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This document provides information about the 2nd Annual Rotating Equipment Reliability and Maintenance Conference taking place from April 6-8, 2015 in Al Khobar, Saudi Arabia. The conference will focus on developing reliability systems and strategies for enhancing the performance of rotating equipment. It will include workshops, presentations on reliability engineering concepts, developing maintenance optimization strategies, and case studies on rotating equipment failures. Attendees will include professionals in reliability, maintenance, asset management and operations.
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- 1. visit our website: www.fleminggulf.com 6-8 April 2015 | Sofitel Al Khobar The Corniche Al Khobar, Saudi Arabia Developing a reliability system for enhancing performance of rotating equipments 2nd Annual Rotating Equipment Reliability and Maintenance Conference Exclusive Workshops by: CMRP Examination Ramesh Gulati Author, Maintenance Reliability Best Practices, Asset Management and Reliability Planning Manager, AEDC/ATA - JACOBS, Arnold Engineering Development Complex (AEDC), USA Ricky Smith Author of “Rules of Thumbs for Maintenance and Reliability Engineers”, “Lean Maintenance” and “Maintenance & Reliability Metrics/KPIs 101” 2nd Annual Highlights: Learning Reliability Engineering Concepts and Techniques Developing Maintenance Optimization Strategies for Rotating Equipments Case Studies on Rotating Equipment Failures and ways to manage them Applications of latest condition monitoring techniques on different types of Rotating Equipments Material Management, spare parts optimization and MRO system implementation Maintenance Planning and Scheduling Rotating equipment components and its maintenance Benchmarking performance and health reviews of rotating equipments Developing an effective equipment strategy We are pleased to host the Certified Maintenance and Reliability Professional (CMRP) Examination after the workshop on 8th April 2015. To find out more about the CMRP Exam, please visit: www.smrp.org. To register, please contact - abdullatif@fleminggulf.com Please note that we have limited number of registrations and the exam will be offered on first come first basis.
- 2. Sultan Al Khuraissi, General Manager Operations and Maintenance, Royal Commission for Jubail and Yanbu Samuel Thomas, Asset Management Superintendent, Planning and Asset Management Department, Maaden Phosphate Company Ali Bakheet Al Zahrani, Specialist - Mechanical Maintenance, Saudi European Petrochemical Company, SABIC Affiliate Joe Ekanem, Acting Head of Maintenance, Addax Petroleum (SINOPEC) Ali Rafea Al Zahrani, Machinery & Condition Monitoring Manager, Reliability Department, Saudi European Petrochemical Company, SABIC Affiliate Ricky Smith Author of the “Rules of Thumb for Maintenance and Reliability Engineers”, “ Lean Maintenance” and “Maintenance & Reliability Metrics/KPIs 101” The Advisory Council aids in the quest for providing high quality education on the most significant topics to ever impact maintenance and reliability of rotating equipments. The Advisory Council media partners Associate Sponsor Associate Partner Supporting Association Supporting Organization Silver Sponsor Bronze Sponsor Networking Partner Monitoring Partner Meet our sponsors: About the conference: In an effort to enhance reliability and performance, process industry has been structuring strategies and striking innovation for decades by adopting new technology and procedures. Rotating Equipments being one of the most critical components of these process plants, remain the common cause of sudden downtime with abrupt equipment failures. Industry professionals aim to endeavour asset performance ensuring the sustainability and maintainability of these equipments. The 2nd Annual Rotating Equipment Reliability and Maintenance Conference, the key event of Saudi Arabia is back with a technical forum for the maintenance and reliability professionals. This forum would highlight the major challenges and failures of different types of rotating equipments and its components coupled with the strategies and best practices of maintenance. Event Info: tel: + 91 20 6607 0064 | fax: + 91 20 6607 0061 Email: ruchi.nema@fleminggulf.com | www.fleminggulf.com
- 3. Our Esteemed Speakers: • Exhaustive agenda reviewed by the advisory board, that addresses the reliability engineering concepts and methodologies • Devising optimum maintenance strategies and implementation techniques of different types of rotating equipments • Case Studies on major rotating equipment failures and identifying ways to manage them • Networking platform to interact with the key industry leaders from top companies • Interactive Panel Discussions on making a world class maintenance organization and effective strategy development • Post conference workshop by key industry experts Find your reasons to attend Who should attend? • Reliability • Maintenance • Asset Management • Operations • Rotating Equipments • Rotating Equipment Engineer • Maintenance Planner/ Scheduler • Senior Maintenance and Reliability Leader • Maintenance Superintendent • Mechanical Engineer • Condition Monitoring Engineer • Vibration Analyst • Integrity Engineer • Project Engineer • Head of Operation • Head of Plant Maintenance • Electro-Mechanical Engineer • Generation Engineer • Maintenance Manager • Maintenance Supervisor • Maintenance Engineer Advisor • Maintenance Training Specialist • Maintenance Consultant • Reliability Engineer • Equipment Reliability Manager • Quality Management • TAR Coordinator (Turn Around) • Lead Mechanical Commissioning Engineer Job Functions: Professionals leading the following functions: Khalid Al Muzher General Manager Engineering and Infrastructure Maaden Aluminium Ali M Al Shurafa Senior Vibration Analyst Saudi Aramco Yusif Halawani RCA Specialist SABIC Attiah Al Zahrani