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INDUSTRY 4.0
20BCE040
20BMS031
20BPH042
Agenda
► Industrial Evolution
► 4th Industrial Revolution
► Building Blocks of Industry 4.0
► Potential Industrial Products Implications
► Potential Consumer Products Implications
► Impact of Industry 4.0
What is this?
This ?
this?
this?
Industrial Evolution
4. Industrial
revolution
Based on cyber-physical-
systems
3. Industrial revolution
Through the use of electronics
and IT further progression in
autonomous production
2. Industrial revolution
Introducing mass production
lines powered by electric
energy
1. Industrial revolution
Introducing mechanical
production machines powered
by water and steam
End of the
18th century.
Beginning of the
20th century
Beginning of the
21st century
Industry 1.0 Industry 3.0
Industry 2.0 Industry 4.0
Level
of
complexity
Today
Source: DFKI/Bauer IAO
Phases of earlier 3 Industrial Revolutions
1. 1760 to 1840 - Ushered in Mechanical production; railways and
steam engine
2. 1870 to 1940 - Mass production; electricity and assembly line
3. 1960 to 2010 - Computers; semi conductors, main frame computing,
personal devices, internet
Evolution of desk setups
Cyber Physical Systems
A cyber-physical system (CPS) is a system of collaborating computational
elements controlling physical entities. CPS are physical and engineered
systems whose operations are monitored, coordinated, controlled and
integrated by a computing and communication core. They allow us to add
capabilities to physical systems by merging computing and communication with
physical processes.
Six Design Principles
► Interoperability: the ability of cyber-physical systems (i.e. work
piece carriers, assembly stations and products), humans and Smart
Factories to connect and communicate with each other via the
Internet of Things and the Internet of Services
► Virtualization: a virtual copy of the Smart Factory which is created by
linking sensor data (from monitoring physical processes) with virtual
plant models and simulation models
► Decentralization: the ability of cyber-physical systems within Smart
Factories to make decisions on their own
► Real-Time Capability: the capability to collect and analyze data and
provide the insights immediately
► Service Orientation: offering of services (of cyber-physical
systems, humans and Smart Factories) via the Internet of Services
► Modularity: flexible adaptation of Smart Factories for changing
requirements of individual modules
Building blocks of Industry 4.0
Industry 4.0
Autonomous
Robots
Simulation
Horizontal
and vertical
system
integration
Industrial
Internet of
Things
Cyber
Security
Additive Mfg
Augmented
reality
Big data
analytics
Robots working in Amazon WH
0
5000
10000
15000
20000
25000
30000
35000
40000
45000
2013 2014 2015 2016
Examples
SIEMENS
Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed
German manufacturing giant Siemens, an industrial user, is implementing an
Industry 4.0 solution in medical engineering. For years, artificial knee and hip
joints were standardized products, with engineers needing several days to
customize them for patients. Now, new software and steering solutions enable
Siemens to produce an implant within 3 to 4 hours.
TRUMPF
Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed
German toolmaker Trumpf, an Industry 4.0 supplier and worldwide market leader of laser systems, has put
the first "social machines" to work. Each component is "smart" and knows what work has already been
carried out on it. Because the production facility already knows its capacity utilization and communicates
with other facilities, production options are automatically optimized.
Examples of Product evolution: Connected
and smart products
Harvard Business Review
Impact
Economy
Business
National
& Global
Society
Individual
Impact
Top 10 Skills to be relevant in Industry 4.0
Thank YOU

