![Process of making paper pulpMaking paper pulp is multi-step process ,to create the sheets of paper
to pressing and drying it.
1) On small scale paper pulp
Part 1. Soaking the PaperPart 1. Soaking the Paper
1.Rip the paper into small pieces. Construction
paper or newspaper works well for making paper
pulp.tear the paper into small scraps so it will be
easier for water to soak into it . As a rule of thumb,
the paper scraps should be about 1 inch(2.5 cm)
long and wide . Rip the paper by hand for the best
results. The water will soak better into the paper
if it has rough edges.[3]](https://image.slidesharecdn.com/finalppt-200504021845/85/Development-of-building-model-by-using-paper-pulp-6-320.jpg)
Development of building model by using paper pulp
- 1. Presented By: - 1.Joshi Amulya G. 2.Jadhav Amol K. 3.Kadlag Prashant A. 4.Shinde Ajay A. 5.Mundhare Swapnil S. Guided By - Prof. B. M. Shinde
- 2. CONTENTS Introduction Waste Paper Pulp Literature review Literature review Objectives Methodology References
- 3. INTRODUCTION 1. In the world 450 million ton paper is produce it involves cutting of trees and deforeststion that poses major environmental problem .as 42% of all global wood harvest is used to produced paper 2. Paper recycling is the process of turning waste paper into2. Paper recycling is the process of turning waste paper into new paper products 3. Among various recycling activities, paper recycling, including copy paper, postcards, and envelopes made of recycled pulp, is very popular. 4. we can make building models by using paper pulp of waste paper
- 4. Type Of Waste 1.Biodegradable Waste: Food and kitchen waste, green waste (vegetables, flowers, leaves, fruits) and paper. 2.Recyclable Material: Paper, Plastic Glass, Bottles, Cans, Metals, Certain Plastics, Etc. 3.Inert Waste Matter: C&D, Dirt, Debris.3.Inert Waste Matter: C&D, Dirt, Debris. 4.Composite waste: Waste clothing, Tetra packs, waste plastics such as toys. 5.Domestic Hazardous Waste : (also called “household hazardous waste” ) Waste medicine, e-waste, paints, chemicals, light bulbs, fluorescent tubes, spray cans, fertilizer and pesticide containers, batteries, and shoe polish.
- 5. Sources of waste paper Waste paper are generated from household ,offices, institutional ,industrial waste goes to garbage, dumps or landfills Newspaper Phonebooks Magazines Computer paper Old notebook & books Exam Answer sheets
- 6. Process of making paper pulpMaking paper pulp is multi-step process ,to create the sheets of paper to pressing and drying it. 1) On small scale paper pulp Part 1. Soaking the PaperPart 1. Soaking the Paper 1.Rip the paper into small pieces. Construction paper or newspaper works well for making paper pulp.tear the paper into small scraps so it will be easier for water to soak into it . As a rule of thumb, the paper scraps should be about 1 inch(2.5 cm) long and wide . Rip the paper by hand for the best results. The water will soak better into the paper if it has rough edges.[3]
- 7. 2.Place the paper into a bowl. Choose a bowl that can fit all of your paper scraps without overflowing. You will also need To cover the scraps with water, so make sure you place the scraps in a bowl large enough that it won't spill if you cover them with water. 3.Add hot water to the bowl. Fill the bowl with water until you immerse the paper completely in the water. The water level should be just enough to cover the papershould be just enough to cover the paper but no higher. In terms of temperature, the water should be hot, but not boiling, to soften the paper faster. 4.Let the paper soak overnight. Place the bowl Somewhere that it can sit undisturbed for about 8-12 hours or overnight .If you plan on using a blender, you don't have to let the paper soak all night.
- 8. Part 2.Pounding Paper into Pulp 1.Break the pieces with your hands or a kitchen whisk. Place your hands or whisk into the bowl and mix the pieces until they break down into a pulp. When you can't see any paper pieces in the pulp, you can either dry the pulp or blend it for a smoother consistency. 2.Blend the paper pulp for the smoothest consistency. Pour thesmoothest consistency. Pour the bowl's contents into a blender and turn it on for about 15-30 seconds. After 15 seconds, stop the blender and check how well blended the pulp is. Continue this process until your blender has mashed the pulp into a smooth, fluid consistency.
- 9. 3.Mix in 1-2 teaspoons of instant starch (optional). Starch can help the pulp hold together better as it dries into paper later on. How much starch you add depends on how much paper pulp you're making (e.g. for 1kg of paper pulp we use 70 - 80gm starch) 4.Store the pulp in a sealed bucket or bottle, if needed. Until you'reor bottle, if needed. Until you're ready to dry the paper pulp, you can store it in a sealed container to keep it from drying out. If you will need large quantities of paper pulp at once, you can make some in advance and store it for later.
- 10. Part3.Drying Paper Pulp 1.Pour the paper pulp into a flat pan. Spread the pulp as thinly and evenly across the pan as possible to make uniform pieces of paper. Use your hands or a large spoon to flatten the pulp. If you cannot easily spread the paper pulp around, it may be too thick. 2.Place a non-rusting screen into the bottom of the pan. Use a screen that is approximately the same size as your pan. Move the screen around until it is evenly covered in the pulp.
