.11.2013 7
  • 8. © 2013 Precisis AG CobraLeaf attached to Cobalt machine 25.11.2013 8
  • 9. Specifications MLC: • 3D conformal • Single Focus + Rounded Leaf-Ends • Leaf width 10 mm / Field size 20x30 cm2* Mechanical: • Independencies • Robustness • Inserted in Lower enclosure • Combinable with standard wedges Cobalt: •  Co-60: 1.17 MeV und 1.33 MeV © 2013 Precisis AG * at 80 cm SAD / Quelle: Wikipedia, Ali et al. 2012 PMB 25.11.2013 9
  • 10. Specifications Adapter in lower enclosure © 2013 Precisis AG 25.11.2013 10
  • 11. Development © 2013 Precisis AG 25.11.2013 11
  • 12. Development Innovative Leaf and Drive concept Drive: Passive Pneumatics* Leaf material: Brass High power / low maintenance *patent pending © 2013 Precisis AG Low cost  μCuZn39Pb3 HVL 6*HVL = = = = 8.47 g/cm3 0.4311 cm-1 1.6079 cm 9.65 cm ≙ 1.563 % 25.11.2013 12
  • 13. Development Setup Cut © 2013 Precisis AG 25.11.2013 13
  • 14. Development Full view © 2013 Precisis AG 25.11.2013 14
  • 15. © 2013 Precisis AG 25.11.2013 15
  • 17. Workflow © 2013 Precisis AG 25.11.2013 17
  • 18. Planning © 2013 Precisis AG 25.11.2013 18
  • 19. Field preparation • Import of DICOM or any field outline file • Fully automated processing • Adaptation if required © 2013 Precisis AG 25.11.2013 19
  • 20. Milling © 2013 Precisis AG 25.11.2013 20
  • 21. Template Individual shape Reusable base © 2013 Precisis AG 25.11.2013 21
  • 23. Tools for faster process – opening / closing
  • 24. Tools for faster process - Pumping
  • 25. Template insertion - > Leaf adjustment © 2013 Precisis AG 25.11.2013 25
  • 26. © 2013 Precisis AG Device attached to Cobalt machine 25.11.2013 26
  • 27. Irradiation © 2013 Precisis AG 25.11.2013 27
  • 28. Dosimetry Penumbra In plane: 1.29 cm Cross plane: 1.25 cm Field 10 x 10 cm Depth 10 cm, SAD 80 cm © 2013 Precisis AG 25.11.2013 28
  • 29. Dosimetry Leakage Leakage 1,92% Interleaf: < 2,4% Gap: 6% 1.2 Relative leakage normalized to average 1.1 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 © 2013 Precisis AG 0 50 100 150 Position (pixel values) 200 250 25.11.2013 29
  • 30. Safety Concept Implementation of various measures to prevent errors and damages © 2013 Precisis AG 25.11.2013 30
  • 31. Safety No setup errors possible Planning PC CNC Milling Drill (Home position) Template blank & milled shape CNC Index pin Corner bars © 2013 Precisis AG 25.11.2013 31
  • 32. Templates Defined holes Indexing pins Prevents rotation or off-centre © 2013 Precisis AG 25.11.2013 32
  • 33. Interlock Base coding (###) Connector in CobraLeaf Prevents wrong fields © 2013 Precisis AG Tray + Wedge No. (###) 25.11.2013 33
  • 34. Advantages Treatment • Increased safety • Better conformity • Combinable with wedges • Modern 3D techniques Usability • Power independent • Instant installation Maintenance • Mechanical parts, no wearing • Long intervals Investment • Quick return © 2013 Precisis AG 25.11.2013 34
  • 35. Opinions Testimonials of Key opinion leaders, Radiotherapy Prof. Dr. Wolfgang Schlegel, DKFZ, Germany “So far, such radiation collimators were available only for linear accelerators, with CobraLeaf, the shape of the leaves is adjusted manually. But this is a great advancement over previously used rectangular radiation beams.” Prof. Dr. Lokesh Viswanath M.D, Kidwai Memorial Institute of Oncology in Bangalore (KMIO), India “There is a real and urgent need to demonstrate to the world, that a costeffective 3D CRT, which is the basic minimum standard of care in Radiation Therapy can be given on a Telecobalt Machine with a MLC. A simple low cost accessory like this will benefit many patients throughout the world, especially in many developing nations. Hence, we deeply appreciate the effort by Precisis AG and DKFZ to bring this to the market.” © 2013 Precisis AG 25.11.2013 35
  • 36. Thank you for the attention © 2013 Precisis AG 25.11.2013 36
  • 37. © 2013 Precisis AG 25.11.2013 37
  • 39. © 2013 Precisis AG 25.11.2013 39
  • 40. Dosimetry Material & Methods Material  PTW IC  Theratron Elite80 (Ø1.5cm) & Theratronics Equinox (Ø2.0cm)  GafChromic EBT Film  PTW Phantom/Virtual Water Methods  80cm/85cm/100cm SSD  pdd & skin dose  Interleaf & End2End Leakage  Penumbra: 80% / 20% © 2013 Precisis AG 25.11.2013 40
  • 41. read more… © 2013 Precisis AG 25.11.2013 41
  • 42. Entwicklungspartner Background & Partners • Small (10 empl.) medical device developer / manufacturer • Specialized in precision techniques in Neurosurgery + Radiotherapy • Cooperation partner of DKFZ • State funded, world renown Cancer Research institution • 2500+ employees, 1000+ scientists • Long history in MLC development (formerly with Siemens) • 2011: Joint idea of using Know-how in MLC technology to develop new device for large need in developing / emerging countries (300+ employees), CA based market leader for Cobalt machines supports (technical + marketing) as add-on to their machines © 2013 Precisis AG 25.11.2013 42
  • 43. Kontakt Precisis Stefan Ueltzhöffer Head of Innovation Management Project Manager CobraLeaf Precisis AG · Hauptstr. 73 · 69117 Heidelberg Tel: +49 6221 6559300 / mobile: +49 177 7523924 E-Mail: s.ueltzhoeffer@precisis.de · www.cobraleaf.com · www.precisis.de Resources • IAEA, 2011: Inequity in Cancer Care: A Global Perspective • IAEA, 2008: Setting up a radiotherapy progamme • AMPICON, 2012: Baumann et al.: A manual Multileaf Collimator for use in Cobalt-60 Teletherapy. Proceedings of 33rd Annual Conference of the Association of Medical Physicists of India, 2012 (O-02 12070902) • Web: Cobraleaf / DKFZ / Best Theratronics / PR09/12 / Embassy Info / PR12/12 © 2013 Precisis AG 25.11.2013 43