Senior Reliability Specialist TASNEE Sultan Al Khuraissi General Manager Operations and Maintenance Royal Commission for Jubail and Yanbu Abdulwahab Al Janfawi MA MBS Manager Maaden Aluminium Ahmad Almas Reliability Engineer Saudi Aramco Kareem Magdy Senior Mechanical Engineer BAPETCO Dr. Chris Carmody Product Specialist AESSEAL Ijaz Ul Karim Rao Director Asset Integrity Service, Velosi Asset Integrity Limited Ahmed El-Hamaky Regional Project Sales Manager OMICRON Sanjai Singh Senior Reliability Engineer Petrokemya Josef Kucera Senior Maintenance Engineering Supervisor Petro Rabigh Ricky Smith Author of “Rules of Thumbs for Maintenance and Reliability Engineers”, “Lean Maintenance” and “Maintenance & Reliability Metrics/KPIs 101” Ramesh Gulati Author Maintenance & Reliability Best Practices Samuel Thomas Asset Management Superintendent, Planning and Asset Management Department Maaden Phosphate Company Syed Abu Ul Hassan Maintenance Specialist SADARA Event Info: tel: + 91 20 6607 0064 | fax: + 91 20 6607 0061 Email: ruchi.nema@fleminggulf.com | www.fleminggulf.com
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Conference6th April 2015 Day 1 7:15 Registration and Coffee 8:00 Recital from the Holy Qur‘an 8:05 Welcome by Fleming Gulf 8:10 Opening Remarks From the Chair Ricky Smith, Author of “Rules of Thumbs for Maintenance and Reliability Engineers”, “Lean Maintenance” and “Maintenance Reliability Metrics/KPIs 101”, Past Chairman of Society for Maintenance and Reliability Professionals (SMRP) 8:15 Opening Keynote: Essential elements of Reliability Leadership for managing assets Ricky Smith, Author of “Rules of Thumbs for Maintenance and Reliability Engineers”, “Lean Maintenance” and “Maintenance Reliability Metrics/KPIs 101”, Past Chairman of Society for Maintenance and Reliability Professionals (SMRP) Reliability Engineering Concepts and Methodologies 9:00 Best Practices for Benchmarking and using KPIs • Benchmarking as a continuous improvement process • Understanding the benchmarking process and ways to effectively use it • How to gain benefits from Benchmarking • Problems with benchmarking Khalid Al Muzher, General Manager Engineering and Infrastructure, Maaden Aluminium 9:30 Reliability of Rotating Equipment: - Beyond RCM • Why Rotating Equipment fail even after RCM program implementation • The unpredictability factors causing failures in Rotating Eqpt. • Some guidance beyond RCM • Advanced Predictive Maintenance with Big Data Samuel Thomas, Advisor, Planning and Central Maintenance Division, Maaden Phosphate Company 10:00 Reliability Centered Maintenance 2 (RCM2) • Evolution of RCM and RCM2 • What is the difference between RCM and RCM2? • Application of RCM2 to identify maintenance requirements of assets • The seven questions of the RCM2 process • Advantages of RCM2 methodology • Implementation of RCM2 on Rotating Equipments 10:30 Networking and Refreshment Optimum Maintenance Strategies for Rotating Equipment 11:00 Using Electrical Signature Analysis (ESA) for motor condition monitoring • Adopting ESA for enhancing electrical reliability • How ESA can help in forecasting motor failures? • Developing an effective predictive maintenance program for motors by integrating ESA Dr. Chris Carmody, Product Specialist, AESSEAL 11:30 Effective Equipment Strategy Development • Process of developing equipment strategy • Key factors for ensuring strategy effectiveness • Methods of effectiveness measurement • Constraints and limitations in maximizing effectiveness Sanjai Singh, Senior Reliability Engineer, Petrokemya 12:00 CASE STUDY for Reliability, Availability Maintainability (RAM) Reliability Centered Maintenance (RCM) Assessment for an Oil Refining Unit • Development of Reliability Block Diagram (RBD) • Development of Generic Operator Reliability Data for RAM Study • RAM Analysis Results • FMECA Based RCM Study Results • Comparison of RAM and RCM Study Findings Ijaz Ul Karim Rao, Director, Asset Integrity Service, Velosi Asset Integrity Limited 12:45 Prayer Break and Networking Lunch Major Process industrial Rotating Equipment failures, challenges and different ways to manage them 14:00 Occurrence of Equipment Failure • Reasons Why Equipment Fail During Their Lives • The Failure Causes Identification Concept • Best Practice Of Analysis Structure Attiah Al Zahrani, Senior Reliability Specialist, TASNEE 14:30 Failures True Causes • Failures Identification • Failures Analys • Root Cause Identification • Fixing Causes Yusif Halawani, RCA Specialist, SABIC 15:00 Optimization of Compressor Overhauling - A Case Study • Different approaches for turbomachinery overhauling • Decision Tree for the optimum maintenance strategy • Unique OME Matrix design for overhauling decision process • Input of OME Data for top overhauling candidates Ahmad Almas, Reliability Engineer at Saudi Aramco Latest Techniques of Condition Monitoring with its application on different types of Rotating equipment 15:30 Machinery Bases Restoration Model • How to reduce installation time, cost and down time with epoxy grout as oppose to a traditional cementations grout • Why the selection of ITV Escoweld as premium epoxy grout in the Chockfast family? Show the benefits including vibration reduction • Present brief how to practical approach in machinery installation for a long lasting results. • Review important steps in the new machinery base design and installation or a damaged base restoration process • Share a success story and video clip illustration Josef Kucera, Senior Maintenance Engineering Supervisor Petro Rabigh 16:00 Networking and Refreshment 16:30 PANEL DISCUSSION Aging Equipment Optimization A review of an effective method through which aging assets can be optimized to reduce production cost and increase value to the bottom line • Physical, Technical and Economic lifetime concept • Reliability and Economic modeling of aging equipment • Modeling of aging • Understanding maintenance models Kareem Magdy, Senior Mechanical Engineer, BAPETCO Samuel Thomas, Asset Management Superintendent, Planning and Asset Management Department, Maaden Phosphate Company 17:00 Closing Remarks from the Chair Ricky Smith, Author of “Rules of Thumbs for Maintenance and Reliability Engineers”, “Lean Maintenance” and “Maintenance Reliability Metrics/KPIs 101”, Past Chairman of Society for Maintenance and Reliability Professionals (SMRP) 17:10 Closing Coffee and Networking Event Info: tel: + 91 20 6607 0064 | fax: + 91 20 6607 0061 Email: ruchi.nema@fleminggulf.com | www.fleminggulf.com
