Dsi Concept Through Commission
- 1. D ESIGN S YSTEMS, I NC. SPECIALIZING IN MANUFACTURING P R O C E S S D E S I G N A N D I N T E G R AT I O N Manufacturing / Industrial Engineering Simulation Engineering Process Engineering Electrical and Controls Engineering Mechanical / Conveyor and Facilities Engineering Program Management Conc e pt oncept Turnkey Systems Integration T hro u gh hrough C ommission
- 2. COMMISSION One Source Engineering . . . Worldwide Design Systems provides turnkey systems integration and engineering services for manufacturing and process companies of all types and sizes. Our goal: to help you maximize the productive capacity of your THROUGH people, equipment, control systems, and the facility itself. CONCEPT 38799 West 12 Mile Rd., Suite 100 • Farmington Hills, MI 48331-2903 248-489-4300 • Fax 248-489-4321 • DSIDSC.COM
- 3. DESIGN SYSTEMS, INC. Specializing in Manufacturing Process Design and Integration Design Systems, Inc. is an experienced multi-disciplined engineering company positioned to support your program needs globally. Since our beginning in 1983, Design Systems has evolved into providing complete “Concept to Commission” services for manufac- turing companies where precision engineering and efficient processing are key to your operations success. ■ World headquarters located in Farmington Hills, Michigan ■ Design Systems, Canada (DSC) headquartered in Windsor, Ontario, Canada ■ Saltillo, Mexico office ■ Over 200 engineers and technicians ■ TSI – Affiliate company providing Turnkey Systems Integration □ A Large Engineering Firm □ Multimillion Dollar Turnkey □ Lean Manufacturing Specializing in Manufacturing Programs Process and Design Integration □ Aerospace, Federal and □ Manufacturing Process Defense - Cage Code #4TRG6 □ In Our Third Decade of Engineering and Consulting Excellence □ Throughput Improvement □ Program Management Services □ Recognized Global Supplier □ Sustainable Initiatives □ Conveyor Engineering □ Multi Award Winning □ Material Flow Management and Engineering Services □ Electrical and Controls Engineering Engineering □ Full Service Provider "Concept □ System Health Assessments to Commission" □ Paint Process Engineering Specialist □ Simulation Engineering □ Structural Engineering 38799 West 12 Mile Rd., Suite 100 • Farmington Hills, MI 48331-2903 248-489-4300 • Fax 248-489-4321 • DSIDSC.COM
- 4. Manufacturing / Industrial Engineering Throughout our history, Design Systems has been faced with challenging projects where product and process complexity have required creative, flexible engineering solutions. PROCESS DRIVEN DESIGN APPROACH In all cases a process driven design approach analyzes unique and common processes, along with product complexity and options, to develop the most cost effective manufacturing process that contains the right value-added mix of automation. ■ Facility Planning and Design ■ Manufacturing Process Development ■ Lean Manufacturing ■ Program Planning and Scheduling ■ Material Flow Management and Engineering ■ Containerization / Rack Design ■ Process Quality Improvements ■ Work Station Design / Station Readiness ■ Supply Chain Logistics ■ Labor Studies ■ Assembly Processing Simulation Engineering POWERFUL COST AND TIME-SAVING TOOL Complexity and flexibility continue to be the norm for projects at Design Systems. To reduce overall program costs and ensure throughput demands are met, Design Systems utilizes Simulation Engineering. Simulation is one of the most powerful cost and time savings tool available, allowing complex systems to be tested and evaluated prior to any fabrication or installation. Utilizing simulation solutions including AutoMod, Quest, SIMUL8, Witness and Demo3D will assist in design verification, system optimization, identifying bottlenecks, performing “what if” experiments, and your systems sensitivity to product or production rate changes. 38799 West 12 Mile Rd., Suite 100 • Farmington Hills, MI 48331-2903 248-489-4300 • Fax 248-489-4321 • DSIDSC.COM
- 5. Process Engineering BENCHMARKING WORLD CLASS ■ Complete Environmental Systems Design and OPERATIONS Engineering Design Systems Process Engineering group is highly ● Air and Water Pollution Control experienced team of professionals that bring a global ● Solid Waste Sludge Management perspective to every project. Working in industrial facilities ● Noise Attenuation across the globe has provided DSI Process Engineers the invaluable experience of benchmarking world class ■ Complete Process Utilities Systems Design and operations. Engineering ● Ventilation Design – Building to Process ■ Complete Paint Finishing Systems Design and ● Water, Steam, Compressed Air, Gas, Oil Engineering ● Fire Protection, Hydraulic Fluids ● Pretreatment (Phosphate, E-Coat) ● Utility Usage Audits and Savings potential analysis ● Sealing and Sanding ● Spray Booths (Liquid, Powder, Misc.) ■ Environmental Issues ● Ovens (Convection, Radiant, Infrared) ● Evaluation of Environmental Implications ● VOC Abatement ● Cooperation with Authorities ● Sludge Removal ● Process, Materials and Equipment Criteria ● Paint Circulation ● Master Waste Management Program Electrical and Controls Engineering UPPER LEVEL TO PLANT FLOOR Design Systems has