CV-PPalo.tata.sinter.manager.jun15
- 1. Priyabrata Palo Contact: 8895733100 /7381007033 E-Mail: palo.priyabrata@gmail.com Job Objective I am seeking for managerial level assignments in the field of Mechanical Maintenance with a leading organization of repute. Industry Preference: Steel Profile Summary • An astute and competent professional with nearly 6 years of experience in Commissioning, Site Management and Operations & Maintenance • Currently designated as Manager (Mechanical Maintenance) with Essar Steel India Limited, Paradeep, Odisha. • Hands – on experience in Maintenance, Pre-commissioning & commissioning of different machineries of a pellet plant. • Expertise in Commissioning & Maintenance of Induration building, additive grinding building , Material handling systems like conveyors, stacker ,Pelletizing disc, Mixer &Process fans and all the de-dusting systems of the plant. • Currently i am working as Manager in-charge for the total O&M activity of the additive grinding circuit which includes grinding and conveying of coke, lime and Bentonite. • Also designated as Manager Maintenance for Area-1 (Dry circuit of pellet plant) of (Indurating machine ,Mixer (Eirich) and pelletizing disc and process fans) Area of Exposure Commissioning Operations & Maintenance Site Management Team Management Resource Optimization Feasibility Analysis Welding Operations Project Execution Material handling. Process Fans Eirich Mixer Ball mills and VRM Induration Furnace Pelletizing disc conveyors & stacker Organizational Experience Since Jul’09 with Essar Steel India Limited, Paradeep, Odisha 6MT pellet plant which is the largest pellet plant in India. Growth Path: Jul’09 – Feb’10 Graduate Engineer Trainee Feb’10 – Apr’11 Assistant Manager, Mechanical Maintenance Apr’11 – Apr’14 Deputy Manager, Mechanical Maintenance Apr’14 – Till date Manager, Mechanical Maintenance Present Responsibilities: • Being the O& M manager of the unit it is sole responsibility to take care of production, maintenance, housekeeping and all other activities related to that unit. • Being the mechanical Maintenance in-charge of Area-1(Dry circuit) it is sole responsibility to take care of planning, executing different maintenance activities of the area. • Responsible for managing engineers and technicians for shift for smooth operation for the plant. • Responsible for all the mechanical activity to be carried out for the plant. • Responsible for planning of material and manpower for different mechanical jobs according to the operational requirement. • Providing mechanical services and attaining various breakdowns. • Responsible for root cause analysis and repeated failure analysis and report generation for the same. • In-charge for making the schedule for condition monitoring team and helping them for report generation. • Administrating spare and shutdown planning. • Formulating daily reports of critical equipments and recording history of gradation. • Managing contractors for different planned shutdown activities and any other modifications in the plant. Team member in finalizing AMC(Annual Maintenance Contract) • Giving technical training, training on safety & housekeeping to junior staffs and making them aware of environment. • Using SAP MM and PM module to create Notifications and maintenance orders and costing of a certain area. • Helping in implementing ISO for mechanical maintenance practices and implementing MIS(mgt. Information system) • Responsible for making and implementing equipment safety logics for the entire plant.
- 2. • Handling erection & commissioning of various projects which comes inside the plant. • Mechanical member of core technical support crew. The crew is formed to attack different problem areas inside the plant. This crew consists of one engineer from each department. The responsibility of the crew is to come out with a solution which is to be implemented and the same is to be recorded as a case study. Major Assignments Handled/Handling: Operation &Maintenance: Being the O&M in-charge of the unit I m responsible for the safe operation periodic, proactive and breakdown maintenance of the following systems and equipments. • Stacker and product conveyors of the plant-stacker-1200TPH • Process fans-5 no’s up to 7MW VFD driven • ID Fans: 20 fans which includes Combustion air fan of 315 KW and 1495 rpm-2 No’s, recirculation fans 800kw -2 no’s • Mills: ALSTOM make Dry Grinding Ball Mill 100 TPH for grinding coke and lime. ALSTOM make Vertical Roller Mill 50 TPH for Bentonite Grinding. • Pelletizing discs-10 no’s( 150 TPH) • Eirich Mixer( 800TPH) • Indurating