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Electrical installation handbook part-2

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Souvik Dutta

This document is an electrical installation handbook that provides guidance on selecting and dimensioning electrical system components. It covers standards for electrical installations, protection of feeders and equipment, power factor correction, protection of humans, short circuit current calculation, and calculation tools. The handbook aims to supply tables and selection criteria for common electrical plant design situations in a single reference document.

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Electricaldevices Electrical installation handbook Volume 2 1SDC010001D0203 ABB SACE Electrical devices ABB SACE S.p.A. An ABB Group Company L.V. Breakers Via Baioni, 35 24123 Bergamo - Italy Tel.: +39 035.395.111 - Telefax: +39 035.395.306-433 http://www.abb.com Due to possible developments of standards as well as of materials, the characteristics and dimensions specified in this document may only be considered binding after confirmation by ABB SACE. 1SDC010001D020306/05 PrintedinItaly 3rd edition
Volume 2 Electrical installation handbook Electrical devices 3nd edition June 2005
ABB SACE - Electrical devices Index 1 Introduction ...............................................................................................................2 1 Standards 1.1 General aspects .............................................................................................3 1.2 IEC Standards for electrical installation .........................................................15 2 Protection of feeders 2.1 Introduction ..................................................................................................22 2.2 Installation and dimensioning of cables .........................................................25 2.2.1 Current carrying capacity and methods of installation ........................25 Installation not buried in the ground ...................................................31 Installation in ground..........................................................................44 2.2.2 Voltage drop........................................................................................56 2.2.3 Joule-effect losses ..............................................................................66 2.3 Protection against overload ..........................................................................67 2.4 Protection against short-circuit .....................................................................70 2.5 Neutral and protective conductors ...............................................................78 2.6 Busbar trunking systems ..............................................................................86 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits ................................................ 101 3.2 Protection and switching of generators ...................................................... 110 3.3 Protection and switching of motors ............................................................ 115 3.4 Protection and switching of transformers ................................................... 135 4 Power factor correction 4.1 General aspects .........................................................................................150 4.2 Power factor correction method .................................................................156 4.3 Circuit-breakers for the protection and switching of capacitor banks .......... 163 5 Protection of human beings 5.1 General aspects: effects of current on human beings ................................. 166 5.2 Distribution systems ...................................................................................169 5.3 Protection against both direct and indirect contact .....................................172 5.4 TT system ..................................................................................................175 5.5 TN system ..................................................................................................178 5.6 IT system ...................................................................................................181 5.7 Residual current devices ............................................................................ 183 5.8 Maximum protected length for the protection of human beings ..................186 6 Calculation of short-circuit current 6.1 General aspects .........................................................................................204 6.2 Fault typologies ..........................................................................................204 6.3 Determination of the short-circuit current: “short-circuit power method” ..........................................................................................206 6.3.1 Calculation of the short-circuit current ............................................. 206 6.3.2 Calculation of the short-circuit power at the fault point .................... 209 6.3.3 Calculation of the short-circuit current ............................................. 210 6.3.4 Examples ........................................................................................ 212 6.4 Determination of the short-circuit current Ik downstream of a cable as a function of the upstream one .....................................................216 6.5 Algebra of sequences ................................................................................218 6.5.1 General aspects ..............................................................................218 6.5.2 Positive, negative and zero sequence systems ................................ 219 6.5.3 Calculation of short-circuit currents with the algebra of sequences .................................................................................. 220 6.5.4 Positive, negative and zero sequence short-circuit impedances of electrical equipment ................................................ 223 6.5.5 Formulas for the calculation of the fault currents as a function of the electrical parameters of the plant ..............................226 6.6 Calculation of the peak value of the short-circuit current ............................. 229 6.7 Considerations about UPS contribution to the short-circuit ........................230 Annex A: Calculation tools A.1 Slide rules .........................................................................................233 A.2 DOCWin ........................................................................................... 238 Annex B: Calculation of load current Ib ............................................................... 242 Annex C: Harmonics .............................................................................................246 Annex D: Calculation of the coefficient k for the cables ................................... 254 Annex E: Main physical quantities and electrotechnical formulas ..................258 First edition 2003 Second edition 2004 Third edition 2005 Published by ABB SACE via Baioni, 35 - 24123 Bergamo (Italy) All rights reserved
ABB SACE - Electrical devicesABB SACE - Electrical devices 32 Introduction Scope and objectives The scope of this electrical installation handbook is to provide the designer and user of electrical plants with a quick reference, immediate-use working tool. This is not intended to be a theoretical document, nor a technical catalogue, but, in addition to the latter, aims to be of help in the correct definition of equipment, in numerous practical installation situations. The dimensioning of an electrical plant requires knowledge of different factors relating to, for example, installation utilities, the electrical conductors and other components; this knowledge leads the design engineer to consult numerous documents and technical catalogues. This electrical installation handbook, however, aims to supply, in a single document, tables for the quick definition of the main parameters of the components of an electrical plant and for the selection of the protection devices for a wide range of installations. Some application examples are included to aid comprehension of the selection tables. Electrical installation handbook users The electrical installation handbook is a tool which is suitable for all those who are interested in electrical plants: useful for installers and maintenance technicians through brief yet important electrotechnical references, and for sales engineers through quick reference selection tables. Validity of the electrical installation handbook Some tables show approximate values due to the generalization of the selection process, for example those regarding the constructional characteristics of electrical machinery. In every case, where possible, correction factors are given for actual conditions which may differ from the assumed ones. The tables are always drawn up conservatively, in favour of safety; for more accurate calculations, the use of DOCWin software is recommended for the dimensioning of electrical installations. 1.1 General aspects In each technical field, and in particular in the electrical sector, a condition sufficient (even if not necessary) for the realization of plants according to the “status of the art” and a requirement essential to properly meet the demands of customers and of the community, is the respect of all the relevant laws and technical standards. Therefore, a precise knowledge of the standards is the fundamental premise for a correct approach to the problems of the electrical plants which shall be designed in order to guarantee that “acceptable safety level” which is never absolute. Juridical Standards These are all the standards from which derive rules of behavior for the juridical persons who are under the sovereignty of that State. Technical Standards These standards are the whole of the prescriptions on the basis of which machines, apparatus, materials and the installations should be designed, manufactured and tested so that efficiency and function safety are ensured. The technical standards, published by national and international bodies, are circumstantially drawn up and can have legal force when this is attributed by a legislative measure. Application fields Electrotechnics and Mechanics, Ergonomics Electronics Telecommunications and Safety International Body IEC ITU ISO European Body CENELEC ETSI CEN This technical collection takes into consideration only the bodies dealing with electrical and electronic technologies. IEC International Electrotechnical Commission The International Electrotechnical Commission (IEC) was officially founded in 1906, with the aim of securing the international co-operation as regards standardization and certification in electrical and electronic technologies. This association is formed by the International Committees of over 40 countries all over the world. The IEC publishes international standards, technical guides and reports which are the bases or, in any case, a reference of utmost importance for any national and European standardization activity. IEC Standards are generally issued in two languages: English and French. In 1991 the IEC has ratified co-operation agreements with CENELEC (European standardization body), for a common planning of new standardization activities and for parallel voting on standard drafts. 1 Standards
5ABB SACE - Electrical devices 1.1 General aspects 1 Standards 4 ABB SACE - Electrical devices 1.1 General aspects 1 Standards “Low Voltage” Directive 73/23/CEE – 93/68/CEE The Low Voltage Directive refers to any electrical equipment designed for use at a rated voltage from 50 to 1000 V for alternating current and from 75 to 1500 V for direct current. In particular, it is applicable to any apparatus used for production, conversion, transmission, distribution and use of electrical power, such as machines, transformers, devices, measuring instruments, protection devices and wiring materials. The following categories are outside the scope of this Directive: • electrical equipment for use in an explosive atmosphere; • electrical equipment for radiology and medical purposes; • electrical parts for goods and passenger lifts; • electrical energy meters; • plugs and socket outlets for domestic use; • electric fence controllers; • radio-electrical interference; • specialized electrical equipment, for use on ships, aircraft or railways, which complies with the safety provisions drawn up by international bodies in which the Member States participate. Directive EMC 89/336/EEC (“Electromagnetic Compatibility”) The Directive on electromagnetic compatibility regards all the electrical and electronic apparatus as well as systems and installations containing electrical and/or electronic components. In particular, the apparatus covered by this Directive are divided into the following categories according to their characteristics: • domestic radio and TV receivers; • industrial manufacturing equipment; • mobile radio equipment; • mobile radio and commercial radio telephone equipment; • medical and scientific apparatus; • information technology equipment (ITE); • domestic appliances and household electronic equipment; • aeronautical and marine radio apparatus; • educational electronic equipment; • telecommunications networks and apparatus; • radio and television broadcast transmitters; • lights and fluorescent lamps. The apparatus shall be so constructed that: a) the electromagnetic disturbance it generates does not exceed a level allowing radio and telecommunications equipment and other apparatus to operate as intended; b) the apparatus has an adequate level of intrinsic immunity to electromagnetic disturbance to enable it to operate as intended. An apparatus is declared in conformity to the provisions at points a) and b) when the apparatus complies with the harmonized standards relevant to its product family or, in case there aren’t any, with the general standards. CENELEC European Committee for Electrotechnical Standardization The European Committee for Electrotechnical Standardization (CENELEC) was set up in 1973. Presently it comprises 28 countries (Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Portugal, Poland, Slovakia, Slovenia, Spain, Sweden, Switzerland, United Kingdom) and cooperates with 7 affiliates (Albania, Bosnia and Herzegovina, Bulgaria, Croatia, Romania, Turkey, Ukraine) which have first maintained the national documents side by side with the CENELEC ones and then replaced them with the Harmonized Documents (HD). There is a difference between EN Standards and Harmonization Documents (HD): while the first ones have to be accepted at any level and without additions or modifications in the different countries, the second ones can be amended to meet particular national requirements. EN Standards are generally issued in three languages: English, French and German. From 1991 CENELEC cooperates with the IEC to accelerate the standards preparation process of International Standards. CENELEC deals with specific subjects, for which standardization is urgently required. When the study of a specific subject has already been started by the IEC, the European standardization body (CENELEC) can decide to accept or, whenever necessary, to amend the works already approved by the International standardization body. EC DIRECTIVES FOR ELECTRICAL EQUIPMENT Among its institutional roles, the European Community has the task of promulgating directives which must be adopted by the different member states and then transposed into national law. Once adopted, these directives come into juridical force and become a reference for manufacturers, installers, and dealers who must fulfill the duties prescribed by law. Directives are based on the following principles: • harmonization is limited to essential requirements; • only the products which comply with the essential requirements specified by the directives can be marketed and put into service; • the harmonized standards, whose reference numbers are published in the Official Journal of the European Communities and which are transposed into the national standards, are considered in compliance with the essential requirements; • the applicability of the harmonized standards or of other technical specifications is facultative and manufacturers are free to choose other technical solutions which ensure compliance with the essential requirements; • a manufacturer can choose among the different conformity evaluation proce- dure provided by the applicable directive. The scope of each directive is to make manufacturers take all the necessary steps and measures so that the product does not affect the safety and health of persons, animals and property.
7ABB SACE - Electrical devices 1.1 General aspects 1 Standards 6 ABB SACE - Electrical devices 1.1 General aspects 1 Standards ABB SACE circuit-breakers (Isomax-Tmax-Emax) are approved by the following shipping registers: • RINA Registro Italiano Navale Italian shipping register • DNV Det Norske Veritas Norwegian shipping register • BV Bureau Veritas French shipping register • GL Germanischer Lloyd German shipping register • LRs Lloyd’s Register of Shipping British shipping register • ABS American Bureau of Shipping American shipping register It is always advisable to ask ABB SACE as regards the typologies and the performances of the certified circuit-breakers or to consult the section certificates in the website http://bol.it.abb.com. Marks of conformity to the relevant national and international Standards The international and national marks of conformity are reported in the following table, for information only: COUNTRY Symbol Mark designation Applicability/Organization EUROPE AUSTRALIA AUSTRALIA AUSTRIA – AS Mark S.A.A. Mark Austrian Test Mark Mark of compliance with the harmonized European standards listed in the ENEC Agreement. Electrical and non-electrical products. It guarantees compliance with SAA (Standard Association of Australia). Standards Association of Australia (S.A.A.). The Electricity Authority of New South Wales Sydney Australia Installation equipment and materials OVE When the CE marking is affixed on a product, it represents a declaration of the manufacturer or of his authorized representative that the product in question conforms to all the applicable provisions including the conformity assessment procedures. This prevents the Member States from limiting the marketing and putting into service of products bearing the CE marking, unless this measure is justified by the proved non-conformity of the product. Flow diagram for the conformity assessment procedures established by the Directive 73/23/EEC on electrical equipment designed for use within particular voltage range: Manufacturer Technical file The manufacturer draw up the technical documentation covering the design, manufacture and operation of the product EC declaration of conformity The manufacturer guarantees and declares that his products are in conformitytothetechnical documentationandtothe directive requirements ASDC008045F0201 Naval type approval The environmental conditions which characterize the use of circuit breakers for on-board installations can be different from the service conditions in standard industrial environments; as a matter of fact, marine applications can require installation under particular conditions, such as: - environments characterized by high temperature and humidity, including salt- mist atmosphere (damp-heat, salt-mist environment); - on board environments (engine room) where the apparatus operate in the presence of vibrations characterized by considerable amplitude and duration. In order to ensure the proper function in such environments, the shipping registers require that the apparatus has to be tested according to specific type approval tests, the most significant of which are vibration, dynamic inclination, humidity and dry-heat tests. CE conformity marking The CE conformity marking shall indicate conformity to all the obligations imposed on the manufacturer, as regards his products, by virtue of the European Community directives providing for the affixing of the CE marking.
9ABB SACE - Electrical devices 1.1 General aspects 1 Standards 8 ABB SACE - Electrical devices 1.1 General aspects 1 Standards COUNTRY Symbol Mark designation Applicability/Organization CROATIA DENMARK FINLAND FRANCE FRANCE FRANCE FRANCE FRANCE KONKAR DEMKO Approval Mark Safety Mark of the Elektriska Inspektoratet ESC Mark NF Mark NF Identification Thread NF Mark NF Mark Electrical Engineering Institute Low voltage materials. This mark guarantees the compliance of the product with the requirements (safety) of the “Heavy Current Regulations” Low voltage material. This mark guarantees the compliance of the product with the requirements (safety) of the “Heavy Current Regulations” Household appliances Conductors and cables – Conduits and ducting – Installation materials Cables Portable motor-operated tools Household appliances COUNTRY Symbol Mark designation Applicability/Organization AUSTRIA BELGIUM BELGIUM BELGIUM CANADA CHINA Czech Republic Slovakia Republic ÖVE Identification Thread CEBEC Mark CEBEC Mark Certification of Conformity CSA Mark CCEE Mark EZU’ Mark EVPU’ Mark Cables Installation materials and electrical appliances Conduits and ducts, conductors and flexible cords Installation material and electrical appliances (in case there are no equivalent national standards or criteria) Electrical and non-electrical products. This mark guarantees compliance with CSA (Canadian Standard Association) Great Wall Mark Commission for Certification of Electrical Equipment Electrotechnical Testing Institute Electrotechnical Research and Design Institute
11ABB SACE - Electrical devices 1.1 General aspects 1 Standards 10 ABB SACE - Electrical devices 1.1 General aspects 1 Standards COUNTRY Symbol Mark designation Applicability/Organization ITALY NORWAY NETHERLANDS POLAND IMQ Mark Norwegian Approval Mark KEMA-KEUR KWE Mark to be affixed on electrical material for non-skilled users; it certifies compliance with the European Standard(s). Mandatory safety approval for low voltage material and equipment General for all equipment Electrical products KEUR B A PPROVEDT O SINGAPOR E STANDAR D M ARCADECON FORMIDAD A NORMASUN E SINGAPORE SLOVENIA SPAIN SISIR SIQ AEE Electrical and non-electrical products Slovenian Institute of Quality and Metrology Electrical products. The mark is under the control of the Asociación Electrotécnica Española(Spanish Electrotechnical Association) RUSSIA Certification of Conformity Electrical and non-electrical products. It guarantees compliance with national standard (Gosstandard of Russia) COUNTRY Symbol Mark designation Applicability/Organization GERMANY GERMANY GERMANY GERMANY HUNGARY JAPAN IRELAND IRELAND VDE Mark VDE Identification Thread VDE Cable Mark VDE-GS Mark for technical equipment MEEI JIS Mark IIRS Mark IIRS Mark For appliances and technical equipment, installation accessories such as plugs, sockets, fuses, wires and cables, as well as other components (capacitors, earthing systems, lamp holders and electronic devices) Cables and cords For cables, insulated cords, installation conduits and ducts Safety mark for technical equipment to be affixed after the product has been tested and certified by the VDE Test Laboratory in Offenbach; the conformity mark is the mark VDE, which is granted both to be used alone as well as in combination with the mark GS Hungarian Institute for Testing and Certification of Electrical Equipment Mark which guarantees compliance with the relevant Japanese Industrial Standard(s). Electrical equipment Electrical equipment geprüfte Sicherheit MARK OF CONFO R MITY I.I.R .S.
13ABB SACE - Electrical devices 1.1 General aspects 1 Standards 12 ABB SACE - Electrical devices 1.1 General aspects 1 Standards COUNTRY Symbol Mark designation Applicability/Organization UNITED KINGDOM UNITED KINGDOM U.S.A. U.S.A. U.S.A. CEN CENELEC BSI Safety Mark BEAB Kitemark UNDERWRITERS LABORATORIES Mark UNDERWRITERS LABORATORIES Mark UL Recognition CEN Mark Mark Compliance with the “British Standards” Compliance with the relevant “British Standards” regarding safety and performances Electrical and non-electrical products Electrical and non-electrical products Electrical and non-electrical products Mark issued by the European Committee for Standardization (CEN): it guarantees compliance with the European Standards. Cables A PPROVED TO BRITISH STANDAR D ANIND EPENDENT LABOR ATO RY TESTIN G FOR P UBLIC S AFETY L I S T E D (Product Name) (Control Number) UNITED KINGDOM BEAB Safety Mark Compliance with the “British Standards” for household appliances COUNTRY Symbol Mark designation Applicability/Organization SWEDEN SWITZERLAND SWITZERLAND SWITZERLAND UNITED KINGDOM UNITED KINGDOM UNITED KINGDOM SEMKO Mark Safety Mark – SEV Safety Mark ASTA Mark BASEC Mark BASEC Identification Thread Mandatory safety approval for low voltage material and equipment. Swiss low voltage material subject to mandatory approval (safety). Cables subject to mandatory approval Low voltage material subject to mandatory approval Mark which guarantees compliance with the relevant “British Standards” Mark which guarantees compliance with the “British Standards” for conductors, cables and ancillary products. Cables C ERTIFIC ATIO N TRAD E M ARK SPAIN AENOR Asociación Española de Normalización y Certificación. (Spanish Standarization and Certification Association)
15ABB SACE - Electrical devices 1 Standards 14 ABB SACE - Electrical devices 1 Standards IEC 60027-1 1992 Letter symbols to be used in electrical technology - Part 1: General IEC 60034-1 2004 Rotating electrical machines - Part 1: Rating and performance IEC 60617-DB-12M 2001 Graphical symbols for diagrams - 12- month subscription to online database comprising parts 2 to 11 of IEC 60617 IEC 61082-1 1991 Preparation of documents used in electrotechnology - Part 1: General requirements IEC 61082-2 1993 Preparation of documents used in electrotechnology - Part 2: Function- oriented diagrams IEC 61082-3 1993 Preparation of documents used in electrotechnology - Part 3: Connection diagrams, tables and lists IEC 61082-4 1996 Preparation of documents used in electrotechnology - Part 4: Location and installation documents IEC 60038 2002 IEC standard voltages IEC 60664-1 2002 Insulation coordination for equipment within low-voltage systems - Part 1: Principles, requirements and tests IEC 60909-0 2001 Short-circuit currents in three-phase a.c. systems - Part 0: Calculation of currents IEC 60865-1 1993 Short-circuit currents - Calculation of effects - Part 1: Definitions and calculation methods IEC 60781 1989 Application guide for calculation of short- circuit currents in low-voltage radial systems IEC 60076-1 2000 Power transformers - Part 1: General IEC 60076-2 1993 Power transformers - Part 2: Temperature rise IEC 60076-3 2000 Power transformers - Part 3: Insulation levels, dielectric tests and external clearances in air IEC 60076-5 2000 Power transformers - Part 5: Ability to withstand short circuit IEC/TR 60616 1978 Terminal and tapping markings for power transformers IEC 60076-11 2004 Power transformers - Part 11: Dry-type transformers IEC 60445 1999 Basic and safety principles for man- machine interface, marking and identification - Identification of equipment terminals and of terminations of certain designated conductors, including general rules for an alphanumeric system 1.2 IEC Standards for electrical installation STANDARD YEAR TITLE COUNTRY Symbol Mark designation Applicability/Organization EC CEEel EC - Declaration of Conformity The EC Declaration of Conformity is the statement of the manufacturer, who declares under his own responsibility that all the equipment, procedures or services refer and comply with specific standards (directives) or other normative documents. The EC Declaration of Conformity should contain the following information: • name and address of the manufacturer or by its European representative; • description of the product; • reference to the harmonized standards and directives involved; • any reference to the technical specifications of conformity; • the two last digits of the year of affixing of the CE marking; • identification of the signer. A copy of the EC Declaration of Conformity shall be kept by the manufacturer or by his representative together with the technical documentation. Ex EUROPEA Mark CEEel Mark Mark assuring the compliance with the relevant European Standards of the products to be used in environments with explosion hazards Mark which is applicable to some household appliances (shavers, electric clocks, etc). 1.1 General aspects CENELEC Harmonization Mark Certification mark providing assurance that the harmonized cable complies with the relevant harmonized CENELEC Standards – identification thread
17 1.2 IEC standards for electrical installation 1 Standards ABB SACE - Electrical devices 1.2 IEC standards for electrical installation 1 Standards 16 ABB SACE - Electrical devices IEC 60947-5-6 1999 Low-voltage switchgear and controlgear - Part 5-6: Control circuit devices and switching elements – DC interface for proximity sensors and switching amplifiers (NAMUR) IEC 60947-6-1 1998 Low-voltage switchgear and controlgear - Part 6-1: Multiple function equipment – Automatic transfer switching equipment IEC 60947-6-2 2002 Low-voltage switchgear and controlgear - Part 6-2: Multiple function equipment - Control and protective switching devices (or equipment) (CPS) IEC 60947-7-1 2002 Low-voltage switchgear and controlgear - Part 7: Ancillary equipment - Section 1: Terminal blocks for copper conductors IEC 60947-7-2 2002 Low-voltage switchgear and controlgear - Part 7: Ancillary equipment - Section 2: Protective conductor terminal blocks for copper conductors IEC 60439-1 2004 Low-voltage switchgear and controlgear assemblies - Part 1: Type-tested and partially type-tested assemblies IEC 60439-2 2000 Low-voltage switchgear and controlgear assemblies - Part 2: Particular requirements for busbar trunking systems (busways) IEC 60439-3 2001 Low-voltage switchgear and controlgear assemblies - Part 3: Particular requirements for low-voltage switchgear and controlgear assemblies intended to be installed in places where unskilled persons have access for their use - Distribution boards IEC 60439-4 2004 Low-voltage switchgear and controlgear assemblies - Part 4: Particular requirements for assemblies for construction sites (ACS) IEC 60439-5 1998 Low-voltage switchgear and controlgear assemblies - Part 5: Particular requirements for assemblies intended to be installed outdoors in public places - Cable distribution cabinets (CDCs) for power distribution in networks IEC 61095 2000 Electromechanical contactors for household and similar purposes STANDARD YEAR TITLE IEC 60073 2002 Basic and safety principles for man- machine interface, marking and identification – Coding for indicators and actuators IEC 60446 1999 Basic and safety principles for man- machine interface, marking and identification - Identification of conductors by colours or numerals IEC 60447 2004 Basic and safety principles for man- machine interface, marking and identification - Actuating principles IEC 60947-1 2004 Low-voltage switchgear and controlgear - Part 1: General rules IEC 60947-2 2003 Low-voltage switchgear and controlgear - Part 2: Circuit-breakers IEC 60947-3 2001 Low-voltage switchgear and controlgear - Part 3: Switches, disconnectors, switch- disconnectors and fuse-combination units IEC 60947-4-1 2002 Low-voltage switchgear and controlgear - Part 4-1: Contactors and motor-starters – Electromechanical contactors and motor- starters IEC 60947-4-2 2002 Low-voltage switchgear and controlgear - Part 4-2: Contactors and motor-starters – AC semiconductor motor controllers and starters IEC 60947-4-3 1999 Low-voltage switchgear and controlgear - Part 4-3: Contactors and motor-starters – AC semiconductor controllers and contactors for non-motor loads IEC 60947-5-1 2003 Low-voltage switchgear and controlgear - Part 5-1: Control circuit devices and switching elements - Electromechanical control circuit devices IEC 60947-5-2 2004 Low-voltage switchgear and controlgear - Part 5-2: Control circuit devices and switching elements – Proximity switches IEC 60947-5-3 1999 Low-voltage switchgear and controlgear - Part 5-3: Control circuit devices and switching elements – Requirements for proximity devices with defined behaviour under fault conditions IEC 60947-5-4 2002 Low-voltage switchgear and controlgear - Part 5: Control circuit devices and switching elements – Section 4: Method of assessing the performance of low energy contacts. Special tests IEC 60947-5-5 1997 Low-voltage switchgear and controlgear - Part 5-5: Control circuit devices and switching elements - Electrical emergency stop device with mechanical latching function STANDARD YEAR TITLE
19 1.2 IEC standards for electrical installation 1 Standards ABB SACE - Electrical devices 1.2 IEC standards for electrical installation 1 Standards 18 ABB SACE - Electrical devices 1994 Part 5: Lift cables 1994 Part 6: Arc welding electrode cables 1994 Part 7: Heat resistant ethylene-vinyl acetate rubber insulated cables 2004 Part 8: Cords for applications requiring high flexibility IEC 60309-2 1999 Plugs, socket-outlets and couplers for industrial purposes - Part 2: Dimensional interchangeability requirements for pin and contact-tube accessories IEC 61008-1 2002 Residual current operated circuit-breakers without integral overcurrent protection for household and similar uses (RCCBs) - Part 1: General rules IEC 61008-2-1 1990 Residual current operated circuit-breakers without integral overcurrent protection for household and similar uses (RCCB’s). Part 2-1: Applicability of the general rules to RCCB’s functionally independent of line voltage IEC 61008-2-2 1990 Residual current operated circuit-breakers without integral overcurrent protection for household and similar uses (RCCB’s). Part 2-2: Applicability of the general rules to RCCB’s functionally dependent on line voltage IEC 61009-1 2003 Residual current operated circuit-breakers with integral overcurrent protection for household and similar uses (RCBOs) - Part 1: General rules IEC 61009-2-1 1991 Residual current operated circuit-breakers with integral overcurrent protection for household and similar uses (RCBO’s) Part 2-1: Applicability of the general rules to RCBO’s functionally independent of line voltage IEC 61009-2-2 1991 Residual current operated circuit-breakers with integral overcurrent protection for household and similar uses (RCBO’s) - Part 2-2: Applicability of the general rules to RCBO’s functionally dependent on line voltage IEC 60670-1 2002 Boxes and enclosures for electrical accessories for household and similar fixed electrical installations - Part 1: General requirements IEC 60669-2-1 2002 Switches for household and similar fixed electrical installations - Part 2-1: Particular requirements – Electronic switches IEC 60669-2-2 2002 Switches for household and similar fixed electrical installations - Part 2: Particular requirements – Section 2: Remote-control switches (RCS) IEC 60669-2-3 1997 Switches for household and similar fixed electrical installations - Part 2-3: Particular requirements – Time-delay switches (TDS) STANDARD YEAR TITLE IEC 60890 1987 A method of temperature-rise assessment by extrapolation for partially type-tested assemblies (PTTA) of low-voltage switchgear and controlgear IEC/TR 61117 1992 A method for assessing the short-circuit withstand strength of partially type-tested assemblies (PTTA) IEC 60092-303 1980 Electrical installations in ships. Part 303: Equipment - Transformers for power and lighting IEC 60092-301 1980 Electrical installations in ships. Part 301: Equipment - Generators and motors IEC 60092-101 2002 Electrical installations in ships - Part 101: Definitions and general requirements IEC 60092-401 1980 Electrical installations in ships. Part 401: Installation and test of completed installation IEC 60092-201 1994 Electrical installations in ships - Part 201: System design - General IEC 60092-202 1994 Electrical installations in ships - Part 202: System design - Protection IEC 60092-302 1997 Electrical installations in ships - Part 302: Low-voltage switchgear and controlgear assemblies IEC 60092-350 2001 Electrical installations in ships - Part 350: Shipboard power cables - General construction and test requirements IEC 60092-352 1997 Electrical installations in ships - Part 352: Choice and installation of cables for low- voltage power systems IEC 60364-5-52 2001 Electrical installations of buildings - Part 5-52: Selection and erection of electrical equipment – Wiring systems IEC 60227 Polyvinyl chloride insulated cables of rated voltages up to and including 450/ 750 V 1998 Part 1: General requirements 2003 Part 2: Test methods 1997 Part 3: Non-sheathed cables for fixed wiring 1997 Part 4: Sheathed cables for fixed wiring 2003 Part 5: Flexible cables (cords) 2001 Part 6: Lift cables and cables for flexible connections 2003 Part 7: Flexible cables screened and unscreened with two or more conductors IEC 60228 2004 Conductors of insulated cables IEC 60245 Rubber insulated cables - Rated voltages up to and including 450/750 V 2003 Part 1: General requirements 1998 Part 2: Test methods 1994 Part 3: Heat resistant silicone insulated cables STANDARD YEAR TITLE
21 1.2 IEC standards for electrical installation 1 Standards ABB SACE - Electrical devices 1.2 IEC standards for electrical installation 1 Standards 20 ABB SACE - Electrical devices IEC 60529 2001 Degrees of protection provided by enclosures (IP Code) IEC 61032 1997 Protection of persons and equipment by enclosures - Probes for verification IEC/TR 61000-1-1 1992 Electromagnetic compatibility (EMC) - Part 1: General - Section 1: Application and interpretation of fundamental definitions and terms IEC/TS 61000-1-2 2001 Electromagnetic compatibility (EMC) - Part 1-2: General - Methodology for the achievement of the functional safety of electrical and electronic equipment with regard to electromagnetic phenomena IEC/TR 61000-1-3 2002 Electromagnetic compatibility (EMC) - Part 1-3: General - The effects of high- altitude EMP (HEMP) on civil equipment and systems STANDARD YEAR TITLE IEC 60079-10 2002 Electrical apparatus for explosive gas atmospheres - Part 10: Classification of hazardous areas IEC 60079-14 2002 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines) IEC 60079-17 2002 Electrical apparatus for explosive gas atmospheres - Part 17: Inspection and maintenance of electrical installations in hazardous areas (other than mines) IEC 60269-1 1998 Low-voltage fuses - Part 1: General requirements IEC 60269-2 1986 Low-voltage fuses. Part 2: Supplementary requirements for fuses for use by authorized persons (fuses mainly for industrial application) IEC 60269-3-1 2004 Low-voltage fuses - Part 3-1: Supplementary requirements for fuses for use by unskilled persons (fuses mainly for household and similar applications) - Sections I to IV: Examples of types of standardized fuses IEC 60127-1/10 Miniature fuses - 2003 Part 1: Definitions for miniature fuses and general requirements for miniature fuse-links 2003 Part 2: Cartridge fuse-links 1988 Part 3: Sub-miniature fuse-links 1996 Part 4: Universal Modular Fuse-Links (UMF) 1988 Part 5: Guidelines for quality assessment of miniature fuse-links 1994 Part 6: Fuse-holders for miniature cartridge fuse-links 2001 Part 10: User guide for miniature fuses IEC 60730-2-7 1990 Automatic electrical controls for household and similar use. Part 2: Particular requirements for timers and time switches IEC 60364-1 2001 Electrical installations of buildings - Part 1: Fundamental principles, assessment of general characteristics, definitions IEC 60364-4 2001 Electrical installations of buildings - Part 4: Protection for safety IEC 60364-5 2001…2002 Electrical installations of buildings - Part 5: Selection and erection of electrical equipment IEC 60364-6 2001 Electrical installations of buildings - Part 6: Verification IEC 60364-7 1983…2002 Electrical installations of buildings. Part 7: Requirements for special installations or locations STANDARD YEAR TITLE
2322 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders Conventional operating current (of a protective device) A specified value of the current which cause the protective device to operate within a specified time, designated conventional time. Overcurrent detection A function establishing that the value of current in a circuit exceeds a predetermined value for a specified length of time. Leakage current Electrical current in an unwanted conductive path other than a short circuit. Fault current The current flowing at a given point of a network resulting from a fault at another point of this network. Wiring systems Wiring system An assembly made up of a cable or cables or busbars and the parts which secure and, if necessary, enclose the cable(s) or busbars. Electrical circuits Electrical circuit (of an installation) An assembly of electrical equipment of the installation supplied from the same origin and protected against overcurrents by the same protective device(s). Distribution circuit (of buildings) A circuit supplying a distribution board. Final circuit (of building) A circuit connected directly to current using equipment or to socket-outlets. Other equipment Electrical equipment Any item used for such purposes as generation, conversion, transmission, distribution or utilization of electrical energy, such as machines, transformers, apparatus, measuring instruments, protective devices, equipment for wiring systems, appliances. Current-using equipment Equipment intended to convert electrical energy into another form of energy, for example light, heat, and motive power Switchgear and controlgear Equipment provided to be connected to an electrical circuit for the purpose of carrying out one or more of the following functions: protection, control, isolation, switching. Portable equipment Equipment which is moved while in operation or which can easily be moved from one place to another while connected to the supply. Hand-held equipment Portable equipment intended to be held in the hand during normal use, in which the motor, if any, forms an integral part of the equipment. Stationary equipment Either fixed equipment or equipment not provided with a carrying handle and having such a mass that it cannot easily be moved. Fixed equipment Equipment fastened to a support or otherwise secured in a specific location. 2.1 Introduction 2.1 Introduction The following definitions regarding electrical installations are derived from the Standard IEC 60050. Characteristics of installations Electrical installation (of a building) An assembly of associated electrical equipment to fulfil a specific purpose and having coordinated characteristics. Origin of an electrical installation The point at which electrical energy is delivered to an installation. Neutral conductor (symbol N) A conductor connected to the neutral point of a system and capable of contributing to the transmission of electrical energy. Protective conductor PE A conductor required by some measures for protection against electric shock for electrically connecting any of the following parts: - exposed conductive parts; - extraneous conductive parts; - main earthing terminal; - earth electrode; - earthed point of the source or artificial neutral. PEN conductor An earthed conductor combining the functions of both protective conductor and neutral conductor Ambient temperature The temperature of the air or other medium where the equipment is to be used. Voltages Nominal voltage (of an installation) Voltage by which an installation or part of an installation is designated. Note: the actual voltage may differ from the nominal voltage by a quantity within permitted tolerances. Currents Design current (of a circuit) The current intended to be carried by a circuit in normal service. Current-carrying capacity (of a conductor) The maximum current which can be carried continuously by a conductor under specified conditions without its steady-state temperature exceeding a specified value. Overcurrent Any current exceeding the rated value. For conductors, the rated value is the current-carrying capacity. Overload current (of a circuit) An overcurrent occurring in a circuit in the absence of an electrical fault. Short-circuit current An overcurrent resulting from a fault of negligible impedance between live conductors having a difference in potential under normal operating conditions.
2524 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders Table 1: Selection of wiring systems Conductors and cables Bare conductors Insulated conductors Sheathed cables Multi-core (including armoured and mineral insulated) Single-core Without fixings - - + 0 Clipped direct - - + + Conduit - + + + Cable trunking (including skirting trunking, flush floor trunking) - + + + Cable ducting - + + + Cable ladder Cable tray Cable brackets - - + + On in- sulators + + 0 0 Support wire - - + + Method of installation + Permitted. – Not permitted. 0 Not applicable, or not normally used in practice. For a correct dimensioning of a cable, it is necessary to: • choose the type of cable and installation according to the environment; • choose the cross section according to the load current; • verify the voltage drop. 2.2 Installation and dimensioning of cablesInstallation dimensioning The flow chart below suggests the procedure to follow for the correct dimensioning of a plant. Dimensioning of conductors: - evaluation of the current (Ib) in the single connection elements; - definition of the conductor type (conductors and insulation materials, configuration,...); - definition of the cross section and of the current carrying capacity; - calculation of the voltage drop at the load current under specific reference conditions (motor starting,…). Load analysis: - definition of the power absorbed by the loads and relevant position; - definition of the position of the power distribution centers (switchboards); - definition of the paths and calculation of the length of the connection elements; - definition of the total power absorbed, taking into account the utilization factors and demand factors. Dimensioning of transformers and generators with margin connected to future predictable power supply requirements (by approximation from +15÷30%) Verification of the voltage drop limits at the final loads Short-circuit current calculation maximum values at the busbars (beginning of line) and minimum values at the end of line Selection of protective circuit-breakers with: - breaking capacity higher than the maximum prospective short-circuit current; - rated current In not lower than the load curren Ib; - characteristics compatible with the type of protected load (motors, capacitors...). 1SDC010001F0901 Verification of the coordination with other equipments (discrimination and back-up, verification of the coordination with switch disconnectors...) Verification of the protection of conductors: - verification of the protection against overload: the rated current or the set current of the circuit-breaker shall be higher than the load current, but lower than the current carrying capacity of the conductor: Ib≤ In ≤ Iz - verification of the protection against short-circuit: the specific let-through energy by the circuit breaker under short-circuit conditions shall be lower than the specific let-through energy which can be withstood by the cable: I2t≤ k2S2 - verification of the protection against indirect contacts (depending on the distribution system). negative outcome negative outcome negative outcome Definition of the components (auxiliary circuits, terminals…) and switchboard design Selection of the cable The international reference Standard ruling the installation and calculation of the current carrying capacity of cables in residential and industrial buildings is IEC 60364-5-52 “Electrical installations of buildings – Part 5-52 Selection and Erection of Electrical Equipment- Wiring systems”. The following parameters are used to select the cable type: • conductive material (copper or aluminium): the choice depends on cost, dimension and weight requirements, resistance to corrosive environments (chemical reagents or oxidizing elements). In general, the carrying capacity of a copper conductor is about 30% greater than the carrying capacity of an aluminium conductor of the same cross section. An aluminium conductor of the same cross section has an electrical resistance about 60% higher and a weight half to one third lower than a copper conductor. • insulation material (none, PVC, XLPE-EPR): the insulation material affects the maximum temperature under normal and short-circuit conditions and therefore the exploitation of the conductor cross section [see Chapter 2.4 “Protection against short-circuit”]. • the type of conductor (bare conductor, single-core cable without sheath, single- core cable with sheath, multi-core cable) is selected according to mechanical resistance, degree of insulation and difficulty of installation (bends, joints along the route, barriers...) required by the method of installation. Table 1 shows the types of conductors permitted by the different methods of installation. 2.2.1 Current carrying capacity and methods of installation 2.1 Introduction
2726 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders Table 2: Method of installation Without fixings 40, 46, 15, 16 56 72, 73 57, 58 - - With fixings 0 56 0 3 20, 21 - Conduit 15, 16 54, 55 70, 71 1, 2 59, 60 4, 5 0 Cable trunking (including skirting trunking, flush floor trunking) - 0 - 50, 51, 52, 53 6, 7, 8, 9, 12, 13, 14 10, 11 Cable ducting 0 44 70, 71 44, 45 6, 7, 8, 9 - Cable ladder Cable tray Cable brackets 30, 31, 32, 33, 34 30, 31, 32, 33, 34 0 0 30, 31, 32, 33, 34 30, 31, 32, 33, 34 On insulators - - - - 36 36 Support wire - - - - - 35 Method of installation The number in each box indicates the item number in Table 3. - Not permitted. 0 Not applicable or not normally used in practice. Situations Building voids Cable channel Buried in Ground Embedded in Structure Surface Mounted Overhead Room Room Room TV ISDN TV ISDN Methods of installation Item n. Description Reference method of installation to be used to obtain current- carrying capacity 1 Insulated conductors or single-core cables in conduit in a thermally insulated wall A1 2 Multi-core cables in conduit in a thermally insulated wall A2 3 Multi-core cable direct in a thermally insulated wall A1 4 Insulated conductors or single-core cables in conduit on a wooden, or masonry wall or spaced less than 0.3 times conduit diameter from it B1 5 Multi-core cable in conduit on a wooden, or masonry wall or spaced less than 0.3 times conduit diameter from it B2 6 7 Insulated conductors or single-core cables in cable trunking on a wooden wall – run horizontally (6) – run vertically (7) B1 8 9 Insulated conductors or single-core cable in suspended cable trunking (8) Multi-core cable in suspended cable trunking (9) B1 (8) or B2 (9) 12 Insulated conductors or single-core cable run in mouldings A1 13 14 Insulated conductors or single-core cables in skirting trunking (13) Multi-core cable in skirting trunking (14) B1 (13) or B2 (14) 15 Insulated conductors in conduit or single-core or multi-core cable in architrave A1 16 Insulated conductors in conduit or single-core or multi-core cable in window frames A1 20 21 Single-core or multi-core cables: – fixed on, or spaced less than 0.3 times (20) cable diameter from a wooden wall – fixed directly under a wooden ceiling (21) C 1SDC010001F0201 For industrial installations, multi-core cables are rarely used with cross section greater than 95 mm2. Methods of installation To define the current carrying capacity of the conductor and therefore to identify the correct cross section for the load current, the standardized method of installation that better suits the actual installation situation must be identified among those described in the mentioned reference Standard. From Tables 2 and 3 it is possible to identify the installation identification number, the method of installation (A1, A2, B1, B2, C, D, E, F, G) and the tables to define the theoretical current carrying capacity of the conductor and any correction factors required to allow for particular environmental and installation situations. Table 3: Examples of methods of installation
2928 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders ≤ 0.3 De ≤ 0.3 De ≤ 0.3 De ≤ 0.3 De ≤ 0.3 De ≤ 0.3 De De V De V V De V VDe TV ISDN TV ISDN 1.5 De ≤ V<20 De 1.5 De ≤ V <20 De 1.5 De ≤ V <5 De 5 De ≤ V < 50De 5 De ≤ V < 50 De 1.5 De ≤ V <5 De 1.5 De ≤ V <20 De 30 On unperforated tray 1 C 31 On perforated tray 1 E or F 32 On brackets or on a wire mesh 1 E or F 33 Spaced more than 0.3 times cable diameter from a wall E or F or G 34 On ladder E or F 35 Single-core or multi-core cable suspended from or incorporating a support wire E or F 36 Bare or insulated conductors on insulators G Methods of installation Item n. Description Reference method of installation to be used to obtain current- carrying capacity 1SDC010002F0201 40 Single-core or multi-core cable in a building void 2 B2 V ≥ 20 De B1 24 Insulated conductors in cable ducting in a building void 2 B2 V ≥ 20 De B1 44 Insulated conductors in cable ducting in masonry having a thermal resistivity not greater than 2 Km/W B2 B1 46 Single-core or multi-core cable: – in a ceiling void – in a suspended floor 1 B2 B1 50 Insulated conductors or single-core cable in flush cable trunking in the floor B1 51 Multi-core cable in flush cable trunking in the floor B2 52 53 Insulated conductors or single-core cables in embedded trunking (52) Multi-core cable in embedded trunking (53) B1 (52) or B2 (53) 54 Insulated conductors or single-core cables in conduit in an unventilated cable channel run horizontally or vertically 2 B2 V ≥20 De B1 Methods of installation Item n. Description Reference method of installation to be used to obtain current- carrying capacity
3130 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders totz kIkkII 0210 == Methods of installation Item n. Description Reference method of installation to be used to obtain current- carrying capacity 55 Insulated conductors in conduit in an open or ventilated cable channel in the floor B1 56 Sheathed single-core or multi-core cable in an open or ventilated cable channel run horizontally or vertically B1 57 Single-core or multi-core cable direct in masonry having a thermal resistivity not greater than 2 Km/W Without added mechanical protection C 58 Single-core or multi-core cable direct in masonry having a thermal resistivity not greater than 2 Km/W With added mechanical protection C 59 Insulated conductors or single-core cables in conduit in masonry B1 60 Multi-core cables in conduit in masonry B2 70 Multi-core cable in conduit or in cable ducting in the ground D 71 Single-core cable in conduit or in cable ducting in the ground D 72 Sheathed single-core or multi-core cables direct in the ground – without added mechanical protection D 73 Sheathed single-core or multi-core cables direct in the ground – with added mechanical protection D 1SDC010003F0201 1 De is the external diameter of a multi-core cable: – 2.2 x the cable diameter when three single core cables are bound in trefoil, or – 3 x the cable diameter when three single core cables are laid in flat formation. 2 De is the external diameter of conduit or vertical depth of cable ducting. V is the smaller dimension or diameter of a masonry duct or void, or the vertical depth of a rectangular duct, floor or ceiling void. The depth of the channel is more important than the width. Table 4: Correction factor for ambient air temperature other than 30 °C Insulation (a) For higher ambient temperatures, consult manufacturer. PVC 1.22 1.17 1.12 1.06 0.94 0.87 0.79 0.71 0.61 0.50 – – – – – – – XLPE and EPR 1.15 1.12 1.08 1.04 0.96 0.91 0.87 0.82 0.76 0.71 0.65 0.58 0.50 0.41 – – – Ambient temperature (a) °C 10 15 20 25 35 40 45 50 55 60 65 70 75 80 85 90 95 PVC covered or bare and exposed to touch 70 °C 1.26 1.20 1.14 1.07 0.93 0.85 0.87 0.67 0.57 0.45 – – – – – – – Bare not exposed to touch 105 °C 1.14 1.11 1.07 1.04 0.96 0.92 0.88 0.84 0.80 0.75 0.70 0.65 0.60 0.54 0.47 0.40 0.32 Mineral (a) where: • I0 is the current carrying capacity of the single conductor at 30 °C reference ambient temperature; • k1 is the correction factor if the ambient temperature is other than 30 °C; • k2 is the correction factor for cables installed bunched or in layers or for cables installed in a layer on several supports. Correction factor k1 The current carrying capacity of the cables that are not buried in the ground refers to 30 °C ambient temperature. If the ambient temperature of the place of installation is different from this reference temperature, the correction factor k1 on Table 4 shall be used, according to the insulation material. Installation not buried in the ground: choice of the cross section according to cable carrying capacity and type of installation The cable carrying capacity of a cable that is not buried in the ground is obtained by using this formula:
3332 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders > 2 De2 De1 De2 a) b) c) <30cm 1SDC010002F0001 a) b) c) 1SDC010003F0001 Correction factor k2 The cable current carrying capacity is influenced by the presence of other cables installed nearby. The heat dissipation of a single cable is different from that of the same cable when installed next to the other ones. The factor k2 is tabled according to the installation of cables laid close together in layers or bunches. Definition of layer or bunch layer: several circuits constituted by cables installed one next to another, spaced or not, arranged horizontally or vertically. The cables on a layer are installed on a wall, tray, ceiling, floor or on a cable ladder; bunch: several circuits constituted by cables that are not spaced and are not installed in a layer; several layers superimposed on a single support (e.g. tray) are considered to be a bunch. The value of correction factor k2 is 1 when: • the cables are spaced: - two single-core cables belonging to different circuits are spaced when the distance between them is more than twice the external diameter of the cable with the larger cross section; - two multi-core cables are spaced when the distance between them is at least the same as the external diameter of the larger cable; • the adjacent cables are loaded less than 30 % of their current carrying capacity. The correction factors for bunched cables or cables in layers are calculated by assuming that the bunches consist of similar cables that are equally loaded. A group of cables is considered to consist of similar cables when the calculation of the current carrying capacity is based on the same maximum allowed operating temperature and when the cross sections of the conductors is in the range of three adjacent standard cross sections (e.g. from 10 to 25 mm2). The calculation of the reduction factors for bunched cables with different cross sections depends on the number of cables and on their cross sections. These factors have not been tabled, but must be calculated for each bunch or layer. Cables in layers: a) spaced; b) not spaced; c) double layer Bunched cables: a) in trunking; b) in conduit; c) on perforated tray
3534 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders n k 1 2 = NOTE 1 These factors are applicable to uniform groups of cables, equally loaded. NOTE 2 Where horizontal clearances between adjacent cables exceeds twice their overall diameter, no reduction factor need be applied. NOTE 3 The same factors are applied to: – groups of two or three single-core cables; – multi-core cables. NOTE 4 If a system consists of both two- and three-core cables, the total number of cables is taken as the number of circuits, and the corresponding factor is applied to the tables for two loaded conductors for the two-core cables, and to the tables for three loaded conductors for the three-core cables. NOTE 5 If a group consists of n single-core cables it may either be considered as n/2 circuits of two loaded conductors or n/3 circuits of three loaded conductors. Number of circuits or multi-core cables Item 1 2 3 4 5 Arrangement (cables touching) Bunched in air, on a surface, embedded or enclosed Single layer on wall, floor or unperforated tray Single layer fixed directly under a wooden ceiling Single layer on a perforated horizontal or vertical tray Single layer on ladder support or cleats etc. To be used with current-carrying capacities, reference Methods A to F Method C Methods E and F 1 1.00 1.00 0.95 1.00 1.00 2 0.80 0.85 0.81 0.88 0.87 3 0.70 0.79 0.72 0.82 0.82 4 0.65 0.75 0.68 0.77 0.80 5 0.60 0.73 0.66 0.75 0.80 6 0.57 0.72 0.64 0.73 0.79 7 0.54 0.72 0.63 0.73 0.79 8 0.52 0.71 0.62 0.72 0.78 9 0.50 0.70 0.61 0.72 0.78 12 0.45 16 0.41 20 0.38 No further reduction factor for more than nine circuits or multicore cables 1SDC010004F0201 Number of three-phase circuits (note 4)Method of installation in Table 3 Number of trays 1 2 3 Use as a multiplier to rating for Perforated trays (note 2) 31 Touching 20 mm 1 2 3 0.98 0.96 0.95 0.91 0.87 0.85 0.87 0.81 0.78 Three cables in horizontal formation Vertical perforated trays (note 3) 31 Touching 225 mm 1 2 0.96 0.95 0.86 0.84 – – Three cables in vertical formation Ladder supports, cleats, etc. (note 2) 32 33 34 Touching 20 mm 1 2 3 1.00 0.98 0.97 0.97 0.93 0.90 0.96 0.89 0.86 Three cables in horizontal formation Perforated trays (note 2) 31 20 mm 2De De 1 2 3 1.00 0.97 0.96 0.98 0.93 0.92 0.96 0.89 0.86 Vertical perforated trays (note 3) 31 Spaced 225 mm 1 2 1.00 1.00 0.91 0.90 0.89 0.86 Ladder supports, cleats, etc. (note 2) 32 33 34 20 mm 1 2 3 1.00 0.97 0.96 1.00 0.95 0.94 1.00 0.93 0.90 Three cables in trefoil formation NOTE 1 Factors are given for single layers of cables (or trefoil groups) as shown in the table and do not apply when cables are installed in more than one layer touching each other. Values for such installations may be significantly lower and must be determined by an appropriate method. NOTE 2 Values are given for vertical spacings between trays of 300 mm. For closer spacing the factors should be reduced. NOTE 3 Values are given for horizontal spacing between trays of 225 mm with trays mounted back to back and at least 20 mm between the tray and any wall. For closer spacing the factors should be reduced. NOTE 4 For circuits having more than one cable in parallel per phase, each three phase set of conductors should be considered as a circuit for the purpose of this table. De De De ≥2De ≥2De ≥2De The reduction factor for a group containing different cross sections of insulated conductors or cables in conduits, cable trunking or cable ducting is: where: • k2 is the group reduction factor; • n is the number of circuits of the bunch. The reduction factor obtained by this equation reduces the danger of overloading of cables with a smaller cross section, but may lead to under utilization of cables with a larger cross section. Such under utilization can be avoided if large and small cables are not mixed in the same group. The following tables show the reduction factor (k2). Table 5: Reduction factor for grouped cables Table 6: Reduction factor for single-core cables with method of installation F
3736 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders tot bb b k I kk I I == 21 ' 1SDC010005F0201 Number of cables Method of installation in Table 3 Number of trays 1 2 3 4 6 9 Touching 20 mm 1 2 3 1.00 1.00 1.00 0.88 0.87 0.86 0.82 0.80 0.79 0.79 0.77 0.76 0.76 0.73 0.71 0.73 0.68 0.66 Perforated trays (note 2) 31 Spaced 20 mm 1 2 3 1.00 1.00 1.00 1.00 0.99 0.98 0.98 0.96 0.95 0.95 0.92 0.91 0.91 0.87 0.85 – – – Touching 225 mm 1 2 1.00 1.00 0.88 0.88 0.82 0.81 0.78 0.76 0.73 0.71 0.72 0.70 Vertical perforated trays (note 3) 31 Spaced 225 mm De 1 2 1.00 1.00 0.91 0.91 0.89 0.88 0.88 0.87 0.87 0.85 – – Touching 20 mm 1 2 3 1.00 1.00 1.00 0.87 0,86 0.85 0.82 0.80 0.79 0.80 0.78 0.76 0.79 0.76 0.73 0.78 0.73 0.70 Ladder supports, cleats, etc. (note 2) 32 33 34 Spaced 20 mm De 1 2 3 1.00 1.00 1.00 1.00 0.99 0.98 1.00 0.98 0.97 1.00 0.97 0.96 1.00 0.96 0.93 – – – NOTE 1 Factors apply to single layer groups of cables as shown above and do not apply when cables are installed in more than one layer touching each other. Values for such installations may be significantly lower and must be determined by an appropriate method. NOTE 2 Values are given for vertical spacings between trays of 300 mm and at least 20 mm between trays and wall. For closer spacing the factors should be reduced. NOTE 3 Values are given for horizontal spacing between trays of 225 mm with trays mounted back to back. For closer spacing the factors should be reduced. De De De To summarize: The following procedure shall be used to determine the cross section of the cable: 1. from Table 3 identify the method of installation; 2. from Table 4 determine the correction factor k1 according to insulation material and ambient temperature; 3. use Table 5 for cables installed in layer or bunch, Table 6 for single- core cables in a layer on several supports, Table 7 for multi-core cables in a layer on several supports or the formula shown in the case of groups of cables with different sections to determine the correction factor k2 appropriate for the numbers of circuits or multi- core cables; 4. calculate the value of current I’b by dividing the load current Ib (or the rated current of the protective device) by the product of the correction factors calculated: Table 7: Reduction factor for multi-core cables with method of installation E 5. from Table 8 or from Table 9, depending on the method of installation, on insulation and conductive material and on the number of live conductors, determine the cross section of the cable with capacity I0 ≥ I’b; 6. the actual cable current carrying capacity is calculated by IZ = I0 k1 k2.
