Dust Extraction SystemDust Extraction System.ppt
- 1. Dust Extraction System Kurdistan Regional Government of Iraq Ministry of Higher Education and Scientific Research Zakho Technical Institute Petroleum Department, first semester Supervisor: Mr. Sabah Submitted by: Mesar Alo Ayad Salih Nori Khiro
- 2. Dust Extraction System: The Dust Extraction System is basically developed and manufactured for the removal, and extraction the dust from the industrial area. The dust particles produced during the manufacturing process are totally removed ensuring a safe and healthy working environment by preventing the release of pollutants into the atmosphere. In an industrial location, controlling dust particles and particulates is crucial. A clean, safe, and effective workplace is made possible by dust extraction systems.
- 3. For the below, it is essential to install in every industry : Health and Safety: Airborne dust can pose significant health risks to workers. Dust Extraction Systems help mitigate these risks by capturing and removing harmful particles, reducing respiratory issues, allergies, and the risk of more severe health conditions. Equipment Longevity: Dust accumulation on machinery and equipment can lead to wear and tear, reducing their lifespan and causing costly repairs. Dust Extraction Systems protect your valuable assets, ensuring they perform optimally for longer. Enhanced Productivity: A clean workspace minimizes disruptions caused by dust-related issues. Reduced downtime means increased efficiency and productivity, which, in turn, positively impacts your bottom line.
- 4. Components of the Dust Extraction System: The Dust extraction system typically consists of several components. Here are the below-mentioned details. Dust Generation: The process begins with the generation of dust, pollutants, or heavy particulates from industrial operations such as welding, cutting, grinding, furnaces, or chemical reactions. Capture Hood: A capture hood, or local exhaust hood, is placed near the source of dust generation to capture the pollutants at their point of origin. Ductwork: The captured fumes are then transported through a network of ducts, which direct the dust toward the fume extraction system. Centrifugal Fans: Centrifugal fans, are responsible for creating the necessary air flow in the dust extraction system Hopper: It's placed under a bag filter to collect the dust.
- 5. CONT… Bag Filters: They are placed in the bag House with various filters where the dust is enclosed. Pressure Gauge: The pressure of air is applied on the bags to have dust-free bags. Timer: Dust collector timer controllers are devices that automate the cleaning process of a dust collector. Rotary Air Valve: For smooth efficient flow the Rotary Air Valve is fixed.
- 6. Benefits of a Well-Designed Dust Extraction System: Improved Air Quality: Clean air enhances the overall health and well-being of employees and reduces health- related absenteeism. Equipment Longevity: Protecting machinery and equipment from dust prolongs their lifespan, reducing maintenance costs. Regulatory Compliance: Dust Extraction Systems help businesses adhere to industry and environmental regulations, preventing costly fines. Enhanced Productivity: A clean, safe workspace promotes employee well- being and increases efficiency, ultimately benefiting the bottom line.
- 7. Necessity of dust control: Health: The small particulate matter affects humans as it is inhaled, forcing the heart and lungs to work harder to provide oxygen to the body. This can lead to a decreased breathing ability and damage to the heart. Reduced Plant Safety: There is a higher risk of explosions when combustible material is allowed to build up on and around conveyors. Poor visibility due to emission may lead to an accident. Increased Maintenance Costs: Excessive spillage leads to premature belt, idler and pulley failure leading to increase in downtime and maintenance costs. The clean-up cost also increases. Reduced Efficiency: Productivity and moral of employs will decrease when they continuously work in polluted and unsafe environment.
- 8. Some Types of Dust Materials collection/removal by Dust Extraction System: Dust collection systems are designed and manufactured to collect and remove all forms of dust, dirt, and particulate matter. Below are some dust particles removed after the industry process: Gypsum Spice Dust Metal Chips Plastic Dust Sugar dust Rock Dust Silica Dust
- 9. Dust Extraction Systems Used in Various Industries: Dust extraction systems find application in several industries where the processes generate dirt and dust. Some industries where these systems are commonly used include: Steel and Metal Industry: AOD Furnaces, Induction Furnaces, Ferro Alloy Furnaces, Blast Furnaces, Electric Arc Furnaces, and Ladle Refining Furnaces. Thermal Spray, SANDING & FINISHING. Pharmaceutical Industry: Various dusts are developed during medicine, and medicine powder manufacturing. Food Industry: Bakery product manufacturing, food processing, Sugar, powders, flour, meals, spices, and starch are materials that produce dust that needs to be functioned, controlled, and monitored. Mining Industry: Various minerals when manufactured byproducts or some dust are generated. They are removed with the help of Dust Extraction System