- 5. Conference7th April 2015 Day 2 7:30 Registration and Coffee 8:20 Opening Remarks from the Chair Ramesh Gulati, Author, Maintenance Reliability Best Practices, Asset Management and Reliability Planning Manager, AEDC/ ATA - JACOBS, Arnold Engineering Development Complex (AEDC), USA 8:30 Opening Keynote: Data Driven Asset Reliability Maintenance • Assess cleanse data for analysis readiness • Standardization of data for single or multisite applications • Building effective hierarchies ( equipment structure to collect right data) • Define monitor lagging and leading performance metrics • Design meaningful dashboards scorecards • Real-time equipment performance analysis • Implement deep root cause predictive analysis based on statistical techniques Ramesh Gulati, Author, Maintenance Reliability Best Practices Asset Management and Reliability Planning Manager, AEDC/ATA - JACOBS, Arnold Engineering Development Complex (AEDC), USA 9:30 Lube Oil Analysis and its role in enhancing reliability of equipments • Oil analysis as a tool for condition monitoring • Efficiently using the oil analysis data • Assessing the future maintenance requirements of equipments through Oil Analysis • Integrating lube oil analysis data with the precision maintenance activities for optimizing maintenance requirements • Case Study: Compressor Lube Oil Analysis Best Practices in Maintenance Planning and Scheduling and feedback 10:00 Application of Total productive Maintenance within facility management Total productive maintenance as part of asset management system for buildings and facilities Sultan Al Khuraissi, General Manager Operations and Maintenance, Royal Commission for Jubail and Yanbu 10:30 Networking and Refreshment 11:00 Beyond Seal Faces- Tips for Analyzing Mechanical Seal Failures • Key parts a typical pump sealing system in OG industry • How much leakage is a failure? • Common pitfalls in seal failure analysis • Two failure cases and lessons learned from them Ali M Al Shurafa, Senior Vibration Analyst, Saudi Aramco Material Management Procedures 11:30 Warehousing of spare parts • Spare parts optimization: Determining the optimum quantities of spare • Classes of Spare Parts: Insurance Spares, Unit Replacement Spares, Consumables • Spare parts Availability • New Strategies based on Reliability and cost driven spare parts • Improvements to be done during purchasing stage of the equipment • Procurement of spare parts of critical equipments such as compressors, blowers, turbines, rotary and reciprocating compressors Reserved for PGIS Rotating Equipment Components and its maintenance best practices 12:00 CASE STUDY Grouting deficiencies contribution in machine failure • Grouting of Machines (RP-API686) • Common Problems of grouting (Causes, Material/Application/ Weather conditions) • Confined areas under deck of machines • Vibration through grout deficiencies Syed Abu Ul Hassan, Maintenance Specialist, SADARA 12:30 CASE STUDY on Lean Management System • What is lean management system or lean manufacturing system. • How lean system helped MA to run the business. • What benefit of lean concept that we got. • Which tool we are using. Abdulwahab Al Janfawi, MA MBS Manager Maaden Aluminium 13:00 Prayer Break and Networking Lunch Assessment and benchmarking as an improvement tool 14:00 CASE STUDY Increasing Equipment Reliability through PM Optimization • Fundamentals of PM Optimization • Pm Optimization versus RCM • How and where to use this approach effectively? 14:30 This speaking slot is reserved for OMICRON 15:00 Maintenance Reporting • Easy to read reports • Setting the right KPIs for your organization • Critical quality factor to technical reporting • Setting plant taxonomy to enhance maintenance reporting • The role of CMMS in reporting • Kareem Magdy, Senior Mechanical Engineer, BAPETCO 16:00 Networking and Coffee Break 16:30 PANEL DISCUSSION Becoming a World Class Maintenance Organization • The role of the maintenance team in oil and gas production • Should maintenance be a part of operations or an independent specialized division? • Various challenges and solutions • Reducing unnecessary and unwanted maintenance activities • Outsourcing maintenance • Providing guidance and definition of roles and responsibilities • Need of using Asset Management standards (old PASS 55, now ISO 55000) with clear procedures to achieve global standards 17:30 Closing Remarks From The Event Chair Ramesh Gulati, Author, Maintenance Reliability Best Practices, Asset Management and Reliability Planning Manager, AEDC/ ATA - JACOBS, Arnold Engineering Development Complex (AEDC), USA 17:35 Closing Coffee and Networking Event Info: tel: + 91 20 6607 0064 | fax: + 91 20 6607 0061 Email: ruchi.nema@fleminggulf.com | www.fleminggulf.com