3938 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders 1SDC010006F0201 Installation method Insulation S[mm2 ] Loaded conductors 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 1.5 19 17 14.5 13.5 18.5 16.5 14 13.0 23 20 2.5 26 23 19.5 18 20 19 14.5 14 25 22 18.5 17.5 19.5 18 14.5 13.5 31 28 4 35 31 26 24 27 25 20 18.5 33 30 25 23 26 24 20 17.5 42 37 6 45 40 34 31 35 32 26 24 42 38 32 29 33 31 25 23 54 48 10 61 54 46 42 48 44 36 32 57 51 43 39 45 41 33 31 75 66 16 81 73 61 56 64 58 48 43 76 68 57 52 60 55 44 41 100 88 25 106 95 80 73 84 76 63 57 99 89 75 68 78 71 58 53 133 117 35 131 117 99 89 103 94 77 70 121 109 92 83 96 87 71 65 164 144 50 158 141 119 108 125 113 93 84 145 130 110 99 115 104 86 78 198 175 70 200 179 151 136 158 142 118 107 183 164 139 125 145 131 108 98 253 222 95 241 216 182 164 191 171 142 129 220 197 167 150 175 157 130 118 306 269 120 278 249 210 188 220 197 164 149 253 227 192 172 201 180 150 135 354 312 150 318 285 240 216 253 226 189 170 290 259 219 196 230 206 172 155 185 362 324 273 245 288 256 215 194 329 295 248 223 262 233 195 176 240 424 380 321 286 338 300 252 227 386 346 291 261 307 273 229 207 300 486 435 367 328 387 344 289 261 442 396 334 298 352 313 263 237 400 500 630 A1 Al PVC XLPE EPR PVC Cu XLPE EPR A2 Cu Al XLPE EPR PVC XLPE EPR PVC XLPE EPR Cu 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 17.5 15.5 22 19.5 16.5 15 24 22 19.5 17.5 24 21 25 22 18.5 16.5 30 26 23 20 23 21 17.5 15.5 33 30 27 24 26 24 21 18.5 32 28 33 29 25 22.0 40 35 30 27 31 28 24 21 45 40 36 32 35 32 28 25.0 41 36 43 38 32 28 51 44 38 34 40 35 30 27.0 58 52 46 41 45 41 36 32 57 50 59 52 44 39 69 60 52 46 54 48 41 36 80 71 63 57 62 57 49 44 76 68 79 71 60 53 91 80 69 62 72 64 54 48 107 96 85 76 84 76 66 59 101 89 105 93 79 70 119 105 90 80 94 84 71 62 138 119 112 96 101 90 83 73 125 110 130 116 97 86 146 128 111 99 115 103 86 77 171 147 138 119 126 112 103 90 151 134 157 140 118 104 175 154 133 118 138 124 104 92 209 179 168 144 154 136 125 110 192 171 200 179 150 133 221 194 168 149 175 156 131 116 269 229 213 184 198 174 160 140 232 207 242 217 181 161 265 233 201 179 210 188 157 139 328 278 258 223 241 211 195 170 269 239 281 251 210 186 305 268 232 206 242 216 181 160 382 322 299 259 280 245 226 197 441 371 344 299 324 283 261 227 506 424 392 341 371 323 298 259 599 500 461 403 439 382 352 305 693 576 530 464 508 440 406 351 Cu Al XLPE EPR PVC XLPE EPR PVC B1 Al PVC XLPE EPR PVC C Cu Al XLPE EPR PVC XLPE/EPR PVC B2 Conductor 13 25 15 19.5 Table 8: Current carrying capacity of cables with PVC or EPR/XLPE insulation (method A-B-C)
4140 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders Table 8: Current carrying capacity of cables with PVC or EPR/XLPE insulation (method E-F-G) C 1SDC010100F0201 De De oror Installation method Insulation XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC S[mm2 ] Loaded conductors 1.5 26 22 23 18.5 2.5 36 30 28 23 32 2 524 19.5 4 49 40 38 31 42 34 32 26 6 63 51 49 39 54 43 42 33 10 86 70 67 54 75 60 58 46 16 115 94 91 73 100 80 77 61 25 149 119 108 89 127 101 97 78 161 131 121 98 13 5110 103 84 35 185 148 135 111 158 126 120 96 200 162 150 122 169 137 129 105 50 225 180 164 135 192 153 146 117 242 196 184 149 207 167 159 128 70 289 232 211 173 246 196 187 150 310 251 237 192 268 216 206 166 95 352 282 257 210 298 238 227 183 377 304 289 235 328 264 253 203 120 410 328 300 244 346 276 263 212 437 352 337 273 383 308 296 237 150 473 379 346 282 399 319 304 245 504 406 389 316 444 356 343 274 185 542 434 397 322 456 364 347 280 575 463 447 363 510 409 395 315 240 641 514 470 380 538 430 409 330 679 546 530 430 607 485 471 375 300 741 593 543 439 621 497 471 381 783 629 613 497 703 561 547 434 400 940 754 740 600 823 656 663 526 500 1083 868 856 694 946 749 770 610 630 1254 1005 996 808 1088 855 899 711 F CuAl Cu Al E 2 3 Al Cu Al 2 3 Cu XLPE EPR PVC XLPE EPR PVC 3H 3V 3H 3V 3H 3V 3H 3V 141 114 107 87 182 161 146 130 138 122 112 99 176 143 135 109 226 201 181 162 172 153 139 124 216 174 165 133 275 246 219 197 210 188 169 152 279 225 215 173 353 318 281 254 271 244 217 196 342 275 264 212 430 389 341 311 332 300 265 241 400 321 308 247 500 454 396 362 387 351 308 282 464 372 358 287 577 527 456 419 448 408 356 327 533 427 413 330 661 605 521 480 515 470 407 376 634 507 492 392 781 719 615 569 611 561 482 447 736 587 571 455 902 833 709 659 708 652 557 519 868 689 694 552 1085 1008 852 795 856 792 671 629 998 789 806 640 1253 1169 982 920 991 921 775 730 1151 905 942 746 1454 1362 1138 1070 1154 1077 900 852 G 3 Cu Al PVC Al XLPE EPR PVC Cu XLPE EPR 25 84135
4342 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders 1SDC010007F0201 Installation method Loaded conductors 2 3 3 2 3 3 2 3 3 2 23 19 21 28 24 27 25 21 23 31 31 26 29 38 33 36 33 28 31 41 40 35 38 51 44 47 44 37 41 54 25 21 23 31 26 30 26 22 26 33 34 28 31 42 35 41 36 30 34 45 45 37 41 55 47 53 47 40 45 60 57 48 52 70 59 67 60 51 57 76 77 65 70 96 81 91 82 69 77 104 102 86 92 127 107 119 109 92 102 137 133 112 120 166 140 154 142 120 132 179 163 137 147 203 171 187 174 147 161 220 202 169 181 251 212 230 215 182 198 272 247 207 221 307 260 280 264 223 241 333 296 249 264 369 312 334 317 267 289 400 340 286 303 424 359 383 364 308 331 460 388 327 346 485 410 435 416 352 377 526 440 371 392 550 465 492 472 399 426 596 514 434 457 643 544 572 552 466 496 697 Note 1 For single-core cables the sheaths of the cables of the circuit are connected together at both ends. Note 2 For bare cables exposed to touch, values should be multiplied by 0.9. Note 3 De is the external diameter of the cable. Note 4 For metallic sheath temperature 105 °C no correction for grouping need to be applied. 500 V 750 V C E or F 120 150 185 240 35 50 70 95 6 10 16 25 4 1.5 2.5 4 1.5 2.5 Bare cable not exposed to touch S[mm2 ] PVC covered or bare exposed to touch PVC covered or bare exposed to touch Metallic sheath temperature 105 °CMetallic sheath temperature 70 °C Metallic sheath temperature 105 °C Sheath 3 3 3 3 3 3 26 29 26 29 33.0 37.0 35 39 34 39 43 49 46 51 45 51 56 64 28 32 28 32 35 40 38 43 37 43 47 54 50 56 49 56 61 70 64 71 62 71 78 89 87 96 84 95 105 120 115 127 110 125 137 157 150 164 142 162 178 204 184 200 173 197 216 248 228 247 213 242 266 304 279 300 259 294 323 370 335 359 309 351 385 441 385 411 353 402 441 505 441 469 400 454 498 565 500 530 446 507 557 629 584 617 497 565 624 704 G Metallic sheath temperature 70 °C PVC covered or bare exposed to touch Bare cable not exposed to touch Bare cable not eexposed to touch Metallic sheath temperature 70 °C Metallic sheath temperature 105 °C or or or or or or De De De De 33 37 Table 9: Current carrying capacity of cables with mineral insulation
4544 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders totz kIkkkII 03210 == ''' 2 2 kkk .= 2 a a a a Table 10: Correction factors for ambient ground temperatures other than 20 °C Ground temperature °C 10 15 25 30 35 40 45 50 55 60 65 70 75 80 PVC 1.10 1.05 0.95 0.89 0.84 0.77 0.71 0.63 0.55 0.45 – – – – XLPE and EPR 1.07 1.04 0.96 0.93 0.89 0.85 0.80 0.76 0.71 0.65 0.60 0.53 0.46 0.38 Insulation Table 11: Reduction factors for cables laid directly in the ground Number of circuits 2 3 4 5 6 Nil (cables touching) 0.75 0.65 0.60 0.55 0.50 One cable diameter 0.80 0.70 0.60 0.55 0.55 0.125 m 0.85 0.75 0.70 0.65 0.60 0.25 m 0.90 0.80 0.75 0.70 0.70 0.5 m 0.90 0.85 0.80 0.80 0.80 Cable to cable clearance (a) NOTE The given values apply to an installation depth of 0.7 m and a soil thermal resistivity of 2.5 Km/W. Multi-core cables Single-core cables Installation in ground: choice of the cross section according to cable carrying capacity and type of installation The current carrying capacity of a cable buried in the ground is calculated by using this formula: where: • I0 is the current carrying capacity of the single conductor for installation in the ground at 20°C reference temperature; • k1 is the correction factor if the temperature of the ground is other than 20°C; • k2 is the correction factor for adjacent cables; • k3 is the correction factor if the soil thermal resistivity is different from the reference value, 2.5 Km/W. Correction factor k1 The current carrying capacity of buried cables refers to a ground temperature of 20 °C. If the ground temperature is different, use the correction factor k1 shown in Table 10 according to the insulation material. Correction factor k2 The cable current carrying capacity is influenced by the presence of other cables installed nearby. The heat dissipation of a single cable is different from that of the same cable installed next to the other ones. The correction factor k2 is obtained by the formula: Tables 11, 12, and 13 show the factor k2’ values for single-core and multi-core cables that are laid directly in the ground or which are installed in buried ducts, according to their distance from other cables or the distance between the ducts.
4746 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders a a a Table 12: Reduction factors for multi-core cables laid in single way ducts in the ground Number of circuits 2 3 4 5 6 Nil (cables touching) 0.85 0.75 0.70 0.65 0.60 0.25 m 0.90 0.85 0.80 0.80 0.80 0.5 m 0.95 0.90 0.85 0.85 0.80 1.0 m 0.95 0.95 0.90 0.90 0.90 Cable to cable clearance (a) NOTE The given values apply to an installation depth of 0.7 m and a soil thermal resistivity of 2.5 Km/W. Multi-core cables Number of single-core circuits of two or three cables 2 3 4 5 6 Nil (ducts touching) 0.80 0.70 0.65 0.60 0.60 0.25 m 0.90 0.80 0.75 0.70 0.70 0.5 m 0.90 0.85 0.80 0.80 0.80 1.0 m 0.95 0.90 0.90 0.90 0.90 Duct to duct clearance (a) NOTE The given values apply to an installation depth of 0.7 m and a soil thermal resistivity of 2.5 Km/W. Single-core cables Table 13: Reduction factors for single-core cables laid in single way ducts in the ground Table 14: Correction factors for soil thermal resistivities other than 2.5 Km/W Thermal resistivities Km/W 1 1.5 2 2.5 3 Correction factor 1.18 1.1 1.05 1 0.96 Note 1: the overall accuracy of correction factors is within ±5%. Note 2: the correction factors are applicable to cables drawn into buried ducts; for cables laid direct in the ground the correction factors for thermal resistivities less than 2.5 Km/W will be higher. Where more precise values are required they may be calculated by methods given in IEC 60287. Note 3: the correction factors are applicable to ducts buried at depths of up to 0.8 m. For correction factor k2’’: • for cables laid directly in the ground or if there are not other conductors within the same duct, the value of k2’’ is 1; • if several conductors of similar sizes are present in the same duct (for the meaning of “group of similar conductors”, see the paragraphs above), k2’’ is obtained from the first row of Table 5; • if the conductors are not of similar size, the correction factor is calculated by using this formula: where: n is the number of circuits in the duct. Correction factor k3 Soil thermal resistivity influences the heat dissipation of the cable. Soil with low thermal resistivity facilitates heat dissipation, whereas soil with high thermal resistivity limits heat dissipation. IEC 60364-5-52 states as reference value for the soil thermal resistivity 2.5 Km/W. n k 1'' 2 =
4948 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders tot bb b k I kkk I I == 321 ' 1SDC010008F0201 Installation method Insulation S[mm2 ] Loaded conductors 2 3 2 3 2 3 2 3 1.5 26 22 22 18 2.5 34 29 29 24 26 22 22 18.5 4 44 37 38 31 34 29 29 24 6 56 46 47 39 42 36 36 30 10 73 61 63 52 56 47 48 40 16 95 79 81 67 73 61 62 52 25 121 101 104 86 93 78 80 66 35 146 122 125 103 112 94 96 80 50 173 144 148 122 132 112 113 94 70 213 178 183 151 163 138 140 117 95 252 211 216 179 193 164 166 138 120 287 240 246 203 220 186 189 157 150 324 271 278 230 249 210 213 178 185 363 304 312 258 279 236 240 200 240 419 351 361 297 322 272 277 230 300 474 396 408 336 364 308 313 260 XLPE EPR PVC XLPE EPR PVC D Cu AlConductor k1 from table 4 1SDC010009F0201 START END yes D method? yes no yes multi-core cable? no no yes single layer?multi-core cable? no yes yes no no for cables? yes no yes yes no yes yes no no yes selection of wiring systems table 1 erection of wiring systems table 2 Groundtemperature <> 20 °C? Ambient air temperature <> 30 °C? k1 = 1 k1 from table 10 k2' from table 11 (k 2''=1) cables laid directly in the ground? k2' from table 13 k2' from table 12 more than one cable per conduit? similar sections? n k 1 ''2 = k2'' from table 6 k2''=1 k1 = 1 similar sections? k2 from table 5k2 from table 6 ktot=k 1*k 2 I'b=I b /ktot table current carrying capacity I0 > I' b ktot=k 1*k 2*k 3 S [mm2 ] Iz = I 0 *k tot Thermal resistivity <> 2.5 Km/W? k3 = 1 k3 from table 14 k2=k 2'*k 2'' k2 from table 7 I Method of installation table 3 b n k 1 ''2 = no k2 = 1 To summarize: Use this procedure to determine the cross section of the cable: 1. from Table 10, determine the correction factor k1 according to the insulation material and the ground temperature; 2. use Table 11, Table 12, Table 13 or the formula for groups of non-similar cables to determine the correction factor k2 according to the distance between cables or ducts; 3. from Table 14 determine factor k3 corresponding to the soil thermal resistivity; 4. calculate the value of the current I’b by dividing the load current Ib (or the rated current of the protective device) by the product of the correction factors calculated: 5. from Table 15, determine the cross section of the cable with I0 ≥ I’b, according to the method of installation, the insulation and conductive material and the number of live conductors; 6. the actual cable current carrying capacity is calculated by. Table 15: Current carrying capacity of cables buried in the ground z kkII 210= k3
5150 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders 1SDC010007F0001 C N B A tot b b I I =' k 86.0 ' .= tot b b k I I ' N b I I = 0.86 Nb II =' III tot b N k k I I ..= 3 Effect of harmonic currents on balanced three-phase systems: reduction factors for harmonic currents in four- core and five-core cables with four cores carrying current Where the neutral conductor carries current without a corresponding reduction in load of the phase conductors, the current flowing in the neutral conductor shall be taken into account in ascertaining the current-carrying capacity of the circuit. This neutral current is due to the phase currents having a harmonic content which does not cancel in the neutral. The most significant harmonic which does not cancel in the neutral is usually the third harmonic. The magnitude of the neutral current due to the third harmonic may exceed the magnitude of the power frequency phase current. In such a case the neutral current will have a significant effect on the current-carrying capacity of the cables in the circuit. Equipment likely to cause significant harmonic currents are, for example, fluorescent lighting banks and dc power supplies such as those found in computers (for further information on harmonic disturbances see the IEC 61000). The reduction factors given in Table 16 only apply in the balanced three-phase circuits (the current in the fourth conductor is due to harmonics only) to cables where the neutral conductor is within a four-core or five-core cable and is of the same material and cross-sectional area as the phase conductors. These reduction factors have been calculated based on third harmonic currents. If significant, i.e. more than 10 %, higher harmonics (e.g. 9th, 12th, etc.) are expected or there is an unbalance between phases of more than 50 %, then lower reduction factors may be applicable: these factors can be calculated only by taking into account the real shape of the current in the loaded phases. Where the neutral current is expected to be higher than the phase current then the cable size should be selected on the basis of the neutral current. Where the cable size selection is based on a neutral current which is not significantly higher than the phase current, it is necessary to reduce the tabulated current carrying capacity for three loaded conductors. If the neutral current is more than 135 % of the phase current and the cable size is selected on the basis of the neutral current, then the three phase conductors will not be fully loaded. The reduction in heat generated by the phase conductors offsets the heat generated by the neutral conductor to the extent that it is not necessary to apply any reduction factor to the current carrying capacity for three loaded conductors. Table 16: Reduction factors for harmonic currents in four-core and five-core cables Third harmonic content of phase current % 0 ÷ 15 15 ÷ 33 33 ÷ 45 > 45 Size selection is based on phase current 1 0.86 - - Current to take in account for the cable selection Ib’ - - Size selection is based on neutral current - - 0.86 1 Current to take in account for the cable selection Ib’ - - Reduction factor Where IN is the current flowing in the neutral calculated as follows: Ib is the load current; ktot is the total correction factor; kIII is the third harmonic content of phase current; Note on current carrying capacity tables and loaded conductors Tables 8, 9 and 15 provide the current carrying capacity of loaded conductors (current carrying conductors) under normal service conditions. In single-phase circuits, the number of loaded conductors is two. In balanced or slightly unbalanced three-phase circuits the number of loaded conductors is three, since the current in the neutral conductor is negligible. In three-phase systems with high unbalance, where the neutral conductor in a multi-core cable carries current as a result of an unbalance in the phase currents the temperature rise due to the neutral current is offset by the reduction in the heat generated by one or more of the phase conductors. In this case the conductor size shall be chosen on the basis of the highest phase current. In all cases the neutral conductor shall have an adequate cross section.
5352 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders a d b c 1SDC010008F0001 k 1 = 0.87 A kk I I b b 212.85 54.087.0 100 21 ' = . == 2 = 0.54k Procedure: Type of installation In Table 3, it is possible to find the reference number of the installation and the method of installation to be used for the calculations. In this example, the reference number is 31, which corresponds to method E (multi-core cable on tray). Correction factor of temperature k1 From Table 4, for a temperature of 40 °C and PVC insulation material, k1 = 0.87. Correction factor for adjacent cables k2 For the multi-core cables grouped on the perforated tray see Table 5. As a first step, the number of circuits or multi-core cables present shall be determined; given that: • each circuit a), b) and d) constitute a separate circuit; • circuit c) consists of three circuits, since it is composed by three cables in parallel per phase; • the cable to be dimensioned is a multi-core cable and therefore constitutes a single circuit; the total number of circuits is 7. Referring to the row for the arrangement (cables bunched) and to the column for the number of circuits (7) After k1 and k2 have been determined, I’b is calculated by: From Table 8, for a multi-core copper cable with PVC insulation, method of installation E, with three loaded conductors, a cross section with current carrying capacity of I0 ≥ I’b = 212.85 A, is obtained. A 95 mm2 cross section cable can carry, under Standard reference conditions, 238 A. The current carrying capacity, according to the actual conditions of installation, is Iz = 238 . 0.87. 0.54 = 111.81 A Example of cable dimensioning in a balanced three- phase circuit without harmonics Dimensioning of a cable with the following characteristics: • conductor material: : copper • insulation material: : PVC • type of cable: : multi-core • installation: : cables bunched on horizontal perforated tray • load current: : 100 A Installation conditions: • ambient temperature: : 40 °C • adjacent circuits with a) three-phase circuit consisting of 4 single-core cables, 4x50 mm2; b) three-phase circuit consisting of one multi-core cable, 1x(3x50) mm2; c) three-phase circuit consisting of 9 single-core (3 per phase) cables, 9x95 mm2; d) single-phase circuit consisting of 2 single-core cables, 2x70 mm2.
5554 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders k 1 = 1 2 = 1k A kk I I b b 115 21 ' == A kk I I b b 7.133 86.0 115 86.021 ' == .. = Ak k I I III tot b N 1384.031153 =..=..= A I I N b 5.160 86.0 138 86.0 ' === Ak k I I III tot b N 2076.031153 =..=..= AII Nb 207' == and current I’b is: From Table 8, a 95 mm2 cable with current carrying capacity of 238 A must be selected. Example of dimensioning a cable in a balanced three- phase circuit with a significant third-harmonic content Dimensioning of a cable with the following characteristics: • conductor material: : copper • insulation material: : PVC • type of cable: : multi-core • installation: : layer on horizontal perforated tray • load current: : 115 A Installation conditions: • ambient temperature: : 30 °C • no adjacent circuits. Procedure: Type of installation On Table 3, it is possible to find the reference number of the installation and the method of installation to be used for the calculations. In this example, the reference number is 31, which corresponds to method E (multi-core cable on tray). Temperature correction factor k1 From Table 4, for a temperature of 30 °C and PVC insulation material Correction factor for adjacent cables k2 As there are no adjacent cables, so After k1 and k2 have been determined, I’b is calculated by: If no harmonics are present, from Table 8, for a multi-core copper cable with PVC insulation, method of installation E, with three loaded conductors, a cross section with current carrying capacity of I0 ≥ I’b = 115 A, is obtained. A 35 mm2 cross section cable can carry, under Standard reference conditions, 126 A. The current carrying capacity, according to the actual conditions of installation, is still 126 A, since the value of factors k1 and k2 is 1. The third harmonic content is assumed to be 28%. Table 16 shows that for a third harmonic content of 28% the cable must be dimensioned for the current that flows through the phase conductors, but a reduction factor of 0.86 must be applied. The current I’b becomes: From Table 8, a 50 mm2 cable with carrying capacity of 153 A shall be selected. If the third harmonic content is 40 %, Table 16 shows that the cable shall be dimensioned according to the current of the neutral conductor and a reduction factor of 0.86 must be applied. The current in the neutral conductor is: and the value of current I’b is: From Table 8, a 70 mm2 cable with 196 A current carrying capacity shall be selected. If the third harmonic content is 60 %, Table 16 shows that the cable shall be dimensioned according to the current of the neutral conductor, but a reduction factor of 1 must be applied. The current in the neutral conductor is:
5756 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders )sincos( xr n L kIkZIU bb +==∆ [V] (1) 2 cos1sin = .- 100% rU U u ∆ =∆ (2) 2.2.2 Voltage drop In an electrical installation it is important to evaluate voltage drops from the point of supply to the load. The performance of a device may be impaired if supplied with a voltage different from its rated voltage. For example: • motors: the torque is proportional to the square of the supply voltage; therefore, if the voltage drops, the starting torque shall also decrease, making it more difficult to start up motors; the maximum torque shall also decrease; • incandescent lamps: the more the voltage drops the weaker the beam becomes and the light takes on a reddish tone; • discharge lamps: in general, they are not very sensitive to small variations in voltage, but in certain cases, great variation may cause them to switch off; • electronic appliances: they are very sensitive to variations in voltage and that is why they are fitted with stabilizers; • electromechanical devices: the reference Standard states that devices such as contactors and auxiliary releases have a minimum voltage below which their performances cannot be guaranteed. For a contactor, for example, the holding of the contacts becomes unreliable below 85% of the rated voltage. To limit these problems the Standards set the following limits: • IEC 60364-5-52 “Electrical installations of buildings. Selection and erection of electrical equipment - Wiring systems” Clause 525 states that “in the absence of other considerations it is recommended that in practice the voltage drop between the origin of consumer’s installation and the equipment should not be greater than 4% of the rated voltage of the installation. Other considerations include start-up time for motors and equipment with high inrush current. Temporary conditions such as voltage transients and voltage variation due to abnormal operation may be disregarded”. • IEC 60204-1”Safety of machinery – Electrical equipment of machines – General requirements” Clause 13.5 recommends that: “the voltage drop from the point of supply to the load shall not exceed 5% of the rated voltage under normal operating conditions”. • IEC 60364-7-714 “Electrical installations of buildings - Requirements for special installations or locations - External lighting installations” Clause 714.512 requires that “the voltage drop in normal service shall be compatible with the conditions arising from the starting current of the lamps”. Voltage drop calculation For an electrical conductor with impedance Z, the voltage drop is calculated by the following formula: where • k is a coefficient equal to: - 2 for single-phase and two-phase systems; - for three-phase systems; • Ib [A] is the load current; if no information are available, the cable carrying capacity Iz shall be considered; • L [km] is the length of the conductor; • n is the number of conductors in parallel per phase; • r [Ω/km] is the resistance of the single cable per kilometre; • x [Ω/km] is the reactance of the single cable per kilometre; • cosϕ is the power factor of the load: Normally, the percentage value in relation to the rated value Ur is calculated by: Resistance and reactance values per unit of length are set out on the following table by cross-sectional area and cable formation, for 50 Hz; in case of 60 Hz, the reactance value shall be multiplied by 1.2.