- 11. 3.Lift the screen out of the pan. Hold it over the pan to catch drips for about 30-60 seconds. This will prevent the screen from dripping as you lay the pulp down to dry. 4.Lay out the screen on an absorbent surface. Place theabsorbent surface. Place the screen facedown on a towel or absorbent cloth that can soak the water in as the paper pulp dries. Lift the screen off carefully and either use it to make more paper or rinse it off if you don't have any pulp left.
- 12. 5.Let the paper pulp dry for about 24 hours. Most paper pulp will take a day to dry, though thicker pieces of paper may take longer. After a day, check the paper for dryness. If it's dry and holds together, it's ready to use.[
- 13. 2. Paper Pulp For Industrial Approach Pulp Preparation From Waste Paper Waste paper Cutting Soaking Hydropulper disintegration
- 14. Hydropulper : Waste paper which are already soaked in water are loaded into a circular tank containing water called A hydropulper.containing water called A hydropulper. The hydropulper has a very powerful agitator At the bottom which breaks up the bales into the small Pieces.
- 16. STORAGE TANK :after the process of disintegration of paper pulp we can get the slurry of paper pulp . so it can stored into the storage tank for further use
- 17. The pulp is then hand- lifted from a papermaking vat for the next process
- 18. Use :That hand lifted pulp are place in the screw press For removal of excess water from the paper pulp
- 19. That pressed pulp are placed in between two sheets and that sheet is inserted in Calendaring machine For proper compaction of paper pulp
- 20. Cutting After the process of calendaring the compacted paper are cut into the proper shape and size by using cutting machine
- 21. Literature review Sr . No. Author Year Description 1. P. J. H. van Beukering 2001 This chapter is based on The Economic and Environmental Impact of Wastepaper Trade and Recycling in India 2. Ruben Miranda & Ruben Miranda 2009 However, paper recycling is limited by the availability of resources, as well as by their recovery and quality. The paper describes how environmental awareness plays an importantenvironmental awareness plays an important role in overcoming these limits. 3. Yoshinori Nakamoto & Masato Nomura 2014 It is to provide a process of manufacturing recycled paper pulp with high efficiency from newspaper (waste paper) or waste printed paper as a raw material 4. Dibakar Bhattacharje , Md. Kamrul Islam 2014 Gives idea about development of a paper recycling process and setup test for property analysis and tests 5. Timur Gümüşkaya 2015 In this study, paper industry is analyzed in regard to recycling and the process of producing paper in a recycling factory and proportional
- 22. To study the environmental impact due to paper waste . To study the use of waste paper pulpTo study the use of waste paper pulp for industrial & commercial purpose. To use the use of waste paper pulp for preparation of buildings models .
- 23. Products : 1.from prepared paper After the well drying of that well shaped paper we can obtain many products e.g. 1.paper bag 2. File cover 3. Folders3. Folders 4. Envelop 5. Grating cards 6. Letter pad 7. Paper articles- photo frame pen stand 8. Paper flower 9. Notebooks 10. Registers Etc.
- 26. Products: 2.from paper pulp We can directly design or made some products by using Direct use of pulp from hydropulper with the help of Moulds e.g. 1. Buildings Models1. Buildings Models 2. Egg tray 3. Crafts
- 27. Building Models Handmade paper is the final product from the paper pulp of waste paper. And this final handmade paper is used to make building models PRODUCT PRODUCT Fig : Handmade paper
- 28. MODEL-MAKING EQUIPMENTS • Scissors for cutting paper knife/blades, • Steel • Ruler • Pencil • Colours • Glue etc• Glue etc Fig . Equipments
- 29. SAFETY TIP! When you are cutting cardboard which we have made by using paper pulp with Blade , do not try to cut through it in one cut. First , score the line lightly with blade , then cut a little deeper. Then cut Deeper again until your blade goes right through the card paper. Making model- According to the plan of building ,street or other site, checked that all the measurements tally, and made a final set of accurate drawing. After cutting the pieces according to size and joing or erecting them step by Step with the help of glue stick and also we can color the models.
- 30. We can make building models such as
- 31. Egg tray : with the help of egg tray machine we can covert our pulp into the egg tray Crafts : with the help of mouldCrafts : with the help of mould we can prepared any size or any shaped craft
- 32. Advantages 1.Locally available raw materials 2.Ecofriedly 3.Easy processing 4.No pollution4.No pollution 5.High quality product 6.High durability 7.Self employment 8.Variety of products
- 33. Conclusion In today's life There is need of paper recycling For the safety of environment to decrease the rate deforestation . Variety products are formed from waste paper recycling process. Variety products are formed from waste paper recycling process.
- 34. References 1.P. J. H. van Beukering, Recycling, International Trade and the Environment: An Empirical Analysis© Springer Science+Business Media Dordrecht 2001(Chapter 6. Recycling and trade of waste paper in India) 2. RUBEN MIRANDA and ANGELES BLANCO Department of Chemical Engineering, FacultyDepartment of Chemical Engineering, Faculty of Chemistry, Complutense University of Madrid Avda. Complutense s/n, 28040 Madrid, Spain (ENVIRONMENTAL AWARENESS AND PAPER RECYCLING) 3. United States Patent Patent No.: US 8,657,995 B2 Nakamoto et al. Date of Patent: Feb. 25, 2014 (METHOD OF PRODUCING RECYCLED PAPER PULP FROM WASTE PRINTED PAPER AS RAW MATERAL)