- 6. Post – Conference Workshop Day8th April 2015 Day 3 7:30 Registration and Coffee 8:25 Opening remarks from the Chair 8:30 Workshop A WORKSHOP LEADER Ramesh Gulati, Author, Maintenance Reliability Best Practices, Asset Management and Reliability Planning Manager, Aerospace Testing Alliance, Arnold Engineering Development Complex (AEDC) WORKSHOP OVERVIEW: Overview of Maintenance – Reliability and Asset Management Best Practices The asset-equipment management practices in any organization determines whether an operation is considered a financial drain or a well-run business unit, which operates utilizing best reliability maintenance practices to ensure assets reliability, safety, improved productivity, and profits. Learning Objectives and key takeaways: • Introduction to Asset Management and It’s Business Impact • Reliability Culture • Defining Best Practices and Asset performance • Understanding Maintenance Role – Capacity Assurance • Workflow and Roles including Planning Scheduling • Materials Management • Operations Role –Operator Driven Reliability • Workplace Design –5 S Plus • Optimizing Maintenance – RCM/CBM • Designing for reliability and Maintenance • Improvement Tools (Including 6 Sigma) • Workforce/People Development • Organization, Team Building and Communication • Current Trends –Lean, Energy Safety • Sustaining Reliability and Safety Culture Ramesh Gulati, Author, Maintenance Reliability Best Practices Asset Management and Reliability Planning Manager, Aerospace Testing Alliance, Arnold Engineering Development Complex (AEDC) 11:30 Prayer Break and Networking Lunch 13:00 Workshop B WORKSHOP LEADER Ricky Smith, Author of “Rules of Thumbs for Maintenance and Reliability Engineers”, “Lean Maintenance” and “Maintenance Reliability Metrics/KPIs 101” Past Chairman of Society for Maintenance and Reliability Professionals (SMRP) WORKSHOP OVERVIEW: Maintenance and Reliability Best Practices Establishing the foundation for Asset Reliability • Defining Mission and Vision for Asset Reliability • Tactics used by Successful Organizations • Education for Everyone Mapping Processes to Optimize Leadership Capabilities • Mapping Maintenance and Reliability Processes • Defining Roles and Responsibilities (using the RACI Model) • Continuous Improvement of Asset Reliability • Identifying Leading and Lagging KPIs • Developing KPI Dashboards for each functional area • Managing with KPIs Engaging and Empowering the Workforce • Teaching the Workforce the Power of KPI Dashboards • Accountability and Responsibility are not a dirty words • Keeping the Workforce Empowered and Engaged • Optimizing and Managing Preventive Maintenance and Condition Monitoring • Optimizing use of the EAM/CMMS • Failure Reporting Managing with Clarity and Leadership • Clarifying the Difference between Managing and Leading • The Eleven Leadership Principles • Simple Tips for Managing a Workforce • Simple Tips for Engaging a Workforce • Attributes of a True Leader • How to develop a New Leader Secure and Sustain the Future • Managing Effectively • Measuring the right thing • Leading vs Managing • Finding and Developing Good Leaders and Maintenance Personnel • Developing Training Plans for Maintenance/Reliability Personnel • Defining Certification for all levels of Maintenance/ Reliability Personnel 15:30 Closing Remarks from the Chair 15:35 Closing Coffee and Networking 16:00 CMRP Examination 19:00 End of Examination Event Info: tel: + 91 20 6607 0064 | fax: + 91 20 6607 0061 Email: ruchi.nema@fleminggulf.com | www.fleminggulf.com
- 7. Sultan Al Khuraissi, General Manager Operations and Maintenance, Royal Comission for Jubail and Yanbu Sultan ALKhuraissi, PMP, CPMM, AVS is General Manager Operations and Maintenance at the Royal Commission for Jubail. He has an engineering career spanning more than 12 years in operation and maintenance. Al Khuraissi is a project management professional and certified plant maintenance manager. He has presented in national and international conferences covering various topics from asset and facility management to operation and maintenance subjects. Samuel Thomas, Asset Management Superintendent, Planning and Asset Management Department, Maaden Phosphate Company Samuel has 35 years of experience in various industries like Petrochemical, Fertilizers, Nuclear and has worked as a Consultant, Design and Maintenance Engineer, Project-in charge, Superintendent-Reliability Department and General Manager Technical. He has been working in Saudi Arabia for past 15 years. Presently Samuel is Working as an Advisor in the Maintenance Division of Maaden Phosphate Company in Saudi Arabia, the largest DAP complex in the world. Prior to this, he has worked in SABIC in Saudi Arabia as Mechanical Engineering Specialist in Maintenance and Reliability Division. Samuel has published 17 national and international technical papers and was a member of IAEA committee for studying Environment Impact of Radioactive Effluents. Khalid Al Muzher, General Manager Engineering and Infrastructure, Maaden Aluminium Khalid is a system engineer graduated in 1991 from King Fahad University of Petroleum and Minerals in KSA. He has 23 years of wide disciplined multi experience from Oil, Gas, Petrochemicals, business development and mining industries. He worked with Saudi Armco for 17 years and Maaden for 5 years. Khalid executed many successful projects as project engineer and commissioning too. He has MBA from Hull university in 2003 and he is pursuing his PHD in IT Research in E-Government. He is a member in Saudi Council of Engineers. He participated in many conferences in industrial era. Khalid is working now in Maaden Aluminium company as STEM VP Advisor and he was General Manager of Central Engineering and Maintenance since 2012 to end of 2014. Ali M Al Shurafa, Senior Vibration Analyst, Saudi Aramco Ali M. Al-Shurafa is a senior vibration and rotating equipment engineer. Currently Mr Ali is based at Ju’aymah NGL Plant, Saudi Aramco. He worked previously as a faculty member at the Jubail Industrial College and prior to that he served as a commissioning engineer for the Saudi Electricity Company. Al-Shurafa is heavily involved in rotating equipment troubleshooting and reliability improvements. Mr. Ali developed and conducted many academic and industrial short courses and workshops. Mr. Ali is a certified Vibration Specialist (ISO 18436 Cat III) since 2002. Muhammad Ali Qureshi, Reliability Engineer Saudi Aramco Muhammad Ali Qureshi is currently working as a Rotating