5958 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders Table 1: Resistance and reactance per unit of length of copper cables single-core cable two-core/three-core cable S r[Ω/km] x[Ω/km] r[Ω/km] x[Ω/km] [mm2] @ 80 [°C] @ 80 [°C] 1.5 14.8 0.168 15.1 0.118 2.5 8.91 0.156 9.08 0.109 4 5.57 0.143 5.68 0.101 6 3.71 0.135 3.78 0.0955 10 2.24 0.119 2.27 0.0861 16 1.41 0.112 1.43 0.0817 25 0.889 0.106 0.907 0.0813 35 0.641 0.101 0.654 0.0783 50 0.473 0.101 0.483 0.0779 70 0.328 0.0965 0.334 0.0751 95 0.236 0.0975 0.241 0.0762 120 0.188 0.0939 0.191 0.074 150 0.153 0.0928 0.157 0.0745 185 0.123 0.0908 0.125 0.0742 240 0.0943 0.0902 0.0966 0.0752 300 0.0761 0.0895 0.078 0.075 Table 2: Resistance and reactance per unit of length of aluminium cables single-core cable two-core/three-core cable S r[Ω/km] x[Ω/km] r[Ω/km] x[Ω/km] [mm2] @ 80 [°C] @ 80 [°C] 1.5 24.384 0.168 24.878 0.118 2.5 14.680 0.156 14.960 0.109 4 9.177 0.143 9.358 0.101 6 6.112 0.135 6.228 0.0955 10 3.691 0.119 3.740 0.0861 16 2.323 0.112 2.356 0.0817 25 1.465 0.106 1.494 0.0813 35 1.056 0.101 1.077 0.0783 50 0.779 0.101 0.796 0.0779 70 0.540 0.0965 0.550 0.0751 95 0.389 0.0975 0.397 0.0762 120 0,310 0.0939 0.315 0.074 150 0.252 0.0928 0.259 0.0745 185 0.203 0.0908 0.206 0.0742 240 0.155 0.0902 0.159 0.0752 300 0.125 0.0895 0.129 0.075 The following tables show the ∆Ux [V/(A.km)] values by cross section and formation of the cable according to the most common cosϕ values. Table 3: Specific voltage drop at cosϕ = 1 for copper cables cosϕ = 1 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 29.60 25.63 30.20 26.15 2.5 17.82 15.43 18.16 15.73 4 11.14 9.65 11.36 9.84 6 7.42 6.43 7.56 6.55 10 4.48 3.88 4.54 3.93 16 2.82 2.44 2.86 2.48 25 1.78 1.54 1.81 1.57 35 1.28 1.11 1.31 1.13 50 0.95 0.82 0.97 0.84 70 0.66 0.57 0.67 0.58 95 0.47 0.41 0.48 0.42 120 0.38 0.33 0.38 0.33 150 0.31 0.27 0.31 0.27 185 0.25 0.21 0.25 0.22 240 0.19 0.16 0.19 0.17 300 0.15 0.13 0.16 0.14 Table 4: Specific voltage drop at cosϕ = 0.9 for copper cables cosϕ = 0.9 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 26.79 23.20 27.28 23.63 2.5 16.17 14.01 16.44 14.24 4 10.15 8.79 10.31 8.93 6 6.80 5.89 6.89 5.96 10 4.14 3.58 4.16 3.60 16 2.64 2.28 2.65 2.29 25 1.69 1.47 1.70 1.48 35 1.24 1.08 1.25 1.08 50 0.94 0.81 0.94 0.81 70 0.67 0.58 0.67 0.58 95 0.51 0.44 0.50 0.43 120 0.42 0.36 0.41 0.35 150 0.36 0.31 0.35 0.30 185 0.30 0.26 0.29 0.25 240 0.25 0.22 0.24 0.21 300 0.22 0.19 0.21 0.18
6160 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders Table 5: Specific voltage drop at cosϕ = 0.85 for copper cables cosϕ = 0.85 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 25.34 21.94 25.79 22.34 2.5 15.31 13.26 15.55 13.47 4 9.62 8.33 9.76 8.45 6 6.45 5.59 6.53 5.65 10 3.93 3.41 3.95 3.42 16 2.51 2.18 2.52 2.18 25 1.62 1.41 1.63 1.41 35 1.20 1.04 1.19 1.03 50 0.91 0.79 0.90 0.78 70 0.66 0.57 0.65 0.56 95 0.50 0.44 0.49 0.42 120 0.42 0.36 0.40 0.35 150 0.36 0.31 0.35 0.30 185 0.30 0.26 0.29 0.25 240 0.26 0.22 0.24 0.21 300 0.22 0.19 0.21 0.18 Table 6: Specific voltage drop at cosϕ = 0.8 for copper cables cosϕ = 0.8 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 23.88 20.68 24.30 21.05 2.5 14.44 12.51 14.66 12.69 4 9.08 7.87 9.21 7.98 6 6.10 5.28 6.16 5.34 10 3.73 3.23 3.74 3.23 16 2.39 2.07 2.39 2.07 25 1.55 1.34 1.55 1.34 35 1.15 0.99 1.14 0.99 50 0.88 0.76 0.87 0.75 70 0.64 0.55 0.62 0.54 95 0.49 0.43 0.48 0.41 120 0.41 0.36 0.39 0.34 150 0.36 0.31 0.34 0.29 185 0.31 0.26 0.29 0.25 240 0.26 0.22 0.24 0.21 300 0.23 0.20 0.21 0.19 Table 7: Specific voltage drop at cosϕ=0.75 for copper cables cosϕ = 0.75 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 22.42 19.42 22.81 19.75 2.5 13.57 11.75 13.76 11.92 4 8.54 7.40 8.65 7.49 6 5.74 4.97 5.80 5.02 10 3.52 3.05 3.52 3.05 16 2.26 1.96 2.25 1.95 25 1.47 1.28 1.47 1.27 35 1.10 0.95 1.08 0.94 50 0.84 0.73 0.83 0.72 70 0.62 0.54 0.60 0.52 95 0.48 0.42 0.46 0.40 120 0.41 0.35 0.38 0.33 150 0.35 0.31 0.33 0.29 185 0.30 0.26 0.29 0.25 240 0.26 0.23 0.24 0.21 300 0.23 0.20 0.22 0.19 Table 8: Specific voltage drop at cosϕ = 1 for aluminium cables cosϕ = 1 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 48.77 42.23 49.76 43.09 2.5 29.36 25.43 29.92 25.91 4 18.35 15.89 18.72 16.21 6 12.22 10.59 12.46 10.79 10 7.38 6.39 7.48 6.48 16 4.65 4.02 4.71 4.08 25 2.93 2.54 2.99 2.59 35 2.11 1.83 2.15 1.87 50 1.56 1.35 1.59 1.38 70 1.08 0.94 1.10 0.95 95 0.78 0.67 0.79 0.69 120 0.62 0.54 0.63 0.55 150 0.50 0.44 0.52 0.45 185 0.41 0.35 0.41 0.36 240 0.31 0.27 0.32 0.28 300 0.25 0.22 0.26 0.22
6362 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders Table 9: Specific voltage drop at cosϕ = 0.9 for aluminium cables cosϕ = 0.9 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 44.04 38.14 44.88 38.87 2.5 26.56 23.00 27.02 23.40 4 16.64 14.41 16.93 14.66 6 11.12 9.63 11.29 9.78 10 6.75 5.84 6.81 5.89 16 4.28 3.71 4.31 3.73 25 2.73 2.36 2.76 2.39 35 1.99 1.72 2.01 1.74 50 1.49 1.29 1.50 1.30 70 1.06 0.92 1.06 0.91 95 0.78 0.68 0.78 0.68 120 0.64 0.55 0.63 0.55 150 0.53 0.46 0.53 0.46 185 0.44 0.38 0.44 0.38 240 0.36 0.31 0.35 0.30 300 0.30 0.26 0.30 0.26 Table 10: Specific voltage drop at cosϕ = 0.85 for aluminium cables cosϕ = 0.85 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 41.63 36.05 42.42 36.73 2.5 25.12 21.75 25.55 22.12 4 15.75 13.64 16.02 13.87 6 10.53 9.12 10.69 9.26 10 6.40 5.54 6.45 5.58 16 4.07 3.52 4.09 3.54 25 2.60 2.25 2.63 2.27 35 1.90 1.65 1.91 1.66 50 1.43 1.24 1.43 1.24 70 1.02 0.88 1.01 0.88 95 0.76 0.66 0.76 0.65 120 0.63 0.54 0.61 0.53 150 0.53 0.46 0.52 0.45 185 0.44 0.38 0,43 0.37 240 0.36 0.31 0.35 0.30 300 0.31 0.27 0.30 0.26 Table 11: Specific voltage drop at cosϕ = 0.8 for aluminium cables cosϕ = 0.8 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 39.22 33.96 39.95 34.59 2.5 23.67 20.50 24.07 20.84 4 14.85 12.86 15.09 13.07 6 9.94 8.61 10.08 8.73 10 6.05 5.24 6.09 5.27 16 3.85 3.34 3.87 3.35 25 2.47 2.14 2.49 2.16 35 1.81 1.57 1.82 1.57 50 1.37 1.18 1.37 1.18 70 0.98 0.85 0.97 0.84 95 0.74 0.64 0.73 0.63 120 0.61 0.53 0.59 0.51 150 0.51 0.45 0.50 0.44 185 0.43 0.38 0.42 0.36 240 0.36 0.31 0.34 0.30 300 0.31 0.27 0.30 0.26 Table 12: Specific voltage drop at cosϕ = 0.75 for aluminium cables cosϕ = 0.75 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 36.80 31.87 37.47 32.45 2.5 22.23 19.25 22.58 19.56 4 13.95 12.08 14.17 12.27 6 9.35 8.09 9.47 8.20 10 5.69 4.93 5.72 4.96 16 3.63 3.15 3.64 3.15 25 2.34 2.02 2.35 2.03 35 1.72 1.49 1.72 1.49 50 1.30 1.13 1.30 1.12 70 0.94 0.81 0.92 0.80 95 0.71 0.62 0.70 0.60 120 0.59 0.51 0.57 0.49 150 0.50 0.43 0.49 0.42 185 0.42 0.37 0.41 0.35 240 0.35 0.31 0.34 0.29 300 0.31 0.27 0.29 0.25
6564 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders LIUU bx 03.2025.010081.0 =..=..∆=∆ V %51.0100 400 03.2 100% =.=.∆ =∆ rU U u L IUU bx 28.4 2 05.0 5042.3 2 =..=..∆=∆ V %62.0100 690 28.4 100% =.=.∆ =∆ rU U u LI Uu U b r x .. .∆ =∆ 100 % max (3) A U P I r u b 56 9.04003 35000 cos3 = .. = .. = VLIU b 2.2814.0566.360.3 =..=..=∆ %05.7100 400 2.28 100% =.=.∆ =∆ rU U u 02.1 14.056100 400%2 100 % max = .. . = .. .∆ =∆ LI Uu U b r x V/(A km). Example 1 To calculate a voltage drop on a three-phase cable with the following specifications: • rated voltage: 400 V; • cable length: 25 m; • cable formation: single-core copper cable, 3x50 mm2; • load current Ib: 100 A; • power factor cosϕ: 0.9. From Table 4, for a 50 mm2 single-core cable it is possible to read that a ∆Ux voltage drop corresponds to 0.81 V/(A⋅km). By multiplying this value by the length in km and by the current in A, it results: which corresponds to this percentage value: Example 2 To calculate a voltage drop on a three-phase cable with the following specifications: • rated voltage: 690 V; • cable length: 50 m; • cable formation: multi-core copper cable, 2x(3x10) mm2; • load current Ib: 50 A; • power factor cosϕ: 0.85. From Table 5, for a multi-core 10 mm2 cable it is possible to read that ∆Ux voltage drop corresponds to 3.42 V/(A⋅km). By multiplying this value by the length in km and by the current in A, and by dividing it by the number of cables in parallel, it results: which corresponds to this percentage value: Method for defining the cross section of the conductor according to voltage drop in the case of long cables In the case of long cables, or if particular design specifications impose low limits for maximum voltage drops, the verification using as reference the cross section calculated on the basis of thermal considerations (calculation according to chapter 2.2.1 “Current carrying capacity and methods of installation”) may have a negative result. To define the correct cross section, the maximum ∆Uxmax value calculated by using the formula: is compared with the corresponding values on Tables 4÷12 by choosing the smallest cross section with a ∆Ux value lower than ∆Uxmax. Example: Supply of a three-phase load with Pu = 35 kW (Ur=400 V, fr= 50 Hz, cosϕ=0.9) with a 140 m cable installed on a perforated tray, consisting of a multi-core copper cable with EPR insulation. Maximum permitted voltage drop 2%. Load current Ib is: The Table 8 of Chapter 2.2.1 shows S = 10 mm2. From Table 4, for the multi-core 10 mm2 cable it is possible to read that the voltage drop per A and per km is 3.60 V/(A⋅km). By multiplying this value by the length in km and by the current in A, it results: which corresponds to this percentage value: This value is too high. Formula (3) shows:
6766 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders VLIUU bx 35.614.05681.0 =..=..∆=∆ %6.1100 400 35.6 100% =.=.∆ =∆ rU U u 3 2 LIr P b j ... = [W] 1000 2 2 LIr P b j ... = [W] 1000 1.45IzIzIb In I2 1SDC010009F0001 Ib ≤ In ≤ Iz (1) I2 ≤ 1.45.Iz (2) From Table 4 a cross section of 50 mm2 can be chosen. For this cross section ∆Ux = 0.81< 1.02 V/(A⋅km). By using this value it results: This corresponds to a percentage value of: 2.2.3 Joule-effect losses Joule-effect losses are due to the electrical resistance of the cable. The lost energy is dissipated in heat and contributes to the heating of the conductor and of the environment. A first estimate of three-phase losses is: whereas single-phase losses are: where: • Ib is the load current [A]; • r is the phase resistance per unit of length of the cable at 80 °C [Ω/km] (see Table 1); • L is the cable length [m]. Single-core cable Two-core/three-core cable S [mm2] Cu AI Cu AI 1.5 14.8 24.384 15.1 24.878 2.5 8.91 14.680 9.08 14.960 4 5.57 9.177 5.68 9.358 6 3.71 6.112 3.78 6.228 10 2.24 3.691 2.27 3.740 16 1.41 2.323 1.43 2.356 25 0.889 1.465 0.907 1.494 35 0.641 1.056 0.654 1.077 50 0.473 0.779 0.483 0.796 70 0.328 0.540 0.334 0.550 95 0.236 0.389 0.241 0.397 120 0.188 0.310 0.191 0.315 150 0.153 0.252 0.157 0.259 185 0.123 0.203 0.125 0.206 240 0.0943 0.155 0.0966 0.159 300 0.0761 0.125 0.078 0.129 Table 1: Resistance values [Ω/km] of single-core and multi-core cables in copper and aluminium at 80 °C The Standard IEC 60364-4-43 “Electrical installation of buildings - Protection against overcurrent” specifies coordination between conductors and overload protective devices (normally placed at the beginning of the conductor to be protected) so that it shall satisfy the two following conditions: Where: • Ib is the current for which the circuit is dimensioned; • Iz is the continuous current carrying capacity of the cable; • In is the rated current of the protective device; for adjustable protective releases, the rated current In is the set current; • I2 is the current ensuring effective operation in the conventional time of the protective device. According to condition (1) to correctly choose the protective device, it is necessary to check that the circuit-breaker has a rated (or set) current that is: • higher than the load current, to prevent unwanted tripping; • lower than the current carrying capacity of the cable, to prevent cable overload. The Standard allows an overload current that may be up to 45% greater than the current carrying capacity of the cable but only for a limited period (conventional trip time of the protective device). The verification of condition (2) is not necessary in the case of circuit-breakers because the protective device is automatically tripped if: • I2 = 1.3⋅In for circuit-breakers complying with IEC 60947-2 (circuit-breakers for industrial use); • I2 = 1.45⋅In for circuit-breakers complying with IEC 60898 (circuit-breakers for household and similar installations). Therefore, for circuit-breakers, if In ≤ Iz, the formula I2 ≤ 1.45⋅Iz will also be verified. When the protective device is a fuse, it is also essential to check formula (2) because IEC 60269-2-1 on “Low-voltage fuses” states that a 1.6⋅In current must automatically melt the fuse. In this case, formula (2) becomes 1.6⋅In ≤ 1.45⋅Iz or In ≤ 0.9⋅Iz. 2.3 Protection against overload 2.2 Installation and dimensioning of cables
6968 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.3 Protection against overload2.3 Protection against overload 2 Protection of feeders2 Protection of feeders Ib ≤ In ≤ 0.9.Iz Ib 1SDC010010F0001 In Iz Ib 1SDC010011F0001 In Iz0.9 To summarize: to carry out by a fuse protection against overload, the following must be achieved: and this means that the cable is not fully exploited. Circuit-breaker: choice of rated current Fuse: choice of rated current Where the use of a single conductor per phase is not feasible, and the currents in the parallel conductors are unequal, the design current and requirements for overload protection for each conductor shall be considered individually. Examples Example 1 Load specifications Pr = 70 kW; Ur = 400 V; cosϕ = 0.9; three-phase load so Ib = 112 A Cable specifications Iz = 134 A Protective device specifications T1B160 TMD In125; set current I1 = 125 A Example 2 Load specifications Pr = 80 kW; cosϕ = 0.9; Ur = 400 V; three-phase load so Ib = 128 A Cable specifications Iz = 171 A Protective device specifications T2N160 PR221DS-LS In160; set current I1 = 0.88 x In = 140.8 A Example 3 Load specifications Pr = 100 kW; cosϕ = 0.9; Ur = 400 V ; three-phase load so Ib = 160 A Cable specifications Iz = 190 A Protective device specifications T3N250 TMD In200; set current I1 = 0.9 x In = 180 A Example 4 Load specifications Pr = 25 kW; cosϕ = 0.9; Ur = 230 V ; single-phase load so Ib = 121 A Cable specifications Iz = 134 A Protective device specifications T1B160 1P TMF In125
7170 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders I2 t ≤ k2 S2 (1) 1SDC010010F0201 PVC ≤300 mm2 PVC >300 mm2 EPR XLPE Rubber 60 °C Mineral PVC Bare Conductor insulation Initial temperature °C Final temperature °C Material of conductor: Copper Aluminium tin-soldered joints in copper conductors a This value shall be used for bare cables exposed to touch. NOTE 1 Other values of k are under consideration for. - small conductors (particularly for cross section less than 10 mm2 ); - duration of short-circuit exceeding 5 s; - other types of joints in conductors; - bare conductors. NOTE 2 The nominal current of the short-circuit protective device may be greater than the current carrying capacity of the cable. NOTE 3 The above factors are based on IEC 60724. 70 160 115 76 115 70 140 103 68 - 90 250 143 94 - 60 200 141 93 - 70 160 115 - - 105 250 135/115 a - - Table 1: Values of k for phase conductor 2.4 Protection against short-circuit Table 2 shows the maximum withstood energy for cables according to the cross section, the conductor material and the type of insulation, which are calculated by using the parameters of Table 1. Table 2: Maximum withstood energy for cables k2 S2 [(kA)2 s] A cable is protected against short-circuit if the specific let-through energy of the protective device (I2t) is lower or equal to the withstood energy of the cable (k2S2): where • I2t is the specific let-through energy of the protective device which can be read on the curves supplied by the manufacturer (see Electrical installation handbook, Vol. 1, Chapter 3.4 “Specific let-through energy curves”) or from a direct calculation in the case of devices that are not limiting and delaying; • S is the cable cross section [mm2]; in the case of conductors in parallel it is the cross section of the single conductor; • k is a factor that depends on the cable insulating and conducting material. The values of the most common installations are shown in Table 1; for a more detailed calculation, see Annex D. 1SDC010002F0901 1.5 2.5 4 6 10 16 25 35 Cu 115 2.98·10 -2 8.27·10 -2 2.12·10 -1 4.76·10 -1 1.32 3.39 8.27 1.62·10 1 PVC Al 76 1.30·10 -2 3.61·10 -2 9.24·10 -2 2.08·10 -1 5.78·10 -1 1.48 3.61 7.08 Cu 143 4.60·10 -2 1.28·10 -1 3.27·10 -1 7.36·10 -1 2.04 5.23 1.28·10 1 2.51·10 1 EPR/XLPE Al 94 1.99·10 -2 5.52·10 -2 1.41·10 -1 3.18·10 -1 8.84·10 -1 2.26 5.52 1.08·10 1 Cu 141 4.47·10 -2 1.24·10 -1 3.18·10 -1 7.16·10 -1 1.99 5.09 1.24·10 1 2.44·10 1 Rubber Al 93 1.95·10 -2 5.41·10 -2 1.38·10 -1 3.11·10 -1 8.65·10 -1 2.21 5.41 1.06·10 1 50 70 95 120 150 185 240 300 Cu 115 3.31·10 1 6.48·10 1 1.19·10 2 1.90·10 2 2.98·10 2 4.53·10 2 7.62·10 2 1.19·10 3 PVC Al 76 1.44·10 1 2.83·10 1 5.21·10 1 8.32·10 1 1.30·10 2 1.98·10 2 3.33·10 2 5.20·10 2 Cu 143 5.11·10 1 1.00·10 1 1.85·10 1 2.94·10 2 4.60·10 2 7.00·10 2 1.18·10 3 1.84·10 3 EPR/XLPE Al 94 2.21·10 1 4.33·10 1 7.97·10 1 1.27·10 2 1.99·10 2 3.02·10 2 5.09·10 2 7.95·10 2 Cu 141 4.97·10 1 9.74·10 1 1.79·10 1 2.86·10 2 4.47·10 2 6.80·10 2 1.15·10 3 1.79·10 3 G2 Al 93 2.16·10 1 4.24·10 1 7.81·10 1 1.25·10 2 1.95·10 2 2.96·10 2 4.98·10 2 7.78·10 2 Cable k Cable k Cross section [mm2 ] Cross section [mm2 ] The formula (1) must be verified along the whole length of the cable. Due to the shape of the specific let-through energy curve of a circuit breaker, it is generally sufficient to verify formula (1) only for the maximum and minimum short-circuit current that may affect the cable. The maximum value is normally the value of the three-phase short-circuit current at the beginning of the line, while the minimum value is the value of the phase to neutral short-circuit current (phase to phase if the neutral conductor is not distributed) or phase to earth at the end of the cable. 2.4 Protection against short-circuit
7372 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.4 Protection against short-circuit2.4 Protection against short-circuit 2 Protection of feeders2 Protection of feeders 1SDC010011F0001 [(KA)2 s] 10-1 102 10-1 10-2 1 10 10 1 10-3 [KA] 2L 1.5 kkU0.8 I parsecr kmin .. ... = S S L m)(11.5 kkU0.8 I parsec0 kmin .+.. ... = Ikmin >1.2.I3 (3) This verification can be simplified by comparing only the let-through energy value of the circuit-breaker at the maximum short-circuit current with the withstood energy of the cable and by ensuring that the circuit breaker trips instantaneously at the minimum short-circuit current: the threshold of the short- circuit protection (taking into consideration also the tolerances) shall therefore be lower than the minimum short-circuit current at the end of the conductor. Calculation of short-circuit current at end of the conductor Minimum short-circuit current can be calculated by the following approximate formulas: where: • Ikmin is the minimum value of the prospective short-circuit current [kA]; • Ur is the supply voltage [V]; • U0 is the phase to earth supply voltage [V]; • ρ is the resistivity at 20 °C of the material of the conductors in Ωmm2/m and is: - 0.018 for copper; - 0.027 for aluminium; • L is the length of the protected conductor [m]; • S is the cross section of the conductor [mm2]; • ksec is the correction factor which takes into account the reactance of the cables with cross section larger than 95 mm2: S[mm2] 120 150 185 240 300 ksec 0.9 0.85 0.80 0.75 0.72 • kpar is the correcting coefficient for conductors in parallel: number of parallel conductors 2 3 4 5 kpar* 2 2.7 3 3.2 *kpar = 4 (n-1)/n where: n = number of conductors in parallel per phase • m is the ratio between the resistances of the neutral conductor and the phase conductor (if they are made of the same material m is the ratio between the cross section of the phase conductor and the cross section of the neutral conductor). After calculating the minimum short-circuit current, verify that with non-distributed neutral conductor (2.1) with distributed neutral conductor (2.2) where: • I3 is the current that trips the magnetic protection of the circuit-breaker; • 1.2 is the tolerance at the trip threshold.
7574 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.4 Protection against short-circuit2.4 Protection against short-circuit 2 Protection of feeders2 Protection of feeders Example Choice of CB1 System data: Rated voltage 400 V Ik = 30 kA Cable data: Insulated copper conductor in PVC Length = 150 m S = 50 mm2 Iz = 134 A 1.98 S 2L 1.5 kkU0.8 I parsec kmin = .. ... = kA The magnetic threshold of the circuit breaker T1N160 In160 is set at 1600 A. If tolerance is 20%, the circuit breaker shall definitely trip if the values exceed 1920 A; the cable is therefore fully protected against short-circuit. Maximum protected length The formula (3), when solved for the length, enables the maximum length protected by the protective device to be obtained for a precise instantaneous trip threshold. In Table 3, the maximum protected length can be identified for a given cross section of the cable and for the setting threshold of the instantaneous protection of the circuit breaker against short-circuit: - three-phase system, 400 V rated voltage; - non-distributed neutral; - copper conductor with resistivity equal to 0.018 Ωmm2/m. The values on the table below take into account the 20% tolerance coefficient for the magnetic trip value, the increase in cable resistivity due to heating caused by the short-circuit current and the reduction of voltage due to the fault. The correction factors shown after the table must be applied if the system conditions are different from the reference conditions. section [mm2] I3[A] 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 20 370 617 30 246 412 658 40 185 309 494 741 50 148 247 395 593 60 123 206 329 494 70 105 176 282 423 705 80 92 154 246 370 617 90 82 137 219 329 549 100 74 123 197 296 494 790 120 61 102 164 246 412 658 140 52 88 141 211 353 564 150 49 82 131 197 329 527 160 46 77 123 185 309 494 772 180 41 68 109 164 274 439 686 200 37 61 98 148 247 395 617 220 33 56 89 134 224 359 561 786 250 29 49 79 118 198 316 494 691 280 26 44 70 105 176 282 441 617 300 24 41 65 98 165 263 412 576 320 23 38 61 92 154 247 386 540 772 350 21 35 56 84 141 226 353 494 705 380 19 32 52 78 130 208 325 455 650 400 18 30 49 74 123 198 309 432 617 420 17 29 47 70 118 188 294 412 588 450 16 27 43 65 110 176 274 384 549 768 480 15 25 41 61 103 165 257 360 514 720 500 14 24 39 59 99 158 247 346 494 691 520 14 23 38 57 95 152 237 332 475 665 550 13 22 35 53. 90 144 224 314 449 629 580 12 21 34 51 85 136 213 298 426 596 809 600 12 20 32 49 82 132 206 288 412 576 782 620 11 19 31 47 80 127 199 279 398 558 757 650 11 19 30 45 76 122 190 266 380 532 722 680 10 18 29 43 73 116 182 254 363 508 690 700 10 17 28 42 71 113 176 247 353 494 670 847 750 16 26 39 66 105 165 230 329 461 626 790 840 800 15 24 37 62 99 154 216 309 432 586 667 787 850 14 23 34 58 93 145 203 290 407 552 627 741 900 13 21 32 55 88 137 192 274 384 521 593 700 950 13 20 31 52 83 130 182 260 364 494 561 663 1000 12 19 29 49 79 123 173 247 346 469 533 630 731 1250 15 23 40 63 99 138 198 277 375 427 504 585 711 1500 13 19 33 53 82 115 165 230 313 356 420 487 593 1600 12 18 31 49 77 108 154 216 293 333 394 457 556 667 2000 14 25 40 62 86 123 173 235 267 315 365 444 533 2500 11 20 32 49 69 99 138 188 213 252 292 356 427 3000 16 26 41 58 82 115 156 178 210 244 296 356 3200 15 25 39 54 77 108 147 167 197 228 278 333 4000 12 20 31 43 62 86 117 133 157 183 222 267 5000 10 16 25 35 49 69 94 107 126 146 178 213 6300 13 20 27 39 55 74 85 100 116 141 169 8000 10 15 22 31 43 59 67 79 91 111 133 9600 13 18 26 36 49 56 66 76 93 111 10000 12 17 25 35 47 53 63 73 89 107 12000 10 14 21 29 39 44 52 61 74 89 15000 12 16 23 31 36 42 49 59 71 20000 12 17 23 27 31 37 44 53 24000 10 14 20 22 26 30 37 44 30000 12 16 20 25 30 40 49 Table 3: Maximum protected length 1SDC010011F0201 Ur = 400 VU T1N160 In160 PVC Cu L = 150 m L Ik = 30 kA CB1 Cable Section 50 mm2 Iz = 134.0 A Protection against short-circuit at the beginning of the conductor T1N160 In160 (breaking capacity 36 kA@400 V) I2t (@30 kA) = 7.5 10-1 (kA)2s (for the curves of specific let-through energy, see Volume 1, Chapter 3.4) k2S2 = 1152 ⋅ 502 = 3.31.101 (kA)2s The cable is therefore protected against short-circuit at the beginning of the conductor. Protection against short-circuit at end of the conductor The minimum short-circuit current at end of the conductor (ksec=1 and kpar=1) is:
7776 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.4 Protection against short-circuit2.4 Protection against short-circuit 2 Protection of feeders2 Protection of feeders N d S S k + .= 1 1 3 2 if S = SN kd is 0.58; if S = 2 SN kd is 0.39.. rdv kkkLL 0= Example 1 Neutral not distributed Rated voltage = 400 V Protective device: T2N160 TMD In100 Magnetic threshold: I3 = 1000 A Phase cross section = Neutral cross section = 70 mm2 The table shows that at I3 = 1000 A, the 70 mm2 cable is protected up to 346 m. Example 2 Neutral distributed Rated voltage = 400 V Protective device: T3S250 TMD In200 Magnetic threshold: I3 = 2000 A Phase cross section = 300 mm2 Neutral cross section = 150 mm2 For I3 = 2000 A and S = 300 mm2, a protected length equivalent of L0= 533 m is obtained. By applying the correction factor kd required when the neutral is distributed: L= L0 . 0.39 = 533 . 0.39 = 207.9 m This is the maximum protected length with neutral distributed. Correction factor for voltage other than 400 V: kv Multiply the length value obtained from the table by the correction factor kv: Ur [V] kv (three-phase value) 230(*) 0.58 400 1 440 1.1 500 1.25 690 1.73 (*) 230 V single-phase is the equivalent of a three-phase 400 V system with distributed neutral and with the cross section of the phase conductor the same as the cross section area of the neutral conductor, so that kv is 0.58. Correction factor for distributed neutral: kd Multiply the length value obtained from the table by the correction factor kd: where • S is the phase cross section [mm2]; • SN is the neutral cross section [mm2]. In particular: Correction factor for aluminium conductors: kr If the cable is in aluminium, multiply the length value obtained from the table above by the correction factor kr = 0.67. To summarize: On the table, for the cross section and magnetic trip threshold it is possible to read a maximum protected value L0. This length shall then be multiplied, if necessary, by the correction factors in order to obtain a value that is compatible with the installation operating conditions: 39.0 150 300 1 1 3 2 1 1 3 = + = + = N d S S k 2 . .
7978 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders 1SDC010013F0001 P P P N R1 R2U1 3 =1U . 0U . 1R 1R + 2R Figure 2: Three-phase alternative power supply with a 4-pole switch Power supply 1 L1 L2 L3 PEN PE L1 L2 L3 Power supply 2 Supplier User Current using equipment 1SDC010012F0201 NOTE - This method prevents electromagnetic fields due to stray currents in the main supply system of an installation. The sum of the currents within one cable must be zero. This ensures that the neutral current will flow only in the neutral conductor of the respective switched on circuit. The 3rd harmonic (150 Hz) current of the line conductors will be added with the same phase angle to the neutral conductor current. Neutral conductor The neutral conductor is a conductor that is connected to the system neutral point (which generally but not necessarily coincides with the star centre of the secondary windings of the transformer or the windings of the generator); it is able to contribute to the transmission of electric power, thereby making available a voltage that is different from the phase to phase voltage. In certain cases and under specific conditions, the functions of neutral conductor and protective conductor can be combined in a single conductor (PEN). Protection and disconnection of the neutral conductor If fault conditions arise, a voltage to earth may occur on the neutral conductor. This may be caused by a phase to neutral short-circuit and by the disconnection of the neutral conductor due to accidental breaking or to tripping of single-pole devices (fuses or single-pole circuit breakers). If the neutral conductor only is disconnected in a four-conductor circuit, the supply voltage to the single-phase loads may be altered so that they are supplied by a voltage different from the U0 phase to neutral voltage (as shown in Fig. 1). Therefore, all the necessary measures to prevent this type of fault shall be taken, e.g. by not protecting the neutral conductor with single-pole devices. 2.5 Neutral and protective conductors Figure 1: Disconnection of the neutral conductor Moreover, in TN-C systems, voltage to earth arising on the neutral conductor constitutes a hazard for people; in fact, since this conductor is also a protective conductor, this voltage reaches the connected exposed conductive parts. For TN-C systems, the Standards specify minimum cross sections (see next clause) for the neutral conductor in order to prevent accidental breaking and they forbid the use of any device (single-pole or multi-pole) that could disconnect the PEN. The need for protection on the neutral conductor and the possibility of disconnecting the circuit depend on the distribution system: TT or TN systems: • if the cross section of the neutral conductor is the same or larger than the cross section of the phase conductor, there is neither the need to detect overcurrents on the neutral conductor nor to use a breaking device (neutral conductor is not protected or disconnected); this requirement applies only if there are no harmonics that may, at any instant, cause r.m.s. current values on the neutral conductor higher than the maximum current detected on the phase conductors; • if the cross section of the neutral conductor is less than the cross section of the phase conductor, overcurrents on the neutral conductor must be detected so as to have the phase conductors, but not necessarily the neutral conductor, disconnected (neutral conductor protected but not disconnected): in this case the overcurrents on the neutral conductor do not need to be detected if the following conditions are simultaneously fulfilled: 1.the neutral conductor is protected against short-circuit by the protective device of the phase conductors; 2.the maximum current that can flow through the neutral conductor during normal service is lower than the neutral current carrying capacity. In TN-S systems, the neutral need not be disconnected if the supply conditions aresuchthattheneutralconductorcanbeconsideredtobereliableatearthpotential. As already mentioned, in TN-C systems, the neutral conductor is also a protective conductor and cannot therefore be disconnected. Furthermore, if the neutral conductor is disconnected, the exposed conductive parts of the single-phase equipment could take the system rated voltage to earth. In certain specific cases, the neutral conductor has to be disconnected to prevent currents circulating between parallel supply sources (see Figures 2 and 3). 2.5 Neutral and protective conductors
8180 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.5 Neutral and protective conductors2.5 Neutral and protective conductors 2 Protection of feeders2 Protection of feeders L1 L2 L3 PEN PE L1 L2 L3 1SDC010014F0001 1SDC010013F0201 It is not necessary: -the presence of a breaking device for the neutral. It is necessary to: -detect the neutral current; -open the phase contacts; It is not necessary to: -open the neutral contact. yes Neutral max current < Neutral carrying capacity (Iz)? yes no no It is necessary to: detect the neutral current in order to open all the contacts (phase and neutral). Neutral shall not be disconnected before the phase conductors Neutral shall be reconnected at the same time as or before the phase conductors no Is the neutral protected by the short-circuit protection of the phase conductor? It is necessary to: - open all the contacts (phase and neutral) It is not necessary to: -detect the neutral current. It is necessary to: -open the phase contacts It is not necessary to: -detect the neutral overcurrent; -open the neutral contact. yes TT/TNSystem? yes Upstream protection for the neutral? no yes Is the circuit protected by a RCD with I∆n≤ 0.15 x Neutral carrying capacity ? no no yes START ≥SN S? NOTE – A three-phase alternative power supply with a non-suitable 3-pole switch, due to unintentional circular stray currents generating electromagnetic fields. Figure 3: Three-phase alternative power supply with non-suitable 3-pole switch IT system: The Standard advises against distributing the neutral conductor in IT systems. If the neutral conductor is distributed, the overcurrents must be detected on the neutral conductor of each circuit in order to disconnect all the live conductors on the corresponding circuit, including the neutral one (neutral conductor protected and disconnected). Overcurrents do not need to be detected on the neutral conductor in any of the following cases: • the neutral conductor is protected against short-circuit by a protective device fitted upstream; • the circuit is protected by a residual current device with rated residual current lower than 0.15 times the current carrying capacity of the corresponding neutral conductor. This device must disconnect all the live conductors, the neutral conductor included. For all distribution systems, whenever necessary, connection and disconnection of the neutral conductor, shall ensure that: • the neutral conductor is not disconnected before the phase conductor; • the neutral conductor is connected at the same moment or before the phase conductor.
8382 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.5 Neutral and protective conductors2.5 Neutral and protective conductors 2 Protection of feeders2 Protection of feeders k tI SPE 2 = (1) 1SDC010014F0201 [mm ]2 [mm ]2 S.1k 161 .k 2 k 1 Sk . 2k Cross section of line conductor S Minimum cross section of the corresponding protective conductor If the protective conductor is of the same material as the line conductor If the protective conductor is not of the same material as the line conductor S ≤ 16 S 16 < S ≤ 35 16* S > 35 2 S* 2 Where k1 is the value of k for the line conductor, selected from Table 1 Chapter 2.4 according to the materials of the conductor and insulation; k2 is the value of k for the protective conductor. * For a PEN conductor, the reduction of the cross section is permitted only in accordance with the rules for sizing of the neutral conductor. 2 k Determination of the minimum cross section of the neutral conductor The neutral conductor, if any, shall have the same cross section as the line conductor: • in single-phase, two-wire circuits whatever the section; • in polyphase and single-phase three-wire circuits, when the size of the line conductors is less than or equal to 16 mm2 in copper, or 25 mm2 in aluminium.1 The cross section of the neutral conductor can be less than the cross section of the phase conductor when the cross section of the phase conductor is greater than 16 mm2 with a copper cable, or 25 mm2 with an aluminium cable, if both the following conditions are met: • the cross section of the neutral conductor is at least 16 mm2 for copper conductors and 25 mm2 for aluminium conductors; • there is no high harmonic distortion of the load current. If there is high harmonic distortion (the harmonic content is greater than 10%), as for example in equipment with discharge lamps, the cross section of the neutral conductor cannot be less than the cross section of the phase conductors. Table 1: Minimum cross sections of the neutral conductor Phase cross section Min. neutral cross section S [mm2] SN [mm2] Single-phase/two-phase circuits Cu/Al Any S* Three-phase circuits S ≤ 16 S* Cu S > 16 16 Three-phase circuits S ≤ 25 S* Al S > 25 25 * for TN-C systems, the Standards specify a minimum cross section of 10 mm2 for copper and 16 mm2 for aluminium conductors 1 The cross section of phase conductors shall be dimensioned in compliance with the instructions of the Chapter 2.2.1 “Current carrying capacity and methods of installation” Protective conductor Determination of the minimum cross sections The minimum cross section of the protective conductor can be determined by using the following table: Table 2: Cross section of the protective conductor For a more accurate calculation and if the protective conductor is subjected to adiabatic heating from an initial known temperature to a final specified tempe- rature (applicable for fault extinction time no longer than 5s), the minimum cross section of the protective conductor SPE can be obtained by using the following formula: where: • SPE is the cross section of the protective conductor [mm2]; • I is the r.m.s. current flowing through the protective conductor in the event of a fault with low impedance [A]; • t is the trip time of the protective device [s];
8584 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.5 Neutral and protective conductors2.5 Neutral and protective conductors 2 Protection of feeders2 Protection of feeders Table 3: Values of k for insulated protective conductors not incorporated in cables and not bunched with other cables 1SDC010015F0201 Conductor insulation Temperature °C b Material of conductor Copper Aluminium Steel Initial Final Values for k 70 °C PVC 90 °C PVC 90 °C thermosetting 60 °C rubber 85 °C rubber Silicon rubber 30 30 30 30 30 30 160/140 a 143/133 a 250 200 220 350 143/133 a 143/133 a 176 159 168 201 95/88 a 95/88 a 116 105 110 133 52/49 a 52/49 a 64 58 60 73 a The lower value applies to PVC insulated conductors of cross section greater than 300 mm2 . b Temperature limits for various types of insulation are given in IEC 60724. Table 4: Values of k for protective conductors as a core incorporated in a cable or bunched with other cables or insulated conductors 1SDC010015F0201 Conductor insulation Temperature °C b Material of conductor Copper Aluminium Steel Initial Final Values for k 70 °C PVC 90 °C PVC 90 °C thermosetting 60 °C rubber 85 °C rubber Silicon rubber 70 90 90 60 85 180 160/140 a 160/140 a 250 200 220 350 115/103 a 100/86 a 143 141 134 132 76/68 a 66/57 a 94 93 89 87 42/37 a 36/31 a 52 51 48 47 a The lower value applies to PVC insulated conductors of cross section greater than 300 mm2 . b Temperature limits for various types of insulation are given in IEC 60724. For current using equipment intended for permanent connection and with a protective conductor current exceeding 10 mA, reinforced protective conductors shall be designed as follows: • either the protective conductor shall have a cross-sectional area of at least 10 mm2 Cu or 16 mm2 Al, through its total run; • or a second protective conductor of at least the same cross-sectional area as required for protection against indirect contact shall be laid up to a point where the protective conductor has a cross-sectional area not less than 10 mm2 Cu or 16 mm2 Al. This requires that the appliance has a separate terminal for a second protective conductor. When overcurrent protective devices are used for protection against electric shock, the protective conductor shall be incorporated in the same wiring system as the live conductors or be located in their immediate proximity. Further values of k can be taken from the Tables in Annex D, which provides the formula for accurate calculation of the value of k. If Table 2 or formula (1) do not provide a standardized cross section, a larger standardized cross section shall be chosen. Regardless of whether Table 2 or formula (1) are used, the cross section of the protective conductor, which is not part of the supply cable, shall be at least: - 2.5 mm2 Cu/16 mm2 Al, if a mechanical protection is provided; - 4 mm2 Cu/16 mm2 Al, if no mechanical protection is provided. • k is a constant which depends on the material of the protective conductor, on the type of insulation and on initial and final temperature. The most common values can be taken from Tables 3 and 4.
8786 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders mr t b U bP I cos3 .. . = [A] (1) ZtZb IkII =.≤ 0 (2) Load current calculation for three-phase system Load current Ib for a three-phase system is calculated by the following formula: where: • Pt is the sum of the active power of all the installed loads [W]; • b is the supply factor, which is: - 1 if the BTS is supplied from one side only; - 1/2 if the BTS is supplied from the centre or from both ends simultaneously; • Ur is the operating voltage [V]; • cosϕm is the average power factor of the loads. Choice of BTS current carrying capacity A BTS shall be chosen so that its current carrying capacity Iz complies with the following formula: where: • IZ0 is the current that the BTS can carry for an indefinite time at the reference temperature (40 °C); • Ib is the load current; • kt is the correction factor for ambient temperature values other than the reference ambient temperature shown on Table 1. Table 1: Correction factor kt for ambient temperature other than 40 °C Ambient Temperature [°C] 15 20 25 30 35 40 45 50 kt 1.2 1.17 1.12 1.08 1.05 1 0.95 0.85 BTS geometry • Type of installation: - flat; - edge-on; - vertical. • Length. NOTE: BTSs shall be placed at a distance from the walls and the ceilings in such a way as to enable visual inspection of connections during assembly and to facilitate insertion of the branch units. If possible, it is preferable to install the BTS edge-on so as to improve mechanical resistance and reduce any possible deposit of powder and polluting substances that might affect the level of internal insulation. 2.6 Busbar trunking systems (BTSs) In electrical installations for industrial environments, busbar trunking systems (BTSs) optimize the power distribution despite the inevitable modifications that are carried out (additions, displacements, replacement of loads) and to facilitate maintenance work and safety verifications. They are mainly used for: - supplying sources of light, safety and low power distribution; - lighting lines (medium power); - power supply and distribution (medium and large power); - supplying moving equipment (bridge cranes). Busbar trunking systems are subject to the following Standards: - IEC 60439 – 1 “Low-voltage switchgear and controlgear assemblies – Part 1: Type-tested and partially type-tested assemblies” - IEC 60439 – 2 “Low-voltage switchgear and controlgear assemblies – Part 2: Particular requirements for busbar trunking systems (busways)”. BTSs consist of: - conductors/busbars; - coupling: electrical and mechanical connecting elements for different elements; - straight elements: base elements of the line for carrying energy from the source to the loads; - routing elements: flexible joints for the creation of curves or overcoming obstacles, horizontal and vertical angles, tee joints and cross elements to create any type of route; - pull boxes: elements that enable lamps or operating machines to be supplied directly with integrated protection (fuses or circuit breakers); - suspensions/accessories: hanging and fixing elements for BTS and for any support required for special loads (lighting components, etc). Dimensioning of a BTS To dimension a BTS, the load current must be determined using the following data: Power supply • General type of load supply: - single-phase - three-phase. • Type of BTS supply: - from one end; - from both ends; - central power supply. • Rated voltage • Short-circuit current at the supply point • Ambient temperature. Loads • Number, distribution, power and cosϕ and type of loads supplied by the same BTS 2.6 Busbar trunking systems