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CPS.pptx

  • 2. Agenda ► Industrial Evolution ► 4th Industrial Revolution ► Building Blocks of Industry 4.0 ► Potential Industrial Products Implications ► Potential Consumer Products Implications ► Impact of Industry 4.0
  • 7. Industrial Evolution 4. Industrial revolution Based on cyber-physical- systems 3. Industrial revolution Through the use of electronics and IT further progression in autonomous production 2. Industrial revolution Introducing mass production lines powered by electric energy 1. Industrial revolution Introducing mechanical production machines powered by water and steam End of the 18th century. Beginning of the 20th century Beginning of the 21st century Industry 1.0 Industry 3.0 Industry 2.0 Industry 4.0 Level of complexity Today Source: DFKI/Bauer IAO
  • 8. Phases of earlier 3 Industrial Revolutions 1. 1760 to 1840 - Ushered in Mechanical production; railways and steam engine 2. 1870 to 1940 - Mass production; electricity and assembly line 3. 1960 to 2010 - Computers; semi conductors, main frame computing, personal devices, internet
  • 10. Cyber Physical Systems A cyber-physical system (CPS) is a system of collaborating computational elements controlling physical entities. CPS are physical and engineered systems whose operations are monitored, coordinated, controlled and integrated by a computing and communication core. They allow us to add capabilities to physical systems by merging computing and communication with physical processes.
  • 11. Six Design Principles ► Interoperability: the ability of cyber-physical systems (i.e. work piece carriers, assembly stations and products), humans and Smart Factories to connect and communicate with each other via the Internet of Things and the Internet of Services ► Virtualization: a virtual copy of the Smart Factory which is created by linking sensor data (from monitoring physical processes) with virtual plant models and simulation models ► Decentralization: the ability of cyber-physical systems within Smart Factories to make decisions on their own ► Real-Time Capability: the capability to collect and analyze data and provide the insights immediately ► Service Orientation: offering of services (of cyber-physical systems, humans and Smart Factories) via the Internet of Services ► Modularity: flexible adaptation of Smart Factories for changing requirements of individual modules
  • 12. Building blocks of Industry 4.0 Industry 4.0 Autonomous Robots Simulation Horizontal and vertical system integration Industrial Internet of Things Cyber Security Additive Mfg Augmented reality Big data analytics
  • 13. Robots working in Amazon WH 0 5000 10000 15000 20000 25000 30000 35000 40000 45000 2013 2014 2015 2016
  • 14. Examples SIEMENS Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed German manufacturing giant Siemens, an industrial user, is implementing an Industry 4.0 solution in medical engineering. For years, artificial knee and hip joints were standardized products, with engineers needing several days to customize them for patients. Now, new software and steering solutions enable Siemens to produce an implant within 3 to 4 hours.
  • 15. TRUMPF Source: Think Act: INDUSTRY 4.0 The new industrial revolution How Europe will succeed German toolmaker Trumpf, an Industry 4.0 supplier and worldwide market leader of laser systems, has put the first "social machines" to work. Each component is "smart" and knows what work has already been carried out on it. Because the production facility already knows its capacity utilization and communicates with other facilities, production options are automatically optimized.
  • 16. Examples of Product evolution: Connected and smart products Harvard Business Review
  • 18. Top 10 Skills to be relevant in Industry 4.0

Editor's Notes

  • #9: It is possible to apply this template to exiting presentations. Have the latest presentation template open Click on the View tab and select Normal Delete all unwanted slides Click on the Insert tab from the menu bar and select Slides from Files Click on Browse. Navigate to the presentation you wish to update with the new template. Highlight the presentation and click Open Wait for the slides from the presentation to load and click on Insert All. Then click Close Check the inserted slides to ensure that the most appropriate master slide has been used on each slide To change the master applied to a slide select the slide you wish to apply a different master to then click on the Format tab from the menu bar and select Slide Design From the Used in This Presentation section choose the master you wish to apply to the slide and hover over it to reveal a drop-down arrow. Click on the arrow and select Apply to Selected Slides It is important to thoroughly check the presentation to ensure that no further formatting is needed.
  • #11: CPS benefits: • Safer and more efficient systems • Reduce the cost of building and operating the systems • Build complex systems that provide new capabilities • Reduced cost of computation, networking, and sensing • Enables national or global scale CPS’s
  • #18: It is possible to apply this template to exiting presentations. Have the latest presentation template open Click on the View tab and select Normal Delete all unwanted slides Click on the Insert tab from the menu bar and select Slides from Files Click on Browse. Navigate to the presentation you wish to update with the new template. Highlight the presentation and click Open Wait for the slides from the presentation to load and click on Insert All. Then click Close Check the inserted slides to ensure that the most appropriate master slide has been used on each slide To change the master applied to a slide select the slide you wish to apply a different master to then click on the Format tab from the menu bar and select Slide Design From the Used in This Presentation section choose the master you wish to apply to the slide and hover over it to reveal a drop-down arrow. Click on the arrow and select Apply to Selected Slides It is important to thoroughly check the presentation to ensure that no further formatting is needed.