Equipment Reliability Engineer in the Terminal Reliability Unit of Saudi Aramco since September 2012. Prior to this, he worked as a Senior Consultant - Reliability Engineering department of SKF UK LTD, Aberdeen Division, from August 2006 to September 2012 and having more than twelve years practical engineering experience altogether. He has successfully completed Master of Engineering Science degree in the branch of Mechanical Engineering with a major course work in Machine Condition Monitoring from The University of New South Wales, Sydney, Australia. He is NORIA Lube oil certified in Scotland UK and also a VA II certified from British Institute if Non Destructive Testing (BINDT) since 2007 and also registered with The Institution of Engineers Australia (IEAust) as a full member MIEAust. Ricky Smith, Author of “Rules of Thumbs for Maintenance and Reliability Engineers”, “Lean Maintenance” and “Maintenance Reliability Metrics/KPIs 101” Ricky Smith, Past Chairman of the Society for Maintenance and Reliability Professionals and Author of “Rules of Thumb for Maintenance and Reliability Professionals”, “Maintenance and Reliability Metrics/ KPIs 101”, “Lean Maintenance”. Ricky Smith has over 30 years of experience in maintenance as a Maintenance Manager, Maintenance Supervisor, Maintenance Engineer Adviser, Maintenance Training Specialist, and Maintenance Consultant. Today he is a Senior Reliability Advisor for Allied Reliability Group. Ricky has worked with hundreds of facilities, mines, refineries and industrial plants worldwide to develop reliability, maintenance, and technical training strategies in over 35 countries. Prior to joined Allied Reliability Group in 2008, Ricky worked as a professional maintenance employee for Exxon, Alumax (one of three plants certified with World Class Maintenance status in the world), Kendall Company, and Hercules Chemical, providing the foundation for his reliability and maintenance experience. Ricky is the Past Chairman of the Society for Maintenance and Reliability Professionals (SMRP) Oil and Gas Special Interest Group (SIG) and served on the SMRP Metrics Development Team. Ricky is the co-author of the following books in Maintenance and Reliability (amazon.com) Ramesh Gulati, Author, Maintenance Reliability Best Practices, Asset Management and Reliability Planning Manager, AEDC/ATA - JACOBS Arnold Engineering Development Complex (AEDC), USA Ramesh Gulati is Asset Management and Reliability Planning Manager with Aerospace Testing Alliance at Arnold Engineering Development Complex (AEDC), Arnold AFB, TN. In this position, he provides cost effective maintenance/reliability strategies and supports implementation of long term reliability improvement initiatives for DoD’s $ 12+ B Aerospace Test facility. He also supports Corporate – Jacobs’ facilities as Asset Management / Reliability SME. Ramesh is a Certified Maintenance Reliability Professional (CMRP), Certified Reliability Leader (CRL), and Certified Reliability Engineer (CRE). He holds BSME, MSIE and a MBA (Owen @ Vanderbilt). He is an author/co-author of recently released books “Maintenance Reliability Best Practices” 2nd ed. (2013), Maintenance Reliability” Best Practices Workbook (2014), and “Professional’s Guide to Maintenance Reliability Terminology” (2010). He wrote “Standards based Approaches to the Asset Management Process”, a key chapter in the new Asset Management Handbook (2014). He is very active in professional societies and has authored many papers in maintenance, productivity, reliability and application of standards. He had served as an advisory board member of Reliability Maintenance Center (RMC) @ UTKnoxville and a member of Industrial Cluster at TSU/Nashville. He is an active member of US TAG (Technical Advisory Group) PC251 /ASTM /ANSI – Asset Management Standard 55000 and TAG 56 Sustainability (ASQ) committee. Know your Speakers: Meet Our WORKSHOP LEADERS: Event Info: tel: + 91 20 6607 0064 | fax: + 91 20 6607 0061 Email: ruchi.nema@fleminggulf.com | www.fleminggulf.com
- 8. Kareem Magdy, Senior Mechanical Engineer BAPETCO Kareem Magdy started his career in 2008 as a Mechanical Maintenance Engineer in BAPETCO – Shell Global Joint Venture in Egypt responsible for applying preventive corrective maintenance plans for all rotating Static equipment including Pumps, Compressors, Gas Turbines, Gas Diesel Engines, Valves. In May 2013 he was assigned by Shell to work as Sr. Commissioning Coastal Engineer for Petroleum Development of Oman. He moved again to BAPETCO to work as Operation Startup Readiness Engineer in CRP (CO2 Removal Plant) Project. He is also engaged in Pre-Commissioning, Commissioning and Start Up activities. Dr. Chris Carmody, Product Specialist, AESSEAL Chris started his career as a maintenance engineer in the chemical and process industry and joined AESSEAL as the companies first full time seal designer and development engineer. Chris went on to academia for a bachelors degree, a master of science in structural integrity and doctoral degree on the fluid structure interaction of bioprosthetic heart valves. He re-joined industry as a Consulting engineer and worked on many prestigious projects such as the A380 Airbus, the award winning Falkirk wheel and the new Wembley stadium. Chris returned to AESSEAL and took up the position of special products manager where he is responsible for development of high integrity sealing projects including dry gas seals. He now has 25 years of experience in the design of mechanical seals and is a named inventor on many of AESSEAL product designs. In addition to his responsibilities at AESSEAL he also sits on several different bodies including the API692 Compressor Dry Gas Seal Committee. Yusif Halawani, RCA Specialist, SABIC Mr. Yusif J. Halawani is currently working as consultant / specialist of Root Cause analysis for SABIC affiliates globally. He received his Diploma from University of Wyoming in Meteorology