8988 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders 25 25A 4 cond. Cu 4 25 6.964 1.144 400 25 25A 4 cond. Cu 4 25 6.876 1.400 400 25 25A 4+4 cond. Cu 4+4 25 6.876 1.400 400 40 40A 4 cond. Cu 4 40 3.556 0.792 400 40 40A 4 cond. Cu 4 40 3.516 1.580 400 40 40A 4+4 cond. Cu 4+4 40 3.516 1.580 400 40 40A 4 cond. Cu 4 40 2.173 0.290 400 63 63A 4 cond. Cu 4 63 1.648 0.637 400 100 100A 4 cond. Cu 4 100 0.790 0.366 400 160 160A 4 cond. Cu 4 160 0.574 0.247 400 160 160A 4 cond. Cu 4 160 0.335 0.314 500 160 160A 5 cond. Cu 5 160 0.335 0.314 500 250 250A 4 cond. Cu 4 250 0.285 0.205 1000 250 250A 5 cond. Cu 5 250 0.285 0.205 1000 250 250A 4 cond. Cu 4 250 0.194 0.205 500 250 250A 5 cond. Cu 5 250 0.194 0.205 500 315 315A 4 cond. Cu 4 315 0.216 0.188 1000 315 315A 5 cond. Cu 5 315 0.216 0.188 1000 350 350A 4 cond. Cu 4 350 0.142 0.188 500 350 350A 5 cond. Cu 5 350 0.142 0.188 500 400 400A 4 cond. Cu 4 400 0.115 0.129 1000 400 400A 5 cond. Cu 5 400 0.115 0.129 1000 500 500A 4 cond. Cu 4 500 0.092 0.129 500 500 500A 5 cond. Cu 5 500 0.092 0.129 500 630 630A 4 cond. Cu 4 630 0.073 0.122 1000 630 630A 5 cond. Cu 5 630 0.073 0.122 1000 700 700A 4 cond. Cu 4 700 0.077 0.122 500 700 700A 5 cond. Cu 5 700 0.077 0.122 500 700 700A 5 cond. Cu 5 700 0.077 0.122 500 700 700A 4 cond. Cu 4 700 0.077 0.122 500 800 800A 4 cond. Cu 4 800 0.047 0.122 1000 800 800A 5 cond. Cu 5 800 0.047 0.122 1000 800 800A 4 cond. Cu 4 800 0.038 0.027 1000 800 800A 4 cond. Cu 4 800 0.072 0.122 500 800 800A 5 cond. Cu 5 800 0.072 0.122 500 1000 1000A 4 cond. Cu 4 1000 0.038 0.120 1000 1000 1000A 5 cond. Cu 5 1000 0.038 0.120 1000 1000 1000A 4 cond. Cu 4 1000 0.037 0.026 1000 1000 1000A 4 cond. Cu 4 1000 0.038 0.097 1000 1000 1000A 4 cond. Cu 4 1000 0.068 0.120 500 1000 1000A 5 cond. Cu 5 1000 0.068 0.120 500 1200 1200A 4 cond. Cu 4 1200 0.035 0.021 1000 1250 1250A 4 cond. Cu 4 1250 0.034 0.023 1000 1250 1250A 4 cond. Cu 4 1250 0.035 0.076 1000 1500 1500A 4 cond. Cu 4 1500 0.030 0.022 1000 1600 1600A 4 cond. Cu 4 1600 0.025 0.018 1000 1600 1600A 4 cond. Cu 4 1600 0.034 0.074 1000 2000 2000A 4 cond. Cu 4 2000 0.020 0.015 1000 2000 2000A 4 cond. Cu 4 2000 0.025 0.074 1000 2400 2400A 4 cond. Cu 4 2400 0.019 0.012 1000 2500 2500A 4 cond. Cu 4 2500 0.016 0.011 1000 2500 2500A 4 cond. Cu 4 2500 0.019 0.040 1000 3000 3000A 4 cond. Cu 4 3000 0.014 0.011 1000 3000 3000A 4 cond. Cu 4 3000 0.017 0.031 1000 3200 3200A 4 cond. Cu 4 3200 0.013 0.009 1000 3200 3200A 4 cond. Cu 4 3200 0.015 0.031 1000 4000 4000A 4 cond. Cu 4 4000 0.011 0.007 1000 4000 4000A 4 cond. Cu 4 4000 0.011 0.026 1000 5000 5000A 4 cond. Cu 4 5000 0.008 0.005 1000 5000 5000A 4 cond. Cu 4 5000 0.008 0.023 1000 *phase resistance at Iz0 Note: the following tables show typical parameters of the BTS present on the market Table 2: Current carrying capacity IZ0 of copper BTS Number of IZ0 rph* xph Ur Size Generic type conductors [A] [mΩ/m] [mΩ/m] [V] Number of IZ0 rph* xph Ur Size Generic type conductors [A] [mΩ/m] [mΩ/m] [V]
9190 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders 160 160A 4 cond. Al 4 160 0.591 0.260 1000 160 160A 5 cond. Al 5 160 0.591 0.260 1000 160 160A 4 cond. Al 4 160 0.431 0.260 500 160 160A 5 cond. Al 5 160 0.431 0.260 500 250 250A 4 cond. Al 4 250 0.394 0.202 1000 250 250A 5 cond. Al 5 250 0.394 0.202 1000 250 250A 4 cond. Al 4 250 0.226 0.202 500 250 250A 5 cond. Al 5 250 0.226 0.202 500 315 315A 4 cond. Al 4 315 0.236 0.186 1000 315 315A 5 cond. Al 5 315 0.236 0.186 1000 315 315A 4 cond. Al 4 315 0.181 0.186 500 315 315A 5 cond. Al 5 315 0.181 0.186 500 400 400A 4 cond. Al 4 400 0.144 0.130 1000 400 400A 5 cond. Al 5 400 0.144 0.130 1000 400 400A 4 cond. Al 4 400 0.125 0.130 500 400 400A 5 cond. Al 5 400 0.125 0.130 500 500 500A 4 cond. Al 4 500 0.102 0.127 500 500 500A 5 cond. Al 5 500 0.102 0.127 500 630 630A 4 cond. Al 4 630 0.072 0.097 1000 630 630A 5 cond. Al 5 630 0.072 0.097 1000 630 630A 4 cond. Al 4 630 0.072 0.029 1000 630 630A 4 cond. Al 4 630 0.073 0.097 500 630 630A 5 cond. Al 5 630 0.073 0.097 500 800 800A 4 cond. Al 4 800 0.062 0.096 1000 800 800A 5 cond. Al 5 800 0.062 0.096 1000 800 800A 4 cond. Al 4 800 0.067 0.027 1000 800 800A 4 cond. Al 4 800 0.071 0.096 500 800 800A 5 cond. Al 5 800 0.071 0.096 500 1000 1000A 4 cond. Al 4 1000 0.062 0.023 1000 1000 1000A 4 cond. Al 4 1000 0.068 0.087 1000 1200 1200A 4 cond. Al 4 1200 0.054 0.023 1000 1250 1250A 4 cond. Al 4 1250 0.044 0.021 1000 1250 1250A 4 cond. Al 4 1250 0.044 0.066 1000 1500 1500A 4 cond. Al 4 1500 0.041 0.023 1000 1600 1600A 4 cond. Al 4 1600 0.035 0.017 1000 1600 1600A 4 cond. Al 4 1600 0.041 0.066 1000 2000 2000A 4 cond. Al 4 2000 0.029 0.016 1000 2000 2000A 4 cond. Al 4 2000 0.034 0.053 1000 2250 2250A 4 cond. Al 4 2250 0.032 0.049 1000 2400 2400A 4 cond. Al 4 2400 0.028 0.012 1000 2500 2500A 4 cond. Al 4 2500 0.022 0.011 1000 2500 2500A 4 cond. Al 4 2500 0.022 0.034 1000 3000 3000A 4 cond. Al 4 3000 0.020 0.011 1000 3200 3200A 4 cond. Al 4 3200 0.017 0.009 1000 3200 3200A 4 cond. Al 4 3200 0.020 0.034 1000 4000 4000A 4 cond. Al 4 4000 0.014 0.008 1000 4000 4000A 4 cond. Al 4 4000 0.017 0.024 1000 4500 4500A 4 cond. Al 4 4500 0.014 0.024 1000 *phase resistance at Iz0 Table 3: Current carrying capacity IZ0 of aluminium BTS Number of IZ0 rph* xph Ur Size Generic type conductors [A] [mΩ/m] [mΩ/m] [V] Number of IZ0 rph* xph Ur Size Generic type conductors [A] [mΩ/m] [mΩ/m] [V]
9392 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders Ib ≤ In ≤ Iz (3) START END Ib yes yes yes yes yes no no no no 1SDC010017F0201 no kt=1 kt from Table 1 Voltage drop OK ? BTS choice (Ib < kt*IZ0 =IZ ) Circuit-breaker choice Ib < InCB < IZ ? I2 tCB < I2 tBTS ? Ikp < Ikp ? Temperature <> 40 °C ? CB BTS BTS protection Protection against overload BTSs are protected against overload by using the same criterion as that used for the cables. The following formula shall be verified: where: • Ib is the current for which the circuit is designed; • In is the rated current of the protective device; for adjustable protective devices, the rated current In is the set current; • Iz is the continuous current carrying capacity of the BTS. Protection against short-circuit The BTS must be protected against thermal overload and electrodynamic effects due to the short-circuit current. Protection against thermal overload The following formula shall be fulfilled: where: • I2tCB is the specific let-through energy of the circuit-breaker at the maximum short-circuit current value at the installation point. This can be extrapolated from the curves shown in Volume 1 Chapter 3.4; • I2tBTS is the withstood energy of the BTS and it is normally given by the manufacturer (see Tables 4 and 5). Protection against electrodynamic effects The following formula shall be fulfilled: where: • Ikp CB is the peak limited by the circuit-breaker at the maximum short-circuit current value at the installation point. This can be extrapolated from the limitation curves shown in Volume 1, Chapter 3.3; • Ikp BTS is the maximum peak current value of the BTS (see Tables 4 and 5). NOTE - The protection against short-circuit does not need to be checked if MCBs up to 63 A are used whenever correctly dimensioned for overload protection. In such cases, in fact, protection against both thermal and electrodynamic effects is certainly adequate because of the energy and peak limitations offered by these protective devices. I2 tCB ≤ I2 tBTS (4) Ikp CB ≤ Ikp BTS (5)
9594 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders 25 25A 4 cond. Cu 0.48 0.48 0.48 10 10 25 25A 4 cond. Cu 0.64 0.64 0.64 10 10 25 25A 4+4 cond. Cu 0.64 0.64 0.64 10 10 40 40A 4 cond. Cu 0.73 0.73 0.73 10 10 40 40A 4 cond. Cu 1 1 1 10 10 40 40A 4+4 cond. Cu 1 1 1 10 10 40 40A 4 cond. Cu 7.29 7.29 7.29 10 10 63 63A 4 cond. Cu 7.29 7.29 7.29 10 10 100 100A 4 cond. Cu 20.25 20.25 20.25 10 10 160 160A 4 cond. Cu 30.25 30.25 30.25 10 10 160 160A 4 cond. Cu 100 60 60 17 10.2 160 160A 5 cond. Cu 100 100 100 17 10.2 160 160A 4 cond. Cu 100 100 100 17 10.2 250 250A 4 cond. Cu 312.5 187.5 187.5 52.5 31.5 250 250A 5 cond. Cu 312.5 312.5 312.5 52.5 31.5 250 250A 4 cond. Cu 169 101.4 101.4 26 15.6 250 250A 5 cond. Cu 169 169 169 26 15.6 250 250A 4 cond. Cu 169 169 169 26 15.6 315 315A 4 cond. Cu 312.5 187.5 187.5 52.5 31.5 315 315A 5 cond. Cu 312.5 312.5 312.5 52.5 31.5 350 350A 4 cond. Cu 169 101.4 101.4 26 15.6 350 350A 5 cond. Cu 169 169 169 26 15.6 350 350A 4 cond. Cu 169 169 169 26 15.6 400 400A 4 cond. Cu 900 540 540 63 37.8 400 400A 5 cond. Cu 900 900 900 63 37.8 500 500A 4 cond. Cu 756.25 453.75 453.75 58 34.8 500 500A 5 cond. Cu 756.25 756.25 756.25 58 34.8 500 500A 4 cond. Cu 756.25 756.25 756.25 58 34.8 630 630A 4 cond. Cu 1296 777.6 777.6 75.6 45.4 630 630A 5 cond. Cu 1296 1296 1296 75.6 45.4 700 700A 4 cond. Cu 756.25 453.75 453.75 58 34.8 700 700A 5 cond. Cu 756.25 756.25 756.25 58 34.8 700 700A 4 cond. Cu 756.25 756.25 756.25 58 34.8 800 800A 4 cond. Cu 1296 777.6 777.6 75.6 45.4 800 800A 5 cond. Cu 1296 1296 1296 75.6 45.4 800 800A 4 cond. Cu 3969 3969 2381.4 139 83.4 800 800A 4 cond. Cu 756.25 453.75 453.75 58 34.8 800 800A 5 cond. Cu 756.25 756.25 756.25 58 34.8 800 800A 4 cond. Cu 756.25 756.25 756.25 58 34.8 1000 1000A 4 cond. Cu 1296 777.6 777.6 75.6 45.4 1000 1000A 5 cond. Cu 1296 1296 1296 75.6 45.4 1000 1000A 4 cond. Cu 3969 3969 2381.4 139 83.4 1000 1000A 4 cond. Cu 1600 1600 960 84 50.4 1000 1000A 4 cond. Cu 1024 614.4 614.4 60 36 1000 1000A 5 cond. Cu 1024 1024 1024 60 36 1000 1000A 4 cond. Cu 1024 1024 1024 60 36 1200 1200A 4 cond. Cu 7744 7744 4646.4 194 116.4 1250 1250A 4 cond. Cu 7744 7744 4646.4 194 116.4 1250 1250A 4 cond. Cu 2500 2500 1500 105 63 1500 1500A 4 cond. Cu 7744 7744 4646.4 194 116.4 1600 1600A 4 cond. Cu 7744 7744 4646.4 194 116.4 1600 1600A 4 cond. Cu 2500 2500 1500 105 63 2000 2000A 4 cond. Cu 7744 7744 4646.4 194 116.4 2000 2000A 4 cond. Cu 3600 3600 2160 132 79.2 2400 2400A 4 cond. Cu 7744 7744 4646.4 194 116.4 2500 2500A 4 cond. Cu 7744 7744 4646.4 194 116.4 2500 2500A 4 cond. Cu 4900 4900 2940 154 92.4 3000 3000A 4 cond. Cu 30976 30976 18585.6 387 232.2 3000 3000A 4 cond. Cu 8100 8100 4860 198 118.8 3200 3200A 4 cond. Cu 30976 30976 18585.6 387 232.2 3200 3200A 4 cond. Cu 8100 8100 4860 198 118.8 4000 4000A 4 cond. Cu 30976 30976 18585.6 387 232.2 4000 4000A 4 cond. Cu 8100 8100 4860 198 118.8 5000 5000A 4 cond. Cu 30976 30976 18585.6 387 232.2 5000 5000A 4 cond. Cu 10000 10000 6000 220 132 Table 4: Values of the withstood energy and peak current of copper BTS I2tph I2tN I2tPE Ipeakph IpeakN Size Generic type [(kA)2s] [(kA)2s] [(kA)2s] [kA] [kA] I2tph I2tN I2tPE Ipeakph IpeakN Size Generic type [(kA)2s] [(kA)2s] [(kA)2s] [kA] [kA]
9796 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders 160 160A 4 cond. Al 112.5 67.5 67.5 30 18 160 160A 5 cond. Al 112.5 112.5 112.5 30 18 160 160A 4 cond. Al 100 60 60 17 10.2 160 160A 5 cond. Al 100 100 100 17 10.2 160 160A 4 cond. Al 100 100 100 17 10.2 250 250A 4 cond. Al 312.5 187.5 187.5 52.5 31.5 250 250A 5 cond. Al 312.5 312.5 312.5 52.5 31.5 250 250A 4 cond. Al 169 101.4 101.4 26 15.6 250 250A 5 cond. Al 169 169 169 26 15.6 250 250A 4 cond. Al 169 169 169 26 15.6 315 315A 4 cond. Al 625 375 375 52.5 31.5 315 315A 5 cond. Al 625 625 625 52.5 31.5 315 315A 4 cond. Al 169 101.4 101.4 26 15.6 315 315A 5 cond. Al 169 169 169 26 15.6 315 315A 4 cond. Al 169 169 169 26 15.6 400 400A 4 cond. Al 900 540 540 63 37.8 400 400A 5 cond. Al 900 900 900 63 37.8 400 400A 4 cond. Al 625 375 375 52.5 31.5 400 400A 5 cond. Al 625 625 625 52.5 31.5 400 400A 4 cond. Al 625 625 625 52.5 31.5 500 500A 4 cond. Al 625 375 375 52.5 31.5 500 500A 5 cond. Al 625 625 625 52.5 31.5 500 500A 4 cond. Al 625 625 625 52.5 31.5 630 630A 4 cond. Al 1296 777.6 777.6 75.6 45.4 630 630A 5 cond. Al 1296 1296 1296 75.6 45.4 630 630A 4 cond. Al 1444 1444 866.4 80 48 630 630A 4 cond. Al 1024 614.4 614.4 67.5 40.5 630 630A 5 cond. Al 1024 1024 1024 67.5 40.5 630 630A 4 cond. Al 1024 1024 1024 67.5 40.5 800 800A 4 cond. Al 1296 777.6 777.6 75.6 45.4 800 800A 5 cond. Al 1296 1296 1296 75.6 45.4 800 800A 4 cond. Al 1764 1764 1058.4 88 52.8 800 800A 4 cond. Al 1024 614.4 614.4 67.5 40.5 800 800A 5 cond. Al 1024 1024 1024 67.5 40.5 800 800A 4 cond. Al 1024 1024 1024 67.5 40.5 1000 1000A 4 cond. Al 6400 6400 3840 176 105.6 1000 1000A 4 cond. Al 1600 1600 960 84 50.4 1200 1200A 4 cond. Al 6400 6400 3840 176 105.6 1250 1250A 4 cond. Al 6400 6400 3840 176 105.6 1250 1250A 4 cond. Al 2500 2500 1500 105 63 1500 1500A 4 cond. Al 6400 6400 3840 176 105.6 1600 1600A 4 cond. Al 6400 6400 3840 176 105.6 1600 1600A 4 cond. Al 2500 2500 1500 105 63 2000 2000A 4 cond. Al 6400 6400 3840 176 105.6 2000 2000A 4 cond. Al 3600 3600 2160 132 79.2 2250 2250A 4 cond. Al 4900 4900 2940 154 92.4 2400 2400A 4 cond. Al 25600 25600 15360 352 211.2 2500 2500A 4 cond. Al 25600 25600 15360 352 211.2 2500 2500A 4 cond. Al 8100 8100 4860 198 118.8 3000 3000A 4 cond. Al 25600 25600 15360 352 211.2 3200 3200A 4 cond. Al 25600 25600 15360 352 211.2 3200 3200A 4 cond. Al 8100 8100 4860 198 118.8 4000 4000A 4 cond. Al 25600 25600 15360 352 211.2 4000 4000A 4 cond. Al 8100 8100 4860 198 118.8 4500 4500A 4 cond. Al 10000 10000 6000 220 132 I2tph I2tN I2tPE Ipeakph IpeakN Size Generic type [(kA)2s] [(kA)2s] [(kA)2s] [kA] [kA] Table 5: Values of the withstood energy and peak current of aluminium BTS I2tph I2tN I2tPE Ipeakph IpeakN Size Generic type [(kA)2s] [(kA)2s] [(kA)2s] [kA] [kA]
9998 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders 1000 )sincos(3 mmt xrLIba u +. = [V] (6a) . . . . . ∆ 1000 )sincos(2 mmt xrLIba u +. = [V] (6b) . . . . . ∆ 1SDC010015F0001 L L l1 L2 L3 L l2 l3 L1 Table 6: Current distribution factor Type of Arrangement Current distribution supply of loads factor From one end only Load concentrated at the end 1 Evenly distributed load 0.5 From both ends Evenly distributed load 0.25 Central Load concentrated at the ends 0.25 Evenly distributed load 0.125 • Ib is the load current [A]; • L is the BTS length [m]; • rt is the phase resistance per unit of length of BTS, measured under thermal steady-state conditions [mΩ/m]; • x is the phase reactance per unit of length of BTS [mΩ/m]; • cosϕm is average power factor of the loads. Percentage voltage drop is obtained from: Protection of the outgoing feeders If the outgoing feeder, which generally consists of cable duct, is not already protected against short-circuit and overload by the device located upstream of the cable, the following measures shall be taken: - protection against short-circuit: there is no need to protect the feeder against the short-circuit if simultaneously: a. the length does not exceed 3 metres; b. the risk of short-circuit is minimized; c. there is no inflammable material nearby. In explosive environments and environments with greater risk of fire, protection against short-circuit is always required; - protection against overload: the current carrying capacity of the feeder is generally lower than that of the BTS. It is therefore necessary to protect also the feeder against overload. The protection device against overload can be placed inside the pull box or on the incoming panel. In the latter case, protection against overload can also be provided by the circuit-breakers protecting the single outgoing feeder from the panel only if the sum of their rated currents is lower or equal to the current carrying capacity Iz of the outgoing feeder. In locations with greater risk of fire, the overload protection device shall be installed at the outgoing point, i.e. inside the pull box. Voltage drop If a BTS is particularly long, the value of the voltage drop must be verified. For three-phase systems with a power factor (cosϕm) not lower than 0.8, the voltage drop can be calculated by using the following simplified formula: For single-phase BTS the formula is: where: • a is the current distribution factor, which depends on the circuit supply and the arrangement of the electric loads along the BTS, as shown in Table 6: where Ur is rated voltage. To reduce the voltage drop in very long BTS the power can be supplied at an intermediate position rather than at the end (see Table 6). Calculation of voltage drop for unevenly distributed loads If the loads cannot be considered to be evenly distributed, the voltage drop can be calculated more accurately by using the formulas below. For the distribution of the three-phase loads shown in the figure, the voltage drop can be calculated by the following formula if the BTS has a constant cross section (as usual): 100% .= rU u u (7)∆ ∆ )]sinsinsin()coscoscos([3 333222111333222111 LILILIxLILILIr∆u t +++++=
LILI 1000 sincos3 +.. = miiimiiit xr ∆u [V] (8) . . . . 1000 3 2 LIr P bt j . = [W] (9a) . . 1000 2 2 LIr P bt j . = [W] (9b) . . Introduction Upon supply of a lighting installation, for a brief period an initial current exceeding the rated current (corresponding to the power of the lamps) circulates on the network. This possible peak has a value of approximately 15÷20 times the rated current, and is present for a few milliseconds; there may also be an inrush current with a value of approximately 1.5÷3 times the rated current, lasting up to some minutes. The correct dimensioning of the switching and protection devices must take these problems into account. The most commonly used lamps are of the following types: - incandescent; - halogen; - fluorescent; - high intensity discharge: mercury vapour, metal halide and sodium vapour. Incandescent lamps Incandescent lamps are made up of a glass bulb containing a vacuum or inert gas and a tungsten filament. The current flows through this filament, heating it until light is emitted. The electrical behaviour of these lamps involves a high peak current, equal to approximately 15 times the rated current; after a few milliseconds the current returns to the rated value. The peak is caused by the lamp filament which, initially cold, presents a very low electrical resistance. Subsequently, due to the very fast heating of the element, the resistance value increases considerably, causing the decrease in the current absorbed. 3.1 Protection and switching of lighting circuits 1SDC010003F0901 4-5 milliseconds Time [milliseconds] In 15÷20 In Peak I [A] Peak current diagram Inrush current diagram I [A] Inrush 1.5÷3 In Time [minutes]3- 5 min. 100 ABB SACE - Electrical devices 2.6 Busbar trunking systems 2 Protection of feeders 101ABB SACE - Electrical devices 3 Protection of electrical equipment Generally speaking, this formula becomes: where: • rt is the phase resistance per unit of length of BTS, measured under thermal steady-state conditions [mΩ/m]; • x is the phase reactance per unit of length of BTS [mΩ/m]; • cosϕm is average power factor of the i-th load; • Ii is i-th load current [A]; • Li is the distance of the i-th load from the beginning of the BTS [m]. Joule-effect losses Joule-effect losses are due to the electrical resistance of the BTS. The losses are dissipated in heat and contribute to the heating of the trunking and of the environment. Calculation of power losses is useful for correctly dimensioning the air-conditioning system for the building. Three-phase losses are: while single-phase losses are: where: • Ib is the current used [A]; • rt is the phase resistance per unit of length of BTS measured under thermal steady-state conditions [mΩ/m]; • L is the length of BTS [m]. For accurate calculations, losses must be assessed section by section on the basis of the currents flowing through them; e.g. in the case of distribution of loads shown in the previous figure: Length Current Losses 1° section L1 I1+I2+I3 P1=3rtL1(I1+I2+I3)2 2° section L2-L1 I2+I3 P2=3rt(L2-L1)(I2+I3)2 3° section L3-L2 I3 P3=3rt(L3-L2)(I3)2 Total losses in BTS Ptot=P1+P2+P3
103102 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits Lamp type Peak current Inrush current Turn-on time Incandescent lamps 15In - - Halogen lamps 15In - - Fluorescent Non PFC − 2In 10 s lamp PFC 20In 1÷6 s High intensity Non PFC − 2In 2÷8 min discharge lamps PFC 20In 2In 2÷8 min High intensity discharge lamps: mercury vapour, metal halide and sodium vapour The functioning of high intensity discharge lamps is the same as that of fluorescent lamps with the difference that the discharge occurs in the presence of a gas at high pressure. In this case, the arc is able to vaporize the metallic elements contained in the gas, releasing energy in the form of radiation which is both ultraviolet and within the visible spectrum. The special type of bulb glass blocks the ultraviolet radiation and allows only the visible radiation to pass through. There are three main types of high intensity discharge lamps: mercury vapour, metal halide and sodium vapour. The colour characteristics and the efficiency of the lamp depend upon the different metallic elements present in the gas, which are struck by the arc. High intensity discharge lamps require a suitably sized controller and a heating period which can last some minutes before the emission of the rated light output. A momentary loss of power makes the restarting of the system and the heating necessary. Non PFC lamps have inrush currents of up to twice the rated current for approximately 5 minutes. PFC lamps have a peak current equal to 20 times the rated current, and an inrush current of up to twice the rated current for approximately 5 minutes. Protection and switching devices IEC 60947-4-1 identifies two specific utilization categories for lamp control contactors: • AC-5a switching of electric discharge lamps; • AC-5b switching of incandescent lamps. The documentation supplied by the manufacturer includes tables for contactor selection, according to the number of lamps to be controlled, and to their type. Halogen lamps Halogen lamps are a special type of incandescent lamp in which the gas contained within the bulb prevents the vaporized material of the tungsten filament from depositing on the surface of the bulb and forces re-deposition on the filament. This phenomenon slows the deterioration of the filament, improves the quality of the light emitted and increases the life of the lamp. The electrical behaviour of these lamps is the same as that of incandescent lamps. Fluorescent lamps Fluorescent lamps are a so-called discharge light source. The light is produced by a discharge within a transparent enclosure (glass, quartz, etc. depending on the type of lamp) which contains mercury vapour at low pressure. Once the discharge has started, the gas within the enclosure emits energy in the ultraviolet range which strikes the fluorescent material; in turn, this material transforms the ultraviolet radiation into radiation which has a wavelength within the visible spectrum. The colour of the light emitted depends upon the fluorescent material used. The discharge is created by an appropriate peak in voltage, generated by a starter. Once the lamp has been switched on, the gas offers an ever lower resistance, and it is necessary to stabilize the intensity of the current, using a controller (reactor); this lowers the power factor to approximately 0.4÷0.6; normally a capacitor is added to increase the power factor to a value of more than 0.9 There are two types of controllers, magnetic (conventional) and electronic, which absorb from 10% to 20% of the rated power of the lamp. Electronic controllers offer specific advantages such as a saving in the energy absorbed, a lower dissipation of heat, and ensure a stable, flicker-free light. Some types of fluorescent lamps with electronic reactors do not need a starter. Compact fluorescent lamps are made up of a folded tube and a plastic base which contains, in some cases, a conventional or electronic controller. The value of the inrush current depends upon the presence of a power factor correction capacitor: - non PFC lamps have inrush currents equal to approximately twice the rated current and a turn-on time of about ten seconds; - in PFC lamps, the presence of the capacitor allows the reduction of the turn- on time to a few seconds, but requires a high peak current, determined by the charge of the capacitor, which can reach 20 times the rated current. If the lamp is fitted with an electronic controller, the initial transient current may lead to peak currents equal to, at maximum, 10 times the rated current.
105104 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits 1SDC010004F0901 Turning-on characteristics Circuit-breaker characteristics Contactor Icw [t] [A] Figure 1: Approximate diagram for the coordination of lamps with protection and switching devices 1SDC010032F0201 Ur= 400 V Ik= 15 kA Incandescent/halogen lamps Circuit-breaker type Setting PR221 DS Contactor type Rated Power [W] 60 100 200 300 500 1000 Rated current Ib [A] 0.27 0.45 0.91 1.37 2.28 4.55 S200M D20 ---- A26 57 34 17 11 6 3 S200M D20 ---- A26 65 38 19 12 7 4 S200M D25 ---- A26 70 42 20 13 8 4 S200M D32 ---- A26 103 62 30 20 12 6 S200M D50 ---- A30 142 85 42 28 16 8 T2N160 In63 L= 0.68- A S= 8- B A40 155 93 46 30 18 9 T2N160 In63 L= 0.92- A S= 10- B A50 220 132 65 43 26 13 T2N160 In100 L= 0.68- A S= 8- B A63 246 147 73 48 29 14 T2N160 In100 L= 0.76- A S= 8- B A75 272 163 80 53 32 16 T2N160 In100 L= 1- A S= 10- B A95 355 210 105 70 42 21 T2N160 In160 L= 0.68- A S= 7- B A110 390 240 120 80 48 24 N° lamps per phase Table 1: Incandescent and halogen lamps For the selection of a protection device the following verifications shall be carried out: - the trip characteristic curve shall be above the turning-on characteristic curve of the lighting device to avoid unwanted trips; an approximate example is shown in Figure1; - coordination shall exist with the contactor under short-circuit conditions (lighting installations are not generally characterized by overloads). With reference to the above verification criteria, the following tables show the maximum number of lamps per phase which can be controlled by the combination of ABB circuit-breakers and contactors for some types of lamps, according to their power and absorbed current Ib(*) , for three phase installations with a rated voltage of 400 V and a maximum short-circuit current of 15 kA. ( *) For calculation see Annex B Calculation of load current Ib
107106 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits 1SDC010033F0201 Ur= 400 V Ik= 15 kA Fluorescent lamps non PFC Circuit-breaker type Setting PR221 DS Contactor type Rated Power [W] 20 40 65 80 100 110 Rated current Ib [A] 0.38 0.45 0.7 0.8 1.15 1.2 S200M D16 A26 40 33 21 18 13 12 S200M D20 A26 44 37 24 21 14 14 S200M D20 A26 50 42 27 23 16 15 S200M D32 A26 73 62 40 35 24 23 S200M D40 A30 100 84 54 47 33 31 S200M D50 A40 110 93 60 52 36 35 S200M D63 A50 157 133 85 75 52 50 T2N160 In100 L= 0.68- A S= 10- B A63 173 145 94 82 57 55 T2N160 In100 L= 0.76- A S= 10- B A75 192 162 104 91 63 60 T2N160 In100 L= 0.96- A- S= 10- B A95 250 210 135 118 82 79 T2N160 In160 S= 0.68- A S= 10- B A110 278 234 150 132 92 88 N° lamps per phase Ur= 400 V Ik= 15 kA Fluorescent lamps PFC Circuit-breaker type Setting PR221 DS Contactor type Rated Power [W] 20 40 65 80 100 110 Rated current Ib [A] 0.18 0.26 0.42 0.52 0.65 0.7 S200M D25 --- A26 83 58 35 28 23 21 S200M D25 --- A26 94 65 40 32 26 24 S200M D32 --- A26 105 75 45 36 29 27 S200M D40 --- A26 155 107 66 53 43 40 S200M D63 --- A30 215 150 92 74 59 55 T2N160 In63 L= 0.68- A S= 8- B A40 233 160 100 80 64 59 T2N160 In63 L= 1- A S= 10- B A50 335 230 142 115 92 85 T2N160 In100 L= 0.68- A S= 10- B A63 360 255 158 126 101 94 T2N160 In100 L= 0.76- A S= 10- B A75 400 280 173 140 112 104 T2N160 In100 L= 0.96- A S= 10- B A95 530 365 225 180 145 135 N° lamps per phaseCapacitor [µF] 5 5 7 7 16 18 Table 2: Fluorescent lamps
109108 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits Example: Switching and protection of a lighting system, supplied by a three phase network at 400 V 15 kA, made up of 55 incandescent lamps, of 200 W each, per phase. In Table 1, on the row corresponding to 200 W, select the cell showing the number of controllable lamps immediately above the number of lamps per phase present in the installation. In the specific case, corresponding to the cell for 65 lamps per phase the following equipment are suggested: - ABB Tmax T2N160 In63 circuit-breaker with PR221/DS type electronic release, with protection L set at 0.92, curve A and protection S set at 10, curve B; - A50 contactor. 1SDC010034F0201 Ur= 400 V Ik= 15 kA Fluorescent lamps non PFC Fluorescent lamps PFC Ur= 400 V Ik= 15 kA Circuit-breaker type Setting PR221 DS Contactor type Rated Power [W] 150 250 400 600 1000 Rated current Ib [A] 1.8 3 4.4 6.2 10.3 S200M D16 A26 6 4 3 1 - S200M D20 A26 7 4 3 2 1 S200M D20 A26 8 5 3 2 1 S200M D32 A26 11 7 4 3 2 S200M D40 A30 15 9 6 4 3 S200M D40 A40 17 10 7 5 3 S200M D50 A50 23 14 9 7 4 S200M A63 26 16 10 8 5 T2N160 In100 L= 0.8- B S= 6.5- B A75 29 17 12 8 5 T2N160 In100 L= 1- B S= 8- B A95 38 23 15 11 6 T2N160 In160 L= 0.8- B S= 6.5- B A110 41 25 17 12 7 N° lamps per phase Circuit-breaker type Setting PR221 DS Contactor type Rated Power [W] 150 250 400 600 1000 Rated current Ib [A] 1 1.5 2.5 3.3 6.2 S200M D16 --- A26 13 8 5 4 - S200M D20 --- A26 14 9 5 4 - S200M D20 --- A26 15 10 6 5 - S200M D32 --- A26 23 15 9 7 4 S200M D40 --- A30 28 18 11 8 4 S200M D40 --- A40 30 20 12 9 5 T2N160 In100 L= 0.8- B S= 6.5- B A50 50 33 20 15 8 T2N160 In100 L= 0.88- B S= 6.5- B A63 58 38 23 17 9 T2N160 In100 L= 1- B S= 6.5- B A75 63 42 25 19 10 T2N160 In160 L= 0.84- B S= 4.5- B A95 81 54 32 24 13 N° lamps per phaseCapacitor [µF] 20 36 48 65 100 T2N160 In160 L= 0.88- B S= 4.5- B A110 88 59 36 27 14 Table 3: High intensity discharge lamps
111110 ABB SACE - Electrical devices 3 Protection of electrical equipment ABB SACE - Electrical devices 3 Protection of electrical equipment % 100 '' d rg kg X I I . = r rg rg U S I . = 3 I3 ≥ Ikg As a first approximation, it can be estimated that the maximum value of the short-circuit current of a generator, with rated power Srg, at the rated voltage of the installation Ur, is equal to: where Irg is the rated current of the generator: The circuit-breaker for the protection of the generator shall be selected according to the following criteria: • the set current higher than the rated current of the generator: I1 ≥ Irg; • breaking capacity Icu or Ics higher than the maximum value of short-circuit current at the installation point: - in the case of a single generator: Icu(Ics) ≥ Ikg; - in the case of n identical generators in parallel: Icu(Ics) ≥ Ikg·(n-1); - in the case of operation in parallel with the network: Icu(Ics) ≥ IkNet, as the short-circuit contribution from the network is normally greater than the contribution from the generator; • for circuit-breakers with thermomagnetic releases: low magnetic trip threshold: I3 =2.5/3·In; • for circuit-breakers with electronic releases: - trip threshold of the delayed short-circuit protection function (S), set between 1.5 and 4 times the rated current of the generator, in such a way as to “intercept” the decrement curve of the generator: I2 = (1.5÷4)·Irg; if the function S is not present, function I can be set at the indicated values I3 = (1.5÷4)·Irg; - trip threshold of the instantaneous short-circuit protection function (I3) set at a value greater than the rated short-circuit current of the generator, so as to achieve discrimination with the devices installed downstream, and to allow fast tripping in the event of a short-circuit upstream of the device (working in parallel with other generators or with the network): 3.2 Protection and switching of generators 1SDC010018F0201 Synchronous phase Transient phase Subtransient phase x Irg 101 1 t [s] 101 10-1 10-2 10-3 102 The need to guarantee an ever greater continuity of service has led to an increase in the use of emergency supply generators, either as an alternative to, or in parallel with the public utility supply network. Typical configurations include: • “Island supply” (independent functioning) of the priority loads in the case of a lack of energy supply through the public network; • supply to the user installation in parallel with the public supply network. Unlike the public supply network, which has a constant contribution, in case of a short-circuit, the current supplied by the generator is a function of the parameters of the machine itself, and decreases with time; it is possible to identify the following successive phases: 1. a subtransient phase: with a brief duration (10÷50 ms), characterized by the subtransient reactance X”d (5÷20% of the rated impedance value), and by the subtransient time constant T”d (5÷30 ms); 2. a transitory phase: may last up to some seconds (0.5÷2.5 s), and is characterized by the transitory reactance X’d (15÷40% of the rated impedance value), and by the transitory time constant T’d (0.03÷2.5 s); 3. a synchronous phase: may persist until the tripping of external protection, and is characterized by the synchronous reactance Xd (80÷300% of the rated impedance value). 3.2 Protection and switching of generators
113112 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.2 Protection and switching of generators ABB SACE - Electrical devices 3 Protection of electrical equipment 3.2 Protection and switching of generators 1SDC010017F0001 4 6 7 9 11 14 17 19 21 22 28 31 35 38 42 44 48 55 69 80 87 100 111 138 159 173 180 190 208 218 242 277 308 311 346 381 415 436 484 554 692 727 865 1107 S7 1600 E2/E3 1600 1730 S8 2500 E3 2500 2180 2214 2250 2500 2800 3150 3500 E6 5000/6300 Srg [kVA] MCB MCCB ACB T2 160 T4 250 T4 320 T5 400 S8 3200 E3 3200 E4 4000 T3 250 T4 250 E1/E2 1250 T6 800 S7 1250 S7 1250 4 6 7 9 11 14 17 19 21 22 28 31 35 38 42 44 48 55 69 80 87 100 111 138 159 173 180 190 208 218 242 277 308 311 346 381 415 436 484 T5 630 554 692 727 865 T6 800 1107 S7 1250 E1/E2 1250 1730 S7 1600 E2/E3 1600 2180 2214 2250 2500 2800 3150 3500 MCB MCCB ACB T2 160 T3 250 T4 250 T4 320 S8 3200 E3 3200 T5 400 E1 800 S8 2500 E2 2000 E3 2500 E3 2500 T6 630 T6 800 T5 630 T6 630 T6 800 T5 630 1SDC010016F0001 4 S200 B6 6 7 9 S200 B13 11 S200 B16 14 17 19 21 22 28 31 35 38 42 44 48 55 69 S280 B100 80 87 100 T2 160 111 138 159 173 180 190 208 218 242 277 308 311 346 381 415 436 484 554 692 727 865 E2/E3 1600 1107 S7 1600 E2/E3 2000 1730 E3 3200 2180 E3 3200/E4 4000 2214 2250 2500 2800 3150 3500 E6 5000/6300 T6 800 S7 1250 E1/E2 1250 S7 1250 S8 3200 E4 4000 T3 250 T4 250 T4 320 T5 400 T6 630 T6 800 S280 B80 T4 250 S200 B32 S200 B50 S200 B63 S200 B10 S200 B25 Srg [kVA] MCB MCCB ACB 4 S200 B6 6 S200 B8 7 S200 B10 9 S200 B13 11 14 S200 B20 17 S200 B25 19 21 22 28 31 35 38 42 44 48 55 69 S280 B100 80 87 100 111 138 T4 250 159 173 180 190 208 218 242 277 T5 400 308 311 346 381 415 436 484 554 692 727 865 1107 S7 1600 E2/E3 1600 1730 E3 2500 2180 2214 2250 2500 2800 E4 4000 3150 3500 E6 5000/6300 T2 160 S200 B50 S200 B63 S280 B80 T4 320 E1/E2 1250 S7 1250 T6 800 S7 1250 S8 3200 E3 3200 T3 250 T4 250 S200 B32 Srg [kVA] MCB MCCB ACB S200 B40 S200 B16 T5 630 T6 630 T6 800 T5 630 Table 3 500 V Table 4 690 V Note: It is always advisable to check that the settings of the releases are correct with respect to the effective decrement curve of the current of the generator to be protected. The following tables give ABB SACE suggestions for the protection and switching of generators; the tables refer to 400 V (Table 1), 440 V (Table 2), 500 V (Table 3) and 690 V (Table 4). Molded-case circuit-breakers can be equipped with both thermomagnetic (TMG) as well as electronic releases. Table 1 400 V Table 2 440 V
115114 ABB SACE - Electrical devices 3 Protection of electrical equipment ABB SACE - Electrical devices 3 Protection of electrical equipment Table 1: Utilization categories and typical applications Current type Utilization categories Typical applications Slip-ring motors: starting, AC-2 switching off Alternating Current ac Squirrel-cage motors: starting, AC-3 switching off during running(1) Squirrel-cage motors: starting, AC-4 plugging, inching (1) AC-3 categories may be used for occasionally inching or plugging for limited time periods such as machine set-up; during such limited time periods the number of such operations should not exceed five per minutes or more than ten in a 10 minutes period. 3.3 Protection and switching of motors Electromechanical starter The starter is designed to: - start motors; - ensure continuous functioning of motors; - disconnect motors from the supply line; - guarantee protection of motors against working overloads. The starter is typically made up of a switching device (contactor) and an overload protection device (thermal release). The two devices must be coordinated with equipment capable of providing protection against short-circuit (typically a circuit-breaker with magnetic release only), which is not necessarily part of the starter. The characteristics of the starter must comply with the international Standard IEC 60947-4-1, which defines the above as follows: Contactor: a mechanical switching device having only one position of rest, operated otherwise than by hand, capable of making, carrying and breaking currents under normal circuit conditions including operating overload conditions. Thermal release: thermal overload relay or release which operates in the case of overload and also in case of loss of phase. Circuit-breaker: defined by IEC 60947-2 as a mechanical switching device, capable of making, carrying and breaking currents under normal circuit conditions and also making, carrying for a specified time and breaking currents under specified abnormal circuit conditions. The main types of motor which can be operated and which determine the characteristics of the starter are defined by the following utilization categories: Time-Current Curves 1SDC010019F0201 10-2 10-1 101 102 10 3 10 s4 s s s s s T2 160 100 kVA generator decrement curve 1s 10-1kA 1kA 101kA Example: Protection of a generator with Srg = 100 kVA, in a system with a rated voltage of 440 V. The generator parameters are: Ur = 440 V Srg = 100 kVA f = 50 Hz Irg = 131.2 A X’’ d = 6.5 % (subtransient reactance) X’d = 17.6 % (transient reactance) Xd = 230 % (synchronous reactance) T’’d = 5.5 ms (subtransient time constant) T’d = 39.3 ms (transient time constant) From table 2, an ABB SACE T2N160 circuit-breaker is selected, with In = 160 A, with electronic release PR221-LS. For correct protection of the generator, the following settings are selected: function L: 0.84 – A, corresponding to 134.4 A, value greater than Irg function I: 1.5 3.2 Protection and switching of generators
117116 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors 1SDC010019F0001 MCCB KL TOR Motor K∆ KY MCCB KL TOR Motor 1SDC010018F0001 Other types of starting for squirrel-cage motors are accomplished by reducing the supply voltage of the motor: this leads to a reduction in the starting current and of the motor torque, and an increase in the acceleration time. Star-Delta starter The most common reduced voltage starter is the Star-Delta starter (Y-∆), in which: - on starting, the stator windings are star-connected, thus achieving the reduction of peak inrush current; - once the normal speed of the motor is nearly reached, the switchover to delta is carried out. After the switchover, the current and the torque follow the progress of the curves associated with normal service connections (delta). As can be easily checked, starting the motor with star-connection gives a voltage reduction of √3, and the current absorbed from the line is reduced by 1/3 compared with that absorbed with delta-connection. The start-up torque, proportional to the square of the voltage, is reduced by 3 times, compared with the torque that the same motor would supply when del- ta-connected. This method is generally applied to motors with power from 15 to 355 kW, but intended to start with a low initial resistant torque. Starting sequence By pressing the start button, contactors KL and KY are closed. The timer starts to measure the start time with the motor connected in star. Once the set time has elapsed, the first contact of the timer opens the KY contactor and the second contact, delayed by approximately 50 ms, closes the K∆ contactor. With this new configuration, contactors KL and K∆ closed, the motor becomes delta-connected. The choice of the starting method and also, if necessary, of the type of motor to be used depends on the typical resistant torque of the load and on the short- circuit power of the motor supplying network. With alternating current, the most commonly used motor types are as follows: - asynchronous three-phase squirrel-cage motors (AC-3): the most widespread type due to the fact that they are of simple construction, economical and sturdy; they develop high torque with short acceleration times, but require elevated starting currents; - slip-ring motors (AC-2): characterized by less demanding starting conditions, and have quite a high starting torque, even with a supply network of low power. Starting methods The most common starting methods for asynchronous squirrel-cage motors are detailed below: Direct starting With direct starting, the DOL (Direct On Line) starter, with the closing of line contactor KL, the line voltage is applied to the motor terminals in a single operation. Hence a squirrel-cage motor develops a high starting torque with a relatively reduced acceleration time. This method is generally used with small and medium power motors which reach full working speed in a short time. These advantages are, however, accompanied by a series of drawbacks, including, for example: - high current consumption and associated voltage drop which may cause damages to the other parts of the system connected to the network; - violent acceleration which has negative effects on mechanical transmission components (belts, chains and mechanical joints), reducing working life.
119118 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors 1SDC010021F0001 TOR Motor K2K1 Inductance 3 rI 3 rI 3 rI 1SDC010020F0001 MCCB TOR Motor K1K3K2 Starting with inductive reactors or resistors This type of starting is used for simple or double-cage rotors. The reduction of the supply voltage is achieved by the insertion of inductive reactors or resistors, in series to the stator. On start-up, the current is limited to 2.5÷3.5 times the rated value. On starting, the motor is supplied via contactor K2; once the normal speed is reached, the reactors are short-circuited by the closing of contactor K1, and are then excluded by the opening of contactor K2. It is possible to achieve exclusions by step of the resistors or reactors with time-delayed commands, even for motors with power greater than 100 kW. The use of reactors notably reduces the power factor, while the use of resistors causes the dissipation of a high power (Joule effect), even if limited to the starting phase. For a reduction K (0.6÷0.8) of the motor voltage, the torque is reduced by K2 times (0.36÷0.64). In compliance with the above mentioned Standard, starters can also be classified according to tripping time (trip classes), and according to the type of coordination achieved with the short-circuit protection device (Type 1 and Type 2). Therefore, the motor starts at a reduced voltage, and when it has reached approximately 80% of its normal speed, contactor K1 is opened and main contactor K3 is closed. Subsequently, contactor K2 is opened, excluding the autotransformer so as to supply the full network voltage. The thermal release TOR, inserted in the delta circuit, can detect any 3rd harmonic currents, which may occur due to saturation of the magnetic pack and by adding to the fundamental current, overload the motor without involving the line. With reference to the connection diagram, the equipment used for a Star/Delta starter must be able to carry the following currents: KL line contactor and K∆ delta contactor KY star contactor overload protection release where Ir is the rated current of the motor. Starting with autotransformers Starting with autotransformers is the most functional of the methods used for reduced voltage starting, but is also the most expensive. The reduction of the supply voltage is achieved by using a fixed tap autotransformer or a more expensive multi tap autotransformer. Applications can be found with squirrel-cage motors which generally have a power from 50 kW to several hundred kilowatts, and higher power double- cage motors. The autotransformer reduces the network voltage by the factor K (K=1.25÷1.8), and as a consequence the start-up torque is reduced by K2 times compared with the value of the full rated voltage. On starting, the motor is connected to the taps of the autotransformer and the contactors K2 and K1 are closed.
