Danfoss Campus Update
- 1. | 1 India Campus Update to Allan & Henrik | 22nd May 2014 www.danfoss.com
- 3. | 3 Who Transformed it? Procurement Palvannan GP Manager Mechanical HVAC Fire Janarthanan Manager Building & Landscape Isaac Raja PMO & Planning Hariprasad EHS Manager Planned for 2014 Head Site Services M Saravanan 13 Dy. Manager Plant Admin Krishnakumar Sr. Officer (Plant Admin) Suresh Manager -Admin Sales Offices Vaishali Officer - Guest Relation Ashmita Saha Officer -Admin (Bangalore) Vidya Officer – Admin (Mumbai) Mariola Officer – Admin (Gurgaon) Megha Dy. Manager – Electrical, BMS Sundaresan Procurement Assistent Sai Subhash Project Procurement Environment Health Safety Corporate AdminPlant Admin
- 4. | 4 Who Transformed it? Environment Due Diligence Design & Architecture Project Management LEED ConsultantGlobal Risk Consultant
- 5. | 5 Soil filling – 1,66,000 m3 2013 Jan 2013 Feb 2013 Mar Ground levelling – 2,00,000 m2 Bush clearance - 50 acres Month-wise development of India Campus
- 6. | 6 2013 Apr 2013 May 2013 Jun Foundation – 945 Nos. PEB Erection – 2500 TonsCompound wall – 2.6 Km
- 7. | 7 2013 Jul 2013 Aug 2013 Sep PEB Rafter – 151 Nos. Masonry work – 20,587 m2Roof slab concrete – 4,280 m3
- 8. | 8 2013 Oct 2013 Nov 2013 Dec HVAC Ducts – 20,000 m2 Utility racks – 1.3 KmPEB Roofing – 24,980 m2
- 9. | 9 2014 Jan 2014 Feb 2014 Mar Glazing works – 9500 m2 Office space – 15,000m2Wall Cladding – 10,650 m2
- 10. | 10 2014 Apr 2014 May 2014 Jun IR Prod. at RC building Start of Commercial Prod.KP, Filter drier trial prod. Plant Inauguration On 20th Jun 2014
- 11. | 11 Facts & Figures 130 Km Electric cable 200 Km Fire sprinkler & Utility pipe 180 Slots Car Parking slots 200 Slots Two Wheeler parking 200 KLD Sewage Treatment Plant 650 Seats Dining capacity 650 KVA UPS backup power 1300 M Utility rack 1500 CFM Air compressor capacity 2100 KL Water storage tank 2300 TR Air-conditioning cooling load 2500 KVA Generator Backup Power 9000 Nos Light Fixtures 19000 KVA Transformer capacity 20700 Sqm Air-conditioning space 50000 Sqm Greenery
- 12. | 12 1 9 8 7 6 5 4 3 2 India Campus Targets 1. Security Building 2. Main Receiving Station 3. R&D Admin Building 4. Service Building 5. RC Lab 6. RC/CC Lab & RC Production Building 7. Warehouse 8. PE Production & Lab Building 9. RC EoU Production Building Commencement of commercial production 20-Jun-2014 (Best case) 05-Sep-2014 (Worst case) Readiness Target Days to go Office buildings (1,3,4) 01-Sep-14 103 15th Apr 2014 31st May 2014 15th Jun 2014 15th Jun 2014 31st May 2014 1st Sep 2014 1st Sep 2014
- 13. | 13 Activity RC Production & Office Ware House EOU RC Production & Office Services Building PE Production & Office R&D Admin J F M A M J SJ A 0 N D J F M A M J S NJ A 0 D 2013 2014 Status Timeline Civil & PEBLegend: Production M/c InstallationMEP & InteriorLand Development Start of Production (12th June 2014) OMR – RC & PE Production Production Buildings Office Buildings Movement Plan Readiness of Office buildings Ammonia Tecci – R&D Admin MM Ngr – RC Prod & CC lab RMZ Ph.1 &2 – R&D Admin IR,CC
- 14. | 14 MoU Signing with GoTN Earth work started 1 Mio Safe Man hours 1st PEB Column erection 2 Mio Safe Man hours Achievements at India Campus… 2012 2013 2014 Nov Dec Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr 3 Mio Safe Man hours
- 15. | 15 Bhoomi Pooja @ Danfoss day Ground breaking by Chairman & EC MCT Day PMC’s entry at site Inauguration of Site office 400 trees plantation in My Family Day Events at India Campus… 2013 2014 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar Apr
- 16. | 16 1st “Platinum” LEED rated Green facility in Chennai R&D Admin building Production buildings Danfoss decided to built R&D Administrative building as platinum rated green building during the conceptual design. Later the Management decided to built entire production buildings also to qualify for platinum rated green building. Aimed to achieve 87 LEED points for R&D Administrative building and 82 LEED points for production buildings against the platinum rating minimum LEED point of 80. This is one of the first Platinum certified facility in and around Oragadam LEED certification for production buildings targeted in Mid May-2014 and R&D Administrative building in Mid Jun’2014
- 17. | 17 1 MW Solar Plant with Danfoss Inverters 4 2 1 1 1 3 1. Roof top : 8091 sqm 2. Admin : 294 sqm 3. Car park : 717 sqm 4. Open area : 960 sqm TOTAL : 10062 sqm
- 18. | 18 Statutory Approvals achieved MoU signed with GoTN 05-11-12 30 -11-12 Land allotment from SIPCOT Permission to start construction 26-12-12 25-02-13 SWC approval Consent to Establish approval from TNPCB 25-03-13 07-03-14 Approval from TNEB for 10.5 MVA @110 KV 19-06-14 Consent to Operate approval from TNPCB NOC from Health department 17-04-14 28-05-14 NOC from Local Panchayat board 19-06-14 NOC from Fire department Factory license from Chief Inspectorate of Factories 30-05-14 Directorate of Town and Country Planning 19-06-14
- 19. | 19 Schedule of FM services in 2014 # packages Vendor J F M A M J J A S Remarks 1 Transport PRR LOI issued on 19th Mar 2014 & Agreement under legal review 2 Canteen Proodle LOI issued on 17th Apr 2014 & Agreement under legal review 3 Security ISS Completed 4a FM – Hard service Tenon Agreement signed 4b FM – Soft service (Creche, Recreation-Gym & Sports) 5 First Aid center & Ambulance service SRL Diagnostics Completed; Full fledged facility will be in place from 1st Sep 2014 6 Landscaping Yet to be done 7 Courier Bluedart, DHL, Firstflight, Professional Yet to be done Availability of Temporary setup Commencement of Permanent service setup Issue of LOI / PO / Contractor on board
- 20. | 20 Some Good things to share…. ☻ Accident free project and achieved 3.4+ Mio Safe Man hours ☻ First platinum LEED rated manufacturing facility in Chennai ☻ 1MW Solar plant to meet 6% annual energy requirement ☻ 100% compliance achieved for the contractors at site by third party audit ☻ Zero observation found in internal audit by Danfoss ☻ Good governance model & Reporting system in place ☻ Supplier financials were evaluated and scrutinized for financial risk before awarding the contracts ☻ One of the few MoU Projects progressing towards completion ☻ Showcasing Danfoss energy efficient products like Turbocor Compressors, Scroll compressors, VLT drives, Control valves, Solar inverters, Sensors, etc… ☻ Achieved overall savings 5% over budget
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