CCG Cable Terminations E1EX-QS Corrosion Guard Cable Glands For Steel / Aluminium Armoured Cable - ATEX Hazardous Area Cable Glands
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The document describes the features and specifications of the e1ex~qs barrier gland, designed for use with steel and aluminum armoured cables in various environments, including hazardous areas. It includes technical data, installation standards, and detailed fitting instructions, emphasizing the resin's role in preventing gas and moisture transmission. Certifications and operational specifications are also provided, ensuring compliance with relevant standards.
CCG Cable Terminations E1EX-QS Corrosion Guard Cable Glands For Steel / Aluminium Armoured Cable - ATEX Hazardous Area Cable Glands
- 1. Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 Email: northernsales@thorneandderrick.co.uk Website: www.cablejoints.co.uk www.thorneanderrick.co.uk CABLE T E R M I N AT I O N S E1EX~QS Ex d IIC, Ex e IIC, Ex nR IIC, Ex tb IIIC BARRIER GLAND for Steel and Aluminium Armoured Cable Features and Benefits • • • • • For use indoors, outdoors and hazardous areas with unfilled hygroscopic multicore cables. Two part handling, no loose parts. Captive Cone and Cone Ring provides an armour clamp and earth bond for steel wire armour and aluminium armour. Instantly mixed and injected Resin. Resin forms a 100% barrier seal around the individual cores of the cable. Prevents gas and moisture transmitting down cable. Prevents explosive gases transmitting down cable. Technical Data Type: Gland Material: Seal Material: Cable Type: Armour Clamping: Sealing Area: Optional Accessories: E1EX~QS Brass (Nickel Plated), Stainless Steel Thermoset Elastomer, Quick setting Barrier Resin Steel Wire Armour, Aluminium Armour Captive Cone and Cone Ring Inner and Outer Sheath Adaptor, Earth Tag, Locknut, Reducer, Serrated Washer and Shroud C A Standards and Certifications Equipment Protection Levels: Certification: Australian/New Zealand/IEC ATEX SANS/IEC Marine Operating Temperature: Ingress Protection: D Ex d IIC Gb, Ex e IIC Gb, Ex nR IIC Gc, Ex tb IIIC Db II 2G, II 2D, II 3G Standards: IECEx ITA 12.0014X IEC 60079-0, IEC 60079-1, IEC 60079-7, IEC 60079-15, IEC 60079-31 TÜV 13 ATEX 7397X EN 60079-0, EN 60079-1, EN 60079-7, EN 60079-31 TÜV 13 ATEX 7422X EN 60079-0, EN 60079-15 MASC MS/13-028X SANS/IEC 60079-0, SANS/IEC 60079-1, SANS/IEC 60079-7, SANS/IEC 60079-15, SANS/IEC 60079-31 09-SG435709-PDA -20oC to +95oC IP 66/68 (2m) IEC 60529 E F Installation Standards The use of E1EX~QS Barrier Cable Gland is prescribed by the installation standards as follows: • Ex d AS/NZS/SANS/IEC 60079-14 Paragraph 9.3 • Ex d AS/NZS/SANS/IEC 60079-14 Paragraph 10.4.2 • Ex nR AS/NZS/SANS/IEC 60079-14 Paragraph 14.3.2.2 • Ex p AS/NZS/SANS/IEC 60079-14 Paragraph 13.1.7 • Ex i AS/NZS/SANS/IEC 60079-14 Paragraph 5.9 2013 © CCG CABLE TERMINATIONS (PTY) LTD Product Code 056000-16 056000 0560-0 056001 056022 056002 056033 056003 056044 056004 056055 056005 056066 056006 056077 056007 056008 056099 056009 056010 056011 056012 056013 Gland Metric Entry Thread NPT Entry Thread Size Min Min ‘C’ ‘C’ Reference ‘D’ ‘D’ ï 00-16ss ï 00-20ss ï 0-20s ï 1-20 ï 2s-25s ï 2-25 ï 3s-32s ï 3-32 4s-40s 4-40 5s-50s 5-50 6s-63s 6-63 7s-75s 7-75 8-80 9s-90s 9-90 10-100 11-115 12-120 13-130 M16x1.5 M20x1.5 M20x1.5 M20x1.5 M25x1.5 M25x1.5 M32x1.5 M32x1.5 M40x1.5 M40x1.5 M50x1.5 M50x1.5 M63x1.5 M63x1.5 M75x1.5 M75x1.5 M80x2.0 M90x2.0 M90x2.0 M100x2.0 M115x2.0 M120x2.0 M130x2.0 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 15 20 20 20 20 20 20 20 ½/¾ ½/¾ ½/¾ ¾/1 ¾/1 1/1¼ 1/1¼ 1¼/1½ 1¼/1½ 1½/2 1½/2 2/2½ 2/2½ 2½/3 2½/3 - 15 15 15 15/19 15/19 19 19 19/21 19/21 21 21 21/30 21/30 30/32 30/32 - B PATENTED Cable Details (Dia) Max Min Min Max ‘B’ ‘A’ ‘B’ ‘A’ 3.0 3.0 7.0 9.0 11.0 14.0 15.0 19.0 22.0 26.0 29.0 34.0 38.0 44.0 50.0 56.0 59.0 66.0 74.0 81.0 86.0 96.0 100.0 8.5 8.5 12.0 15.0 17.5 20.0 22.0 26.5 31.5 34.0 38.0 44.5 50.0 56.5 62.0 67.5 69.0 75.0 81.5 91.0 98.0 103.0 115.0 8.0 8.0 11.5 14.5 16.0 20.5 23.0 26.5 30.0 33.0 34.0 42.5 45.5 52.5 57.0 65.5 65.0 73.0 82.0 91.0 100.0 103.0 113.0 13.5 13.5 16.0 20.5 24.5 26.5 30.5 33.5 39.5 42.5 47.5 52.5 