121120 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors The following is an example of the type of tables available: Table 3: 400 V 50 kA DOL Normal Type 2 (Tmax – Contactor – TOR) MA: magnetic only adjustable release MF: fixed magnetic only release 1SDC010022F0201 Motor MCCB Contactor Thermal Overload Release [kW] [A] [A] [A] [A] 0.37 1.1 T2S160 MF 1.6 21 A9 TA25DU1.4 1 1.4 0.55 1.5 T2S160 MF 1.6 21 A9 TA25DU1.8 1.3 1.8 0.75 1.9 T2S160 MF 2 26 A9 TA25DU2.4 1.7 2.4 1.1 2.8 T2S160 MF 3.2 42 A9 TA25DU4 2.8 4 1.5 3.5 T2S160 MF 4 52 A16 TA25DU5 3.5 5 2.2 5 T2S160 MF 5 65 A26 TA25DU6.5 4.5 6.5 3 6.6 T2S160 MF 8.5 110 A26 TA25DU8.5 6 8.5 4 8.6 T2S160 MF 11 145 A30 TA25DU11 7.5 11 5.5 11.5 T2S160 MF 12.5 163 A30 TA25DU14 10 14 7.5 15.2 T2S160 MA 20 210 A30 TA25DU19 13 19 11 22 T2S160 MA 32 288 A30 TA42DU25 18 25 15 28.5 T2S160 MA 52 392 A50 TA75DU42 29 42 18.5 36 T2S160 MA 52 469 A50 TA75DU52 36 52 22 42 T2S160 MA 52 547 A50 TA75DU52 36 52 30 56 T2S160 MA 80 840 A63 TA75DU80 60 80 37 68 T2S160 MA 80 960 A75 TA75DU80 60 80 45 83 T2S160 MA 100 1200 A95 TA110DU110 80 110 55 98 T3S250 MA 160 1440 A110 TA110DU110 80 110 75 135 T3S250 MA 200 1800 A145 TA200DU175 130 175 90 158 T3S250 MA 200 2400 A185 TA200DU200 150 200 110 193 T4S320 PR221-I In320 2720 A210 E320DU320 100 320 132 232 T5S400 PR221-I In400 3200 A260 E320DU320 100 320 160 282 T5S400 PR221-I In400 4000 A300 E320DU320 100 320 200 349 T5S630 PR221-I In630 5040 AF400 E500DU500 150 500 250 430 T5S630 PR221-I In630 6300 AF460 E500DU500 150 500 290 520 T6S800 PR221-I In800 7200 AF580 E800DU800 250 800 315 545 T6S800 PR221-I In800 8000 AF580 E800DU800 250 800 355 610 T6S800 PR221-I In800 8000 AF750 E800DU800 250 800 Pe Ir Type I3 Type Type Current setting min. max. Table 2: Trip class Trip Class Tripping time in seconds (Tp) 10A 2 < Tp ≤ 10 10 4 < Tp ≤ 10 20 6 < Tp ≤ 20 30 9 < Tp ≤ 30 where Tp is the cold trip time of the thermal release at 7.2 times the set current value (for example: a release in class 10 at 7.2 times the set current value must not trip within 4 s, but must trip within 10 s). It is normal procedure to associate class 10 with a normal start-up type, and class 30 with a heavy duty start-up type. Coordination type Type 1 It is acceptable that in the case of short-circuit the contactor and the thermal release may be damaged. The starter may still not be able to function and must be inspected; if necessary, the contactor and/or the thermal release must be replaced, and the breaker release reset. Type 2 In the case of short-circuit, the thermal release must not be damaged, while the welding of the contactor contacts is allowed, as they can easily be separated (with a screwdriver, for example), without any significant deformation. In order to clearly determine a coordination type, and therefore the equipment necessary to achieve it, the following must be known: • power of the motor in kW and type; • rated system voltage; • rated motor current; • short-circuit current at installation point; • starting type: DOL or Y/∆ - normal or heavy duty – Type 1 or Type 2. The requested devices shall be coordinated with each other in accordance with the prescriptions of the Standard. For the most common voltages and short-circuit values (400 V - 440 V - 500 V - 690 V 35 kA - 50 kA) and for the most frequently used starting types, such as direct starting and Star/Delta starting, for asynchronous squirrel-cage motor (AC-3), ABB supplies solutions with: • magnetic circuit-breaker - contactor - thermal release; • thermomagnetic circuit-breaker - contactor; • thermomagnetic circuit-breaker with PR222 MP electronic release – contactor. Trip classes The trip classes differentiate between the thermal releases according to their trip curve. The trip classes are defined in the following table 2:
123122 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors MA: magnetic only adjustable release 18.5 36 T2S160 MA52 469 A50 A50 A26 TA75DU25 18-25 22 42 T2S160 MA52 547 A50 A50 A26 TA75DU32 22-32 30 56 T2S160 MA80 720 A63 A63 A30 TA75DU42 29-42 37 68 T2S160 MA80 840 A75 A75 A30 TA75DU52 36-52 45 83 T2S160 MA100 1050 A75 A75 A30 TA75DU63 45 - 63 55 98 T2S160 MA100 1200 A75 A75 A40 TA75DU63 45 - 63 75 135 T3S250 MA160 1700 A95 A95 A75 TA110DU90 66 - 90 90 158 T3S250 MA200 2000 A110 A110 A95 TA110DU110 80 - 110 110 193 T3S250 MA200 2400 A145 A145 A95 TA200DU135 100 - 135 132 232 T4S320 PR221-I In320 2880 A145 A145 A110 E200DU200 60 - 200 160 282 T5S400 PR221-I In400 3600 A185 A185 A145 E200DU200 60 - 200 200 349 T5S630 PR221-I In630 4410 A210 A210 A185 E320DU320 100 - 320 250 430 T5S630 PR221-I In630 5670 A260 A260 A210 E320DU320 100 - 320 I3 LINE DELTA STAR [A] Type [A] Type Type Type [A] Motor MCCB Contactor Type Ir 1SDC010023F0201 Thermal Overload Release 290 520 T6S630 PR221-I In630 6300 AF400 AF400 A260 E500DU500 150 - 500 315 545 T6S800 PR221-I In800 7200 AF400 AF400 A260 E500DU500 150 - 500 355 610 T6S800 PR221-I In800 8000 AF400 AF400 A260 E500DU500 150 - 500 Current setting [kW] Pe (*) for heavy-duty start set the electronic release tripping class to class 30 (**) in case of normal start use AF300 30 37 45 55 75 90 110 132 160 200 250 290 315 355 56 68 83 98 135 158 193 232 282 349 430 520 545 610 T4S250 PR222MP In100 T4S250 PR222MP In100 T4S250 PR222MP In100 T4S250 PR222MP In160 T4S250 PR222MP In160 T4S250 PR222MP In200 T5S320 PR222MP In320 T5S320 PR222MP In320 T5S320 PR222MP In320 T5S400 PR222MP In400 T6S800 PR222MP In630 T6S800 PR222MP In630 T6S800 PR222MP In630 T6S800 PR222MP In630 40-100 40-100 40-100 64-160 64-160 80-200 128-320 128-320 128-320 160-400 252-630 252-630 252-630 252-630 600 700 800 960 1280 1600 1920 2240 2560 3200 5040 5670 5670 5670 A95 A95 A95 A145 A145 A185 A210 A260 AF400** AF400 AF460 AF580 AF580 AF750 95 95 95 145 145 185 210 260 320 400 460 580 580 630 Motor GroupContactorMCCB [A] TypeType I1* range [kW] Pe [A] Ir [A] I3 [A] Imax Table 5: 400 V 50 kA Y/∆ Normal Type 2 (Tmax – Contactor – TOR) Table 6: 400 V 50 kA DOL Normal and Heavy duty Type 2 (Tmax with MP release-Contactor) Table 4: 400 V 50 kA DOL Heavy duty Type 2 (Tmax – Contactor – TOR) 1SDC010020F0201 [kW] [A] [A] [A] [A] 0.37 1.1 T2S160 MF 1.6 21 A9 TA25DU1.4* 1 1.4 0.55 1.5 T2S160 MF 1.6 21 A9 TA25DU1.8* 1.3 1.8 0.75 1.9 T2S160 MF 2 26 A9 TA25DU2.4* 1.7 2.4 1.1 2.8 T2S160 MF 3.2 42 A9 TA25DU4* 2.8 4 1.5 3.5 T2S160 MF 4 52 A16 TA25DU5* 3.5 5 2.2 5 T2S160 MF 5 65 A26 TA25DU6.5* 4.5 6.5 3 6.6 T2S160 MF 8.5 110 A26 TA25DU8.5* 6 8.5 4 8.6 T2S160 MF 11 145 A30 TA25DU11* 7.5 11 5.5 11.5 T2S160 MF 12.5 163 A30 TA450SU60 4 10 15 7.5 15.2 T2S160 MA 20 210 A30 TA450SU60 3 13 20 11 22 T2S160 MA 32 288 A30 TA450SU60 2 20 30 15 28.5 T2S160 MA 52 392 A50 TA450SU80 2 23 40 18.5 36 T2S160 MA 52 469 A50 TA450SU80 2 23 40 22 42 T2S160 MA 52 547 A50 TA450SU60 40 60 30 56 T2S160 MA 80 840 A63 TA450SU80 55 80 37 68 T2S160 MA 80 960 A95 TA450SU80 55 80 45 83 T2S160 MA 100 1200 A110 TA450SU105 70 105 55 98 T3S250 MA 160 1440 A145 TA450SU140 95 140 75 135 T3S250 MA 200 1800 A185 TA450SU185 130 185 90 158 T3S250 MA 200 2400 A210 TA450SU185 130 185 110 193 T4S320 PR221-I In320 2720 A260 E320DU320 100 320 132 232 T5S400 PR221-I In400 3200 A300 E320DU320 100 320 160 282 T5S400 PR221-I In400 4000 AF400 E500DU500 150 500 200 349 T5S630 PR221-I In630 5040 AF460 E500DU500 150 500 250 430 T5S630 PR221-I In630 6300 AF580 E500DU500*** 150 500 290 520 T6S800 PR221-I In800 7200 AF750 E800DU800 250 800 315 545 T6S800 PR221-I In800 8000 AF750 E800DU800 250 800 355 610 T6S800 PR221-I In800 8000 AF750 E800DU800 250 800 Motor MCCB Contactor Pe Ir Type Current setting min. max. Type Type** No. of turns of the CT primary coil * Provide a by-pass contactor of the same size during motor start-up ** For type E releases choose tripping class 30 *** Connecting kit not available. To use the connecting kit, replacement with release E800DU800 is necessary MA: magnetic only adjustable release MF: fixed magnetic only release Thermal Overload Release I3
125124 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors 1SDC010021F0201 * Provide a by-pass contactor of the same size during motor start-up ** For type E releases choose tripping class 30 *** Connecting kit not available. To use the connecting kit, replacement with release E800DU800 is necessary No. of turns of the CT primary coil Motor MCCB Contactor Pe Ir Type Current setting min. max.Type**TypeI3 [kW] [A] [A] [A] [A] 0.37 1 T2H160 MF 1 13 A9 TA25DU1.4* 1 1.4 0.55 1.4 T2H160 MF 1.6 21 A9 TA25DU1.8* 1.3 1.8 0.75 1.7 T2H160 MF 2 26 A9 TA25DU2.4* 1.7 2.4 1.1 2.2 T2H160 MF 2.5 33 A9 TA25DU3.1* 2.2 3.1 1.5 3 T2H160 MF 3.2 42 A16 TA25DU4* 2.8 4 2.2 4.4 T2H160 MF 5 65 A26 TA25DU5* 3.5 5 3 5.7 T2H160 MF 6.5 84 A26 TA25DU6.5* 4.5 6.5 4 7.8 T2H160 MF 8.5 110 A30 TA25DU11* 7.5 11 5.5 10.5 T2H160 MF 11 145 A30 TA25DU14* 10 14 7.5 13.5 T2H160 MA 20 180 A30 TA450SU60 4 10 15 11 19 T2H160 MA 32 240 A30 TA450SU80 3 18 27 15 26 T2H160 MA 32 336 A50 TA450SU60 2 20 30 18.5 32 T2H160 MA 52 469 A50 TA450SU80 2 28 40 22 38 T2H160 MA 52 547 A50 TA450SU80 2 28 40 30 52 T2H160 MA 80 720 A63 TA450SU60 40 60 37 63 T2H160 MA 80 840 A95 TA450SU80 55 80 45 75 T2H160 MA 100 1050 A110 TA450SU105 70 105 55 90 T4H250 PR221-I In160 1200 A145 E200DU200 60 200 75 120 T4H250 PR221-I In250 1750 A185 E200DU200 60 200 90 147 T4H250 PR221-I In250 2000 A210 E320DU320 100 320 110 177 T4H250 PR221-I In250 2500 A260 E320DU320 100 320 132 212 T4H320 PR221-I In320 3200 A300 E320DU320 100 320 160 260 T5H400 PR221-I In400 3600 AF400 E500DU500 150 500 200 320 T5H630 PR221-I In630 4410 AF460 E500DU500 150 500 250 410 T5H630 PR221-I In630 5355 AF580 E500DU500*** 150 500 290 448 T6H630 PR221-I In630 6300 AF750 E500DU500*** 150 500 315 500 T6H800 PR221-I In800 7200 AF 750 E800DU800 250 800 355 549 T6H800 PR221-I In800 8000 AF 750 E800DU800 250 800 MA: magnetic only adjustable release MF: fixed magnetic only release Thermal Overload Release Table 8: 440 V 50 kA DOL Heavy duty Type 2 (Tmax – Contactor – TOR) Contactor min. max. [kW] [A] [A] * Connection kit not available. To use the connection kit, replace with relay E800DU800. MA: magnetic only adjustable release MF: fixed magnetic only release Motor Current Type Type Type MCCB setting I3Pe Ir [A] [A] 0.37 1 T2H160 MF 1 13 A9 TA25DU1.4 1 1.4 0.55 1.4 T2H160 MF 1.6 21 A9 TA25DU1.8 1.3 1.8 0.75 1.7 T2H160 MF 2 26 A9 TA25DU2.4 1.7 2.4 1.1 2.2 T2H160 MF 2.5 33 A9 TA25DU3.1 2.2 3.1 1.5 3 T2H160 MF 3.2 42 A16 TA25DU4 2.8 4 2.2 4.4 T2H160 MF 5 65 A26 TA25DU5 3.5 5 3 5.7 T2H160 MF 6.5 84 A26 TA25DU6.5 4.5 6.5 4 7.8 T2H160 MF 8.5 110 A30 TA25DU11 7.5 11 5.5 10.5 T2H160 MF 11 145 A30 TA25DU14 10 14 7.5 13.5 T2H160 MA 20 180 A30 TA25DU19 13 19 11 19 T2H160 MA 32 240 A30 TA42DU25 18 25 15 26 T2H160 MA 32 336 A50 TA75DU32 22 32 18.5 32 T2H160 MA 52 469 A50 TA75DU42 29 42 22 38 T2H160 MA 52 547 A50 TA75DU52 36 52 30 52 T2H160 MA 80 720 A63 TA75DU63 45 63 37 63 T2H160 MA 80 840 A75 TA75DU80 60 80 45 75 T2H160 MA 100 1050 A95 TA110DU90 65 90 55 90 T4H250 PR221-I In160 1200 A110 TA110DU110 80 110 75 120 T4H250 PR221-I In250 1750 A145 E200DU200 60 200 90 147 T4H250 PR221-I In250 2000 A185 E200DU200 60 200 110 177 T4H250 PR221-I In250 2500 A210 E320DU320 100 320 132 212 T4H320 PR221-I In320 3200 A260 E320DU320 100 320 160 260 T5H400 PR221-I In400 3600 A300 E320DU320 100 320 200 320 T5H630 PR221-I In630 4410 AF 400 E500DU500 150 500 250 410 T5H630 PR221-I In630 5355 AF 460 E500DU500 150 500 290 448 T6H630 PR221-I In630 6300 AF 580 E500DU500* 150 500 315 500 T6H800 PR221-I In800 7200 AF 580 E800DU800 250 800 355 549 T6H800 PR221-I In800 8000 AF 580 E800DU800 250 800 1SDC010024F0201 Thermal Overload Release Table 7: 440 V 50 kA DOL Normal Type 2 (Tmax – Contactor – TOR)
127126 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors Thermal Overload Release 1SDC010026F0201 * Connection kit not available. To use the connection kit, replace with relay E800DU800. MA: magnetic only adjustable release MF: fixed magnetic only release min. max. [kW] [A] [A] Type Type Type setting MCCB I3Pe Ir ContactorMotor Current [A] [A] 0.37 0.88 T2L160 MF 1 13 A9 TA25DU1.0 0.63 1 0.55 1.2 T2L160 MF 1.6 21 A9 TA25DU1.4 1 1.4 0.75 1.5 T2L160 MF 1.6 21 A9 TA25DU1.8 1.3 1.8 1.1 2.2 T2L160 MF 2.5 33 A9 TA25DU3.1 2.2 3.1 1.5 2.8 T2L160 MF 3.2 42 A16 TA25DU4 2.8 4 2.2 4 T2L160 MF 4 52 A26 TA25DU5 3.5 5 3 5.2 T2L160 MF 6.5 84 A26 TA25DU6.5 4.5 6.5 4 6.9 T2L160 MF 8.5 110 A30 TA25DU8.5 6 8.5 5.5 9.1 T2L160 MF 11 145 A30 TA25DU11 7.5 11 7.5 12.2 T2L160 MF 12.5 163 A30 TA25DU14 10 14 11 17.5 T2L160 MA 20 240 A30 TA25DU19 13 19 15 23 T2L160 MA 32 336 A50 TA75DU25 18 25 18.5 29 T2L160 MA 52 392 A50 TA75DU32 22 32 22 34 T2L160 MA 52 469 A50 TA75DU42 29 42 30 45 T2L160 MA 52 624 A63 TA75DU52 36 52 37 56 T2L160 MA 80 840 A75 TA75DU63 45 63 45 67 T2L160 MA 80 960 A95 TA80DU80 60 80 55 82 T2L160 MA 100 1200 A110 TA110DU90 65 90 75 110 T4H250 PR221-I In160 1440 A145 E200DU200 60 200 90 132 T4H250 PR221-I In250 1875 A145 E200DU200 60 200 110 158 T4H250 PR221-I In250 2250 A185 E200DU200 60 200 132 192 T4H320 PR221-I In320 2720 A210 E320DU320 100 320 160 230 T5H400 PR221-I In400 3600 A260 E320DU320 100 320 200 279 T5H400 PR221-I In400 4000 A300 E320DU320 100 320 250 335 T5H630 PR221-I In630 4725 AF 400 E 500DU500 150 500 290 394 T5H630 PR221-I In630 5040 AF 460 E 500DU500 150 500 315 440 T6L630 PR221-I In630 6300 AF 580 E 500DU500* 150 500 355 483 T6L630 PR221-I In630 6300 AF 580 E 800DU800 250 800 Table 11: 500 V 50 kA DOL Normal Type 2 (Tmax – Contactor – TOR) 1SDC010025F0201 MA : Magnetic only adjustable release 18.5 32 T2H160 MA52 392 A 50 A 50 A 16 TA75DU25 18-25 22 38 T2H160 MA52 469 A 50 A 50 A 26 TA75DU25 18-25 30 52 T2H160 MA80 720 A 63 A 63 A 26 TA75DU42 29-42 37 63 T2H160 MA80 840 A 75 A 75 A 30 TA75DU42 29-42 45 75 T2H160 MA80 960 A 75 A 75 A30 TA75DU52 36-52 55 90 T2H160 MA100 1150 A 75 A 75 A40 TA75DU63 45 - 63 75 120 T4H250 PR221-I In250 1625 A95 A95 A75 TA80DU80 60-80 90 147 T4H250 PR221-I In250 1875 A95 A95 A75 TA110DU110 80-110 110 177 T4H250 PR221-I In250 2250 A145 A145 A95 E200DU200 60-200 132 212 T4H320 PR221-I In320 2720 A145 A145 A110 E200DU200 60-200 160 260 T5H400 PR221-I In400 3200 A185 A185 A145 E200DU200 60-200 200 320 T5H630 PR221-I In630 4095 A210 A210 A185 E320DU320 100-320 250 410 T5H630 PR221-I In630 5040 A260 A260 A210 E320DU320 100-320 290 448 T6H630 PR221-I In630 5670 AF400 AF400 A260 E500DU500 150 - 500 315 500 T6H630 PR221-I In630 6300 AF400 AF400 A260 E500DU500 150 - 500 355 549 T6H800 PR221-I In800 7200 AF400 AF400 A260 E500DU500 150 - 500 I3 LINE DELTA STAR [A] Type [A] Type Type Type Motor MCCB Contactor Type Ir Thermal Overload Release Current setting [kW] Pe Motor GroupContactorMCCB [A] TypeType I1* range [kW] Pe [A] Ir [A] I3 [A] (*) for heavy-duty start set the electronic release tripping class to class 30 (**) in case of normal start use AF300 30 37 45 55 75 90 110 132 160 200 250 290 315 355 52 63 75 90 120 147 177 212 260 320 370 436 500 549 T4H250 PR222MP In100 T4H250 PR222MP In100 T4H250 PR222MP In100 T4H250 PR222MP In160 T4H250 PR222MP In160 T4H250 PR222MP In200 T5H320 PR222MP In320 T5H320 PR222MP In320 T5H320 PR222MP In320 T5H400 PR222MP In400 T6H800 PR222MP In630 T6H800 PR222MP In630 T6H800 PR222MP In630 T6H800 PR222MP In630 40-100 40-100 40-100 64-160 64-160 80-200 128-320 128-320 128-320 160-400 252-630 252-630 252-630 252-630 600 700 800 960 1120 1400 1920 2240 2560 3200 4410 5040 5040 5670 A95 A95 A95 A145 A145 A185 A210 A260 AF400** AF400 AF460 AF460 AF580 AF580 93 93 93 145 145 185 210 240 320 400 460 460 580 580 [A] Imax Table 9: 440 V 50 kA Y/∆ Normal Type 2 (Tmax – Contactor – TOR) Table 10: 440 V 50 kA DOL Normal and Heavy duty Type 2 (Tmax with MP release-Contactor)
129128 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors 315 440 T6L630 PR221-I In630 5760 AF400 AF400 A210 E500DU500 150 - 500 355 483 T6L630 PR221-I In630 6300 AF400 AF400 A260 E500DU500 150 - 500 MA: magnetic only adjustable release 22 34 T2L160 MA52 430 A 50 A 50 A 16 TA75DU25 18-25 30 45 T2L160 MA52 547 A 63 A 63 A 26 TA75DU32 22-32 37 56 T2L160 MA80 720 A 75 A 75 A 30 TA75DU42 29-42 45 67 T2L160 MA80 840 A 75 A 75 A30 TA75DU52 36 - 52 55 82 T2L160 MA100 1050 A 75 A 75 A30 TA75DU52 36 - 52 75 110 T4H250 PR221-I In250 1375 A95 A95 A50 TA80DU80 60-80 90 132 T4H250 PR221-I In250 1750 A95 A95 A75 TA110DU90 65-90 110 158 T4H250 PR221-I In250 2000 A110 A110 A95 TA110DU110 80-110 132 192 T4H320 PR221-I In320 2560 A145 A145 A95 E200DU200 60-200 160 230 T4H320 PR221-I In320 2880 A145 A145 A110 E200DU200 60-200 200 279 T5H400 PR221-I In400 3400 A210 A210 A145 E320DU320 100-320 250 335 T5H630 PR221-I In630 4410 A210 A210 A185 E320DU320 100-320 290 394 T5H630 PR221-I In630 5040 A260 A260 A210 E320DU320 100-320 I3 LINE DELTA STAR [A] Type [A] Type Type Type Motor MCCB Contactor Type Ir Thermal Overload Release Current setting [kW] Pe 1SDC010027F0201 (*) for heavy duty start set the electronic release tripping class to class 30 (**) in case of normal start use AF300 30 37 45 55 75 90 110 132 160 200 250 290 315 355 45 56 67 82 110 132 158 192 230 279 335 395 415 451 T4H250 PR222MP In100 T4H250 PR222MP In100 T4H250 PR222MP In100 T4H250 PR222MP In100 T4H250 PR222MP In160 T4H250 PR222MP In160 T4H250 PR222MP In200 T5H320 PR222MP In320 T5H320 PR222MP In320 T5H400 PR222MP In400 T5H400 PR222MP In400 T6L800 PR222MP In630 T6L800 PR222MP In630 T6L800 PR222MP In630 40-100 40-100 40-100 40-100 64-160 64-160 80-200 128-320 128-320 160-400 160-400 252-630 252-630 252-630 600 600 700 800 1120 1280 1600 1920 2240 2800 3200 5040 5040 5670 A95 A95 A145 A145 A145 A145 A185 A210 A260 AF400** AF400 AF460 AF460 AF580 80 80 100 100 145 145 170 210 260 400 400 460 460 580 Motor GroupContactorMCCB [A] TypeType I1* range [kW] Pe [A] Ir [A] I3 [A] Table 13: 500 V 50 kA Y/∆ Normal Type 2 (Tmax – Contactor – TOR) Table 14: 500 V 50 kA DOL Normal and Heavy duty Type 2 (Tmax with MP release-Contactor) 1SDC010021F0201 * Provide a by-pass contactor of the same size during motor start-up ** For type E releases choose tripping class 30 *** Connecting kit not available. To use the connecting kit, replacement with release E800DU800 is necessary No. of turns of the CT primary coil Motor MCCB Contactor Pe Ir Type Current setting min. max.Type**Type [kW] [A] [A] [A] [A] 0.37 0.88 T2L160 MF 1 13 A9 TA25DU1.0* 0.63 1 0.55 1.2 T2L160 MF 1.6 21 A9 TA25DU1.4* 1 1.4 0.75 1.5 T2L160 MF 1.6 21 A9 TA25DU1.8* 1.3 1.8 1.1 2.2 T2L160 MF 2.5 33 A9 TA25DU3.1* 2.2 3.1 1.5 2.8 T2L160 MF 3.2 42 A16 TA25DU4* 2.8 4 2.2 4 T2L160 MF 4 52 A26 TA25DU5* 3.5 5 3 5.2 T2L160 MF 6.5 84 A26 TA25DU6.5* 4.5 6.5 4 6.9 T2L160 MF 8.5 110 A30 TA25DU8.5* 6 8.5 5.5 9.1 T2L160 MF 11 145 A30 TA25DU11* 7.5 11 7.5 12.2 T2L160 MF 12.5 163 A30 TA450SU60 4 10 15 11 17.5 T2L160 MA 20 240 A30 TA450SU60 3 13 20 15 23 T2L160 MA 32 336 A50 TA450SU60 2 20 30 18.5 29 T2L160 MA 52 392 A50 TA450SU80 2 27.5 40 22 34 T2L160 MA 52 469 A50 TA450SU80 2 27.5 40 30 45 T2L160 MA 52 624 A63 TA450SU60 40 60 37 56 T2L160 MA 80 840 A75 TA450SU60 40 60 45 67 T2L160 MA 80 960 A95 TA450SU80 55 80 55 82 T2L160 MA 100 1200 A145 TA450SU105 70 105 75 110 T4H250 PR221-I In160 1440 A145 E200DU200 60 200 90 132 T4H250 PR221-I In250 1875 A185 E200DU200 60 200 110 158 T4H250 PR221-I In250 2123 A210 E320DU320 100 320 132 192 T4H320 PR221-I In320 2720 A260 E320DU320 100 320 160 230 T5H400 PR221-I In400 3200 A300 E320DU320 100 320 200 279 T5H400 PR221-I In400 3600 AF400 E500DU500 150 500 250 335 T5H630 PR221-I In630 4725 AF460 E500DU500 150 500 290 394 T5H630 PR221-I In630 5040 AF580 E500DU500*** 150 500 315 440 T6L630 PR221-I In630 6300 AF750 E500DU500*** 150 500 355 483 T6L630 PR221-I In630 6300 AF750 E500DU500 150 500 MA: magnetic only adjustable release MF: fixed magnetic only release Thermal Overload Release I3 Table 12: 500 V 50 kA DOL Heavy duty Type 2 (Tmax – Contactor – TOR)
131130 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors Table 16: 690 V 50 kA DOL Heavy duty Type 2 (Tmax – Contactor – TOR) Motor MCCB Contactor Thermal Overload Release N° of primary turns min. [A] max. [A] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 290 315 355 400 0.6 0.9 1.1 1.6 2 2.9 3.8 5 6.5 8.8 13 18 21 25 33 41 49 60 80 95 115 139 167 202 242 301 313 370 420 T2L160 MF1 T2L160 MF1 T2L160 MF1.6 T2L160 MF1.6 T2L160 MF2.5 T2L160 MF3.2 T2L160 MF4 T2L160 MF5 T2L160 MF6.5 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 160 T4L250 PR221-I In 160 T4L250 PR221-I In 250 T4L250 PR221-I In 250 T4L250 PR221-I In 250 T4L320 PR221-I In 320 T5L400 PR221-I In 400 T5L630 PR221-I In 630 T5L630 PR221-I In 630 T5L630 PR221-I In 630 T5L630 PR221-I In 630 13 13 21 21 33 42 52 65 84 150 150 200 250 300 350 450 550 700 800 1120 1280 1625 2000 2250 2720 3400 4410 4410 5355 5670 A9 A9 A9 A9 A9 A9 A9 A9 A9 A95 A95 A95 A95 A95 A95 A145 A145 A145 A145 A145 A145 A185 A210 A210 A260 AF400 AF400 AF460 AF580 AF580 (*) Type 1 coordination (**) Cable cross section equal to 4 mm2 (***)No mounting kit to contactor is available;to use mounting kit provide E800DU800 (X) Provide by-pass contactor during motor start-up 1SDC010109F0201 7** 5** 4** 3** 3 2 2 TA25DU0.63(X) TA25DU1(X) TA25DU1.4(X) TA25DU1.8(X) TA25DU2.4(X) TA25DU3.1 *(X) TA25DU4 *(X) TA25DU5 *(X) TA25DU6.5 *(X) TA450SU60 TA450SU60 TA450SU60 TA450SU60 TA450SU80 TA450SU60 TA450SU80 TA450SU60 TA450SU60 TA450SU80 TA450SU105 TA450SU105 TA450SU140 E320DU320 E320DU320 E320DU320 E500DU500 E500DU500 E500DU500 E500DU500*** E500DU500*** 0.4 0.63 1 1.3 1.7 2.2 2.8 3.5 4.5 5.7 8 10 13 18 20 27.5 40 40 55 70 70 95 105 105 105 150 150 150 150 150 0.63 1 1.4 1.8 2.4 3.1 4 5 6.5 8.6 12 15 20 27 30 40 60 60 80 105 105 140 320 320 320 500 500 500 500 500 I3 [A] TypeIr Current setting [kW] Pe [A] Type Type Table 15: 690 V 50kA DOL Normal Type 2 (Tmax-Contactor-CT-TOR) Motor MCCB Contactor CT Thermal Overload Release Pe Ie Type Type KORC N° of primary turns Type Current setting min. [A] max. [A] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 290 315 355 400 0.6 0.9 1.1 1.6 2 2.9 3.8 5 6.5 8.8 13 18 21 25 33 41 49 60 80 95 115 139 167 202 242 301 313 370 420 T2L160 MF1 T2L160 MF1 T2L160 MF1.6 T2L160 MF1.6 T2L160 MF2.5 T2L160 MF3.2 T2L160 MF4 T2L160 MF5 T2L160 MF6.5 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 160 T4L250 PR221-I In 160 T4L250 PR221-I In 250 T4L250 PR221-I In 250 T4L250 PR221-I In 250 T4L320 PR221-I In 320 T5L400 PR221-I In 400 T5L630 PR221-I In 630 T5L630 PR221-I In 630 T5L630 PR221-I In 630 T5L630 PR221-I In 630 13 13 21 21 33 42 52 65 84 150 150 200 250 300 350 450 550 700 800 1120 1280 1625 2000 2250 2720 3400 4410 4410 5355 5670 A9 A9 A9 A9 A9 A9 A9 A9 A9 A95 A95 A95 A95 A95 A95 A145 A145 A145 A145 A145 A145 A145 A185 A185 A210 A300 AF400 AF400 AF580 AF580 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 13** 10** 7** 7** 6 6 6 4 4 3 TA25DU0.63 TA25DU1 TA25DU1.4 TA25DU1.8 TA25DU2.4 TA25DU3.1* TA25DU4* TA25DU5* TA25DU6.5* TA25DU2.4 TA25DU2.4 TA25DU2.4 TA25DU3.1 TA25DU3.1 TA25DU4 TA25DU5 TA25DU4 TA25DU5 TA25DU5 E200DU200 E200DU200 E200DU200 E200DU200 E200DU200 E320DU320 E320DU320 E500DU500 E500DU500 E500DU500*** E500DU500*** 0.4 0.63 1 1.3 1.7 2.2 2.8 3.5 4.5 6 7.9 11.2 15.2 17.7 21.6 27 32.4 40.5 54 65 65 65 65 65 105 105 150 150 150 150 0.63 1 1.4 1.8 2.4 3.1 4 5 6.5 8.5 11.1 15.9 20.5 23.9 30.8 38.5 46.3 57.8 77.1 200 200 200 200 200 320 320 500 500 500 500 For further information about the KORK, please see the “brochure KORK 1GB00-04” catalogue. (*) Type 1 coordination (**) Cable cross section equal to 4 mm2 (***)No mounting kit to contactor is available;to use mounting kit provide E800DU800 1SDC010108F0201 I3 [A][A][kW]
133132 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors Table 18: 690 V 50 kA DOL Normal and Heavy duty Type 2 (Tmax with MP release-Contactor) (*) for heavy duty start set the electronic release tripping class to class 30 1SDC010114F0201 Motor GroupContactorMCCB [A] TypeType I1* range [kW] Pe [A] Ir [A] I3 [A] 45 55 75 90 110 132 160 200 250 290 315 49 60 80 95 115 139 167 202 242 301 313 T4L250 PR222MP In100 T4L250 PR222MP In100 T4L250 PR222MP In100 T4L250 PR222MP In160 T4L250 PR222MP In160 T4L250 PR222MP In160 T4L250 PR222MP In200 T5L320 PR222MP In320 T5L320 PR222MP In320 T5L400 PR222MP In400 T5L400 PR222MP In400 40-100 40-100 40-100 64-160 64-160 64-160 80-200 128-320 128-320 160-400 160-400 600 600 800 960 1120 1440 1600 1920 2240 2800 3200 A145 A145 A145 A145 A145 A185 A185 A210 A300 AF400 AF400 100 100 100 120 120 160 170 210 280 350 350 Table 17: 690 V 50 kA Y/∆ Normal Type 2 (Tmax – Contactor – CT – TOR) Motor MCCB Contactor CT Overload Release Line KORC N° of primary turns For further information about the KORK, please see the “brochure KORK 1GB00-04” catalogue. (*) Cable cross section equal to 4 mm2 (**) Connect the overload/relay upstream the line-delta node 1SDC010110F0201 Delta Star 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 290 315 355 400 450 6.5* 8.8* 13* 18* 21 25 33 41 49 60 80 95 115 139 167 202 242 301 313 370 420 470 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In160 T4L250PR221-I In160 T4L250PR221-I In160 T4L250PR221-I In250 T4L250PR221-I In250 T4L320PR221-I In320 T5L400PR221-I In400 T5L400PR221-I In400 T5L630PR221-I In630 T5L630PR221-I In630 T5L630PR221-I In630 T5L630PR221-I In630 150 150 200 250 300 350 450 550 650 800 1120 1280 1600 1875 2125 2720 3200 4000 4410 5040 5670 6300 A95 A95 A95 A95 A95 A95 A145 A145 A145 A145 A145 A145 A145 A145 A145 A185 AF400 AF400 AF400 AF400 AF460 AF460 A95 A95 A95 A95 A95 A95 A145 A145 A145 A145 A145 A145 A145 A145 A145 A185 AF400 AF400 AF400 AF400 AF460 AF460 A26 A26 A26 A26 A30 A30 A30 A30 A30 A40 A50 A75 A75 A95 A110 A110 A145 A145 A185 A210 A210 A260 4L185R/4** 4L185R/4** 4L185R/4** 4L185R/4** 4L185R/4** 4L185R/4** 4L185R/4** 13 10 7 7 6 6 6 TA25DU2.4** TA25DU2.4** TA25DU2.4** TA25DU3.1** TA25DU3.1** TA25DU4** TA25DU5** TA75DU52** TA75DU52** TA75DU52** TA75DU52 TA75DU63 TA75DU80 TA200DU110 TA200DU110 TA200DU135 E500DU500 E500DU500 E500DU500 E500DU500 E500DU500 E500DU500 6-8.5 7.9-11.1 11.2-15.9 15.2-20.5 17.7-23.9 21.6-30.8 27-38.5 36-52 36-52 36-52 36-52 45-63 60-80 80-110 80-110 100-135 150 -500 150 -500 150 -500 150 -500 150 -500 150 -500 I3 [A] Type Ir Current setting [kW] Pe [A] Type [A]Type Type Type
135134 ABB SACE - Electrical devices 3 Protection of electrical equipment ABB SACE - Electrical devices 3 Protection of electrical equipment 10-2 10-3 10-2 10-1 1 10-1 1 [s] 1SDC010022F0001 [kA] 3.4 Protection and switching of transformers General aspects Transformers are used to achieve a change in the supply voltage, for both medium and low voltage supplies. The choice of the protection devices must take into account transient insertion phenomena, during which the current may reach values higher than the rated full load current; the phenomenon decays in a few seconds. The curve which represents these transient phenomena in the time-current diagram, termed “inrush current I0”, depends on the size of the transformer and can be evaluated with the following formula (the short-circuit power of the network is assumed to be equal to infinity) where: K ratio between the maximum peak inrush current value ( I0 ) and the rated current of the transformer (I1r): (K= I0 / I1r); τ time constant of the inrush current; I1r rated current of the primary; t time. The table below shows the indicative values for t and K parameters referred to rated power Sr for oil transformers. Sr [kVA] 50 100 160 250 400 630 1000 1600 2000 K = Io/I1r 15 14 12 12 12 11 10 9 8 τττττ [s] 0.10 0.15 0.20 0.22 0.25 0.30 0.35 0.40 0.45 Further to the above consideration, the follwing diagram shows the inrush current curve for a 20/0.4kV of 400kVA transformer. This transformer has an inrush current during the very first moments equal to about 8 times the rated current; this transient phenomenon stops after a few tenths of a second. =0I 2 )/( 1 t r eIK – ⋅⋅ τ 3.3 Protection and switching of motors For a DOL heavy-duty starting Type 2 with MP protection of a three phase asynchronous squirrel-cage motor with the following data: rated voltage Ur = 400 V short-circuit current Ik = 50 kA rated motor power Pe = 55 kW from Table 6, on the relevant row, the following information can be found: • Ir (rated current): 98 A; • short-circuit protection device: circuit breaker T4S250 PR222MP* In160; • magnetic trip threshold: I3 = 960 A; • contactor: A145; * for heavy-duty start set the electronic release tripping class to class 30 Example: For a Y/∆ Normal starting Type 2, of a three phase asynchronous squirrel-cage motor with the following data: rated voltage Ur = 400 V short-circuit current Ik = 50 kA rated motor power Pe = 200 kW from Table 5, on the relevant row, the following information can be found: • Ir (rated current): 349 A; • short-circuit protection device: circuit-breaker T5S630 PR221-I In630; • magnetic trip threshold: I3 = 4410 A; • line contactor: A210; • delta contactor: A210; • star contactor: A185; • thermal release E320DU320, setting range 100÷320 A (to be set at ).A I r 202 3 =
137136 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers 203 1000 r r r U S I ⋅ ⋅ = [A] (4) 1SDC010024F0001 kA 1kA 10kA 250 kVA Trafo T4N250 PR221 In=250 A 10-2 10-1 101 102 10 3 10 s4 s s s s s 1s 10-1 )(3 tNet r k ZZ U I +⋅ = [A] (1) r rk t S Uu Z 2 100 % ⋅= [Ω] (2) rk r r rk r t r k Uu S S Uu U Z U I ⋅⋅ = ⎟⎟ ⎠ ⎞ ⎜⎜ ⎝ ⎛ ⋅⋅ = ⋅ = %3 100 100 % 3 )(3 2 [A] (3) 1SDC010023F0001 1kA 10kA 1s 10-2 s 10-1 s In summary: for the correct protection of the transformer and to avoid unwanted trips, the trip curve of the protection device must be above the inrush current curve and below the overload point. The diagram below shows a possible position of the time-current curve of an upstream protection device of a 690/400 V, 250 kVA transformer with uk% = 4 %. Criteria for the selection of protection devices For the protection at the LV side of MV/LV transformers, the selection of a circuit-breaker shall take into account: • the rated current at LV side of the protected transformer (this value is the reference value for the rated current of the circuit-breaker and the setting of the protections); • the maximum short-circuit current at the point of installation (this value determines the minimum breaking capacity (Icu/Ics) of the protection device). MV/LV unit with single transformer The rated current at the LV side of the transformer (Ir) is determined by the following formula: where: • Sr is the rated power of the transformer [kVA]; • Ur20 is the rated LV no-load voltage of the transformer [V]. The transformer protection devices must also guarantee that the transformer cannot operate above the point of maximum thermal overload under short- circuit conditions; this point is defined on the time-current diagram by the value of short-circuit current which can pass through the transformer and by a time equal to 2 s, as stated by Standard IEC 60076-5. The short-circuit current (Ik) flowing for a fault with low impedance at the LV terminals of the transformer is calculated by using the following formula: where: • Ur is the rated voltage of the transformer [V]; • ZNet is the short-circuit impedance of the network [Ω]; • Zt is the short-circuit impedance of the transformer; from the rated power of the transformer (Sr [VA]) and the percentage short-circuit voltage (uk%) it is equal to: Considering the upstream short-circuit power of the network to be infinite (ZNet=0), formula (1) becomes: The diagram below shows the inrush current curve for a 20/0.4 kV of 400 kVA transformer (uk% = 4 %) and the point referred to the thermal ability to withstand the short-circuit current (Ik; 2 sec.).
139138 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers 1SDC010025F0001 Ik = Ik1 + Ik2 + Ik3 Ik2 + Ik3 Ik1 Ik2 Ik3 A B % 100 k r k u I I ⋅ = [A] (5) For a correct dimensioning, a circuit-breaker with a breaking capacity higher than twice the short-circuit current of one of the transformers must be chosen (assuming that all the transformers are equal and the loads are passive). The circuit-breakers positioned on the outgoing feeders (circuit-breakers B) shall have a breaking capacity higher than the sum of the short-circuit currents of the three transformers, according to the hypothesis that the upstream network short-circuit power is 750 MVA and the loads are passive. The full voltage three-phase short-circuit current (Ik), at the LV terminals of the transformer, can be expressed as (assuming that the short-circuit power of the network is infinite): where: uk% is the short-circuit voltage of the transformer, in %. The protection circuit-breaker must have: (*) In ≥ Ir; Icu (Ics) ≥ Ik. If the short-circuit power of the upstream network is not infinite and cable or busbar connections are present, it is possible to obtain a more precise value for Ik by using formula (1), where ZNet is the sum of the impedance of the network and of the impedance of the connection. MV/LV substation with more than one transformer in parallel For the calculation of the rated current of the transformer, the above applies (formula 4). The breaking capacity of each protection circuit-breaker on the LV side shall be higher than the short-circuit current equivalent to the short-circuit current of each equal transformer multiplied by the number of them minus one. As can be seen from the diagram below, in the case of a fault downstream of a transformer circuit-breaker (circuit-breaker A), the short-circuit current that flows through the circuit-breaker is equal to the contribution of a single transformer. In the case of a fault upstream of the same circuit-breaker, the short-circuit current that flows is equal to the contribution of the other two transformers in parallel. (*) To carry out correct protection against overload it is advisable to use thermometric equipment or other protection devices able to monitor temperature inside transformers.