machine-744 TPH • Bagfilters: 16 bag filter with capacity up to 120000 cubic mtr./hr. • Pneumatic conveying system: This system includes 6 no’s of vane compressors and 4 screw pumps supplied by FLSmidth. • Air slide conveyors • Belt conveyors for material feeding. • Vibrating feeders. • Hammer crusher • Hot air generators. • Double flap dump valves. • Rotary air lock valves, knife edge gate valves. • Gear boxes, lubricating stations, heat exchangers, chain conveyors, belt drives, different types of couplings, burners. • Maintenance of large bunkers, ducts, dampers, expansion compensators etc. Commissioning: During plant erection i was responsible of the following things and done commissioning of the same. • commissioning of: o Stacker and product conveying systems consists up of vibrating feeders, conveyors chutes and stacker-1200TPH o Combustion air fan of 315 KW and 1495 rpm-2 No. o Hood seal air fan of 90KW and 990 RPM o Wet Scrubber System including; Venture Scrubber DUSTVEN make, ID fan of 72,000 meter cube per hour, AEROTO BOLDROCCHI make, WARMAN Slurry Pumps, Slurry Tanks & Piping and Steel Stack of 35 meter of 42 tons. o Vibrating Feeders max. upto 1000 TPH o Sampler for Pellet Sampling. o De Dusting System of HLSB including Outdoor Bag House Filter, Slurry Tanks and Pumps both vertical and horizontal, Steel Stacks of 35 meter and 28 tons, Ducting o ALSTOM make Dry Grinding Ball Mill 100 TPH o ALSTOM make Vertical Roller Mill 50 TPH for Bentonite Grinding o ECOMAN Hammer Crusher for Lime Crushing o Double Flap Valves, RALs, Cyclone Separators, Air Slide Conveyors, ID Fans maximum upto 800KW, Bag Filters both snap fit and pleated type maximum capacity of 125,000 meters cube per hour o Magnetic Separator, both over band and suspended type. o FL Smidth Rotary Vane Type Compressors. o Fk Screw Pumps. o Hot Air Generators. o Pellet Car changing Crane (Dual Hook) of SWL=10 tons.. Highlights: • Successfully commissioned the largest pallet plant in India. • Key member in all the major breakdown rapid action team. • Consistently getting Rating 5 out of 5 from last three years in performance appraisal. • Received power of positive action in the year 2012 and 2013 in Essar steel,paradeep. • Mechanical In-charge of the Capital shutdown central control Room. • Successfully attended one major shutdown in ALSTOM roller mill which includes the following: o Completely dismantling of all the rollers, the drive shaft, spider and the complete plough assembly.
- 3. o Done Cast Iron Welding of four roller head casting – A rare type of Welding. o Doing reverse engineering of all the broken items and prepared those items. o Re assembly of all the items and then commissioning of the same. o Made a case study for the same. The roller mill is running from last one year and four months without which we could not run the plant. For this achievement I got an award from our CEO. Academic Details 2009 B.Tech. (Mechanical) from Institute of Technical Education and Research, Biju Patnaik University of Technology, Odisha with 7.07 CGPA 2005 Diploma in Mechanical Engineering from Uma Charan Pattnaik Engineering School, Berhampur, State Council of Technical Education and Vocational Training, Odisha with 77.64% 2002 10th from Hubback High School, G. Udayagiri, B.S.E, Odisha with 78.27% Technical Skills • Well versed with MS Office (Word, Excel, PowerPoint), Pro-E and AutoCAD.SAP MM module, PM module. Academic Projects • Projects on: o Preparation, Casting and Testing of Hand Injection Mould for a Key Ring in CTTC, Bhubaneswar o Fabrication in Engineering • Case Study on Reverse Engineering in CTTC, Bhubaneswar. Trainings • Underwent: o Classroom Training related to Industrial Safety, Soft Skills, Iron making and steel making Process at Essar Steel India Limited, Hazira, Surat o Six months On the Job Training in Pellet Plant Process and Maintenance in Essar Steel India limited, Vizag o Training in Mechanical Services Department to gain knowledge about various equipments like Pumps, Belt Conveyors, Gear Boxes, Ball Mills, couplings, bearings etc. o One month Training on Conventional Machining under CTTC, Bhubaneswar during B.Tech. o One week training on Gear maintenance in Essar Academy Hazira. Extramural Engagements • Volunteered and coordinated many Techfestes during college • N.C.C Cadet during school • Member of ITER Socio – Reforming Group-JAGOO Personal Details Date of Birth: 7th July’ 1987 Address: C /o-Maheshwar Palo, At –Jaleshwarkhandi, Po- Pratapur, District-Ganjam. Orissa, Pin-761019 Languages Known: English, Hindi and Oriya Location Preference: Eastern India