Compensating_Stacker_Pramod_Engineering_India
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The GR 45 Compensating Stacker can stack products at speeds up to 100,000 products per hour. It counts, compresses, and stacks products into high quality bundles and then delivers them onto a belt-driven air table for further processing. The stacker has many features that allow it to be adapted to different operating conditions and product sizes, papers, and speeds. It ensures accuracy of product counts and minimizes waste and downtime through easy set-up and operation.
![GR 45
TECHNICAL SPECIFICATIONS Compensating Stacker
Product: Minimum Maximum
ProductThickness . 12mm (.005”) 40mm (1.57”)
ProductWidth 146mm (5.75”)* 500mm (19.69”)
Product Length 100mm (3.94”) 330mm (13.00”)
Product Diagonal 560mm (22.05”)
Stack Height 25mm (1.00”) 432mm (17.00”)
Stream Shingle Lap 19mm (.75”) 102mm (4.00”)
Shingle Offset ±15% from center
Edge Offset ±20mm (±.79”)
Page Count 2-Page (60g/m2 [35 lbs]) 128-Page (60g/m2 [35 lbs])
PageWeight 35g/m2 (25 lbs) 140g/m2 (95 lbs)
Machine:
Operating Speed 80,000 Products/hour (Product Build Rate & CycleTimes Permitting)
Input Power 208-230VAC, 1 or 3Ph @ 20 amps
Air Requirement 20 scfm @90 psi (570 Norm-l/min)** 1/2” ID air hose required
Noise Level 82 dB(A)
Weight 1270kg (2800 lb)
Paint Color RAL 7011 (Iron Gray)
*Optional 5 inch minimum product kit available
* Optional 2.64 gal. reserve air tank available
High In Feed Model allows interface for
newspaper/commercial operations
Pramod Engineering
Also manufacturing...
PDM
MACHINE
Paper
drilling machine 3-knife trimmer Double head stitcher Newspaper Collator
Saddle stitcher with feeder and
online 3-knife trimmer Side gathering machine
Paper stream from the web,which is flattened with pressure rollers
to make a good stack. The antistatic is also applied here.
Paper stream goes up tothe stacker,with webs up to 80,000 iph
Delhi Press Bldg., E-3, Jhandewala Estate, New Delhi-110055
Phone: 8826738880 9650446660
9818204702 011-43586899
ceo@pewbindery.in info@pewbindery.in
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| lwww.pewbindery.in](https://image.slidesharecdn.com/d060d7fe-698b-4769-b731-ac41163e27b0-150619035145-lva1-app6892/85/Compensating_Stacker_Pramod_Engineering_India-2-320.jpg)
Compensating_Stacker_Pramod_Engineering_India
- 1. GR 45 High Speed Compensating Stacker The GR 45 Compensating Stacker is designed for general pressroom, print finishing, or converting applications where speed, reliability, high stack quality and versatility are required. It can work directly inline with press deliveries, rotary trimmers, or feeders at a maximum rate of 100K PPH. High quality stacks of products are counted, compressed, compensated, and then delivered onto a belt-driven air table for further manual or automated processing. Many features designed into the standard model,make it easily adaptable to many different operating conditions. Pramod Engineering Key Benefits: l lExact laser count ensures accuracy lReduced waste through streamlined set-up and operation lFast and easy operator make-ready lHighest reliability minimizes downtime lMaximum flexibility for expanded range of product sizes, papers & speeds lOperator-friendly guarding with great accessibility assures safe operation lEasy-to-see, easy-to-understand touch screen controls lAutomatic jam detect cleanout function lFully automatic extending delivery table belt synchronized with stack ejection system ensures high-quality stacks without compromising stack quality or cycle time. Highest quality “brick-like” bundles Delhi Press Bldg., E-3, Jhandewala Estate, New Delhi-110055 Phone: ceo@pewbindery.in info@pewbindery.in 8826738880 9650446660 9818204702 011-43586899 l l l| www.pewbindery.in Features: lIndependently-driven waste divert conveyor assures clean transfer of waste lCalibrated numerical readouts on upper bin and pneumatic crush roller settings lInterfaces with delivery streams from 18”- 56” (457-1422mm) without extra conveyors lHigh-frequency stream alignment and jogging lReliable and accurate laser counting as standard lHigh frequency jogging in the stacking bucket on all sides lAutomatic lifting of upper belts for quick and easy jam clearance lQuick lock swivel casters for easy movement in any direction lImproved control for lightweight signatures lOperator controls on all four sides of the stacker lSelf-supported air delivery table with auto detection can be moved by one operator. lOn board clock logs operating hours and drives maintenance schedule reminders lHigh visibility touch screen with easy access, easy-to-understand operator controls,maintenance menus and troubleshooting lThree-stage drop with innovative “wide fingers” lPneumatic system includes optimum filtration system lFull 17-inch (432mm) stack height capability lVery fast cycle times, pre- staging of delivery table belt, bundle pusher and auto-sensing for last drop compression lPress speed following using 0-10 vdc or 0-5vdc signal from press lSimplified, durable guarding with wide open access to all components. All guards safety interlocked and annunciated on main control lAlternating side pushout with optional second delivery table for very fast cycle times lFull length removable steps on both sides lHigh quality AC drive controls lAutomatic homing features on restarts lDouble crush rollers with independent pressure adjustment ensure tight fold compression for high quality stacks lSpeed following output signal from stacker (0-10 vdc or 0-5vdc) for other equipment to speed follow the machine lSimplified operator controls utilizes fewer adjustment knobs .
- 2. GR 45 TECHNICAL SPECIFICATIONS Compensating Stacker Product: Minimum Maximum ProductThickness . 12mm (.005”) 40mm (1.57”) ProductWidth 146mm (5.75”)* 500mm (19.69”) Product Length 100mm (3.94”) 330mm (13.00”) Product Diagonal 560mm (22.05”) Stack Height 25mm (1.00”) 432mm (17.00”) Stream Shingle Lap 19mm (.75”) 102mm (4.00”) Shingle Offset ±15% from center Edge Offset ±20mm (±.79”) Page Count 2-Page (60g/m2 [35 lbs]) 128-Page (60g/m2 [35 lbs]) PageWeight 35g/m2 (25 lbs) 140g/m2 (95 lbs) Machine: Operating Speed 80,000 Products/hour (Product Build Rate & CycleTimes Permitting) Input Power 208-230VAC, 1 or 3Ph @ 20 amps Air Requirement 20 scfm @90 psi (570 Norm-l/min)** 1/2” ID air hose required Noise Level 82 dB(A) Weight 1270kg (2800 lb) Paint Color RAL 7011 (Iron Gray) *Optional 5 inch minimum product kit available * Optional 2.64 gal. reserve air tank available High In Feed Model allows interface for newspaper/commercial operations Pramod Engineering Also manufacturing... PDM MACHINE Paper drilling machine 3-knife trimmer Double head stitcher Newspaper Collator Saddle stitcher with feeder and online 3-knife trimmer Side gathering machine Paper stream from the web,which is flattened with pressure rollers to make a good stack. The antistatic is also applied here. Paper stream goes up tothe stacker,with webs up to 80,000 iph Delhi Press Bldg., E-3, Jhandewala Estate, New Delhi-110055 Phone: 8826738880 9650446660 9818204702 011-43586899 ceo@pewbindery.in info@pewbindery.in l l | lwww.pewbindery.in