141140 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers Selection of the circuit-breaker The following tables show some possible choices of ABB SACE circuit-breakers, according to the characteristics of the transformer to be protected. Table 1: Protection and switching of 230 V transformers Transformer Circuit-breaker “A” (LV side) Sr uk Trafo Ir Busbar Ib Trafo feeder Ik ABB SACE Circuit-breaker Busbar IkRelease [kVA] [%] [A] [A] [kA] size setting [kA] 32 A 63 A 125 A 160 A 250 A 400 A 630 A 800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A 4000 A Feeder circuit-breaker type and rated current Circuit-breaker “B” (Feeder circuit-breaker) 1 x 63 2 x 63 1 x 100 2 x 100 1 x 125 2 x 125 1 x 160 2 x 160 1 x 200 2 x 200 1 x 250 2 x 250 1 x 315 2 x 315 1 x 400 2 x 400 1 x 500 2 x 500 1 x 630 2 x 630 3 x 630 1 x 800 2 x 800 3 x 800 1 x 1000 2 x 1000 3 x 1000 1 x 1250 2 x 1250 3 x 1250 4 4 4 4 4 4 4 4 4 4 5 5 5 158 158 251 251 314 314 402 402 502 502 628 628 791 791 1004 1004 1255 1255 1581 1581 1581 2008 2008 2008 2510 2510 2510 3138 3138 3138 158 316 251 502 314 628 402 803 502 1004 628 1255 791 1581 1004 2008 1255 2510 1581 3163 4744 2008 4016 6025 2510 5020 7531 3138 6276 9413 3.9 3.9 6.3 6.2 7.8 7.8 10.0 9.9 12.5 12.4 15.6 15.4 19.6 19.4 24.8 24.5 30.9 30.4 38.7 37.9 74.4 39.3 38.5 75.5 48.9 47.7 93.0 60.7 58.8 114.1 T1B160 T1B160 T4N320 T4N320 T5N400 T5N400 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T6N800 T6N800 S7S1250/E1B1250 S7S1250/E1B1250 S7S1600/E2B1600 S7S1600/E2B1600 S7S1600/E2B1600 S7S1600/E2B1600 S7S1600/E3S1600 E3N2500 E3N2500 E3H2500 E3N3200 E3N3200 E3H3200 E3N3200 E3N3200 S8V3200/E4V3200 In=160 In=160 In=320 In=320 In=400 In=400 In=630 In=630 In=630 In=630 In=630 In=630 In=800 In=800 In=1250 In=1250 In=1600 In=1600 In=1600 In=1600 In=1600 In=2500 In=2500 In=2500 In=3200 In=3200 In=3200 In=3200 In=3200 In=3200 1 1 0.8 0.8 0.8 0.8 0.64 0.64 0.8 0.8 1 1 1 1 0.85/0.825 0.85/0.825 0.8 0.8 1 1 1 0.825 0.825 0.825 0.8 0.8 0.8 1 1 1 3.9 7.9 6.3 12.5 7.8 15.6 10.0 19.9 12.5 24.8 15.6 30.9 19.6 38.7 24.8 48.9 30.9 60.7 38.7 75.9 111.6 39.3 77.0 113.2 48.9 95.3 139.5 60.7 117.7 171.2 S200 S200 S200 S200M S200 S200P S200 S200M S200P T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1C160 T1B160 T1C160 T1B160 T1N160 T1C160 T2N160 T1C160 T2S160 T2L160 T1C160 T2S160 T2L160 T1N160 T4L250 T2H160 T4L250 T2N160 T2L160 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3S250 T3N250 T3S250 T4L250 T3N250 T3S250 T4L250 T3N250 T4H250 T4L250 T3S250 T4L250 T4L250 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5S400 T5L400 T5N400 T5S400 T5L400 T5N400 T5H400 T5L400 T5N400 T5L400 T5L400 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T5S630 T5L630 T5N630 T5S630 T5L630 T5N630 T5H630 T5L630 T5N630 T5L630 T5L630 T6N800 T6N800 T6N800 T6N800 T6N800 T6N800 T6N800 T6S800 T6L800 T6N800 T6S800 T6L800 T6N800 T6H800 T6L800 T6N800 T6L800 T6L800 S7S1250/E1B1000 S7S1250/E1N1000 S7S1250/E2N1000 S7S1250/E1B1000 S7S1250/E2S1000 S7L1250/E3V1250 S7S1250/E1B1000 S7S1250/E2S1000 S7L1250/E3V1250 S7S1250/E1N1000 S7H1250/E3H1000 S7S1250/E2N1000 S7L1250/E3V1250 S7L1250 S7L1250 S7S1250/E1B1250 S7S1250/E1N1250 S7S1250/E2N1250 S7S1250/E1B1250 S7S1250/E2S1250 S7L1250/E3V1250 S7S1250/E1B1250 S7S1250/E2S1250 S7L1250/E3V1250 S7S1250/E1N1250 S7H1250/E3H1250 S7S1250/E2N1250 S7L1250/E3V1250 S7S1600/E1N1600 S7S1600/E2N1600 S7S1600/E2S1600 S7L1600/E3V1600 S7S1600/E2B1600 S7S1600/E2S1600 S7L1600/E3V1600 S7S1600/E1N1600 S7H1600/E3H1600 S7L1600 S7S1600/E2N1600 S7L1600/E3V1600 S7L1600 E2N2000 E2S2000 E3V2000 E2S2000 E3V2000 E2N2000 E3H2000 E4V3200 E2N2000 E3V2000 E3H2500 E3V2500 E3H2500 E3V2500 E3H2500 E4V3200 E3N2500 E4V2500 E4V3200 E3H3200 E4V3200 E3H3200 E4V3200 E4V3200 E4H4000 E4V4000 E4V4000 1SDC010035F0201
143142 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers Transformer Circuit-breaker “A” (LV side) Sr uk Trafo Ir Busbar Ib Trafo feeder Ik ABB SACE Circuit-breaker Busbar IkRelease [kVA] [%] [A] [A] [kA] size setting [kA] 32 A 63 A 125 A 160 A 250 A 400 A 630 A 800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A 4000 A Feeder circuit-breaker type and rated current Circuit-breaker “B” (Feeder circuit-breaker) 1 x 63 2 x 63 1 x 100 2 x 100 1 x 125 2 x 125 1 x 160 2 x 160 1 x 200 2 x 200 1 x 250 2 x 250 1 x 315 2 x 315 1 x 400 2 x 400 1 x 500 2 x 500 1 x 630 2 x 630 3 x 630 1 x 800 2 x 800 3 x 800 1 x 1000 2 x 1000 3 x 1000 1 x 1250 2 x 1250 3 x 1250 1 x 1600 2 x 1600 3 x 1600 1 x 2000 2 x 2000 3 x 2000 1 x 2500 1 x 3125 4 4 4 4 4 4 4 4 4 4 5 5 5 6.25 6.25 6.25 6.25 91 91 144 144 180 180 231 231 289 289 361 361 455 455 577 577 722 722 909 909 909 1155 1155 1155 1443 1443 1443 1804 1804 1804 2309 2309 2309 2887 2887 2887 3608 4510 91 182 144 288 180 360 231 462 289 578 361 722 455 910 577 1154 722 1444 909 1818 2727 1155 2310 3465 1443 2886 4329 1804 3608 5412 2309 4618 6927 2887 5774 8661 3608 4510 2.2 2.2 3.6 3.6 4.5 4.4 5.7 5.7 7.2 7.1 8.9 8.8 11.2 11.1 14.2 14 17.7 17.5 22.3 21.8 42.8 22.6 22.1 43.4 28.1 27.4 53.5 34.9 33.8 65.6 35.7 34.6 67 44.3 42.6 81.9 54.8 67.7 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1B/T2N160 T3N250 T3N250 T3N250 T3N250 T4N320 T4N320 T5N400 T5N400 T5N630 T5N630 T5N630/T6N630 T5N630/T6N630 T6N800/S7S1250 T6N800/S7S1250 S7S1250/E1B1000 S7S1250/E1B1000 S7S1250/E1B1000 S7S1250/E1B1250 S7S1250/E1B1250 S7S1250/E1N1250 S7S1600/E2B1600 S7S1600/E2B1600 S7H1600/E2N1600 E2B2000 E2B2000 E2S2000 E3N2500 E3N2500 E3S2500 E3N3200 E3N3200 E3H3200 E4S4000 E6H5000 In=100 In=100 In=160 In=160 In=250 In=250 In=250 In=250 In=320 In=320 In=400 In=400 In=630 In=630 In=630 In=630 In=800/1000 In=800/1000 In=1000 In=1000 In=1000 In=1250 In=1250 In=1250 In=1600 In=1600 In=1600 In=2000 In=2000 In=2000 In=2500 In=2500 In=2500 In=3200 In=3200 In=3200 In=4000 In=5000 0.96 0.96 0.92 0.92 0.72 0.72 0.94 0.94 0.92 0.92 0.92 0.92 0.74 0.74 0.92 0.92 0.92/0.74 0.92/0.74 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 2.2 4.4 3.6 7.2 4.5 8.8 5.7 11.4 7.2 14.2 8.9 17.6 11.2 22.2 14.2 28 17.7 35.9 22.3 43.6 64.2 22.6 44.3 65 28.1 54.8 80.2 34.9 67.7 98.4 35.7 69.2 100.6 44.3 85.1 122.8 54.8 67.7 S200 S200 S200 S200 S200 S200 S200 S200 S200 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T4L250 T2H160 T2S160 T4L250 T4L250 T2H160 T1N160 T2H160 T2L160 T1N160 T1C160 T1N160 T1C160 T1B160 T1C160 T1B160 T1C160 T2S160 T2H160 T2H160 T2S160 T1C160 T1N160 T2H160 T2N160 T4L250 T2H160 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3S250 T4H250 T3N250 T3S250 T4H250 T3N250 T4H250 T4L250 T3N250 T4H250 T4L250 T3N250 T4H250 T4L250 T3S250 T4L250 T4V250 T4H250 T4H250 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5S400 T5H400 T5N400 T5S400 T5H400 T5N400 T5H400 T5L400 T5N400 T5H400 T5L400 T5N400 T5H400 T5L400 T5S400 T5L400 T5V400 T5H400 T5H400 T5N630 T5N630 T5N630 T5N630 T5N630 T5S630 T5H630 T5N630 T5S630 T5H630 T5N630 T5H400 T5L630 T5N630 T5H630 T5L630 T5N630 T5H630 T5L630 T5S630 T5L630 T5V630 T5H630 T5H630 T6N800 T6N800/E1B800 T6S800/E1N800 T6H800/E2N1000 T6N800/E1B800 T6S800/E1N800 T6H800/E2N1000 T6N800/E1B800 T6H800/E2N1000 T6L800/E2S800 T6N800/E1B800 T6H800/E2S800 T6L800/E3H800 T6N800/E1B800 T6H800/E2S800 S8V2000/E3V800 T6S800/E1N800 T6L800/E3H800 E3V800 T6H800/E2N1000 T6H800/E2S800 S7S1250/E1N1000 S7H1250/E2N1000 S7S1250/E1N1000 S7H1250/E2N1000 S7S1250/E1B1000 S7H1250/E2N1000 S7L1250/E2N1000 S7S1250/E1B1000 S7L1250/E2S1000 S7L1250/E3H1000 S7S1250/E1B1000 S7L1250/E2S1000 S7S1250/E1N1000 S7L1250/E3H1000 S7H1250/E2N1000 S7L1250/E2S1000 S8V2000/E3V1250 E3V1250 S7S1250/E1N1250 S7L1250/E2N1250 S7S1250/E1N1250 S7L1250/E2N1250 S7S1250/E1B1250 S7H1250/E2N1250 S7L1250/E2S1250 S7S1250/E1B1250 S7L1250/E2S1250 S7L1250/E3H1250 S7S1250/E1B1250 S7L1250/E2S1250 S7S1250/E1N1250 S7L1250/E3H1250 S7H1250/E2N1250 S7L1250/E2S1250 S7L1600/E2N1600 S7S1600/E1N1600 S7L1600/E2N1600 S7H1600/E2N1600 S7L1600/E2S1600 S7S1600/E1B1600 S7L1600/E2S1600 S7L1600/E3H1600 S7S1600/E1B1600 S7L1600/E2S1600 S8V2000/E3V1600 S7S1600/E1N1600 S7L1600/E3H1600 E3V1600 S7H1600/E2N1600 S7L1600/E2S1600 E2N2000 E2N2000 E2S2000 E2S2000 E3H2000 E2S2000 E3V2000 E2N2000 E3H2000 E3V2000 E2N2000 E2S2000 E3N2500 E3H2500 E3S2500 E3H2500 E3S2500 E3V2500 E3H2500 E3V2500 E3N2500 E3S2500 E3H3200 E3S3200 E3H3200 E3S3200 E4V3200 E3H3200 E4V3200 E3N3200 E3S3200 E4H4000 E4S4000 E4V4000 E4H4000 E4V4000 E4S4000 1SDC010036F0201 Table 2: Protection and switching of 400 V transformers
145144 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers S7S1250/E1B1000 S7L1250/E2N1000 S7H1250/E1B1000 S7L1250/E2N1000 S7S1250/E1N1000 S7L1250/E2S1000 S7S1250/E1B1000 S7H1250/E2N1000 S7S1250/E1B1000 S7L1250/E2N1000 S8V2000/E3H1000 S7H1250/E1B1000 S7L1250/E2S1000 S7S1250/E1N1000 S7L1250/E2N1000 Transformer Circuit-breaker “A” (LV side) Sr uk Trafo Ir Busbar Ib Trafo feeder Ik ABB SACE Circuit-breaker Busbar IkRelease [kVA] [%] [A] [A] [kA] size setting [kA] 32 A 63 A 125 A 160 A 250 A 400 A 630 A 800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A 4000 A Feeder circuit-breaker type and rated current Circuit-breaker “B” (Feeder circuit-breaker) 1 x 63 2 x 63 1 x 100 2 x 100 1 x 125 2 x 125 1 x 160 2 x 160 1 x 200 2 x 200 1 x 250 2 x 250 1 x 315 2 x 315 1 x 400 2 x 400 1 x 500 2 x 500 1 x 630 2 x 630 3 x 630 1 x 800 2 x 800 3 x 800 1 x 1000 2 x 1000 3 x 1000 1 x 1250 2 x 1250 3 x 1250 1 x 1600 2 x 1600 3 x 1600 1 x 2000 2 x 2000 3 x 2000 1 x 2500 1 x 3125 4 4 4 4 4 4 4 4 4 4 5 5 5 6.25 6.25 6.25 6.25 83 83 131 131 164 164 210 210 262 262 328 328 413 413 525 525 656 656 827 827 827 1050 1050 1050 1312 1312 1312 1640 1640 1640 2099 2099 2099 2624 2624 2624 3280 4100 83 165 131 262 164 328 210 420 262 525 328 656 413 827 525 1050 656 1312 827 1653 2480 1050 2099 3149 1312 2624 3936 1640 3280 4921 2099 4199 6298 2624 5249 7873 3280 4100 2.1 2.1 3.3 3.3 4.1 4.1 5.2 5.2 6.5 6.5 8.1 8.1 10.2 10.1 12.9 12.8 16.1 15.9 20.2 19.8 38.9 20.6 20.1 39.5 25.6 24.9 48.6 31.7 30.8 59.6 32.5 31.4 60.9 40.3 38.7 74.4 49.8 61.5 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1B/T2N160 T3N/T4N250 T3N/T4N250 T3N/T4N250 T3N/T4N250 T5N400 T5N400 T5N400 T5N400 T5N630 T5N630 T5N630 T5N630 T6N800 T6N800 S7S1250/E1B1000 S7S1250/E1B1000 S7S1250/E1B1000 S7S1250/E1B1250 S7S1250/E1B1250 S7S1250/E1B1250 S7S1600/E2B1600 S7S1600/E2B1600 S7H1600/E2N1600 E2B2000 E2B2000 E2N2000 E3N2500 E3N2500 E3N2500 E3N3200 E3N3200 E3S3200 E4S4000 E6H5000 In=100 In=100 In=160 In=160 In=250 In=250 In=250 In=250 In=320 In=320 In=400 In=400 In=630 In=630 In=630 In=630 In=800 In=800 In=1000 In=1000 In=1000 In=1250 In=1250 In=1250 In=1600 In=1600 In=1600 In=2000 In=2000 In=2000 In=2500 In=2500 In=2500 In=3200 In=3200 In=3200 In=4000 In=5000 0.9/0.88 0.9/0.88 0.85/0.84 0.85/0.84 0.7 0.7 0.84 0.84 0.82 0.82 0.82 0.82 0.66 0.66 0.84 0.84 0.84 0.84 0.9 0.9 0.9 0.85 0.85 0.85 0.85/0.825 0.85/0.825 0.85/0.825 0.825 0.825 0.825 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 2.1 4.1 3.3 6.5 4.1 8.1 5.2 10.4 6.5 12.9 8.1 16.1 10.2 20.2 12.9 25.6 16.1 31.7 20.2 39.7 58.3 20.6 40.3 59.2 25.6 49.8 72.9 31.7 61.5 89.5 32.5 62.9 91.4 40.3 77.4 111.7 49.8 61.5 S200 S200 S200 S200 S200 T1B160 T1B160 T1B160 T1B160 T2L160 T4V250 T4L250 T4L250 T2H160 T2L160 T2S160 S4L160 T1C160 T1C160 T1B160 T1N160 T1C160 T1N160 T1C160 T2L160 T1N160 T2S160 T2N160 T1N160 T2S160 T1N160 T1B160 T2L160 T2S160 T2S160 T2L160 T2N160 T2H160 T2L160 T2S160 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3S250 T3N250 T3S250 T3N250 T3S250 T4H250 T3N250 T4H250 T4H250 T3S250 T4H250 T4L250 T3S250 T4H250 T4L250 T3S250 T4H250 T4L250 T4H250 T4L250 T4V250 T4H250 T4H250 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5S400 T5N400 T5S400 T5H400 T5N400 T5H400 T5H400 T5N400 T5H400 T5L400 T5S400 T5H400 T5L400 T5S400 T5H400 T5L400 T5H400 T5L400 T5V400 T5H400 T5H400 T5N630 T5N630 T5S630 T5N630 T5S630 T5H630 T5N630 T5H630 T5H630 T5N630 T5H630 T5L630 T5S630 T5H630 T5L630 T5S630 T5H630 T5L630 T5H630 T5L630 T5V630 T5H630 T5H630 T6S800 T6S800/E1B800 T6L800/E2N1000 T6N800/E1B800 T6S800/E1B800 T6L800/E2N1000 T6N800/E1B800 T6L800/E1N800 T6L800/E2S800 T6S800/E1B800 T6L800/E2N1000 T6S800/E1B800 T6L800/E2N1000 S8V2000/E3H800 T6S800/E1B800 T6L800/E2S800 E3V800 T6L800/E1N800 T6L800/E2N1000 S7S1250/E1B1250 S7L1250/E2N1250 S7H1250/E1B1250 S7L1250/E2N1250 S7H1250/E1N1250 S7L1250/E2S1250 S7S1250/E1B1250 S7L1250/E2N1250 S8V2000/E3H1250 S7S1250/E1B1250 S7L1250/E2N1250 S8V2000/E3H1250 S7H1250/E1B1250 S7L1250/E2S1250 S7H1250/E1N1250 S7L1250/E2N1250 S7L1600/E2N1600 S7H1600/E1B1600 S7L1600/E2N1600 S7H1600/E1N1600 S7L1600/E2S1600 S7L1600/E2N1600 S8V2000/E3H1600 S7S1600/E1B1600 S7L1600/E2N1600 S8V2000/E3H1600 S7H1600/E1B1600 S7L1600/E2S1600 E3V1600 S7H1600/E1N1600 S7L1600/E2N1600 E2N2000 E2N2000 E2N2000 E2S2000 E2N2000 E3H2000 E2N2000 E3H2000 E2B2000 E2S2000 E3V2000 E2N2000 E2N2000 E3N2500 E3S2500 E3N2500 E3H2500 E3N2500 E3H2500 E3H2500 E3V2500 E3N2500 E3N2500 E3N3200 E3S3200 E3H3200 E3N3200 E3H3200 E3H3200 E3V3200 E3N3200 E4S4000 E4H4000 E4H4000 E4H4000 E4V4000 T1B160 S8V2000/E3H1000 E3V1250 1SDC010037F0201 Table 3: Protection and switching of 440 V transformers
147146 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers E2B1600 S7L1250/E1B1000 E2S1000 E1B1000 E2S1000 S7L1250/E1B1000 S8V2000/E2N1000 E3S1000 S7L1250/E1B1000 Transformer Circuit-breaker “A” (LV side) Sr uk Trafo Ir Busbar Ib Trafo feeder Ik ABB SACE Circuit-breaker Busbar IkRelease [kVA] [%] [A] [A] [kA] size setting [kA] 32 A 63 A 125 A 160 A 250 A 400 A 630 A 800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A 4000 A Feeder circuit-breaker type and rated current Circuit-breaker “B” (Feeder circuit-breaker) 1 x 63 2 x 63 1 x 100 2 x 100 1 x 125 2 x 125 1 x 160 2 x 160 1 x 200 2 x 200 1 x 250 2 x 250 1 x 315 2 x 315 1 x 400 2 x 400 1 x 500 2 x 500 1 x 630 2 x 630 3 x 630 1 x 800 2 x 800 3 x 800 1 x 1000 2 x 1000 3 x 1000 1 x 1250 2 x 1250 3 x 1250 1 x 1600 2 x 1600 3 x 1600 1 x 2000 2 x 2000 3 x 2000 1 x 2500 1 x 3125 4 4 4 4 4 4 4 4 4 4 5 5 5 6.25 6.25 6.25 6.25 53 53 84 84 105 105 134 134 167 167 209 209 264 264 335 335 418 418 527 527 527 669 669 669 837 837 837 1046 1046 1046 1339 1339 1339 1673 1673 1673 2092 2615 53 105 84 167 105 209 134 268 167 335 209 418 264 527 335 669 418 837 527 1054 1581 669 1339 2008 837 1673 2510 1046 2092 3138 1339 2678 4016 1673 3347 5020 2092 2615 1.3 1.3 2.1 2.1 2.6 2.6 3.3 3.3 4.2 4.1 5.2 5.1 6.5 6.5 8.3 8.2 10.3 10.1 12.9 12.6 24.8 13.1 12.8 25.2 16.3 15.9 31.0 20.2 19.6 38.0 20.7 20.1 38.9 25.7 24.7 47.5 31.8 39.2 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1C/T2N160 T1C/T2N160 T3N250/T4N250 T3N250/T4N250 T3S250/T4N250 T3S250/T4N250 T4N320 T4N320 T5N400 T5N400 T5N630 T5N630 T5N630 T5N630 T5S630 T6N800 T6N800 T6L800 S7S1250/E1B1000 S7S1250/E1B1000 S7L1250/E1B1000 S7H1250/E1B1250 S7S1250/E1B1250 E2B1600 E1B1600 E1B1600 E2B1600 E2B2000 E2B2000 E2B2000 E3N2500 E3N3200 In=63 In=63 In=100 In=100 In=160 In=160 In=160 In=160 In=250 In=250 In=250 In=250 In=320 In=320 In=400 In=400 In=630 In=630 In=630 In=630 In=630 In=800 In=800 In=800 In=1000 In=1000 In=1000 In=1250 In=1250 In=1250 In=1600 In=1600 In=1600 In=2000 In=2000 In=2000 In=2500 In=3200 0.9/0.88 0.9/0.88 0.9/0.86 0.9/0.86 0.7 0.7 0.9/0.86 0.9/0.86 0.7 0.7 0.9/0.86 0.9/0.86 0.84 0.84 0.86 0.86 0.68 0.68 0.84 0.84 0.84 0.84 0.84 0.84 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.825 1.3 2.6 2.1 4.2 2.6 5.2 3.3 6.6 4.2 8.3 5.2 10.3 6.5 12.9 8.3 16.3 10.3 20.2 12.9 25.3 37.2 13.1 25.7 37.7 16.3 31.8 46.5 20.2 39.2 57.1 20.7 40.1 58.3 25.7 49.3 71.2 31.8 39.2 T1B160 T1N160 T4H250 T4L250 T4L250 T4L250 T4H250 T4H250 T4H250 T4V250 T4L250 T4S250 T4H250 T4S250 T4N250 T4H250 T4N250 T2L160 T1N160 T4N250 T2S160 T4N250 T2L160 T4N250 T4N250 T4H250 T4N250 T4H250 T4H250 T4S250 T4L250 T4N250 T4N250 T4N250 T4N250 T4N250 T4N250 T4S250 T4N250 T4H250 T4H250 T4N250 T4H250 T4H250 T4N250 T4H250 T4L250 T4S250 T4H250 T4L250 T4S250 T4L250 T4L250 T4H250 T4L250 T4V250 T4H250 T4H250 T5N400 T5N400 T5S400 T5N400 T5H400 T5H400 T5N400 T5H400 T5H400 T5N400 T5H400 T5L400 T5S400 T5H400 T5L400 T5S400 T5L400 T5L400 T5H400 T5L400 T5V400 T5H400 T5H400 T5S630 T5H630 T5H630 T5H630 T5H630 T5N630 T5H630 T5L630 T5S630 T5H630 T5L630 T5S630 T5L630 T5L630 T5H630 T5L630 T5V630 T5H630 T5H630 T6L800/E1B800 E1B800 T6S800/E1B800 E2S800 T6S800/E1B800 E2S800 T6L800/E1B800 S8V2000/E2N1000 E3S1000 S7L1250/E1B800 S8H2000/E2B1600 T1B160 T1B160 T1B160 T1C160 T1N160 T2S160 T1N160 E2B1600 S8H2000/E2B1600 S8V2000/E2B1600 S7L1250/E1B1250 S8V2000/E2N1250 E2S1250 E2S1250 S7L1250/E1B1250 S8V2000/E2N1250 E3S1250 S7L1250/E1B1250 S8V2000/E2N1600 E2S1600 E2S1600 S8V2000/E2N1600 E3S1600 S7L1250/E1B1600 E2N2000 E2S2000 E2B2000 E2S2000 E2N2000 E3S2000 E2B2000 E3N2500 E3N2500 E3S2500 E3N3200 E3S3200 E4S4000 S8V2000/E2N1000 1SDC010038F0201 Table 4: Protection and switching of 690 V transformers
149148 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers 1SDC010026F0001 A1 A2 A3 B1 B2 B3 63 A 400 A 800 A From Table 2, corresponding to the row relevant to 3x630 kVA transformers, it can be read that: Level A circuit-breakers (LV side of transformer) • Trafo Ir (909 A) is the current that flows through the transformer circuit-breakers; • Busbar Ib (2727 A) is the maximum current that the transformers can supply; • Trafo Feeder Ik (42.8 kA) is the value of the short-circuit current to consider for the choice of the breaking capacity of each of the transformer circuit-breakers; • S7S1250 or E1N1000 is the size of the transformer circuit-breaker; • In (1000 A) is the rated current of the transformer circuit-breaker (electronic release chosen by the user); • Settings 0.95 and 0.925 indicate the set value of function L of the electronic releases for CBs S7S1250 and E1N1000 respectively. Level B circuit-breakers (outgoing feeder) • Busbar Ik (64.2 kA) is the short-circuit current due to the contribution of all three transformers; • corresponding to 63 A, read circuit-breaker B1 Tmax T2H160; • corresponding to 400 A, read circuit-breaker B2 Tmax T5H400; • corresponding to 800 A, read circuit-breaker B3 Isomax S6L800 or E2N1000. The choice made does not take into account discrimination/back-up requirements. Refer to the relevant chapters for selections appropriate to the various cases. NOTE The tables refer to the previously specified conditions; the information for the selection of circuit-breakers is supplied only with regard to the current in use and the prospective short-circuit current. For a correct selection, other factors such as selectivity, back-up protection, the decision to use limiting circuit- breakers etc. must also be considered. Therefore, it is essential that the design engineers carry out precise checks. It must also be noted that the short-circuit currents given are determined using the hypothesis of 750 MVA power upstream of the transformers, disregarding the impedances of the busbars or the connections to the circuit-breakers. Example: Supposing the need to size breakers A1/A2/A3, on the LV side of the three transformers of 630 kVA 20/0.4 kV with uk% equal to 4% and outgoing feeder circuit-breakers B1/B2/B3 of 63-400-800 A:
151150 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction tan = Q (2) P S Q P I IQ IR U cos S P == I I R (1) In alternating current circuits, the current absorbed by the user can be represented by two components: - the active component IR, in phase with the supply voltage, is directly correlated to the output (and therefore to the part of electrical energy transformed into energy of a different type, usually electrical with different characteristics, mechanical, light and/or thermal); - the reactive component IQ, in quadrature to the voltage, is used to produce the flow necessary for the conversion of powers through the electric or magnetic field. Without this, there could be no flow of power, such as in the core of a transformer or in the air gap of a motor. In the most common case, in the presence of ohmic-inductive type loads, the total current (I) lags in comparison with the active component IR. In an electrical installation, it is necessary to generate and transmit, other than the active power P, a certain reactive power Q, which is essential for the conversion of electrical energy, but not available to the user. The complex of the power generated and transmitted constitutes the apparent power S. Power factor (cosϕ) is defined as the ratio between the active component IR and the total value of the current l; ϕ is the phase shifting between the voltage U and the current l. It results: The reactive demand factor (tanϕ) is the relationship between the reactive power and the active power: Load cosϕ tanϕ power factor reactive demand factor Transformers (no load condition) 0.1÷0.15 9.9÷6.6 Motor (full load) 0.7÷0.85 1.0÷0.62 Motor (no load) 0.15 6.6 Metal working apparatuses: - Arc welding 0.35÷0.6 2.7÷1.3 - Arc welding compensated 0.7÷0.8 1.0÷0.75 - Resistance welding: 0.4÷0.6 2.3÷1.3 - Arc melting furnace 0.75÷0.9 0.9÷0.5 Fluorescent lamps - compensated 0.9 0.5 - uncompensated 0.4÷0.6 2.3÷1.3 Mercury vapour lamps 0.5 1.7 Sodium vapour lamp 0.65÷0.75 1.2÷0.9 AC DC converters 0.6÷0.95 1.3÷0.3 DC drives 0.4÷0.75 2.3÷0.9 AC drives 0.95÷0.97 0.33÷0.25 Resistive load 1 0 Table 1: Typical power factor The power factor correction is the action increasing the power factor in a specific section of the installation by locally supplying the necessary reactive power, so as to reduce the current value to the equivalent of the power required, and therefore the total power absorbed from the upstream side. Thus, both the line as well as the supply generator can be sized for a lower apparent power value required by the load. In detail, as shown by Figure 1 and Figure 2, increasing the power factor of the load: - decreases the relative voltage drop urp per unit of active power transmitted; - increases the transmittable active power and decreases the losses, the other dimensioning parameters remaining equal. Table 1 shows some typical power factors: 4.1 General aspects 4.1 General aspects
153152 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.1 General aspects4.1 General aspects )( 2112 tanPQQQc -⋅=-= (3)tan 1 10 0.50 Load power factor Relativevoltagedrop Cable cross section 1SDC010039F0201 Active power increase with equal dimensioning factors 1SDC010040F0201 1 10 100 1000 0.70 0.80 0.90 1.00 Improved power factor ActivePower%increase 0.4 0.5 0.6 0.7 0.8 0.9 original power factor 1SDC010041F0201 P Q2 S2 MotorPower factor correction unit (reactive power generator) Qc P Q1 S1 P Q2 S2 Q1 Qc S1 The distribution authority is responsible for the production and transmission of the reactive power required by the user installations, and therefore has a series of further inconveniences which can be summarized as: - oversizing of the conductors and of the components of the transmission lines; - higher Joule-effect losses and higher voltage drops in the components and lines. The same inconveniences are present in the distribution installation of the final user. The power factor is an excellent index of the size of the added costs and is therefore used by the distribution authority to define the purchase price of the energy for the final user. The ideal situation would be to have a cosϕ slightly higher than the set reference so as to avoid payment of legal penalties, and at the same time not to risk having, with a cosϕ too close to the unit, a leading power factor when the power factor corrected device is working with a low load. The distribution authority generally does not allow others to supply reactive power to the network, also due to the possibility of unexpected overvoltages. In the case of a sinusoidal waveform, the reactive power necessary to pass from one power factor cosϕ1 to a power factor cosϕ2 is given by the formula: where: P is the active power; Q1,ϕ1 are the reactive power and the phase shifting before power factor correction; Q2,ϕ2 are the reactive power and the phase shifting after power factor correction; Qc is the reactive power for the power factor correction. Figure 1: Relative voltage drop Figure 2: Transmittable active power Voltage drop per unit of active power transmitted
155154 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.1 General aspects4.1 General aspects == P Kc Qc - (4)21tan tan Table 2 shows the value of the relationship for different values of the power factor before and after the correction. Table 2: Factor Kc Kc cosϕ2 cosϕ1 0.80 0.85 0.90 0.91 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1 0.60 0.583 0.714 0.849 0.878 0.907 0.938 0.970 1.005 1.042 1.083 1.130 1.191 1.333 0.61 0.549 0.679 0.815 0.843 0.873 0.904 0.936 0.970 1.007 1.048 1.096 1.157 1.299 0.62 0.515 0.646 0.781 0.810 0.839 0.870 0.903 0.937 0.974 1.015 1.062 1.123 1.265 0.63 0.483 0.613 0.748 0.777 0.807 0.837 0.870 0.904 0.941 0.982 1.030 1.090 1.233 0.64 0.451 0.581 0.716 0.745 0.775 0.805 0.838 0.872 0.909 0.950 0.998 1.058 1.201 0.65 0.419 0.549 0.685 0.714 0.743 0.774 0.806 0.840 0.877 0.919 0.966 1.027 1.169 0.66 0.388 0.519 0.654 0.683 0.712 0.743 0.775 0.810 0.847 0.888 0.935 0.996 1.138 0.67 0.358 0.488 0.624 0.652 0.682 0.713 0.745 0.779 0.816 0.857 0.905 0.966 1.108 0.68 0.328 0.459 0.594 0.623 0.652 0.683 0.715 0.750 0.787 0.828 0.875 0.936 1.078 0.69 0.299 0.429 0.565 0.593 0.623 0.654 0.686 0.720 0.757 0.798 0.846 0.907 1.049 0.70 0.270 0.400 0.536 0.565 0.594 0.625 0.657 0.692 0.729 0.770 0.817 0.878 1.020 0.71 0.242 0.372 0.508 0.536 0.566 0.597 0.629 0.663 0.700 0.741 0.789 0.849 0.992 0.72 0.214 0.344 0.480 0.508 0.538 0.569 0.601 0.635 0.672 0.713 0.761 0.821 0.964 0.73 0.186 0.316 0.452 0.481 0.510 0.541 0.573 0.608 0.645 0.686 0.733 0.794 0.936 0.74 0.159 0.289 0.425 0.453 0.483 0.514 0.546 0.580 0.617 0.658 0.706 0.766 0.909 0.75 0.132 0.262 0.398 0.426 0.456 0.487 0.519 0.553 0.590 0.631 0.679 0.739 0.882 0.76 0.105 0.235 0.371 0.400 0.429 0.460 0.492 0.526 0.563 0.605 0.652 0.713 0.855 0.77 0.079 0.209 0.344 0.373 0.403 0.433 0.466 0.500 0.537 0.578 0.626 0.686 0.829 0.78 0.052 0.183 0.318 0.347 0.376 0.407 0.439 0.474 0.511 0.552 0.599 0.660 0.802 0.79 0.026 0.156 0.292 0.320 0.350 0.381 0.413 0.447 0.484 0.525 0.573 0.634 0.776 0.80 0.130 0.266 0.294 0.324 0.355 0.387 0.421 0.458 0.499 0.547 0.608 0.750 0.81 0.104 0.240 0.268 0.298 0.329 0.361 0.395 0.432 0.473 0.521 0.581 0.724 0.82 0.078 0.214 0.242 0.272 0.303 0.335 0.369 0.406 0.447 0.495 0.556 0.698 0.83 0.052 0.188 0.216 0.246 0.277 0.309 0.343 0.380 0.421 0.469 0.530 0.672 0.84 0.026 0.162 0.190 0.220 0.251 0.283 0.317 0.354 0.395 0.443 0.503 0.646 0.85 0.135 0.164 0.194 0.225 0.257 0.291 0.328 0.369 0.417 0.477 0.620 0.86 0.109 0.138 0.167 0.198 0.230 0.265 0.302 0.343 0.390 0.451 0.593 0.87 0.082 0.111 0.141 0.172 0.204 0.238 0.275 0.316 0.364 0.424 0.567 0.88 0.055 0.084 0.114 0.145 0.177 0.211 0.248 0.289 0.337 0.397 0.540 0.89 0.028 0.057 0.086 0.117 0.149 0.184 0.221 0.262 0.309 0.370 0.512 0.90 0.029 0.058 0.089 0.121 0.156 0.193 0.234 0.281 0.342 0.484 Example Supposing the need to change from 0.8 to 0.93 the power factor of a three- phase installation (Ur= 400 V) which absorbs an average power of 300 kW. From Table 2, at the intersection of the column corresponding to the final power factor (0.93), and the row corresponding to the starting power factor (0.8), the value of Kc (0.355) can be read. The reactive power Qc which must be generated locally shall be: Qc = Kc . P = 0.355 . 300 = 106.5 Kvar Due to the effect of power factor correction, the current absorbed decreases from 540 A to 460 A (a reduction of approximately 15%). Characteristics of power factor correction capacitor banks The most economical means of increasing the power factor, especially for an installation which already exists, is installing capacitors. Capacitors have the following advantages: - low cost compared with synchronous compensators and electronic power converters; - ease of installation and maintenance; - reduced losses (less than 0.5 W/kvar in low voltage); - the possibility of covering a wide range of powers and different load profiles, simply supplying in parallel different combinations of components, each with a relatively small power. The disadvantages are sensitivity to overvoltages and to the presence of non- linear loads. The Standards applicable to power factor correction capacitors are as follows: - IEC 60831-1 “Shunt power capacitors of the self-healing type for a.c. systems having a rated voltage up to and including 1000 V - Part 1: General - Perfor- mance, testing and rating - Safety requirements - Guide for installation and operation”; - IEC 60931-1 “Shunt power capacitors of the non-self-healing type for a.c. systems having a rated voltage up to and including 1000 V - Part 1: General- Performance, testing and rating - Safety requirements - Guide for installation and operation”.
157156 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 1000 3 9.09.0 0 0 IU QQ r c ⋅⋅ ⋅=⋅= [kvar] (6) 1SDC010028F0001 M c M c M cUr = line voltage system In the case of direct connection (diagrams 1 and 2) there is a risk that after disconnection of the supply, the motor will continue to rotate (residual kinetic energy) and self-excite with the reactive energy supplied by the capacitor bank, acting as an asynchronous generator. In this case, the voltage is maintained on the load side of the switching and control device, with the risk of dangerous overvoltages of up to twice the rated voltage value. However, in the case of diagram 3, to avoid the risk detailed above, the normal procedure is to connect the PFC bank to the motor only when it is running, and to disconnect it before the disconnection of the motor supply. As a general rule, for a motor with power Pr, it is advisable to use a PFC with reactive power Qc below 90% of the reactive power absorbed by the no-load motor Q0, at rated voltage Ur, to avoid a leading power factor. Considering that under no-load conditions, the current absorbed I0 [A] is solely reactive, if the voltage is expressed in volts, it results: The current I0 is generally given in the documentation supplied by the manufacturer of the motor. The characteristics of a capacitor, given on its nameplate, are: • rated voltage Ur, which the capacitor must withstand indefinitely; • rated frequency fr (usually equal to that of the network); • rated power Qc, generally expressed in kvar (reactive power of the capacitor bank). From this data it is possible to find the size characteristics of the capacitors by using the following formulae (5): Individual PFC of motors The usual connection diagrams are shown in the following figure: In a three-phase system, to supply the same reactive power, the star connection requires a capacitor with a capacitance three times higher than the delta- connected capacitor. In addition, the capacitor with the star connection results to be subjected to a voltage √3 lower and flows through by a current √3 higher than a capacitor inserted and delta connected. Capacitors are generally supplied with connected discharge resistance, calculated so as to reduce the residual voltage at the terminals to 75 V in 3 minutes, as stated in the reference Standard. 4.2 Power factor correction method Single PFC Single or individual power factor correction is carried out by connecting a capacitor of the correct value directly to the terminals of the device which absorbs reactive power. Installation is simple and economical: capacitors and load can use the same overload and short-circuit protection, and are connected and disconnected simultaneously. The adjustment of cosϕ is systematic and automatic with benefit not only to the energy distribution authority, but also to the whole internal distribution system of the user. This type of power factor correction is advisable in the case of large users with constant load and power factor and long connection times. Individual PFC is usually applied to motors and fluorescent lamps. The capacitor units or small lighting capacitors are connected directly to loads. 1SDC010005F0901 Single-phase connection Capacity of the capacitor bank Three-phase star-connection Three-phase delta-connection Rated current of the components Line current 2 2 rr c Uf Q C ⋅ = π 2 2 rr c Uf Q C ⋅ = π f 32 2 ⋅⋅ = rr c U Q C π 2 rrrc UCfI ⋅⋅= π 3⋅= rcl IIrcl II =rcl II = 2 rrrc UCfI ⋅⋅= π 3/2 rrrc UCfI ⋅⋅= π Starter Starter Starter Diagram 1 Diagram 2 Diagram 3 4.1 General aspects 4.2 Power factor connection method
159158 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.2 Power factor connection method4.2 Power factor connection method Table 3 shows the values of reactive power for power factor correction of some ABB motors, according to the power and the number of poles. Pr Qc Before PFC After PFC [kW] [kvar] cosϕr Ir [A] cosϕ2 I2 [A] 400V / 50 Hz / 2 poles / 3000 r/min 7.5 2.5 0.89 13.9 0.98 12.7 11 2.5 0.88 20 0.95 18.6 15 5 0.9 26.5 0.98 24.2 18.5 5 0.91 32 0.98 29.7 22 5 0.89 38.5 0.96 35.8 30 10 0.88 53 0.97 47.9 37 10 0.89 64 0.97 58.8 45 12.5 0.88 79 0.96 72.2 55 15 0.89 95 0.97 87.3 75 15 0.88 131 0.94 122.2 90 15 0.9 152 0.95 143.9 110 20 0.86 194 0.92 181.0 132 30 0.88 228 0.95 210.9 160 30 0.89 269 0.95 252.2 200 30 0.9 334 0.95 317.5 250 40 0.92 410 0.96 391.0 315 50 0.92 510 0.96 486.3 400V / 50 Hz / 4 poles / 1500 r/min 7.5 2.5 0.86 14.2 0.96 12.7 11 5 0.81 21.5 0.96 18.2 15 5 0.84 28.5 0.95 25.3 18.5 7.5 0.84 35 0.96 30.5 22 10 0.83 41 0.97 35.1 30 15 0.83 56 0.98 47.5 37 15 0.84 68 0.97 59.1 45 20 0.83 83 0.97 71.1 55 20 0.86 98 0.97 86.9 75 20 0.86 135 0.95 122.8 90 20 0.87 158 0.94 145.9 110 30 0.87 192 0.96 174.8 132 40 0.87 232 0.96 209.6 160 40 0.86 282 0.94 257.4 200 50 0.86 351 0.94 320.2 250 50 0.87 430 0.94 399.4 315 60 0.87 545 0.93 507.9 Pr Qc Before PFC After PFC [kW] [kvar] cosϕr Ir [A] cosϕ2 I2 [A] 400V / 50 Hz / 6 poles / 1000 r/min 7.5 5 0.79 15.4 0.98 12.4 11 5 0.78 23 0.93 19.3 15 7.5 0.78 31 0.94 25.7 18.5 7.5 0.81 36 0.94 30.9 22 10 0.81 43 0.96 36.5 30 10 0.83 56 0.94 49.4 37 12.5 0.83 69 0.94 60.8 45 15 0.84 82 0.95 72.6 55 20 0.84 101 0.96 88.7 75 25 0.82 141 0.93 123.9 90 30 0.84 163 0.95 144.2 110 35 0.83 202 0.94 178.8 132 45 0.83 240 0.95 210.8 160 50 0.85 280 0.95 249.6 200 60 0.85 355 0.95 318.0 250 70 0.84 450 0.94 404.2 315 75 0.84 565 0.92 514.4 400V / 50 Hz / 8 poles / 750 r/min 7.5 5 0.7 18.1 0.91 13.9 11 7.5 0.76 23.5 0.97 18.4 15 7.5 0.82 29 0.97 24.5 18.5 7.5 0.79 37 0.93 31.5 22 10 0.77 45 0.92 37.5 30 12.5 0.79 59 0.93 50.0 37 15 0.78 74 0.92 62.8 45 20 0.78 90 0.93 75.4 55 20 0.81 104 0.93 90.2 75 30 0.82 140 0.95 120.6 90 30 0.82 167 0.93 146.6 110 35 0.83 202 0.94 178.8 132 50 0.8 250 0.93 214.6 Table 3: Reactive power for power factor motor correction
161160 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.2 Power factor connection method4.2 Power factor connection method ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅≈−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅= r k Lrcur k Lferc S u KS i PS u KPS i Q 100 % 100 % 100 % 100 % 202 2 22 2 0 [kvar] (7) 8.199.8630 100 %4 6.02.1630 100 %8.1 100 % 100 % 2 2 22 2 2 2 22 2 0 =−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅=−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅= cur k Lferc PS u KPS i Q kvar 4.20630 100 %4 6.0630 100 %8.1 100 % 100 % 220 =⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅=⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅= r k Lrc S u KS i Q kvar Example For a three-phase asynchronous motor, 110 kW (400 V - 50 Hz - 4 poles), the PFC power suggested in the table is 30 kvar. Individual power factor correction of three-phase transformers A transformer is an electrical device of primary importance which, due to the system requirements, is often constantly in service. In particular, in installations constituted by several transformer substations, it is advisable to carry out power factor correction directly at the transformer. In general, the PFC power (Qc) for a transformer with rated power Sr [kVA] should not exceed the reactive power required under minimum reference load conditions. Reading the data from the transformer nameplate, the percentage value of the no-load current i0%, the percentage value of the short-circuit voltage uk%, the iron losses Pfe and the copper losses Pcu [kW], the PFC power required is approximately: where KL is the load factor, defined as the relationship between the minimum reference load and the rated power of the transformer. Example Supposing the need for PFC of a 630 kVA oil-distribution transformer which supplies a load which is less than 60% of its rated power. From the data on the transformer nameplate: i0% = 1.8% uk% = 4% Pcu = 8.9 kW Pfe = 1.2 kW The PFC power of the capacitor bank connected to the transformer is: while, when using the simplified formula, the result is: Table 4 shows the reactive power of the capacitor bank Qc [kvar] to be connected on the secondary side of an ABB transformer, according to the different minimum estimated load levels. Table 4: PFC reactive power for ABB transformers Qc [kvar] Sr uk% io% Pfe Pcu load factor KL [kVA] [%] [%] [kW] [kW] 0 0.25 0.5 0.75 1 Oil Distribution Transformer MV-LV 50 4 2.9 0.25 1.35 1.4 1.5 1.8 2.3 2.9 100 4 2.5 0.35 2.30 2.5 2.7 3.3 4.3 5.7 160 4 2.3 0.48 3.20 3.6 4 5 6.8 9.2 200 4 2.2 0.55 3.80 4.4 4.8 6.1 8.3 11 250 4 2.1 0.61 4.50 5.2 5.8 7.4 10 14 315 4 2 0.72 5.40 6.3 7 9.1 13 18 400 4 1.9 0.85 6.50 7.6 8.5 11 16 22 500 4 1.9 1.00 7.40 9.4 11 14 20 28 630 4 1.8 1.20 8.90 11 13 17 25 35 800 6 1.7 1.45 10.60 14 16 25 40 60 1000 6 1.6 1.75 13.00 16 20 31 49 74 1250 6 1.6 2.10 16.00 20 24 38 61 93 1600 6 1.5 2.80 18.00 24 30 47 77 118 2000 6 1.2 3.20 21.50 24 31 53 90 142 2500 6 1.1 3.70 24.00 27 37 64 111 175 3150 7 1.1 4.00 33.00 34 48 89 157 252 4000 7 1.4 4.80 38.00 56 73 125 212 333 Cast Resin Distribution Transformer MV-LV 100 6 2.3 0.50 1.70 2.2 2.6 3.7 5.5 8 160 6 2 0.65 2.40 3.1 3.7 5.5 8.4 12 200 6 1.9 0.85 2.90 3.7 4.4 6.6 10 15 250 6 1.8 0.95 3.30 4.4 5.3 8.1 13 19 315 6 1.7 1.05 4.20 5.3 6.4 9.9 16 24 400 6 1.5 1.20 4.80 5.9 7.3 12 19 29 500 6 1.4 1.45 5.80 6.8 8.7 14 23 36 630 6 1.3 1.60 7.00 8 10 17 29 45 800 6 1.1 1.94 8.20 8.6 12 20 35 56 1000 6 1 2.25 9.80 9.7 13 25 43 69 1250 6 0.9 3.30 13.00 11 15 29 52 85 1600 6 0.9 4.00 14.50 14 20 38 67 109 2000 6 0.8 4.60 15.50 15 23 45 82 134 2500 6 0.7 5.20 17.50 17 26 54 101 166 3150 8 0.6 6.00 19.00 18 34 81 159 269 Example For a 630 kVA oil-distribution transformer with a load factor of 0.5, the necessary PFC power is 17 kvar.