and worked in Saudi PME (Presidency of Meteorology Environment) for less than two year before changing his career to the chemical industry profession. Yusif started his career in IBN SINA plant process operation, supervision and coordination. After thirteen years, Yusif moved from plant operation business to Reliability dept. to establish the Root Cause Analysis Program (2007) in IBN SINA and to extend his support to SABIC as being a member in SABIC RCA Program foundation team. Later, Yusif joined SABIC as his current position right now. Yusif is known as highly knowledgeable professional for consultation and training in Root Cause Analysis Techniques. Josef Kucera, Senior Maintenance Engineering Supervisor, Petro Rabigh Josef started his career as a preventative maintenance technician in the heavy and oils sands plant in Alberta, Canada. He went on to Walla Walla University in the Washington State for his Mechanical Engineering degree. His engineering career took off for the Pulp Paper industry in British Columbia, Canada in various Maintenance Reliability Engineering roles. On the latest 2 year tenure he worked with DuPont Reliability Engineering QA group at their world Head Quarters in Delaware, USA. There he was a North American leader to establish and manage High-Energy Rotating Equipment program to prevent shrapnel situations and updated Mechanical Integrity Engineering Corporate Standards. While with Hess Oil refinery of the Virgin Islands conducted rotating equipment troubleshooting and various practical reliability engineering field improvements. He developed and conducted in-house mini courses for laser alignment, rotating equipment vibration, periodic oil analysis, mechanical seals pumps improvements application, and established e-MOC refinery program management version. The most notable improvements in the past 10 years were made in restoration of the machinery foundations and vessels bases improvements due to chemical attack and poor construction practices utilizing epoxy grout technology. Josef has more than twenty years of practical engineering experience. His latest achievement is NORIA Corporation Machinery Lubrication program certificate. He is registered with Professional Engineers Geologists of British Columbia , SMRP and International Information Materials Society (ASM). Ijaz Ul Karim Rao, Director, Asset Integrity Service, Velosi Asset Integrity Limited Mr. Ijaz Ul Karim Rao is based in VELOSI Abu Dhabi and Director for Asset Integrity Services with over 23 years of working experience in the oil and gas industry. He has been working on design and commissioning of process, safety, mechanical and piping system for different oil and gas projects. He had worked and managed different Asset Integrity Management Projects for both the upstream and downstream industry. He also worked for different Verification and Certification projects for ADMA-OPCO, BP, Total Fina Elf, Shell, Premier Oil and others. Presently, he is involved in Asset Integrity Management projects including RBI, RCM and other risk related activities for Middle East based companies (Saudi Aramco, ADCO, ZADCO, QP, Takreer, ADGAS and QP), in South East Asia (Murphy Oil, Talisman and BSR) and Equion Energy Limited based in Columbia, South America. He has pioneered a software product „VAIL - Plant“ – a full integrity management system for both onshore and offshore installations. This product caters inspection and maintenance management to the automation needs of an expanding base of clients. Sanjai Singh, Senior Reliability Engineer, Petrokemya Sanjai Singh is working as Senior Reliability Engineer in Petrokemya; which is one the biggest affiliates of Saudi Basic Industries Corporation- SABIC. He is a graduate in Mechanical Engineering with a total of more than twenty years of work experience in the fields of Reliability, Maintenance, Commissioning, Projects, Asset Performance Management and Work Process Effectiveness Improvement. He has got international certifications of CRE (certified reliability engineer from ASQ), CMRP (certified maintenance and reliability professional from SMRP), CQE (certified quality engineer from ASQ) and CSSBB (certified six sigma black belt from BMGI). Currently, Sanjai is focusing on equipment strategy and performance improvement. Conducting reliability analysis as well as resolution of bad actors are parts of his current work. He is certified RCM Facilitator by Meridium Company along with having got trainings and very good knowledge of other APM Methodologies like RBI, RIS RCA. He also has knowledge and experience in production management process (PMP), production KPIs and maintenance KPIs. Prior to joining SABIC in April-2007, he has worked in Reliance Industries Limited (RIL), India; in projects, maintenance and reliability as well as in six sigma. Ahmad Almas, Reliability Engineer at Saudi Aramco Ahmad started his career in 1996 as Machinery Maintenance Engineer at an Ammonia-Urea Fertilizer Complex. During last 18 years, Ahmad has worked internationally with O G, Power Generation Chemical industries in the fields of Rotating equipment Reliability and Maintenance, Engineering Project Management functions. Before joining Aramco in 2013, Ahmad was involved in commissioning startup of some mega oil gas projects in Canadian oil sands. Currently, Ahmad works with Reliability Unit at a major Saudi Aramco facility. He is responsible introduction of industry best practices and innovative strategies to enhance reliability of rotating equipment. He holds Masters of Engineering Degree from the University of Alberta and MBA from the University of Warwick. Ahmed El Hamaky, Regional Project Sales Manager, OMICRON Ahmed El-Hamaky has worked for OMICRON since May 2010, presently as Regional Project Sales Manager for the Monitoring Business related to Rotating Machines, Power Transformers and High Voltage Cables. He has 15 years of experience in Electrical