the highest credentials in the design and implementation of Automated Electrical Control Systems. The strength of this core engineering service is a key reason why many of the most challenging projects are awarded to Design Systems. From the upper level to the plant floor communications, DSI will design and execute the right system for your operation. ■ Control System Architecture Design ■ Detail Design and Programming ■ Field Wiring Drawings ■ Control Panel Design ■ PLC and PC Programming ■ Manufacturing Execution Systems – MES ■ Quality Alert Systems ■ Factory Information Systems ■ Man-Machine Controls System Design ■ On Site Debug and Testing ■ Routing Tracking Systems ■ Emulation and System Verification ■ Configuration Management 38799 West 12 Mile Rd., Suite 100 • Farmington Hills, MI 48331-2903 248-489-4300 • Fax 248-489-4321 • DSIDSC.COM
- 6. Mechanical / Conveyor Program Management and Facilities Engineering Design Systems has provided Program Management services for over 20 years in various manufacturing facilities for small projects up to new Greenfield billion dollar MATERIAL HANDLING SOLUTIONS programs. At the request of our customers, we have returned to many of these facilities multiple times to provide Program Design Systems’ Mechanical Group brings the skills and Management services for their next program. experience honed from working hands-on in many of the world’s most demanding environments. In brief, our goal is to A WINNING STRATEGY design a system to meet your specific throughput, with maximum uptime, and the best possible use of space, Design Systems, Inc. manages major programs in phases. materials and manpower for an effective material handling We staff each phase with the required experienced engineers solution. from our multidisciplined Engineering Groups. This skilled team will provide the efficiency and knowledge to identify cost ■ Detail and Shop Fabrication Engineering savings ideas to ensure your program timing and budget ● Conveyor Detail Design goals are met. ● Support Steel Design ● Platform and Mezzanine Design The following phases allow for a well thought out plan and ● Tool Rail & Line Lighting execution of the plan to ensure that there will be no surprises and costly overruns. ■ Conveyor Engineering ● Conveyor Selection Optimization ● Conveyor Design and Layout ● Conveyor and Equipment Installation Engineering ● Carrier Design and Build ● Chain Pull / Drive Calculations ● Health Assessments of Existing Systems ■ 3D Engineering ● Racks and Container Design n ● Facility Layout and Design Preliminary ● Carrier Design, Deflection Analysis and Prototyping nalysis Engineering / Planning ● Product Equipment Interface Design e Project Design / Detail Close Out DSI Engineering PROGRAM MANAGEMENT Start-Up Installation Commissioning Coordination 38799 West 12 Mile Rd., Suite 100 • Farmington Hills, MI 48331-2903 248-489-4300 • Fax 248-489-4321 • DSIDSC.COM
- 7. Complete Turnkey Systems Integration - TSI THE BEST SOLUTION AT THE MOST COMPTETITIVE COST As an engineering based Turnkey Systems Integrator, we provide a distinctive attribute that many product suppliers and/or traditional systems integrators do not necessarily possess – complete objectivity. We will design the solutions that meet your needs and then source the components that yield the best value for your unique system solution…with a complete OPEN BOOK policy! We do not have a product line that we are compelled to sell to you, but rather, we always focus on providing the best solution at the most competitive cost. Many systems integrators are specialists in only one or two areas yet solutions regularly require a depth of knowledge well beyond their expertise and core competencies. Design Systems, Inc. on the other hand - with our understanding of the entire plant opera- tion as well as our commitment to self performing the core professional services - provides a singular uniqueness in the field of integration services: value, professionalism, and accountability from concept to close out. Design Systems offers complete system integration: ■ Mechanical Systems / Conveyors ■ Tooling ■ Process Equipment ■ Work Stations ■ ITM / MES / FIS Systems ■ Electrical / Control Systems ■ Facility ■ Material Handling Systems ■ Final Assembly Operations ■ Sub-Assembly Operations ■ Paint / Coating / Cleaning Systems 38799 West 12 Mile Rd., Suite 100 • Farmington Hills, MI 48331-2903 248-489-4300 • Fax 248-489-4321 • DSIDSC.COM
- 8. Design Systems invites you to visit our headquarters in Farmington Hills, Michigan as well as our regional office in Saltillo, Mexico or Design Systems Canada Ltd. in Windsor, Ontario. DESIGN SYSTEMS, INC. 38799 West Twelve Mile Road, Suite 100 Farmington Hills, Michigan 48331-2903 Toll Free: 800-660-4DSI Phone: 248-489-4300 Design Systems Canada LTD. 3585 Rhodes Drive, Unit A Windsor Ontario, Canada N8W5B3 Toll Free: 800-660-4DSI Phone: 519-944-8807 Design Systems, Inc. Saltillo, Mexico Toll Free: 800-660-4DSI Phone: (011.52) 844-254-4029 DSIDSC.COM Specializing In Manufacturing Process Design And Integration For a free quote or to speak to one of our technical specialists, call us toll free at: 800-660-4DSI (4374) or Visit us online at DSIDSC.COM