163162 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.2 Power factor connection method4.2 Power factor connection method rc r c c I U Q I ⋅≈ ⋅ ⋅⋅= 5.1 3 15.13.1max (8) 1SDC010029F00011SDC010030F0001C LV Feeders PFC in groups This consists of local power factor correction of groups of loads with similar functioning characteristics by installing a dedicated capacitor bank. This method achieves a compromise between the economical solution and the correct operation of the installation, since only the line downstream of the installation point of the capacitor bank is not correctly exploited. Centralized PFC The daily load profile is of fundamental importance for the choice of the most suitable type of power factor correction. In installations, in which not all loads function simultaneously and/or in which some loads are connected for only a few hours a day, the solution of using single PFC becomes unsuitable as many of the capacitors installed could stay idle for long periods. In the case of installations with many loads occasionally functioning, thus having a high installed power and a quite low average power absorption by the loads which function simultaneously, the use of a single PFC system at the installation origin ensures a remarkable decrease in the total power of the capacitors to be installed. Centralized PFC normally uses automatic units with capacitor banks divided into several steps, directly installed in the main distribution switchboards; the use of a permanently connected capacitor bank is only possible if the absorption of reactive energy is fairly regular throughout the day. The main disadvantage of centralized PFC is that the distribution lines of the installation, downstream of the PFC device, must be dimensioned taking into account the full reactive power required by the loads. 4.3 Circuit-breakers for the protection and switching of capacitor banks The circuit-breakers for the protection and switching of capacitor banks in LV shall: 1. withstand the transient currents which occur when connecting and disconnecting the banks. In particular, the instantaneous magnetic and electronic releases shall not trip due to these peak currents; 2. withstand the periodic or permanent overcurrents due to the voltage harmonics and to the tolerance (+15%) of the rated value of capacity; 3. perform a high number of no-load and on-load operations, also with high frequency; 4. be coordinated with any external device (contactors). Furthermore, the making and breaking capacity of the circuit-breaker must be adequate to the short- circuit current values of the installation. Standards IEC 60831-1 and 60931-1 state that: - the capacitors shall normally function with an effective current value up to 130% of their rated current Irc (due to the possible presence of voltage harmonics in the network); - a tolerance of +15% on the value of the capacity is allowed. The maximum current which can be absorbed by the capacitor bank Icmax is: Therefore: - the rated current of the circuit-breaker shall be greater than 1.5⋅Irc; - the overload protection setting shall be equal to 1.5⋅Irc. The connection of a capacitor bank, similar to a closing operation under short- circuit conditions, associated with transient currents with high frequency (1÷15 kHz), of short duration (1÷3 ms), with high peak (25÷200 Irc). Therefore: - the circuit-breaker shall have an adequate making capacity; - the setting of the instantaneous short-circuit protection must not cause unwanted trips. Group of loads to be power factor corrected
165164 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.3 Circuit-breakers for the protection and switching of capacitor banks4.3 Circuit-breakers for the protection and switching of capacitor banks ≥ 10⋅Icmax = 15⋅Irc= r r U Q ⋅ ⋅ 3 15 (9)I3 • for electronic releases, the instantaneous short-circuit protection shall be deactivated (I3 = OFF). The second condition is generally respected: • for thermomagnetic releases, the magnetic protection shall be set at a value not less than 10⋅Icmax Hereunder, the selection tables for circuit-breakers: for the definition of the version according to the required breaking capacity, refer to Volume 1, Chapter 3.1 “General characteristics”. The following symbols are used in the tables (they refer to maximum values): - InCB = rated current of the protection release [A]; - Irc= rated current of the connected capacitor bank [A]; - QC= power of the capacitor bank which can be connected [kvar] with reference to the indicated voltage and 50 Hz frequency; - Nmech = number of mechanical operations; - fmech = frequency of mechanical operations [op/h]; - Nel = number of electrical operations with reference to a voltage of 415 V for Tmax and Isomax moulded-case circuit breakers (Tables 5 and 6), and to a voltage of 440 V for Emax air circuit-breakers (Table 7); - fel = frequency of electrical operations [op/h]. Table 7: Selection table for SACE Emax air circuit-breakers InCB Irc QC [kvar] Nmech fmech Nel fel CB Type [A] [A] 400 V 440 V 500 V 690 V [op/h] [op/h] E1 B N 1000 666 461 507 576 795 25000 60 10000 30 E1 B N 1250 834 578 636 722 997 25000 60 10000 30 E2 B-N-S 1250 834 578 636 722 997 25000 60 15000 30 E2 B-N-S 1600 1067 739 813 924 1275 25000 60 12000 30 E2 B-N-S 2000 1334 924 1017 1155 1594 25000 60 10000 30 E3 N-S-H-V 1250 834 578 636 722 997 20000 60 12000 20 E3 N-S-H-V 1600 1067 739 813 924 1275 20000 60 10000 20 E3 N-S-H-V 2000 1334 924 1017 1155 1594 20000 60 9000 20 E3 N-S-H-V 2500 1667 1155 1270 1444 1992 20000 60 8000 20 E3 N-S-H-V 3200 2134 1478 1626 1848 2550 20000 60 6000 20 E4 S-H-V 3200 2134 1478 1626 1848 2550 15000 60 7000 10 E6 H-V 3200 2134 1478 1626 1848 2550 12000 60 5000 10 Table 6: Selection table for SACE Isomax S moulded-case circuit-breakers InCB Irc QC [kvar] Nmech fmech Nel fel S7 S-H-L 1250 1250 833 577 635 722 996 10000 120 7000 20 S7 S-H-L 1600 1600 1067 739 813 924 1275 10000 120 5000 20 S8 H-V 2000 2000 1333 924 1016 1155 1593 10000 120 3000 20 S8 H-V 2500 2500 1667 1155 1270 1443 1992 10000 120 2500 20 S8 H-V 3200 3200 2133 1478 1626 1847 2550 10000 120 1500 10 Table 5: Selection table for Tmax moulded-case circuit-breakers InCB Irc QC [kvar] Nmech fmech Nel fel CB Type [A] [A] 400 V 440 V 500 V 690 V [op/h] [op/h] T1 B-C-N 160 160 107 74 81 92 127 25000 240 8000 120 T2 N-S-H-L 160* 160 107 74 81 92 127 25000 240 8000 120 T3 N-S 250* 250 167 115 127 144 199 25000 240 8000 120 T4 N-S-H-L-V 250 250 167 115 127 144 199 20000 240 8000 120 T4 N-S-H-L-V 320 320 213 147 162 184 254 20000 240 6000 120 T5 N-S-H-L-V 400 400 267 185 203 231 319 20000 120 7000 60 T5 N-S-H-L-V 630 630 420 291 320 364 502 20000 120 5000 60 T6 N-S-H-L 630 630 420 291 320 364 502 20000 120 7000 60 T6 N-S-H-L 800 830 533 369 406 462 637 20000 120 5000 60 T6 N-S-H-L 1000 1000 666 461 507 576 795 20000 120 4000 60 * for plug-in version reduce the maximum power of the capacitor bank by 10%
167166 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings Zone designation AC-1 AC-2 AC-3 AC-4 AC-4.1 AC-4.2 AC-4.3 Zone limits Up to 0.5 mA line a 0.5 mA up to line b* Line b up to curve c1 Above curve c1 c1 - c2 c2 - c3 Beyond curve c3 Physiological effects Usually no reaction. Usually no harmful physiological effects. Usually no organic damage to be expected. Likelihood of cramplike muscular contractions and difficulty in breathing for durations of current-flow longer than 2 s. Reversible disturbances of formation and conduction of impulses in the heart, including atrial fibrillation and transient cardiac arrest without ventricular fibrillation increasing with current magnitude and time. Increasing with magnitude and time, dangerous pathophysiological effects such as cardiac arrest, breathing arrest and severe burns may occur in addition to the effects of zone 3. Probability of ventricular fibrillation increasing up to about 5%. Probability of ventricular fibrillation up to about 50%. Probability of ventricular fibrillation above 50%. * For durations of current-flow below 10 ms, the limit for the body current for line b remains constant at a value of 200 mA. 1SDC010042F0201 Body current IB AC-4AC-3AC-2AC-1 a b c2c1 c3 10.000 5.000 ms 2.000 1.000 500 200 100 50 20 10 0,1 0,2 0,5 1 2 5 10 20 50 100 200 500 1.000 2.000 5.000 10.000 mA Durationofcurrentflowt AC-4.1 AC-4.2 AC-4.3 Danger to persons due to contact with live parts is caused by the flow of the current through the human body. The effects are: - tetanization: the muscles affected by the current flow involuntary contract and letting go of gripped conductive parts is difficult. Note: very high currents do not usually induce muscular tetanization because, when the body touches such currents, the muscular contraction is so sustained that the involuntary muscle movements generally throw the subject away from the conductive part; - breathing arrest: if the current flows through the muscles controlling the lungs, the involuntary contraction of these muscles alters the normal respiratory process and the subject may die due to suffocation or suffer the consequences of traumas caused by asphyxia; - ventricular fibrillation: the most dangerous effect is due to the superposition of the external currents with the physiological ones which, by generating uncontrolled contractions, induce alterations of the cardiac cycle. This anomaly may become an irreversible phenomenon since it persists even when the stimulus has ceased; - burns: they are due to the heating deriving, by Joule effect, from the current passing through the human body. The Standard IEC 60479-1 “Effects of current on human being and livestock” is a guide about the effects of current passing through the human body to be used for the definition of electrical safety requirements. This Standard shows, on a time-current diagram, four zones to which the physiological effects of alternating current (15 ÷100 Hz) passing through the human body have been related. 5.1 General aspects: effects of current on human beings Figure 1: Time-current zones of the effects of alternating current on the human body This Standard gives also a related figure for direct current. By applying Ohm’s law it is possible to define the safety curve for the allowable voltages, once the human body impedance has been calculated. The electrical impedance of the human body depends on many factors. The above mentioned Standard gives different values of impedance as a function of the touch voltage and of the current path. 5.1 General aspect: effects of current on human beings
169168 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 1SDC010031F0001 10 1 10 U [V] t [s] T 10 3 102 10-1 10-2 10 2 1SDC010032F0001 L1 L2 L3 N PE 1SDC010033F0001 L1 L2 L3 PEN N PE (TN-C) (TN-S)From this safety curve it results that for all voltage values below 50 V, the tolerance time is indefinite; at 50 V the tolerance time is 5 s. The curve shown in the figure refers to an ordinary location; in particular locations, the touch resistance of the human body towards earth changes and consequently the tolerable voltage values for an indefinite time shall be lower than 25 V. Therefore, if the protection against indirect contact is obtained through the disconnection of the circuit, it is necessary to ensure that such breaking is carried out in compliance with the safety curve for any distribution system. The Standard IEC 60479-1 has adopted precautionary values for the impedance reported in the figure so as to get the time-voltage safety curve (Figure 2) related to the total touch voltage UT (i.e. the voltage which, due to an insulation failure, is present between a conductive part and a point of the ground sufficiently far, with zero potential). This represents the maximum no-load touch voltage value; thus, the most unfavorable condition is taken into consideration for safety’s sake. 5.2 Distribution systems The earth fault modalities and the consequences caused by contact with live parts, are strictly related to the neutral conductor arrangement and to the connections of the exposed conductive parts. For a correct choice of the protective device, it is necessary to know which is the distribution system of the plant. IEC 60364-1 classifies the distribution systems with two letters. The first letter represents the relationship of the power system to earth: - T: direct connection of one point to earth, in alternating current systems, generally the neutral point; - I: all live parts isolated from earth, or one point, in alternating current systems, generally the neutral point, connected to earth through an impedance. The second letter represents the relationship of the exposed conductive parts of the installation to earth: - T: direct electrical connection of the exposed conductive parts to earth; - N: direct electrical connection of the exposed conductive parts to the earthed point of the power system. Subsequent letters, if any, represent the arrangement of neutral and protective conductors: - S: protective function is provided by a conductor separate from the neutral conductor; - C: neutral and protective functions combined as a single conductor (PEN conductor). Three types of distribution system are considered: TT System TN System Figure 2: Safety curve 5.1 General aspect: effects of current on human beings
171170 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.2 Distribution systems5.2 Distribution systems 1SDC010034F0001 L1 L2 L3 N PE 1SDC010035F0001 L1 L2 L3 N Ik Ik RARB 1SDC010036F0001 L1 L2 L3 PEN Ik Ik NPE(TN-C) (TN-S)0 1SDC010037F0001 L1 L2 L3 Ik C3 C2 C1 Ik Rt Figure 1: Earth fault in TT systems In TT installations, the neutral conductor is connected to the supply star center, it is usually distributed and has the function of making the phase voltage (e.g. 230 V) available, useful for single-phase load supply. The exposed conductive parts, on the contrary, singularly or collectively, are locally connected to earth. TT systems are generally used for civil installations. TN systems are typically used when the power supply is distributed to loads having their own electrical substation. The neutral conductor is directly earthed in the substation; the exposed conductive parts are connected to the same earthing point of the neutral conductor, and can be locally earthed. Three types of TN system are considered according to the arrangement of neutral and protective conductors: 1. TN-C neutral and protective functions are combined in a single conductor (PEN conductor); 2. TN-S neutral and protective conductors are always separated; 3. TN-C-S neutral and protective functions are combined in a single conductor in a part of the system (PEN) and are separated in another part (PE + N). In TT systems, the neutral conductor and the exposed conductive parts are connected to earth electrodes electrically independent; the fault current flows towards the power supply neutral point through earth (Fig. 1): In TN systems, the fault current flows towards the power supply neutral point through a solid metallic connection, practically without involving the earth electrode (Figure 2). These distribution systems are used for particular plants, where the continuity of supply is a fundamental requirement, where the absence of the supply can cause hazards to people or considerable economical losses, or where a low value of a first earth fault is required. In these cases, an insulation monitoring device shall be provided for optical or acoustic signalling of possible earth faults, or failure of the supplied equipment. Figure 2: Earth fault in TN systems Figure 3: Earth fault in IT systems IT systems have no live parts directly connected to earth, but they can be earthed through a sufficiently high impedance. Exposed conductive parts shall be earthed individually, in groups or collectively to an independent earthing electrode. The earth fault current flows towards the power supply neutral point through the earthing electrode and the line conductor capacitance (Figure 3). IT System
173172 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings Contacts of a person with live parts can be divided in two categories: - direct contacts; - indirect contacts. A direct contact occurs when a part of the human body touches a part of the plant, usually live (bare conductors, terminals, etc.). A contact is indirect when a part of the human body touches an exposed conductive parts, usually not live, but with voltage presence due to a failure or wear of the insulating materials. The measures of protection against direct contact are: - insulation of live parts with an insulating material which can only be removed by destruction (e.g. cable insulation); - barriers or enclosures: live parts shall be inside enclosures or behind barriers providing at least the degree of protection IPXXB or IP2X; for horizontal surfaces the degree of protection shall be of at least IPXXD or IP4X (for the meaning of the degree of protection codes please refer to Volume 1, Chapter 6.1 Electrical switchboards); - obstacles: the interposition of an obstacle between the live parts and the operator prevents unintentional contacts only, but not an intentional contact by the removal of the obstacle without particular tools; - placing out of reach: simultaneously accessible parts at different potentials shall not be within arm’s reach. An additional protection against direct contact can be obtained by using residual current devices with a rated operating residual current not exceeding 30 mA. It must be remembered that the use of a residual current device as a mean of protection against direct contacts does not obviate the need to apply one of the above specified measures of protection. The measures of protection against indirect contact are: - automatic disconnection of the supply: a protective device shall automatically disconnect the supply to the circuit so that the touch voltage on the exposed conductive part does not persist for a time sufficient to cause a risk of harmful physiological effect for human beings; - supplementary insulation or reinforced insulation, e.g. by the use of Class II components; 5.3 Protection against both direct and indirect contact - non-conducting locations: locations with a particular resistance value of insulating floors and walls (≥ 50 kΩ for Ur ≤ 500 V; ≥ 100 kΩ for Ur > 500 V) and without protective conductors inside - electrical separation, e.g. by using an isolating transformer to supply the circuit; - earth-free local equipotential bonding: locations where the exposed conductive parts are connected together but not earthed. Finally, the following measures provide combined protection against both direct and indirect contact: - SELV (Safety Extra Low Voltage) system and PELV (Protective Extra Low Voltage) system; - FELV (Functional Extra Low Voltage) system. The protection against both direct and indirect contact is ensured if the requirements stated in 411 from IEC 60364-4-41 are fulfilled; particularly: - the rated voltage shall not exceeds 50 V ac r.m.s. and 120 V ripple-free dc; - the supply shall be a SELV or PELV source; - all the installation conditions provided for such types of electrical circuits shall be fulfilled. A SELV circuit has the following characteristics: 1) it is supplied by an independent source or by a safety source. Independent sources are batteries or diesel-driven generators. Safety sources are supplies obtained through an isolating transformer; 2) there are no earthed points. The earthing of both the exposed conductive parts as well as of the live parts of a SELV circuit is forbidden; 3) it shall be separated from other electrical systems. The separation of a SELV system from other circuits shall be guaranteed for all the components; for this purpose, the conductors of the SELV circuit may be contained in multi- conductor cables or may be provided with an additional insulating sheath. A PELV circuit has the same prescription of a SELV system, except for the prohibition of earthed points; in fact in PELV circuits, at least one point is always earthed. 5.3 Protection against both direct and indirect contact
175174 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings a t I R 50 ≤ n t I R ∆ ≤ 50 1SDC010035F0001 L1 L2 L3 N Ik Ik RARB 1SDC010043F0201 no safety source, connection to earth is admissible safety isolating transformer or equivalent source, connection to earth is admissible L1 L2 L3 N SELV safety isolating transformer or equivalent source, no earthing PELV FELV FELV circuitPELV circuit PE E PE E Class II equipment voltage limits for extra-low voltages: 50 V ac 120 V dc earth connections by estraneous conductive parts, e.g. by metal pipe or structural steelwork protective conductor earth electrode PE E PE Note 1: Overcurrent protective devices are not shown in this figure. FELV circuits are used when for functional reasons the requirements for SELV or PELV circuits cannot be fulfilled; they require compliance with the following rules: a) protection against direct contact shall be provided by either: - barriers or enclosures with degree of protection in accordance with what stated above (measures of protection against direct contact); - insulation corresponding to the minimum test voltage specified for the primary circuit. If this test is not passed, the insulation of accessible non- conductive parts of the equipment shall be reinforced during erection so that it can withstand a test voltage of 1500 V ac r.m.s. for 1 min.; b) protection against indirect contact shall be provided by: - connection of the exposed conductive parts of the equipment of the FELV circuit to the protective conductor of the primary circuit, provided that the latter is subject to one of the measures of protection against direct contact; - connection of a live conductor of the FELV circuit to the protective conductor of the primary circuit provided that an automatic disconnection of the supply is applied as measure of protection; c) plugs of FELV systems shall not be able to enter socket-outlets of other voltage systems, and plugs of other voltage systems shall not be able to enter socket-outlets of FELV systems. Figure 1 shows the main features of SELV, PELV and FELV systems. Figure 1: SELV, PELV, FELV systems 5.4 TT System An earth fault in a TT system involves the circuit represented in Figure 1: Figure 1: Earth fault in TT system The fault current involves the secondary winding of the transformer, the phase conductor, the fault resistance, the protective conductor and the earth electrode resistance (plant earthing system (RA) and earthing system which the neutral is connected to (RB)). According to IEC 60364-4 requirements, the protective devices must be co- ordinated with the earthing system in order to rapidly disconnect the supply, if the touch voltage reaches harmful values for the human body. Assuming 50 V (25 V for particular locations) as limit voltage value, the condition to be fulfilled in order to limit the touch voltage on the exposed conductive parts under this limit value is: or where: Rt is the total resistance, equal to the sum of the earth electrode (RA) and the protective conductor for the exposed conductive parts [Ω]; Ia is the current causing the automatic operation within 5 s of the overcurrent protective device, read from the tripping curve of the device [A]; I∆n is the rated residual operating current, within one second, of the circuit-breaker [A]. 5.3 Protection against both direct and indirect contact
177176 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.4 TT System5.4 TT System Ω=≤ 06.0 750 50 tR 1SDC010038F0001 750 A 10kA1kA0.1kA s 1s 5s 10s 102 10-1 10-2 103 s s s 104 s which can be easily obtained in practice. From the above, it is clear that Rt value is considerably different when using automatic circuit-breakers instead of residual current devices. In fact, with the former, it is necessary to obtain very low earth resistance values (usually less than 1 Ω) since the 5 s tripping current is generally high, whereas, with the latter, it is possible to realize earthing systems with resistance value of thousands of ohms, which are easier to be carried out. Table 1 reports the maximum earth resistance values which can be obtained using residual current devices, with reference to an ordinary location (50 V): Table 1: Earth resistance values I∆n Rt [A] [Ω] 0.01 5000 0.03 1666 0.1 500 0.3 166 0.5 100 3 16 10 5 30 1.6 Example: Assuming to provide protection by using an automatic circuit-breaker Tmax T1B160 In125, the trip current value in less than 5 s, read from the tripping characteristic curve, is about 750 A, when starting from cold conditions (the worst case for thermomagnetic releases). So: In order to provide the required protection, it must be necessary to carry out an earthing system with an earth resistance Rt ≤ 0.06 Ω, which is not an easily obtainable value. On the contrary, by using the same circuit-breaker mounting ABB SACE RC221 residual current release, with rated residual operating current I∆n = 0.03 A, the required value of earth resistance is: . Ω=≤ 61666 03.0 50 tR In an electrical installation with a common earthing system and loads protected by devices with different tripping currents, for the achievement of the coordination of all the loads with the earthing system, the worst case - represented by the device with the highest tripping current - shall be considered. As a consequence, when some feeders are protected by overcurrent devices and some others by residual current devices, all the advantages deriving from the use of residual current releases are nullified, since the Rt shall be calculated on the basis of the I5s of the overcurrent device and since it is the highest tripping current between these two kind of devices. Therefore, it is advisable to protect all the loads of a TT system by means of residual current circuit-breakers coordinated with the earthing system to obtain the advantages of both a quick disconnection of the circuit when the fault occurs as well as an earthing system which can be easily accomplished.
179178 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 1SDC010036F0001 L1 L2 L3 PEN Ik Ik NPE(TN-C) (TN-S)0 0UIZ as ≤. kAI Z U sI kLG s a 3)4.0( 0 ==≤ 1SDC010039F0001 U L -U1 Ur = 400 V LLLN / TN-S -QF1 T1B 160 In125 -WC1 3x(1x50)+1x(1x25)+1G25 PVC Cu dV = 0.38% Iz = 134.0 A L = 20 m -B1 IkLG = 3.0 kA Sr = 70.00 kVA cosϕ = 0.90 5.5 TN System An earth fault in a TN system involves the circuit represented in Figure 1: The fault loop does not affect the earthing system and is basically formed by the connection in series of the phase conductor and of the protective conductor. To provide a protection with automatic disconnection of the circuit, according to IEC 60364-4 prescriptions, the following condition shall be fulfilled: where: Zs is the impedance of the fault loop comprising the source, the live conductor up to the point of the fault and the protective conductor between the point of the fault and the source [Ω]; U0 is the nominal ac r.m.s. voltage to earth [V]; Ia is the current causing the automatic operation of the disconnecting protective device within the time stated in Table 1, as a function of the rated voltage U0 or, for distribution circuits, a conventional disconnecting time not exceeding 5 s is permitted [A]; if the protection is provided by means of a residual current device, Ia is the rated residual operating current I∆n. Table 1: Maximum disconnecting times for TN system U0 [V] Disconnecting time [s] 120 0.8 230 0.4 400 0.2 > 400 0.1 Figure 1: Earth fault in TN system In TN installations, an earth fault with low impedance occurring on the LV side causes a short circuit current with quite high value, due to the low value of the impedance of the fault loop. The protection against indirect contact can be provided by automatic circuit-breakers: it is necessary to verify that the operating current within the stated times is lower than the short-circuit current. The use of residual current devices improves the conditions for protection in particular when the fault impedance doesn’t have a low value, thus limiting the short-circuit current; this current can persist for quite long time causing overheating of the conductors and fire risks. Finally, it is important to highlight the fact that the residual current devices cannot be used in TN-C system, since the neutral and protective functions are provided by a unique conductor: this configuration prevents the residual current device from working. Example: In the plant represented in Figure 2, the earth fault current is: IkLG = 3 kA The rated voltage to earth is 230 V, therefore, according to Table 1, it shall be verified that: Figure 2 5.5 TN System
181180 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 1SDC010040F0001 10kA1kA0.1kA 10-1 s 0.4s 1s 101 s 102 s 103 s 104 s 950 A T1B160 In125 3x(1x50)+1x(1x25)+1G25 IkLG =3.0 kA 1SDC010037F0001 L1 L2 L3 Ik C3 C2 C1 Ik Rt Ldt UIR ≤. Figure 3: LG Time-Current curves 5.6 IT System From the tripping curve (Figure 3), it is clear that the circuit-breaker trips in 0.4 s for a current value lower than 950 A. As a consequence, the protection against indirect contact is provided by the same circuit-breaker which protects the cable against short-circuit and overload, without the necessity of using an additional residual current device. As represented in Figure 1, the earth fault current in an IT system flows through the line conductor capacitance to the power supply neutral point. For this reason, the first earth fault is characterized by such an extremely low current value to prevent the overcurrent protections from disconnecting; the deriving touch voltage is very low. Figure1: Earth fault in IT system According to IEC 60364-4, the automatic disconnection of the circuit in case of the first earth fault is not necessary only if the following condition is fulfilled: where: Rt is the resistance of the earth electrode for exposed conductive parts [Ω]; Id is the fault current, of the first fault of negligible impedance between a phase conductor and an exposed conductive part [A]; UL is 50 V for ordinary locations (25 V for particular locations). If this condition is fulfilled, after the first fault, the touch voltage value on the exposed conductive parts is lower than 50 V, tolerable by the human body for an indefinite time, as shown in the safety curve (see Chapter 5.1 “General aspects: effects of current on human beings”). In IT system installations, an insulation monitoring device shall be provided to 5.5 TN System
183182 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings a r s U Z .≤ 2 I a s I U Z .≤ 2 ' 0 1SDC010041F0001 R T L N indicate the occurrence of a first earth fault; in the event of a second fault, the supply shall be disconnected according to the following modalities: a) where exposed conductive parts are earthed in groups or individually, the conditions for protection are the same as for TT systems (see Chapter 5.4 “TT system”); b) where exposed conductive parts are interconnected by a protective conductor collectively earthed, the conditions of a TN system apply; in particular, the following conditions shall be fulfilled: if the neutral is not distributed: if the neutral is distributed: where • U0 is the rated voltage between phase and neutral [V]; • Ur is the rated voltage between phases [V]; • Zs is the impedance of the fault loop comprising the phase conductor and the protective conductor of the circuit [Ω]; • Z’s is the impedance of the fault loop comprising the neutral conductor and the protective conductor of the circuit [Ω]; • Ia is the operating current of the protection device in the disconnecting time specified in Table 1, or within 5 s for distribution circuits. Table 1: Maximum disconnecting time in IT systems Rated voltage disconnecting time [s] U0/Ur [V] neutral not distributed neutral distributed 120/240 0.8 5 230/400 0.4 0.8 400/690 0.2 0.4 580/1000 0.1 0.2 IEC 60364-4 states that, if the requirements mentioned at point b) cannot be fulfilled by using an overcurrent protective device, the protection of every supplied load shall be provided by means of a residual current device. The residual current device threshold shall be carefully chosen in order to avoid unwanted tripping, due also to the particular path followed by the first fault current through the line conductor capacitance to the power supply neutral point (instead of the faulted line, another sound line with higher capacitance could be affected by a higher fault current value). Generalities on residual current circuit-breakers The operating principle of the residual current release is basically the detection of an earth fault current, by means of a toroid transformer which embraces all the live conductors, included the neutral if distributed. In absence of an earth fault, the vectorial sum of the currents I∆ is equal to zero; in case of an earth fault if the I∆ value exceeds the rated residual operating current I∆n, the circuit at the secondary side of the toroid sends a command signal to a dedicated opening coil causing the tripping of the circuit-breaker. A first classification of RCDs can be made according to the type of the fault current they can detect: - AC type: the tripping is ensured for residual sinusoidal alternating currents, whether suddenly applied or slowly rising; - A type: tripping is ensured for residual sinusoidal alternating currents and residual pulsating direct currents, whether suddenly applied or slowly rising; - B type: tripping is ensured for residual direct currents, for residual sinusoidal alternating currents and residual pulsating direct currents, whether suddenly applied or slowly rising. Another classification referred to the operating time delay is: - undelayed type; - time delayed S-type. Figure 1: Operating principle of the residual current device 5.7 Residual current devices (RCDs) 5.6 IT System
185184 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.7 Residual current devices5.7 Residual current devices I∆ 1 A t 1 sI∆ I∆ I∆ 0.3 A t 0.5 s I∆ I∆ 0.03 A t inst. I∆ I∆ I∆ 0.3 A t 0.5 s I∆ 0.3 A t 0.5 s RCDs can be coupled, or not, with other devices; it is possible to distinguish among: - pure residual current circuit-breakers (RCCBs): they have only the residual current release and can protect only against earth fault. They must be coupled with thermomagnetic circuit-breakers or fuses, for the protection against thermal and dynamical stresses; - residual current circuit-breakers with overcurrent protection (RCBOs): they are the combination of a thermomagnetic circuit-breaker and a RCD; for this reason, they provide the protection against both overcurrents as well as earth fault current; - residual current circuit-breakers with external toroid: they are used in industrial plants with high currents. They are composed by a release connected to an external toroid with a winding for the detection of the residual current; in case of earth fault, a signal commands the opening mechanism of a circuit-breaker or a line contactor. Given I∆n the operating residual current, a very important parameter for residual current devices is the residual non-operating current, which represents the maximum value of the residual current which does not cause the circuit-breaker trip; it is equal to 0.5 I∆n. Therefore, it is possible to conclude that: - for I∆ < 0.5⋅I∆n the RCD shall not operate; - for 0.5⋅I∆n < I∆ < I∆n the RCD could operate; - for I∆ > I∆n the RCD shall operate. For the choice of the rated operating residual current, it is necessary to consider, in addition to the coordination with the earthing system, also the whole of the leakage currents in the plant; their vectorial sums on each phase shall not be greater than 0.5⋅I∆n. in order to avoid unwanted tripping. Discrimination between RCDs The Standard IEC 60364-5-53 states that discrimination between residual current protective devices installed in series may be required for service reasons, particularly when safety is involved, to provide continuity of supply to the parts of the installation not involved by the fault, if any. This discrimination can be achieved by selecting and installing RCDs in order to provide the disconnection from the supply by the RCD closest to the fault. There are two types of discrimination between RCDs: - horizontal discrimination: it provides the protection of each line by using a dedicated residual current circuit-breaker; in this way, in case of earth fault, only the faulted line is disconnected, since the other RCDs do not detect any fault current. However, it is necessary to provide protective measures against indirect contacts in the part of the switchboard and of the plant upstream the RCD; - vertical discrimination: it is realized by using RCDs connected in series. According to IEC 60364-5-53, to ensure discrimination between two residual current protective devices in series, these devices shall satisfy both the following conditions: - the non-actuating time-current characteristic of the residual current protective device located on the supply side (upstream) shall lie above the total operating time-current characteristic of the residual current protective device located on the load side (downstream); - the rated residual operating current on the device located on the supply side shall be higher than that of the residual current protective device located on the load side. The non-actuating time-current characteristic is the curve reporting the maximum time value during which a residual current greater than the residual non-operating current (equal to 0.5.I∆n) involves the residual current circuit- breaker without causing the tripping. As a conclusion, discrimination between two RCDs connected in series can be achieved: - for S type residual current circuit-breakers, located on the supply side, (complying with IEC 61008-1 and IEC 61009), time-delayed type, by choosing general type circuit-breakers located downstream with I∆n equal to one third of I∆n of the upstream ones; - for electronic residual current releases (RC221/222/223, RCQ) by choosing the upstream device with time and current thresholds directly greater than the downstream device, keeping carefully into consideration the tolerances (see Vol. 1, Chapter 2.3: Type of release). For the protection against indirect contacts in distribution circuits in TT system, the maximum disconnecting time at I∆n shall not exceed 1 s (IEC 60364-4-41,§ 413.1) Figure 3: Vertical discrimination between RCDs Figure 2: Horizontal discrimination between RCDs
187186 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings n n k 1 42 = − 21 0 min )1(2.15.1 8.0 kk Lm SU Ik ⋅⋅ ⋅+⋅⋅⋅ = ρ ⋅ ⋅ 21 min 0 )1(2.15.1 8.0 kk Im SU L k ⋅⋅ ⋅+⋅⋅⋅ = ρ ⋅⋅ 1SDC010043F0001 Dy L1 L2 L3 N PE PEPE REN Ik L1L2L3N 5.8 Maximum protected length for the protection of human beings As described in the previous chapters, the Standards give indications about the maximum disconnecting time for the protective devices, in order to avoid pathophysiological effects for people touching live parts. For the protection against indirect contact, it shall be verified that the circuit- breaker trips within a time lower than the maximum time stated by the Standard; this verification is carried out by comparing the minimum short-circuit current of the exposed conductive part to be protected with the operating current corresponding to the time stated by the Standard. The minimum short-circuit current occurs when there is a short-circuit between the phase and the protective conductors at the farthest point on the protected conductor. For the calculation of the minimum short-circuit current, an approximate method can be used, assuming that: - a 50 % increasing of the conductors resistance, with respect to the 20 °C value, is accepted, due to the overheating caused by the short-circuit current; - a 80 % reduction of the supply voltage is considered as effect of the short-circuit current; - the conductor reactance is considered only for cross sections larger than 95 mm2. The formula below is obtained by applying Ohm’s law between the protective device and the fault point. Legend of the symbols and constants of the formula: - 0.8 is the coefficient representing the reduction of the voltage; - 1.5 is the coefficient representing the increasing in the resistance; - Ur is the rated voltage between phases; - U0 is the rated voltage between phase and ground; - S is the phase conductor cross section; - SN is the neutral conductor cross section; - SPE is the protection conductor cross section; - ρ is the conductor resistivity at 20 °C; - L is the length of the cable; - PES nS m= ⋅ is the ratio between the total phase conductor cross section (single phase conductor cross section S multiplied by n, number of conductors in parallel) and the protective conductor cross section SPE assuming they are made of the same conductor material; - PE N S nS m =1 ⋅ is the ratio between the total neutral conductor cross section (single neutral conductor cross section SN multiplied by n, number of conductors in parallel) and the protective conductor cross section SPE assuming they are made of the same conductor material; - k1 is the correction factor which takes into account the reactance of cables with cross section larger than 95 mm2, obtainable from the following table: Phase conductor cross section [mm2] 120 150 185 240 300 k1 0.90 0.85 0.80 0.75 0.72 - k2 is the correction factor for conductors in parallel, obtainable by the following formula: where n is the number of conductor in parallel per phase; - 1.2 is the magnetic threshold tolerance allowed by the Standard. TN system The formula for the evaluation of the minimum short circuit current is: and consequently: IT system The formulas below are valid when a second fault turns the IT system into a TN system. It is necessary to separately examine installations with neutral not distributed and neutral distributed. 5.8 Maximum protected length for the protection of human beings
189188 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings 21min )1(2.15.12 8.0 kk Lm SU I r k ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅ ⋅ 21 min)1(2.15.12 8.0 kk Im SU L k r ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅ ⋅ 21 0 min )1(2.15.12 8.0 kk Lm SU Ik ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅⋅ 21 min 0 )1(2.15.12 8.0 kk Im SU L k ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅⋅ 21 1 0 min )1(2.15.12 8.0 kk Lm SU I N k ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅⋅ 21 min1 0 )1(2.15.12 8.0 kk Im SU L k N ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅⋅ 1SDC010045F0001 Dy L1 L2 L3 N PE PE PE REN Ik L1L2L3 N Z PE Ik L1L2L3 A B 1SDC010044F0001 Dy L1 L2 L3 PE PE PE REN Ik L1L2L3 Z PE Ik L1L2L3 Neutral not distributed When a second fault occurs, the formula becomes: and consequently: Neutral distributed Case A: three-phase circuits in IT system with neutral distributed The formula is: and consequently: Note for the use of the tables The tables showing the maximum protected length (MPL) have been defined considering the following conditions: - one cable per phase; - rated voltage equal to 400 V (three-phase system); - copper cables; - neutral not distributed, for IT system only; - protective conductor cross section according to Table 1: Table 1: Protective conductor cross section Phase conductor cross section S Protective conductor cross section SPE [mm2] [mm2] S ≤ 16 S 16 < S ≤ 35 16 S > 35 S/2 Note: phase and protective conductors having the same isolation and conductive materials Whenever the S function (delayed short-circuit) of electronic releases is used for the definition of the maximum protected length, it is necessary to verify that the tripping time is lower than the time value reported in Chapter 5.5 Table 1 for TN systems and in Chapter 5.6 Table 1 for IT systems. For conditions different from the reference ones, the following correction factors shall be applied. Case B: three-phase + neutral circuits in IT system with neutral distributed The formula is: and consequently:
191190 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings CURVE Z Z Z Z Z Z Z Z Z In ≤10 13 16 20 25 32 40 50 63 I3 30 39 48 60 75 96 120 150 189 S SPE 1.5 1.5 173 133 108 86 69 54 43 2.5 2.5 288 221 180 144 115 90 72 58 45 4 4 461 354 288 231 185 144 115 92 72 6 6 692 532 432 346 277 216 173 138 108 10 10 1153 886 721 577 461 360 288 231 180 16 16 1845 1419 1153 923 738 577 461 369 288 25 16 2250 1730 1406 1125 900 703 563 450 352 CURVE B B B B B B B B B B B B B In ≤6 8 10 13 16 20 25 32 40 50 63 80 100 I3 30 40 50 65 80 100 125 160 200 250 315 400 500 S SPE 1.5 1.5 173 130 104 80 65 52 42 32 26 2.5 2.5 288 216 173 133 108 86 69 54 43 35 27 4 4 461 346 277 213 173 138 111 86 69 55 44 35 28 6 6 692 519 415 319 259 208 166 130 104 83 66 52 42 10 10 1153 865 692 532 432 346 277 216 173 138 110 86 69 16 16 1845 1384 1107 852 692 554 443 346 277 221 176 138 111 25 16 2250 1688 1350 1039 844 675 540 422 338 270 214 169 135 35 16 190 152 CURVE C C C C C C C C C C C C C C C C In ≤3 4 6 8 10 13 16 20 25 32 40 50 63 80 100 125 I3 30 40 60 80 100 130 160 200 250 320 400 500 630 800 1000 1250 S SPE 1.5 1.5 173 130 86 65 52 40 32 26 21 16 13 2.5 2.5 288 216 144 108 86 67 54 43 35 27 22 17 14 4 4 461 346 231 173 138 106 86 69 55 43 35 28 22 17 14 11 6 6 692 519 346 259 208 160 130 104 83 65 52 42 33 26 21 17 10 10 1153 865 577 432 346 266 216 173 138 108 86 69 55 43 35 28 16 16 1845 1384 923 692 554 426 346 277 221 173 138 111 88 69 55 44 25 16 2250 1688 1125 844 675 519 422 338 270 211 169 135 107 84 68 54 35 16 95 76 61 Correction factors Correction factor for cable in parallel per phase: the value of the maximum protected length read in Table 2 (TN system) or Table 3 (IT system) shall be multiplied by the following factor: n 2 3 4 5 6 7 8 kp 2 2.7 3 3.2 3.3 3.4 3.5 n is the number of conductors in parallel per phase. Correction factor for three-phase voltage different from 400 V: the value of the maximum protected length read in Table 2 (TN system) or Table 3 (IT system) shall be multiplied by the following factor: voltage [V] 230 400 440 500 690 kV 0.58 1 1.1 1.25 1.73 For 230 V single-phase systems, no correction factor is necessary. Correction factor for aluminium cables: the value of the maximum protected length read in Table 2 (TN system) or Table 3 (IT system) shall be multiplied by the following factor: kAl 0.64 Correction factor for protective conductor cross section SPE different from the cross sections stated in Table 1: the value of the maximum protected length shall be multiplied by the coefficient corresponding to the phase conductor cross section and to the ratio between the protective conductor (PE) and the phase cross sections: SPE/S 0.5 0.55 0.6 0.66 0.75 0.87 1 1.25 1.5 2 S kPE ≤16 mm2 0.67 0.71 0.75 0.80 0.86 0.93 1.00 1.11 1.20 1.33 25 mm2 0.85 0.91 0.96 1.02 1.10 1.19 1.28 1.42 1.54 1.71 35 mm2 1.06 1.13 1.20 1.27 1.37 1.48 1.59 1.77 1.91 2.13 >35 mm2 1.00 1.06 1.13 1.2 1.29 1.39 1.5 1.67 1.8 2.00 Correction factor for neutral distributed in IT systems (for Table 3 only): the value of the maximum protected length shall be multiplied by 0.58. Table 2.2: Curve B Table 2.3: Curve C TN system MPL by MCB Table 2.1: Curve Z
193192 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings CURVE K K K K K K K K K K K K K K K K K K K K K K In ≤2 ≤3 4 4.2 5.8 6 8 10 11 13 15 16 20 25 26 32 37 40 41 45 50 63 I3 28 42 56 59 81 84 112 140 154 182 210 224 280 350 364 448 518 560 574 630 700 882 S SPE 1.5 1.5 185 123 92 88 64 62 46 37 34 28 25 23 18 15 14 12 10 9 2.5 2.5 308 205 154 146 106 103 77 62 56 47 41 38 31 25 24 19 17 15 15 14 4 4 492 328 246 234 170 164 123 98 89 76 66 62 49 39 38 31 27 25 24 22 20 16 6 6 738 492 369 350 255 246 185 148 134 114 98 92 74 59 57 46 40 37 36 33 30 23 10 10 1231 820 615 584 425 410 308 246 224 189 164 154 123 98 95 77 67 62 60 55 49 39 16 16 1969 1313 984 934 681 656 492 394 358 303 263 246 197 158 151 123 106 98 96 88 79 63 25 16 2401 1601 12011140 830 800 600 480 437 369 320 300 240 192 185 150 130 120 117 107 96 76 CURVE D D D D D D D D D D D D D D D D In ≤2 3 4 6 8 10 13 16 20 25 32 40 50 63 80 100 I3 40 60 80 120 160 200 260 320 400 500 640 800 1000 1260 1600 2000 S SPE 1.5 1.5 130 86 65 43 32 26 20 16 13 10 8 6 2.5 2.5 216 144 108 72 54 43 33 27 22 17 14 11 9 7 4 4 346 231 173 115 86 69 53 43 35 28 22 17 14 11 9 7 6 6 519 346 259 173 130 104 80 65 52 42 32 26 21 16 13 10 10 10 865 577 432 288 216 173 133 108 86 69 54 43 35 27 22 17 16 16 1384 923 692 461 346 277 213 173 138 111 86 69 55 44 35 28 25 16 1688 1125 844 563 422 338 260 211 169 135 105 84 68 54 42 34 35 16 47 38 T1 T1 T1 T1 T1 T1 In ≤50 63 80 100 125 160 I3 500 A 10 In 10 In 10 In 10 In 10 In S SPE 1.5 1.5 6 2.5 2.5 10 4 4 15 12 10 8 6 6 6 23 18 14 12 9 7 10 10 38 31 24 19 15 12 16 16 62 49 38 31 25 19 25 16 75 60 47 38 30 23 35 16 84 67 53 42 34 26 50 25 128 102 80 64 51 40 70 35 179 142 112 90 72 56 95 50 252 200 157 126 101 79 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 In 1.6 2 2.5 3.2 4 5 6.3 8 10 12.5 16÷50 63 80 100 125 160 I3 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 500 A 10 In10 In 10 In 10 In 10 In S SPE 1.5 1.5 246 197 157 123 98 79 62 49 39 31 8 2.5 2.5 410 328 262 205 164 131 104 82 66 52 13 4 4 655 524 419 328 262 210 166 131 105 84 21 17 13 10 8 6 6 983 786 629 491 393 315 250 197 157 126 31 25 20 16 13 10 10 10 1638 1311 1048 819 655 524 416 328 262 210 52 42 33 26 21 16 16 16 2621 2097 1677 1311 1048 839 666 524 419 335 84 67 52 42 34 26 25 16 1598 1279 1023 812 639 511 409 102 81 64 51 41 32 35 16 1151 914 720 576 460 115 91 72 58 46 36 50 25 1092 874 699 175 139 109 87 70 55 70 35 979 245 194 153 122 98 76 95 50 343 273 215 172 137 107 120 70 417 331 261 209 167 130 150 95 518 411 324 259 207 162 185 95 526 418 329 263 211 165 Table 2.4: Curve K Table 2.5: Curve D Table 2.7: Tmax T2 TMD TN system MPL by MCB TN system MPL by MCCB Table 2.6: TmaxT1 TMD
195194 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings T3 T3 T3 T3 T3 T3 T3 In 63 80 100 125 160 200 250 I3 10 In 10 In 10 In 10 In 10 In 10 In 10 In S SPE 4 4 17 13 10 8 6 6 25 20 16 13 10 8 10 10 42 33 26 21 16 13 10 16 16 67 52 42 34 26 21 17 25 16 81 64 51 41 32 26 20 35 16 91 72 58 46 36 29 23 50 25 139 109 87 70 55 44 35 70 35 194 153 122 98 76 61 49 95 50 273 215 172 137 107 86 69 120 70 331 261 209 167 130 104 83 150 95 411 324 259 207 162 130 104 185 95 418 329 263 211 165 132 105 240 120 499 393 315 252 197 157 126 T2 T2 T2 T2 T2 In 10 25 63 100 160 I3 5.5 In 5.5 In 5.5 In 5.5 In 5.5 In S SPE 1.5 1.5 79 31 12 2.5 2.5 131 52 21 4 4 210 84 33 21 6 6 315 126 50 31 20 10 10 524 210 83 52 33 16 16 839 335 133 84 52 25 16 1023 409 162 102 64 35 16 1151 460 183 115 72 50 25 1747 699 277 175 109 70 35 2446 979 388 245 153 95 50 3434 1374 545 343 215 120 70 4172 1669 662 417 261 150 95 5183 2073 823 518 324 185 95 5265 2106 836 526 329 TN system MPL by MCCB Table 2.9: Tmax T4 TMD/TMA Table 2.8: Tmax T3 TMD T4 T4 T4 T4 T4 T4 T4 T4 T4 In 20 32 50 80 100 125 160 200 250 I3 320 A 10 In 10 In 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In S SPE 1.5 1.5 14 14 9 11…5 9…4 7…3 5…3 4…2 3…2 2.5 2.5 23 23 14 18…9 14…7 12…6 9…5 7…4 6…3 4 4 36 36 23 29…14 23…12 18…9 14…7 12…6 9…5 6 6 54 54 35 43…22 35…17 28…14 22…11 17…9 14…7 10 10 90 90 58 72…36 58…29 46…23 36…18 29…14 23…12 16 16 144 144 92 115…58 92…46 74…37 58…29 46…23 37…18 25 16 176 176 113 141…70 113…56 90…45 70…35 56…28 45…23 35 16 198 198 127 158…79 127…63 101…51 79…40 63…32 51…25 50 25 300 300 192 240…120 192…96 154…77 120…60 96…48 77…38 70 35 420 420 269 336…168 269…135 215…108 168…84 135…67 108…54 95 50 590 590 378 472…236 378…189 302…151 236…118 189…94 151…76 120 70 717 717 459 574…287 459…229 367…184 287…143 229…115 184…92 150 95 891 891 570 713…356 570…285 456…228 356…178 285…143 228…114 185 95 905 905 579 724…362 579…290 463…232 362…181 290…145 232…116 240 120 1081 1081 692 865…432 692…346 554…277 432…216 346…173 277…138 300 150 1297 1297 830 1038…519 830…415 664…332 519…259 415…208 332…166 TN system MPL by MCCB Table 2.10: Tmax T5-T6 TMA T5 T5 T5 T6 T6 In 320 400 500 630 800 I3 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In S SPE 1,5 1,5 3…1 2…1 2…1 1…1 1…1 2,5 2,5 5…2 4…2 3…1 2…1 2…1 4 4 7…4 6…3 5…2 4…2 3…1 6 6 11…5 9…4 7…3 5…3 4…2 10 10 18…9 14…7 12…6 9…5 7…4 16 16 29…14 23…12 18…9 15…7 12…6 25 16 35…18 28…14 23…11 18…9 14…7 35 16 40…20 32…16 25…13 20…10 16…8 50 25 60…30 48…24 38…19 31…15 24…12 70 35 84…42 67…34 54…27 43…21 34…17 95 50 118…59 94…47 76…38 60…30 47…24 120 70 143…72 115…57 92…46 73…36 57…29 150 95 178…89 143…71 114…57 91…45 71…36 185 95 181…90 145…72 116…58 92…46 72…36 240 120 216…108 173…86 138…69 110…55 86…43 300 150 259…130 208…104 166…83 132…66 104…52 Note: if the setting of function I is different from the reference value (5.5), the value of the MPL shall be multiplied by the ratio between the reference value and the set value. Table 2.11: Tmax T2 with PR221 DS-LS
197196 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings CURVE Z Z Z Z Z Z Z Z Z Z In ≤8 10 13 16 20 25 32 40 50 63 I3 30 30 39 48 60 75 96 120 150 189 S SPE 1.5 1.5 150 150 115 94 75 60 47 37 2.5 2.5 250 250 192 156 125 100 78 62 50 40 4 4 400 400 307 250 200 160 125 100 80 63 6 6 599 599 461 375 300 240 187 150 120 95 10 10 999 999 768 624 499 400 312 250 200 159 16 16 1598 1598 1229 999 799 639 499 400 320 254 25 16 1949 1949 1499 1218 974 780 609 487 390 309 CURVE B B B B B B B B B B B B B In ≤6 8 10 13 16 20 25 32 40 50 63 80 100 I3 30 40 50 65 80 100 125 160 200 250 315 400 500 S SPE 1.5 1.5 150 112 90 69 56 45 36 28 22 2.5 2.5 250 187 150 115 94 75 60 47 37 30 24 4 4 400 300 240 184 150 120 96 75 60 48 38 30 24 6 6 599 449 360 277 225 180 144 112 90 72 57 45 36 10 10 999 749 599 461 375 300 240 187 150 120 95 75 60 16 16 1598 1199 959 738 599 479 384 300 240 192 152 120 96 25 16 1949 1462 1169 899 731 585 468 365 292 234 186 146 117 35 16 165 132 CURVE C C C C C C C C C C C C C C C C In ≤3 4 6 8 10 13 16 20 25 32 40 50 63 80 100 125 I3 30 40 60 80 100 130 160 200 250 320 400 500 630 800 1000 1250 S SPE 1.5 1.5 150 112 75 56 45 35 28 22 18 14 11 2.5 2.5 250 187 125 94 75 58 47 37 30 23 19 15 12 4 4 400 300 200 150 120 92 75 60 48 37 30 24 19 15 12 10 6 6 599 449 300 225 180 138 112 90 72 56 45 36 29 22 18 14 10 10 999 749 499 375 300 230 187 150 120 94 75 60 48 37 30 24 16 16 1598 1199 799 599 479 369 300 240 192 150 120 96 76 60 48 38 25 16 1949 1462 974 731 585 450 365 292 234 183 146 117 93 73 58 47 35 16 82 66 53 Table 3.1: Curve Z IT system MPL by MCB Table 3.3: Curve C Table 3.2: Curve B S7 S7 S7 S8 S8 S8 S8 In 1000 1250 1600 1600 2000 2500 3200 I3 6 In 6 In 6 In 6 In 6 In 6 In 6 In S SPE 2.5 2.5 4 4 6 6 10 10 16 16 25 16 35 16 50 25 70 35 22 18 14 14 95 50 31 25 20 20 16 13 10 120 70 38 31 24 24 19 15 12 150 95 48 38 30 30 24 19 15 185 95 48 39 30 30 24 19 15 240 120 58 46 36 36 29 23 18 300 150 69 55 43 43 35 28 22 Table 2.13: SACE Isomax S6÷S8 with PR211- PR212 Note: if the setting of function S or I is different from the reference value (6), the MPL value shall be multiplied by the ratio between the reference value and the set value. Besides, using function S the MPL shall be multiplied by 1.1. TN system MPL by MCCB T4 T4 T4 T4 T5 T5 T5 T6 T6 T6 In 100 160 250 320 320 400 630 630 800 1000 I3 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In S SPE 1,5 1,5 2,5 2,5 4 4 6 6 29 18 10 10 48 30 19 16 16 77 48 31 24 24 19 25 16 94 59 38 30 30 24 15 35 16 106 66 43 33 33 27 17 50 25 161 101 65 50 50 40 26 26 20 70 35 226 141 90 71 71 56 36 36 28 23 95 50 317 198 127 99 99 79 50 50 40 32 120 70 385 241 154 120 120 96 61 61 48 39 150 95 478 299 191 150 150 120 76 76 60 48 185 95 486 304 194 152 152 121 77 77 61 49 240 120 581 363 232 181 181 145 92 92 73 58 300 150 697 435 279 218 218 174 111 111 87 70 Table 2.12: Tmax T4-T5-T6 with PR221 - PR222 - PR223 Note: if the setting of function I is different from the reference value (6.5), the value of the MPL shall be multiplied by the ratio between the reference value and the set value.