60.5 65.5 72.5 78.0 77.5 86.5 90.5 100.0 114.0 118.0 124.0 Max Length ‘E’ 60.0 60.0 60.0 63.0 70.0 70.0 76.0 76.0 93.0 93.0 102.0 102.0 130.0 130.0 138.0 138.0 195.0 204.0 204.0 209.0 209.0 209.0 209.0 Armour Dia Hexagonal Detail Install. Torque Min Max ‘Flats’ ‘Crns’ Value Nm ‘F’ ‘F’ 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.30 0.30 0.40 0.40 0.40 0.40 0.40 0.40 2.50 3.00 3.00 3.00 3.00 3.00 3.00 1.25 1.25 1.25 1.25 1.60 1.60 2.00 2.00 2.00 2.00 2.50 2.50 2.50 2.50 3.15 3.15 3.15 3.50 3.50 3.50 4.00 4.00 4.00 24.0 24.0 æ 24.0 æ 27.0 æ 35.0 æ 35.0 æ 42.0 æ 42.0 æ 52.0 æ 52.0 æ 65.0 æ 65.0 æ 80.0 æ 80.0 æ 96.0 æ 96.0 æ 96.0 è111.0 è111.0 è 1 25.0 è 1 35.0 è 1 40.0 è 1 46.0 æ æ 27.0 27.0 27.0 30.4 39.4 39.4 47.3 47.3 58.5 58.5 73.1 73.1 90.0 90.0 108.0 108.0 108.0 124.9 124.9 140.6 151.9 157.5 164.3 21.0 21.0 21.0 21.0 30.0 30.0 42.0 42.0 52.0 52.0 57.0 57.0 66.0 66.0 72.0 72.0 80.0 89.0 89.0 98.0 175.0 175.0 175.0 All dimensions except NPT are in mm. Metric glands may be utilized with a locknut for use on Ex e, Ex nR, Ex t equipment. ïFor use with CCG Posi Fit Box. æFor use with CCG Hex Spanner. èFor use with CCG C Spanner. CCG reserves the right to make alterations to the technical data, dimensions, designs and products available without notice. The illustrations cannot be considered binding. Please contact CCG for assistance. GH041013
- 2. FITTING INSTRUCTIONS Metric Illustration CABLE T E R M I N AT I O N S E1EX~QS Barrier Gland Ex d IIC, Ex e IIC, Ex nR IIC, Ex tb IIIC 1. Separate the inner j from the body k. Cut back the cable outer sheath to expose the armour to a length as per the table below. Strip back the inner bedding to expose the inner cable cores using the cone l as a gauge. Gland Size 00-16ss 00-20ss 0-20s 1-20 2s-25s 2-25 SWA Length 20.0 20.0 20.0 25.0 25.0 25.0 Gland Size 3s-32s 3-32 4s-40s 4-40 5s-50s 5-50 SWA Length 30.0 30.0 30.0 30.0 35.0 35.0 Gland Size 6s-63s 6-63 7s-75s 7-75 8-80 9s-90s SWA Length 45.0 45.0 50.0 50.0 50.0 50.0 Gland Size 9-90 10-100 11-115 12-120 13-130 SWA Length 50.0 60.0 60.0 60.0 60.0 j l 2. Using a cloth, clean the cable cores. 3. Using the insulation tape bundle the cores together at the end. 4. Screw the inner j into the apparatus and tighten to the installation torque using a CCG Spanner q. If the apparatus is untapped use a locknut. Pass the bundled cable cores through the outer nut o and body k. Pass the bundled cables cores through the inner j and inner diaphragm seal and splay the armour wires over the cone l. l j q j q o k k 5. Screw the body k onto the inner j until hand tight, then tighten with a CCG Spanner q with ¾ turn. lm k 6. Unscrew the body k. Check that the armouring has locked between the cone l and the cone ring m. Withdraw the gland sub-assembly n and bundled cables . Remove insulation tape. n 7. Remove the cap p from resin applicator and attach the mixing nozzle q (use extension nozzle for small multicore cables). Whilst holding the gland sub-assembly n upright and holding the diaphragm seal firmly against the cable sheath inject the resin into the resin chamber. Make sure the resin fills all the way to the top of the resin chamber and wipe any excess resin away. Wait for the resin to set from a liquid to a gel, o This should take: 15 minutes at 10 C o 7 minutes at 20 C o 6 minutes at 30 C o 5 minutes at 40 C n p q If there is still Resin left in the tube, discard the mixing nozzle q and replace the cap p for use with the next gland. j 8. Re-insert the gland sub-assembly n back into the inner j. n 9. Tighten the body k onto the inner j to the required torque using a CCG Spanner q. Tighten the outer nut o to produce a moisture proof seal by turning untill the seal makes contact with the outer sheath of cable and then make one full turn. Instruction Video: www.youtube.com/watch?v=rsnBjoNQr3s q j Tel: +44 (0)191 490 1547 Fax: +44 (0)191 477 5371 k o Email: northernsales@thorneandderrick.co.uk Tel: South Africa +27 11 3942020/1, Australia 1300 CABLE GLANDS (1300 222 534), Hong www.cablejoints.co.uk Kong +852 3427 2090 Website: www.thorneanderrick.co.uk Singapore + 65 6 8421 002, South Korea + 82 10 8783 1780, United Kingdom + 44 1 642 430346, United Arab Emirates + 971 6 552 7781