Power Systems following attainment of a diploma degree in power system protection in 2005 from Ain Shams University and a B.Sc. of Electrical Engineering from Cairo University in 2000. He has been an IEEE senior member since December 2011 and is also a member of IEEE Power Energy Society (PES). In 2014, he received a post graduate Certificate in Business Administration from the Open University in the United Kingdom. Silver Sponsor: Draeger Draeger is an international leader in the fields of medical and safety technology, and is currently present in more than 190 countries and has about 13,000 employees worldwide. When working with dangerous substances, employees have to negotiate a multitude of different challenges. With Draegers track record and experience of on-the-job safety, they are well equipped to satisfy each client’s exacting requirements by providing personal protective clothing, innovative gas measuring technology, respiratory protection equipment and the necessary service solutions. Silver Sponsor: AESSEAL AESSEAL® was established in 1979, and has quickly become one of the world’s leading mechanical seal and seal support system companies. Headquartered in Rotherham, and with operations in more than 38 countries, AESSEAL® designs, manufactures, and supplies mechanical sealing and reliability focused engineering solutions to major blue chip customers around the world. AESSEAL® has annually invested over 7% of sales into RD over several decades. Filing over 120 patents in the last 10 years, more than any other competitor, AESSEAL® has developed one of the most advanced product ranges in the industry. AESSEAL® has a customer service strategy that is focused around giving customers such exceptional service that they need never seek another source of supply. This is delivered by having the world’s most comprehensive standard inventory portfolio, a ‘no-work, no-pay’ warranty, a guaranteed 48-hour shipment of standard products, and spare machining capability to cope with an increase in demand. Know your Speakers: Sponsor: Event Info: tel: + 91 20 6607 0064 | fax: + 91 20 6607 0061 Email: ruchi.nema@fleminggulf.com | www.fleminggulf.com
- 9. Bronze Sponsor: National Instruments Condition-based maintenance can help your organization manage the risk of unscheduled outages and failures, optimize machine performance, and reduce repair time and maintenance costs. For over 15 years, NI has provided hardware and software products to solve online condition monitoring, portable diagnostic, and factory test applications. Discover how NI systems are being used in your industry to monitor a diverse range of critical and ancillary assets, including turbines, compressors, and generators, and how customers are benefiting from their improved predictive maintenance programs. Since 1976, NI has made it possible for engineers and scientists to solve the world’s greatest engineering challenges with powerful, flexible technology solutions that accelerate productivity and drive rapid innovation. Customers from a wide variety of industries –from healthcare to oil gas and from consumer electronics to particle physics – use NI’s integrated hardware and software platform under its graphical system design vision to improve the world we live in. Associate Sponsor: UE Systems UE Systems Synonymous to “The Ultrasound Technology” and the Global Leader manufacturing tools for Equipment Reliability and Energy Conservation Programs for every plant in the Industry Spectrum. Since 1973, UE Systems evolving “Ultraprobes” – The Ultrasound Monitoring Tools meeting plant end-user’s needs and most versatile in its usage. Ultraprobes are helping the industries reducing the manufacturing costs by reducing energy wastages, improving maintenance effectiveness and improving plant safety reliability. Industries worldwide saved tens of thousands of dollars with effective implementation of Ultrasound Inspection program using Ultraprobes. Typical Industry Applications includes: 1. Energy Conservation 2. Equipment Reliability To know more about Ultrasound Tools and Training programs available with us view the website: http://www.uesystems.com/ Associate Sponsor: Al Najim Saudi International Co. LTD. A Company engaged in diversified fields of activities, viz. Contracting, Trading, Providing Electrical Mechanical Engineering Services, etc. - Catering to the Oil, Gas, Petrochemical, Power Generation Distribution, Cement and steel Industries. Major Activities: As leading distributors in Kingdom – Representing major Overseas Companies – Supply of engineered products, viz. pipeline Process Valves, Actuators, Pressure Vessels, Large Motors, Vibration Monitoring Analysis Equipment, Machinery Protection System, Laser Alignment System , Maintenances Products, Ultrasonic inspection Tools, Distributed temperature sensing using fiber optic cable, Balancing Machines, Protection Relays many more specalized services. For more information view the website: http://www.alnajim.com/ Associate Sponsor: IDEX Fluid Metering Technologies IDEX Fluid Metering Technologies are precision engineered pumps, meters and systems that move, measure and dispense high value liquids, gases and solids. Within the pump and flow metering world, we are recognized for our expertise in the precise handling of corrosive, abrasive, viscous, extreme temperature, fine particle and many other challenging applications. Our core capabilities support worldwide growth in the process industries, particularly the infrastructure-related markets like alternative fuels, chemical processing, and water treatment. With operations on six continents, we work continuously with our customers to develop the right applied solution to meet their specifications, anywhere in the world. Adnan Mohammad Anwar (AMA) Est. is an emergent industrial services, equipment maintenance supply company based in the Kingdom of Saudi Arabia. Associate Sponsor: Adnan Mohammad Anwar (AMA) Adnan Mohammad Anwar (AMA) Est. is an emergent industrial services, equipment maintenance supply company based in the Kingdom of Saudi Arabia. AMA is an authorized sales and support agent for Schenck RoTec, a 125 years old company for their quality and innovation in the field of Balancing Diagnosis technology. AMA key services include Maintenance, Calibration, Servicing, and Modernization of Universal and High-Speed precision balancing machines Field services using Schenck’s smart mobile field balancing equipment including field balancing, vibration condition monitoring Rotor balancing in shop or in-situ using high precision Schenck solutions Training in balancing principals and technology Industrial machines and equipment installation, repair, refurbishment and relocation Machine-shop services: Turning, Milling, Grinding, Welding and Fabrication Maintenance, Repair, Overhaul of Pumps, Motors and Compressors and Generators We have highly skilled and foreign trained staff with international certifications, ready to service our customers with the highest quality and expertise Networking Partner: OFS OFS provides rotating equipment specialists to the Oil Gas, Power Generation and Energy industries. OFS delivers a full range of rotating equipment, balance of plant and process services to key players in these industries and has a significant global footprint with offices in Ireland, the UK, US, Dubai, Singapore, Algeria, Argentina and Norway. OFS has achieved the highest QHSE standards and operates a fully integrated QHSE system that is central to all operations undertaken. Key services include; Field Service Support, Remote Monitoring Diagnostics, Project Management, O M, Training and Documentation Development. Monitoring Partner: OMICRON OMICRON is an international company serving the electrical power industry with innovative testing and diagnostic solutions. The application of OMICRON products allows users to assess the condition of the primary and secondary equipment on their systems with complete confidence. Services offered in the area of consulting, commissioning, testing, diagnosis and training make the product range complete.Customers in more than 140 countries rely on the company’s ability to supply leading edge technology of excellent quality. Service centers on all continents provide a broad base of knowledge and extraordinary customer support. All of this together with our strong network of sales partners is what has made our company a market leader in the electrical power industry. Associate Partner: Velosi Asset Integrity Limited Velosi Asset Integrity Ltd (VAIL), a member of Applus Velosi Group is one of the leading service providers in Asset Integrity Management (AIM) business. Our range of services covers both upstream and downstream of hydrocarbon industry including oil and gas production, LNG and LPG plants, refineries, petrochemical and fertilizer plants. We have successfully executed numerous AIMS related projects for a vast number of clients including BP, QP, GASCO, ADGAS, TAKREER, ZADCO, KJO, SAUDI ARAMCO, PTTAR, SNGPL, OGRA, OGDCL, SSGC, PETRONAS, MURPHY, Talisman, KPOC, CPOC and many others. VAIL is also one of the leading providers of software solutions for asset integrity and reliability management for the oil and gas, petrochemical and power industries. Its software list included VAIL Plant, VAIL PSMS, VAIL RCM, VAIL PIMS (onshore), VAIL PIMS (offshore), VAIL CPMS and VAIL PHA. Sponsor: Event Info: tel: + 91 20 6607 0064 | fax: + 91 20 6607 0061 Email: ruchi.nema@fleminggulf.com | www.fleminggulf.com
- 10. Number of speakers Number of sponsors Number of delegates 24 16 120 A Glimpse of the Past : Key Highlights: Sponsors and Supporters 2014: Gold SponsorS Associate SponsorSilver Sponsor Bronze Sponsor Workshop Leader Workshop Leader Networking Partner Networking Partners Exhibiting PartnerS TESTIMONIALS “Event organized by Fleming Gulf provides an excellent portfolio to meet with key personnel from major oil and gas operators in the region. I found this event very fruitful to have business interactions and gaining valuable information on technical aspects. All of the speakers addressed the real issues related to operations and discussed the solutions.” - Applus Velosi “The gathering was a very important and focussed subject. It was well planned, well arranged and good participation of experts in the concerned fields.” - Maaden Phosphate Company • Abu Dhabi Company for Onshore Oil Operations (ADCO) • ACOEM • Al Abdulkarim • Al Khafji Joint Operations (KJO) • Alfanar Technical Services • ANSYS • Saudi Aramco • Barrak Al Fares Trading Est • Damalini • Dynamic Technology Supplies • Farabi Petrochemicals Company • Finder Pompe • First National Operation Maintenance Co. Ltd (NOMAC) • Fluid Codes LLE • Howden Group • IBN ZAHR • Joint Operations - Wafra • Kirloskar Ebara Pumps Limited • Maaden Aluminium • Maaden Phosphate Company • Mass Group Holding • Methanol Chemicals Company • MT Enterprises • National Industrialization Company (TASNEE) • National Instruments • National Mechanical Engineering Company • Occidental Oman • Oros • Petro Rabigh • Petrochemical Industries Company • Petrofac • PRUFTECHNIK Middle East FZE • Rabigh Refining and Petrochemical Company • Royal Commission for Jubail and Yanbu • Sabic • SASREF • Saudi Arabia Petrochemical Company • Saudi Arabian Chevron • Saudi Aaramco Total Refining Petrochemical • Company (SATORP) • Saudi Basic Industries Corporation (SABIC) • Saudi Electricity Company • Saudi European Petrochemical Company • Saudi Kayan • SDT International • Serba Dinamik International Ltd. • Serba Dinamik International Petroleum Services • Siemens • SMH Industrial Service • Tecnicas Reunidas • United Business Petroleum Co. • Velosi Asset Integrity Ltd • Windrock Participating Companies: Event Info: tel: + 91 20 6607 0064 | fax: + 91 20 6607 0061 Email: ruchi.nema@fleminggulf.com | www.fleminggulf.com