Diematic power point 2012
- 2. COMPANY HISTORY & OVERVIEW • Founded in 1958 initially to design & build progressive dies • TS 16949 Certified • Located in Cleveland, Ohio with 140,000 square feet • 70 employees, an ESOP company, non-union • Lean Mfg., APQP, PPAP, Kaizen, Continuous Improvement, EDI, ASN’s, etc. • Asian sourced tooling, weld fasteners, hose clamps, rubber grommets, etc. • $15+ million in sales, D&B low risk, debt free • On-site minority owned “A” coat supplier • Warehousing & assembly capabilities in Mexico • 99% On-Time Delivery Innovative Engineering: Defining the Difference
- 4. SOME OF OUR LONG STANDING PARTNERS W. E. Lott
- 6. TOOLING, STAMPING & VALUE-ADDED CAPABILITIES Tooling & Gauging • Progressive dies, deep draw, single hit tooling • Attribute gauges & weld fixtures • In-die taping, clinching & sensors • Prototypes In-house Design, Automation & Mistake Proofing • Automation & special machine designs • Work cells, poke-a-yoke & vision systems • Solid Edge, Auto Cad, CATIA, IGES, etc. Stamping Presses • Presses ranging from 30 to 1000 tons • Bed sizes ranging from 24” to 168” • Stock width ranging from 0.250” to 60” • Stock thickness ranging from 0.005” to 0.875” Value Added Processes & Operations • Spot, resistance, mig & tig welding • Assembly, parts washing, deburring, ETC. • Single hit operations & line dies Innovative Engineering: Defining the Difference
- 7. 20 PRESSES FROM 30 TO 1000 TONS
- 8. VALUE-ADDED OPERATIONS In-house Deburring Turntable/Rotary Secondary Clinching Welder
- 9. QUALITY CMM • Attribute & variable gauges • Advanced bar coding • APQP, PPAP & FMEA’s • Gauge calibration • TS 16949 certified • Material traceability
- 10. VARIOUS MATERIALS & EXTERNAL PROCESSES MATERIALS • Low carbon & high strength steel • Galvanized & galvanealed • Brass, copper & phosphorous bronze • Stainless steel • Aluminum & aluminized • Zinc & terne plate • Rubber coated metal & metal-plastic-metal • Non-metallics such as siliglas, cardboard, foam, etc. • Clad, layered & pre-coated EXTERNAL PROCESSES • Zinc plating – rack & barrel • E-coat, powder coating • Phosphate & black oxide • Heat treat & annealing • Anodizing & passivation • Vinyl dip • Plastic & rubber over molding • Decorative chrome plating • Geomet coating • Vapor degreasing • Buffing, grinding & machining • Nickel, tin & cadmium plating
- 12. THANK YOU! Innovative Engineering: Defining the Difference 201 East View Drive • Brooklyn Heights, Ohio 44131 Phone: 216-749-4656 • Fax: 216-749-1160 www.die-matic.com