199198 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings T1 T1 T1 T1 T1 T1 In ≤50 63 80 100 125 160 I3 500 A 10 In 10 In 10 In 10 In 10 In S SPE 1.5 1.5 5 2.5 2.5 8 4 4 13 11 8 7 5 6 6 20 16 12 10 8 6 10 10 33 26 21 17 13 10 16 16 53 42 33 27 21 17 25 16 65 52 41 32 26 20 35 16 73 58 46 37 29 23 50 25 111 88 69 55 44 35 70 35 155 123 97 78 62 49 95 50 218 173 136 109 87 68 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 In 1.6 2 2.5 3.2 4 5 6.3 8 10 12.5 16÷50 63 80 100 125 160 I3 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 500 A 10 In 10 In 10 In 10 In 10 In S SPE 1.5 1.5 213 170 136 106 85 68 54 43 34 27 7 2.5 2.5 355 284 227 177 142 113 90 71 57 45 11 4 4 567 454 363 284 227 182 144 113 91 73 18 14 11 9 7 6 6 851 681 545 426 340 272 216 170 136 109 27 22 17 14 11 9 10 10 1419 1135 908 709 567 454 360 284 227 182 45 36 28 23 18 14 16 16 2270 1816 1453 1135 908 726 576 454 363 291 73 58 45 36 29 23 25 16 1384 1107 886 703 554 443 354 89 70 55 44 35 28 35 16 997 791 623 498 399 100 79 62 50 40 31 50 25 946 757 605 151 120 95 76 61 47 70 35 847 212 168 132 106 85 66 95 50 297 236 186 149 119 93 120 70 361 287 226 181 145 113 150 95 449 356 281 224 180 140 185 95 456 362 285 228 182 142 CURVE K K K K K K K K K K K K K K K K K K K K K K In ≤2 ≤3 4 4.2 5.8 6 8 10 11 13 15 16 20 25 26 32 37 40 41 45 50 63 I3 28 42 56 59 81 84 112 140 154 182 210 224 280 350 364 448 518 560 574 630 700 882 S SPE 1.5 1.5 161 107 80 76 55 54 40 32 29 25 21 20 16 13 12 10 9 8 2.5 2.5 268 178 134 127 92 89 67 54 49 41 36 33 27 21 21 17 14 13 13 12 4 4 428 285 214 204 148 143 107 86 78 66 57 54 43 34 33 27 23 21 21 19 17 14 6 6 642 428 321 306 221 214 161 128 117 99 86 80 64 51 49 40 35 32 31 29 26 20 10 10 1070 713 535 510 369 357 268 214 195 165 143 134 107 86 82 67 58 54 52 48 43 34 16 16 1712 1141 856 815 590 571 428 342 311 263 228 214 171 137 132 107 93 86 84 76 68 54 25 16 2088 1392 1044 994 720 696 522 418 380 321 278 261 209 167 161 130 113 104 102 93 84 66 CURVE D D D D D D D D D D D D D D D D In ≤2 3 4 6 8 10 13 16 20 25 32 40 50 63 80 100 I3 40 60 80 120 160 200 260 320 400 500 640 800 1000 1260 1600 2000 S SPE 1.5 1.5 112 75 56 37 28 22 17 14 11 9 7 6 2.5 2.5 187 125 94 62 47 37 29 23 19 15 12 9 7 6 4 4 300 200 150 100 75 60 46 37 30 24 19 15 12 10 7 6 6 6 449 300 225 150 112 90 69 56 45 36 28 22 18 14 11 9 10 10 749 499 375 250 187 150 115 94 75 60 47 37 30 24 19 15 16 16 1199 799 599 400 300 240 184 150 120 96 75 60 48 38 30 24 25 16 1462 974 731 487 365 292 225 183 146 117 91 73 58 46 37 29 35 41 33 Table 3.6: Tmax T1 TMD Table 3.7: Tmax T2 TMD IT system MPL by MCCBTable 3.4: Curve K IT system MPL by MCB Table 3.5: Curve D
201200 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings T2 T2 T2 T2 T2 In 10 25 63 100 160 I3 5.5 In 5.5 In 5.5 In 5.5 In 5.5 In S SPE 1.5 1.5 68 27 11 2.5 2.5 113 45 18 4 4 182 73 29 18 6 6 272 109 43 27 17 10 10 454 182 72 45 28 16 16 726 291 115 73 45 25 16 886 354 141 89 55 35 16 997 399 158 100 62 50 25 1513 605 240 151 95 70 35 2119 847 336 212 132 95 50 2974 1190 472 297 186 120 70 3613 1445 573 361 226 150 95 4489 1796 713 449 281 185 95 4559 1824 724 456 285 T3 T3 T3 T3 T3 T3 T3 In 63 80 100 125 160 200 250 I3 10 In 10 In 10 In 10 In 10 In 10 In 10 In S SPE 4 4 14 11 9 7 6 6 22 17 14 11 9 7 10 10 36 28 23 18 14 11 9 16 16 58 45 36 29 23 18 15 25 16 70 55 44 35 28 22 18 35 16 79 62 50 40 31 25 20 50 25 120 95 76 61 47 38 30 70 35 168 132 106 85 66 53 42 95 50 236 186 149 119 93 74 59 120 70 287 226 181 145 113 90 72 150 95 356 281 224 180 140 112 90 185 95 362 285 228 182 142 114 91 240 120 432 340 272 218 170 136 109 T4 T4 T4 T4 T4 T4 T4 T4 T4 In 20 32 50 80 100 125 160 200 250 I3 320 A 10 In 10 In 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In S SPE 1.5 1.5 12 12 7 9…5 7…4 6…3 5…2 4…2 3…1 2.5 2.5 20 20 12 16…8 12…6 10…5 8…4 6…3 5…2 4 4 31 31 20 25…12 20…10 16…8 12…6 10…5 8…4 6 6 47 47 30 37…19 30…15 24…12 19…9 15…7 12…6 10 10 78 78 50 62…31 50…25 40…20 31…16 25…12 20…10 16 16 125 125 80 100…50 80…40 64…32 50…25 40…20 32…16 25 16 152 152 97 122…61 97…49 78…39 61…30 49…24 39…19 35 16 171 171 110 137…69 110…55 88…44 69…34 55…27 44…22 50 25 260 260 166 208…104 166…83 133…67 104…52 83…42 67…33 70 35 364 364 233 291…146 233…117 186…93 146…73 117…58 93…47 95 50 511 511 327 409…204 327…164 262…131 204…102 164…82 131…65 120 70 621 621 397 497…248 397…199 318…159 248…124 199…99 159…79 150 95 772 772 494 617…309 494…247 395…198 309…154 247…123 198…99 185 95 784 784 502 627…313 502…251 401…201 313…157 251…125 201…100 240 120 936 936 599 749…375 599…300 479…240 375…187 300…150 240…120 300 150 1124 1124 719 899…449 719…360 575…288 449…225 360…180 288…144 Table 3.11: Tmax T2 with PR221 DS-LS IT system MPL by MCCB Note: if the setting of function I is different from the reference value (5.5), the MPL value shall be multiplied by the ratio between the reference value and the set value. Table 3.8: Tmax T3 TMD IT system MPL by MCCB Table 3.9: Tmax T4 TMD/TMA T5 T5 T5 T6 T6 In 320 400 500 630 800 I3 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In S SPE 1.5 1.5 2…1 2…1 1…1 1…1 2.5 2.5 4…2 3…2 2…1 2…1 2…1 4 4 6…3 5…2 4…2 3…2 2…1 6 6 9…5 7…4 6…3 5…2 4…2 10 10 16…8 12…6 10…5 8…4 6…3 16 16 25…12 20…10 16…8 13…6 10…5 25 16 30…15 24…12 19…10 15…8 12…6 35 16 34…17 27…14 22…11 17…9 14…7 50 25 52…26 42…21 33…17 26…13 21…10 70 35 73…36 58…29 47…23 37…18 29…15 95 50 102…51 82…41 65…33 52…26 41…20 120 70 124…62 99…50 79…40 63…32 50…25 150 95 154…77 123…62 99…49 78…39 62…31 185 95 157…78 125…63 100…50 80…40 63…31 240 120 187…94 150…75 120…60 95…48 75…37 300 150 225…112 180…90 144…72 114…57 90…45 Table 3.10: Tmax T5-T6 TMA
203202 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings S7 S7 S7 S8 S8 S8 S8 In 1000 1250 1600 1600 2000 2500 3200 I3 6 In 6 In 6 In 6 In 6 In 6 In 6 In S SPE 2.5 2.5 4 4 6 6 10 10 16 16 25 16 35 16 50 25 70 35 19 16 12 12 95 50 27 22 17 17 14 11 9 120 70 33 26 21 21 17 13 10 150 95 41 33 26 26 21 16 13 185 95 42 33 26 26 21 17 13 240 120 50 40 31 31 25 20 16 300 150 60 48 37 37 30 24 19 Table 3.13: SACE Isomax S6-S8 with PR211-212 Note: if the setting of function S or I is different from the reference value (6), the MPL value shall be multiplied by the ratio between the reference value and the set value. Besides, using function S, the MPL shall be multiplied by 1.1. IT system MPL by MCCB Table 3.12: Tmax T4-T5-T6 with PR221 - PR222 - PR223IT system MPL by MCCB T4 T4 T4 T4 T5 T5 T5 T6 T6 T6 In 100 160 250 320 320 400 630 630 800 1000 I3 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In S SPE 1.5 1.5 2.5 2.5 4 4 6 6 25 16 10 10 42 26 17 16 16 67 42 27 21 21 17 25 16 82 51 33 26 26 20 13 13 35 16 92 58 37 29 29 23 15 15 12 50 25 140 87 56 44 44 35 22 22 17 14 70 35 196 122 78 61 61 49 31 31 24 20 95 50 275 172 110 86 86 69 44 44 34 27 120 70 333 208 133 104 104 83 53 53 42 33 150 95 414 259 166 129 129 104 66 66 52 41 185 95 421 263 168 132 132 105 67 67 53 42 240 120 503 314 201 157 157 126 80 80 63 50 300 150 603 377 241 189 189 151 96 96 75 60 Note: if the setting of function I is different from the reference value (6.5), the value of the MPL shall be multiplied by the ratio between the reference value and the set value.
204 205ABB SACE - Electrical devices ABB SACE - Electrical devices 6 Calculation of short-circuit current 2 LZ R= L + 2 XL kLLL =I Ur 3 Z L where kLLLkLLL L r kLL II Z U I 87.0 2 3 2 === ZL ZL ZL ZN IkLLL IkLLL IkLLL ZL ZL ZL ZN IkLL Phase to neutral fault Phase to PE fault ( )( ) kLLL L r NL r kLN I Z U ZZ U I == + = 33 If ZN ≅ limit condition: UU ( ) ( ) kLLL L r NL r kLN I ZZZ I 33.0 333 == + = (cross section of neutral conductor half the phase conductor one): If ZN = 2ZL ( ) ( ) kLLL L r NL r kLN I Z U ZZ U I 5.0 233 == + = (cross section of neutral conductor equal to the phase conductor one): If ZL = ZN ( )NL r kLN ZZ U I + = 3 0 ( ) kLLL L r PEL r kLPE I Z U ZZ UI == + = 33 ( ) If ZPE ≅ limit condition: ( ) kLLL L r PEL r kLPE I Z U ZZ U I 33.0 333 == + = ( ) If ZPE = 2Z L (cross section of protective conductor half to the phase conductor one): ( ) ( ) kLLL L r PEL r kLPE I Z U ZZ UI 5.0 233 == + = If ZL = ZPE (cross section of protective conductor equal to the phase conductor one): ( )PEL r kLPE ZZ UI + = 3 0 ZL ZL ZL ZN IkLN ZL ZL ZL ZPE IkLPE Note IkLLL IkLL IkLN Three-phase short-circuit IkLLL - IkLLL=1.16IkLL IkLLL=2IkLN (ZL = ZN) IkLLL=3IkLN (ZL = 0,5ZN) IkLLL=IkLN (ZN ≅ 0) Two-phase short-circuit IkLL IkLL=0.87IkLLL - IkLL=1.73IkLN (ZL = ZN) IkLL=2.6IkLN (ZL = 0,5ZN) IkLL=0.87IkLN (ZN ≅ 0) Phase to neutral short-circuit IkLN ILN=0.5IkLLL (ZL = ZN) ILN=0.33IkLLL (ZL = 0,5ZN) ILN=IkLLL (ZN ≅ 0) IkLN=0.58IkLL (ZL = ZN) IkLN=0.38IkLL (ZL = 0,5ZN) IkLN=1.16IkLL (ZN ≅ 0) - Phase to PE short-circuit (TN system) IkLPE ILPE=0.5IkLLL (ZL = ZPE) ILPE=0.33IkLLL (ZL = 0.5ZPE) ILPE=IkLLL (ZPE ≅ 0) IkLPE=0.58IkLL (ZL = ZPE) IkLPE=0.38IkLL (ZL = 0.5ZPE) IkLPE=1.16IkLL (ZPE ≅ 0) The following table allows the approximate value of a short-circuit current to be found quickly. Three-phase fault Two-phase fault 6 Calculation of short-circuit current A short-circuit is a fault of negligible impedance between live conductors having a difference in potential under normal operating conditions. 6.1 General aspects In a three-phase circuit the following types of fault may occur: • three-phase fault; • two-phase fault; • phase to neutral fault; • phase to PE fault. In the formulas, the following symbols are used: • Ik short-circuit current; • Ur rated voltage; • ZL phase conductor impedance; • ZN neutral conductor impedance; • ZPE protective conductor impedance. The following table briefly shows the type of fault and the relationships between the value of the short-circuit current for a symmetrical fault (three phase) and the short-circuit current for asymmetrical faults (two phase and single phase) in case of faults far from generators. 6.2 Fault typologies 6.2 Fault typologies
207206 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current etknrknet IU3S = d% * r kgen X 100S S ⋅ = r r d S U Z 2 = r k k U3 S I ⋅ = r k k U2 S I ⋅ = Generally, the energy distribution authority supplies the short-circuit apparent power (Sknet) value at the point of energy supply. However, if the value of the short-circuit current Iknet is known, the value of the power can be obtained by using, for three-phase systems, the following formula: where Ur is the rated voltage at the point of energy supply. If the aforementioned data are not available, the values for Sknet given in the following table can be taken as reference values: Net voltage Ur [kV] Short-circuit power Sknet [MVA] Up to 20 500 Up to 32 750 Up to 63 1000 Generator The short-circuit power is obtained from: where X*d% is the percentage value of the subtransient reactance (Xd”) or of the transient reactance (Xd’) or of the synchronous reactance (Xd), according to the instant in which the value of the short-circuit power is to be evaluated. In general, the reactances are expressed in percentages of the rated impedance of the generator (Zd) given by: where Ur and Sr are the rated voltage and power of the generator. Typical values can be: - Xd ” from 10 % to 20 %; - Xd’ from 15 % to 40 %; - Xd from 80 % to 300 %. Normally, the worst case is considered, that being the subtransient reactance. The following table gives the approximate values of the short-circuit power of generators (Xd” = 12.5 %): Sr [kVA] 50 63 125 160 200 250 320 400 500 630 800 1000 1250 1600 2000 2500 3200 4000 Skgen [MVA] 0.4 0.5 1.0 1.3 1.6 2.0 2.6 3.2 4.0 5.0 6.4 8.0 10.0 12.8 16.0 20.0 25.6 32.0 Three-phase short-circuit Two-phase short-circuit where: • Sk is the short-circuit apparent power seen at the point of the fault; • Ur is the rated voltage. To determine the short-circuit apparent power Sk, all the elements of the network shall be taken into account, which may be: • elements which contribute to the short-circuit current: network, generators, motors; • elements which limit the value of the short-circuit current: conductors and transformers. The procedure for the calculation of the short-circuit current involves the following steps: 1. calculation of the short-circuit power for the different elements of the installation; 2. calculation of the short-circuit power at the fault point; 3. calculation of the short-circuit current. 6.3.1 Calculation of the short-circuit power for the different elements of the installation The short-circuit apparent power Sk shall be determined for all the components which are part of the installation: Network An electrical network is considered to include everything upstream of the point of energy supply. The short-circuit current can be determined by using the “short-circuit power method”. This method allows the determination of the approximate short-circuit current at a point in an installation in a simple way; the resultant value is generally acceptable. However, this method is not conservative and gives more accurate values, the more similar the power factors of the considered components are (network, generators, transformers, motors and large section cables etc.). The “short-circuit power method” calculates the short-circuit current Ik based on the formula: 6.3 Determination of the short-circuit current: “short-circuit power method” 6.3 Determination of the short-circuit current: “short-circuit power method”
209208 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 230 [V] 400 [V] 440 [V] 500 [V] 690 [V] 230 [V] 400 [V] 440 [V] 500 [V] 690 [V] S [mm2] Skcable [MVA] @50 Hz Skcable [MVA] @60 Hz 1.5 0.44 1.32 1.60 2.07 3.94 0.44 1.32 1.60 2.07 3.94 2.5 0.73 2.20 2.66 3.44 6.55 0.73 2.20 2.66 3.44 6.55 4 1.16 3.52 4.26 5.50 10.47 1.16 3.52 4.26 5.50 10.47 6 1.75 5.29 6.40 8.26 15.74 1.75 5.29 6.40 8.26 15.73 10 2.9 8.8 10.6 13.8 26.2 2.9 8.8 10.6 13.7 26.2 16 4.6 14.0 16.9 21.8 41.5 4.6 13.9 16.9 21.8 41.5 25 7.2 21.9 26.5 34.2 65.2 7.2 21.9 26.4 34.1 65.0 35 10.0 30.2 36.6 47.3 90.0 10.0 30.1 36.4 47.0 89.6 50 13.4 40.6 49.1 63.4 120.8 13.3 40.2 48.7 62.9 119.8 70 19.1 57.6 69.8 90.1 171.5 18.8 56.7 68.7 88.7 168.8 95 25.5 77.2 93.4 120.6 229.7 24.8 75.0 90.7 117.2 223.1 120 31.2 94.2 114.0 147.3 280.4 29.9 90.5 109.5 141.5 269.4 150 36.2 109.6 132.6 171.2 326.0 34.3 103.8 125.6 162.2 308.8 185 42.5 128.5 155.5 200.8 382.3 39.5 119.5 144.6 186.7 355.6 240 49.1 148.4 179.5 231.8 441.5 44.5 134.7 163.0 210.4 400.7 300 54.2 164.0 198.4 256.2 488.0 48.3 146.1 176.8 228.3 434.7 actL 10 ∑ = i k S S 1 1 ∑= ik SS krkmot IUS ⋅⋅= 3 r k ktrafo S u S ⋅= % 100 c r kcable Z U S 2 = 2 LZ R= L + 2 X L kLLL =I Ur 3 Z L where With n cables in parallel, it is necessary to multiply the value given in the table by n. If the length of the cable (Lact) is other than 10 m, it is necessary to multiply the value given in the table by the following coefficient: 6.3.2 Calculation of the short-circuit power at the fault point The rule for the determination of the short-circuit power at a point in the installation, according to the short-circuit power of the various elements of the circuit, is analogue to that relevant to the calculation of the equivalent admittance. In particular: • the power of elements in series is equal to the inverse of the sum of the inverses of the single powers (as for the parallel of impedances); • the short-circuit power of elements in parallel is equal to the sum of the single short-circuit powers (as for the series of impedances). The elements of the circuit are considered to be in series or parallel, seeing the circuit from the fault point. In the case of different branches in parallel, the distribution of the current between the different branches shall be calculated once the short-circuit current at the fault point has been calculated. This must be done to ensure the correct choice of protection devices installed in the branches. Cables A good approximation of the short-circuit power of cables is: where the impedance of the cable (Zc) is: The following table gives the approximate values of the short-circuit power of cables, at 50 and 60 Hz, according to the supply voltage (cable length = 10 m): Asynchronous three-phase motors Under short-circuit conditions, electric motors contribute to the fault for a brief period (5-6 periods). The power can be calculated according to the short-circuit current of the motor (Ik), by using the following expression: Typical values are: Skmot= 5÷7 Srmot (Ik is about 5÷7 Irmot: 5 for motors of small size, and 7 for larger motors). Transformers The short-circuit power of a transformer (Sktrafo) can be calculated by using the following formula: The following table gives the approximate values of the short-circuit power of transformers: Sr [kVA] 50 63 125 160 200 250 320 400 500 630 800 1000 1250 1600 2000 2500 3200 4000 uk% 4 4 4 4 4 4 4 4 4 4 5 5 5 6 6 6 6 6 Sktrafo [MVA] 1.3 1.6 3.1 4 5 6.3 8 10 12.5 15.8 16 20 25 26.7 33.3 6.3 Determination of the short-circuit current: “short-circuit power method” 6.3 Determination of the short-circuit current: “short-circuit power method”
211210 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current SkEL Ik SkUP SkUP = ∞ SkUP = 1000 MVA SkUP = 750 MVA SkUP = 500 MVA SkUP = 250 MVA SkUP = 100 MVA SkUP = 50 MVA SkUP = 40 MVA SkUP = 30 MVA SkUP = 20 MVA SkUP = 10 MVA SkEL [MVA] Ik [kA] 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 0 10 20 30 40 50 60 70 80 90 100 1SDC010052F0001 r k k U3 S I ⋅ = r k k U2 S I ⋅ = 1SDC010050F0001 CB1 CB2 CB3 Fault 1SDC010051F0001CB1 CB2 CB3 Fault As a first approximation, by using the following graph, it is possible to evaluate the three-phase short-circuit current downstream of an object with short-circuit power (SkEL) known; corresponding to this value, knowing the short-circuit power upstream of the object (SkUP), the value of Ik can be read on the y-axis, expressed in kA, at 400 V. Figure 1: Chart for the calculation of the three-phase short-circuit current at 400 V Once the short-circuit power equivalent at the fault point has been determined, the short-circuit current can be calculated by using the following formula: Three-phase short-circuit Two-phase short-circuit 6.3.3 Calculation of the short-circuit current To determine the short-circuit current in an installation, both the fault point as well as the configuration of the system which maximize the short-circuit current involving the device shall be considered. If appropriate, the contribution of the motors shall be taken into account. For example, in the case detailed below, for circuit-breaker CB1, the worst condition occurs when the fault is right upstream of the circuit-breaker itself. To determine the breaking capacity of the circuit-breaker, the contribution of two transformers in parallel must be considered. Fault right downstream of CB1 Fault right upstream of CB1 (worst condition for CB1) 6.3 Determination of the short-circuit current: “short-circuit power method” 6.3 Determination of the short-circuit current: “short-circuit power method”
213212 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 25.35 SS SS S ktrafoknet ktrafoknet kCB1 = + ⋅ = MVA 36.6 U3 S I r kCB1 kCB1 = ⋅ = kA SkUP = 500 MVA SkEL [MVA] Ik [kA] 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 0 10 20 30 40 50 60 70 80 90 100 SkUP = 26.7 MVA Ik = 36.5 kA 1SDC010054F0001 267 cosη P S r rmot = ⋅ = rϕ kVA 26.7S u 100 S r k ktrafo =⋅= MVA % U LM A CB1 B CB2 CB3 1SDC010053F0001 The circuit, seen from the fault point, is represented by the series of the network with the transformer. According to the previous rules, the short-circuit power is determined by using the following formula: the maximum fault current is: The transformer LV side rated current is equal to 2309 A; therefore the circuit- breaker to select is an Emax E3N 2500. Using the chart shown in Figure 1, it is possible to find IkCB1 from the curve with SkUP = Sknet = 500 MVA corresponding to SkEL = Sktrafo = 26.7 MVA: 6.3.4 Examples The following examples demonstrate the calculation of the short-circuit current in some different types of installation. Example 1 Upstream network: Ur = 20000 V Sknet = 500 MVA Transformer: Sr = 1600 kVA uk% = 6% U1r / U2r =20000/400 Motor: Pr = 220 kW Ikmot/Ir = 6.6 cosϕr = 0.9 η = 0.917 Generic load: IrL= 1443.4 A cosϕr= 0.9 Calculation of the short-circuit power of different elements Network: Sknet= 500 MVA Transformer: Motor: Skmot = 6.6.Srmot = 1.76 MVA for the first 5-6 periods (at 50 Hz about 100 ms) Calculation of the short-circuit current for the selection of circuit-breakers Selection of CB1 For circuit-breaker CB1, the worst condition arises when the fault occurs right downstream of the circuit-breaker itself. In the case of a fault right upstream, the circuit-breaker would be involved only by the fault current flowing from the motor, which is remarkably smaller than the network contribution. 6.3 Determination of the short-circuit current: “short-circuit power method” 6.3 Determination of the short-circuit current: “short-circuit power method”
215214 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current Sknet = 500 MVA 26.7100. %u S S k r ktrafo == MVA 48.2 )S(SS )S(SS S ktrafo2ktrafo1knet ktrafo2rtrafo1knet kbusbar = ++ +⋅ = MVA 69.56 U3 S I r kbusbar kbusbar = ⋅ = kA 34.78 2 I I kbusbar kCB1(2) == kA 36.6 U3 S I r kCB1 kCB1 = ⋅ = kA 39.13 U3 S I r kCB3 kCB3 = ⋅ = kA 27.11 S 1 S 1 1 SS ktrafoknet kmotkCB3 = + += MVA 1SDC010055F0001 A CB1 B CB3 CB4 CB5 CB2 Trafo 1 Trafo 2 U L2L1 L3 Calculation of the short-circuit powers of different elements: Network Transformers 1 and 2 Selection of CB1 (CB2) For circuit-breaker CB1 (CB2) the worst condition arises when the fault occurs right downstream of the circuit-breaker itself. According to the previous rules, the circuit seen from the fault point, is equivalent to the parallel of the two transformers in series with the network: Network + (Trafo 1 // Trafo 2). The short-circuit current obtained in this way corresponds to the short-circuit current at the busbar. This current, given the symmetry of the circuit, is distributed equally between the two branches (half each). The current which flows through CB1 (CB2) is therefore equal to half of that at the busbar. The circuit-breakers CB1(CB2) to select, with reference to the rated current of the transformers, are Emax E3N 2500. Selection of CB3-CB4-CB5 For these circuit-breakers the worst condition arises when the fault occurs right downstream of the circuit-breakers themselves. Therefore, the short-circuit current to be taken into account is that at the busbar: IkCB3 = Ikbusbar = 69.56 kA The circuit-breakers to select, with reference to the current of the loads, are: CB3: Emax E3S 2500 CB4: Emax E2S 1600 CB5: Tmax T2H 160 Selection of CB2 For circuit-breaker CB2, the worst condition arises when the fault occurs right downstream of the circuit-breaker itself. The circuit, seen from the fault point, is represented by the series of the network with the transformer. The short-circuit current is the same used for CB1. The rated current of the motor is equal to 385 A; the circuit-breaker to select is a Tmax T5H 400. Selection of CB3 For CB3 too, the worst condition arises when the fault occurs right downstream of the circuit-breaker itself. The circuit, seen from the fault point, is represented by two branches in parallel: the motor and the series of the network and transformer. According to the previous rules, the short-circuit power is determined by using the following formula: Motor // (Network + Transformer) The rated current of the load L is equal to 1443 A; the circuit-breaker to select is a SACE Isomax S7S 1600, or an E1B1600. Example 2 The circuit shown in the diagram is constituted by the supply, two transformers in parallel and three loads. Upstream network: Ur1=20000 V Sknet = 500 MVA Transformers 1 and 2: Sr = 1600 kVA uk% = 6% U1r /U2r =20000/400 Load L1: Sr = 1500 kVA; cosϕ = 0.9; Load L2: Sr = 1000 kVA; cosϕ = 0.9; Load L3: Sr = 50 kVA; cosϕ = 0.9. 6.3 Determination of the short-circuit current: “short-circuit power method” 6.3 Determination of the short-circuit current: “short-circuit power method”
217216 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 1SDC010056F0001 400 V Ik upstream = 32 kA Ik downstream = ? QF CQF B QF A 120 mm2 Cu/PVC L = 29 m Procedure In the row corresponding to the cable cross section 120 mm2, it is possible to find the column for a length equal to 29 m or right below (in this case 24). In the column of upstream short-circuit current it is possible to identify the row with a value of 32 kA or right above (in this case 35). From the intersection of this last row with the previously identified column, the value of the downstream short- circuit current can be read as being equal to 26 kA. Note: • In the case of the Ik upstream and the length of the cable not being included in the table, it is necessary to consider: - the value right above Ik upstream; - the value right below for the cable length. These approximations allow calculations which favour safety. • In the case of cables in parallel not present in the table, the length must be divided by the number of cables in parallel. Example Data Rated voltage = 400 V Cable section = 120 mm2 Conductor = copper Length = 29 m Upstream short- circuit current = 32 kA Ik upstream Ik downstream [kA] [kA] 100 96 92 89 85 82 78 71 65 60 50 43 36 31 27 24 20 17 13 11 7.8 5.6 3.7 2.7 2.0 1.3 90 86 83 81 78 76 72 67 61 57 48 42 35 31 27 24 20 17 13 11 7.8 5.6 3.7 2.7 2.0 1.3 80 77 75 73 71 69 66 62 57 53 46 40 34 30 27 24 20 17 13 10 7.7 5.5 3.7 2.7 2.0 1.3 70 68 66 65 63 62 60 56 53 49 43 38 33 29 26 23 19 16 13 10 7.6 5.5 3.7 2.7 2.0 1.3 60 58 57 56 55 54 53 50 47 45 40 36 31 28 25 23 19 16 12 10 7.5 5.4 3.7 2.7 2.0 1.3 50 49 48 47 46 45 44 43 41 39 35 32 29 26 23 21 18 15 12 10 7.3 5.3 3.6 2.6 2.0 1.3 40 39 39 38 38 37 37 35 34 33 31 28 26 24 22 20 17 15 12 10 7.1 5.2 3.6 2.6 2.0 1.3 35 34 34 34 33 33 32 32 31 30 28 26 24 22 20 19 16 14 11 10 7.1 5.1 3.5 2.6 2.0 1.3 30 30 29 29 29 28 28 28 27 26 25 23 22 20 19 18 16 14 11 9.3 7.0 5.0 3.5 2.6 1.9 1.3 25 25 24 24 24 24 24 23 23 22 21 21 19 18 17 16 14 13 11 9.0 6.8 5.0 3.4 2.6 1.9 1.3 20 20 20 20 19 19 19 19 18 18 18 17 16 15 15 14 13 12 10 8.4 6.5 4.8 3.3 2.5 1.9 1.3 15 15 15 15 15 15 14 14 14 14 14 13 13 12 12 12 11 10 8.7 7.6 6.1 4.6 3.2 2.5 1.9 1.3 12 12 12 12 12 12 12 12 11 11 11 11 11 10 10 10 9.3 8.8 7.8 7.0 5.7 4.4 3.1 2.4 1.9 1.3 10 10 10 10 10 10 10 10 9.5 9.4 9.2 9.0 8.8 8.5 8.3 8.1 7.7 7.3 6.5 5.9 5.0 3.9 2.9 2.3 1.8 1.2 8.0 8.0 7.9 7.9 7.9 7.8 7.8 7.7 7.7 7.6 7.5 7.4 7.2 7.1 6.9 6.8 6.5 6.2 5.7 5.2 4.5 3.7 2.8 2.2 1.7 1.2 6.0 6.0 5.9 5.9 5.9 5.9 5.8 5.8 5.8 5.7 5.6 5.5 5.4 5.3 5.2 5.1 4.9 4.8 4.4 4.1 3.6 3.1 2.4 2.0 1.6 1.1 3.0 3.0 3.0 3.0 3.0 3.0 3.0 2.9 2.9 2.9 2.9 2.9 2.8 2.8 2.8 2.7 2.7 2.6 2.5 2.4 2.2 2.0 1.7 1.4 1.2 0.9 Cable section Length [mm2] [m] 1.5 0.9 1.1 1.4 1.8 2.5 3.5 5.3 7 9.4 14 2.5 0.9 1 1.2 1.5 1.8 2.3 2.9 4.1 5.9 8.8 12 16 24 4 0.9 1.2 1.4 1.6 1.9 2.3 2.8 3.7 4.7 6.6 9.4 14 19 25 38 6 0.8 1.1 1.4 1.8 2.1 2.5 2.8 3.5 4.2 5.6 7 10 14 21 28 38 56 10 0.9 1.2 1.4 1.9 2.3 2.9 3.5 4.1 4.7 5.8 7 9.4 12 16 23 35 47 63 94 16 0.9 1.1 1.5 1.9 2.2 3 3.7 4.7 5.6 6.5 7.5 9.3 11 15 19 26 37 56 75 100 150 25 0.9 1.2 1.4 1.7 2.3 2.9 3.5 4.6 5.8 7.2 8.7 10 12 14 17 23 29 41 58 87 116 155 233 35 1.2 1.6 2 2.4 3.2 4 4.8 6.4 8 10 12 14 16 20 24 32 40 56 80 121 161 216 324 50 1.1 1.7 2.3 2.8 3.4 4.5 5.7 6.8 9 11 14 17 20 23 28 34 45 57 79 113 170 226 303 455 70 0.8 1.5 2.3 3.1 3.8 4.6 6.2 7.7 9.2 12 15 19 23 27 31 38 46 62 77 108 154 231 308 413 95 1 2 3 4 5 6 8 10 12 16 20 25 30 35 40 50 60 80 100 140 200 300 400 120 1.2 2.4 3.6 4.8 6 7.2 10 12 14 19 24 30 36 42 48 60 72 96 120 168 240 360 481 150 1.4 2.8 4.2 5.6 7 8.4 11 14 17 23 28 35 42 49 56 70 84 113 141 197 281 422 185 1.6 3.2 4.8 6.4 8 10 13 16 19 26 32 40 48 56 64 80 96 128 160 224 320 480 240 1.8 3.7 5.5 7.3 9.1 11 15 18 22 29 37 46 55 64 73 91 110 146 183 256 366 549 300 2 4 6 8 10 12 16 20 24 32 40 50 60 70 80 100 120 160 200 280 400 2x120 2.4 4.8 7.2 10 12 14 19 24 29 38 48 60 72 84 96 120 144 192 240 336 481 2x150 2.8 5.6 8.4 11 14 17 23 28 34 45 56 70 84 98 113 141 169 225 281 394 563 2x185 3.2 6.4 10 13 16 19 26 32 38 51 64 80 96 112 128 160 192 256 320 448 3x120 3.6 7.2 11 14 18 22 29 36 43 58 72 90 108 126 144 180 216 288 360 505 3x150 4.2 8.4 13 17 21 25 34 42 51 68 84 105 127 148 169 211 253 338 422 3x185 4.8 10 14 19 24 29 38 48 58 77 96 120 144 168 192 240 288 384 480 The table below allows the determination, in a conservative way, of the three- phase short-circuit current at a point in a 400 V network downstream of a single pole copper cable at a temperature of 20 °C. Known values: - the three-phase short-circuit current upstream of the cable; - the length and cross section of the cable. 6.4 Determination of the short-circuit current Ik downstream of a cable as a function of the upstream one 6.4 Determination of the short-circuit current Ik downstream of a cable as a function of the upstream one
219218 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 6.5.1 General aspects It is possible to study a symmetrical, balanced three-phase network in quite a simple way by reducing the three-phase network to a single-phase one having the same value of rated voltage as the three-phase system line-to-line voltage. Asymmetric networks cannot be reduced to the study of a single-phase network just because of this unbalance. In this case, being impossible any simplification, it is necessary to proceed according to the analysis methods typical for the solution of electrical systems. The modelling technique allowing the calculation of an asymmetric and unbalanced network by converting it to a set of three balanced networks that each can be represented by a single-phase equivalent circuit easily solvable is the method of symmetrical components. This method derives from mathematical considerations according to which any set of three phasors1 can be divided into three sets of phasors with the following characteristics: - a balanced set, called positive sequence, formed by three phasors of equal magnitude shifted by 120° and having the same phase sequence as the original system - a balanced set, called negative sequence, formed by three phasors of equal magnitude shifted by 120° and having inverse phase sequence to that of the original system - a zero sequence set formed by three phasors of equal magnitude in phase. 6.5 Algebra of sequences 1 The phasor is a vectorial representation of magnitude which varies in time. A signal of type v(t)= 2.V.cos(ω.t +ϕ) is represented by the phasor v V. ejϕ = = Positive sequence set Vd Vd Vd + + Unbalanced set V2 V1 V3 Zero sequence set V0 V0 V0 Negative sequence set Vi Vi Vi Figure 1 * In the formulas, the subscripts relevant to positive-sequence, negative-sequence and zero-sequence components are indicated by “d”, “i” and “0” respectively. 6.5.2 Positive, negative and zero sequence systems The following relationships* represent the link between the quantities of the three-phase balanced network and the positive, negative and zero sequence systems: 6.5 Algebra of sequences V0= 1 3 ( V1+V2+V3 ) Vd= 1 3 ( V1+ V2+ V3 )α. α2. Vi= 1 3 ( V1+ V2+ V3 )α2. α. I0= 1 3 ( I1+ I2+ I3 ) Id= 1 3 ( I1+ I2+ I3 )α. α2. Ii= 1 3 ( I1+ I2+ I3 )α.α2. V1= V0+Vd+Vi V2= V0+ Vd+ Viα.α2. V3=V0+ Vd+ Viα2.α. I1=I0+ Id+ Ii I2=I0+ Id+ Iiα.α2. I3=I1+ I2+ I3α. α2. 1) 2) The complex constant α = - 1 2 +j 2 3 is a versor which, multiplied by a vector, rotates the vector by 120° in a positive direction (counterclockwise). The complex constant α2 = - 1 2 - j 2 3 operates a -120° rotation. Some useful properties of this set of three vectors are: α +1+ α2 = 0 3α =α2 - Therefore, it is possible to state that a real three-phase network may be replaced by three single-phase networks related to the three positive, negative and zero sequences, by substituting each component with the corresponding equivalent circuit. If generators can be considered symmetrical as it occurs in plant practice, by considering as a positive sequence set the one they generate, the three single-phase networks are defined by the following circuits and equations: Where: - Ed is the line-to-neutral voltage(Ed = 3 Ur ) of the section upstream the fault - Z is the system impedance upstream the fault location - I is the fault current - V is the voltage measured at the fault location. Figure 2 1 α α2 ~ Zd Ed Zd .Id Vd= Ed Vd Id Zo Vo Io Zo . Io Vo=– Zi Vi Ii Zi .Ii Vi=–- Figure 3
221220 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 6.5.3 Calculation of short-circuit current with the algebra of sequences Without going into the details of a theoretical treatment, it is possible to show the procedure to semplify and resolve the electrical network under a pre- estabilished fault condition thruogh an example. Isolated line-to line fault The diagram showing this fault typology and the link between currents and voltages, may be represented as follows: By using the given fault conditions and the formula 1), it follows that: These relationships applied to the three sequence circuits of Figure 3 allow the definition of the sequence network equivalent to the three-phase network under study and representing the initial fault condition. This network may be represented as follows: Fault conditions (3) V2 V3= I2 = I1 0= I3 Fault: I1 I2 I3 V1 V2 V3 - Figure 4 Vd = Vi Id = -Ii Io = 0 therefore Vo = 0 (4) ~ Id Zd Ed Vd Ii Vi Zi Figure 5 By solving this simple network (constituted by series-connected elements) in relation to the current Id, the following is obtained: =Id Ed Zd Zi + 5) By using formulas 2) referred to the current, and formulas 4), it follows that: =I2 (α2 -α).Id =I3 ( α2 α - .Id) Since (α2 -α) results to be equal to , the value of the line-to-line short-circuit current in the two phases affected by the fault can be expressed as follows: =I2 I3 = Ik2 = 3 . Ed Zd Zi + Using formulas 2) referred to the voltage, and formulas 4) previously found, the following is obtained: Through the negative sequence circuit, relation 6) can be written as =V1 Zi2 . Ii.- . Further to the above, and since =Id Ii- , the phase not affected by the fault shall be: V1 = Zi Zd Zi + 2 . . Ed . For the phases affected by the fault, being Vd = V1 2 Vi = , it results: V2 = V3 = - V1 2 = Zi Zd . + Ed Zi Making reference to the previous example, it is possible to analyse all fault typologies and to express the fault currents and voltages as a function of the impedances of the sequence components. =V1 Vi2 . =V2 V3 .= ( α2 + α) Vd = Vd- 6) for the phase not affected by the fault 7) for the phases affected by the fault 6.5 Algebra of sequences 6.5 Algebra of sequences
223222 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current Three-phase short-circuit Type of fault Fault conditions: Current Voltage on phases Line-to-line short-circuit I1 I2 I3 V1 V2 V3 I1 I2 I3 V1 V2 V3 Line-to-line short-circuit with earth connection I1 I2 I3 V1 V2 V3 Single line short-circuit I1 I2 I3 V1 V2 V3 =Ik3 I1 = 3. Zd Un V1 V2= V3= =0 =Ik2 I2 = Un Zd +Zi Zd +Zi ZiUn = 3 V2 V3 = . V1 = .Un Zd+Zi Zi. V1 V2= V3= I1 I2+ I3+ = 0 I2 I3= - =V2 V3 I1 0= =V2 V3 =0 I2 =I3 =0 V1=0 I2 =Un Zd .Zi . Zi .Zo+ Zo .Zd+ Zi1+α2 ( ). +Zo I3 =Un Zd .Zi . Zi .Zo+ Zo .Zd+ Zi1+α( ). +Zo =Un Zd .Zi . Zi .Zo+ Zo .Zd+ Zi Iground = I2 + I3 =V2 V3 =0 V1 = 3.Un Zd Zi Zi. . +. Zo Zi Zo . +Zo =Ik1 I1 = 3.Un Zd +Zi Zo+ Zi .Zoα- =V1 0 Zd Zi + Zo+ V2 = Un . Zi . Zoα- Zd Zi + Zo+ V3 = Un . + 2 3 Zd . 6.5.4 Positive, negative and zero sequence short-circuit impedances of electrical equipment Each component of an electrical network (utility – transformer – generator – cable) may be represented by a positive, negative and zero sequence impedance value. Utility By utility it is meant the distribution supply network (usually MV) from which the plant is fed. It is characterized by positive and negative sequence elements, whereas the zero sequence impedance is not taken into consideration since the delta-connected windings of the primary circuit of the transformer impede the zero sequence current. As regards the existing impedances, it can be written: = Ik33. Zd Zi = ZNET Ur Transformer It is characterized by positive and negative sequence elements; besides, as a function of the connection of the windings and of the distribution system on the LV side, the zero sequence component may be present too. Thus, it is possible to say that: = 100 .Zd Zi = ZΤ = Ur 2 Sr %uk whereas the zero sequence component can be expressed as: Zo=ZΤ when the flow of zero sequence currents in the two windings is possible Zo=∞ when the flow of zero sequence currents in the two windings is impossible Cable It is characterized by positive, negative and zero sequence elements which vary as a function of the return path of the short-circuit current. As regards the positive and negative sequence components, it is possible to say that: Zd = Zi = ZC =RC + j XC To evaluate the zero sequence impedance, it is necessary to know the return path of the current: 6.5 Algebra of sequences 6.5 Algebra of sequences where: • ZC, RC and XC refer to the line conductor • ZnC, RnC and XnC refer to the neutral conductor • ZPEC, RPEC and XPEC refer to the protection conductor PE • ZEC, REC and XEC refer to the ground. Return through the neutral wire (phase-to-neutral fault) =Zo ZC + j3.ZnC =(RC + 3. RnC )+ j (XC + 3.XnC) =Zo ZC + j3.ZPEC =(RC + 3.RPEC)+ j (XC + 3.XPEC ) =Zo ZEC + j3.ZEC =(RC + 3.REC )+ j (XC + 3.XEC ) A summary is given in Table 1 below: Return through PE (phase-to-PE conductor fault in TN-S system) Return through ground (phase-to-ground fault in TT system)
225224 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 6.5 Algebra of sequences 6.5 Algebra of sequences Synchronous generators Generally speaking, positive, negative and zero sequence reactances of synchronous generators (and also of rotating machines) have different values. For the positive sequence, only the sub transient reactance Xd ” is used, since, in this case, the calculation of the fault current gives the highest value. The negative sequence reactance is very variable, ranging between the values of Xd ” and Xq ” . In the initial instants of the short-circuit, Xd ” and Xq ” do not differ very much and therefore we may consider Xi = Xd ” . On the contrary if Xd ” and Xq ” are remarkably different, it is possible to use a value equal to the average value of the two reactances; it follows that: = 2 .Xi Xd ” +Xq ” The zero sequence reactance is very variable too and results to be lower than the other two above mentioned reactances. For this reactance, a value equal to 0.1 to 0.7 times the negative or positive sequence reactances may be assumed and can be calculated as follows: = 100 .Xo xo% Ur 2 Sr where xo% is a typical parameter of the machine. Besides, the zero sequence component results to be influenced also by the grounding modality of the generator through the introduction of the parameters RG and XG, which represent, respectively, the grounding resistance and the reactance of the generator. If the star point of the generator is inaccessible or anyway non-earthed, the grounding impedance is ∞. To summarize, the following expressions are to be considered for the sequence impedances: = (Zd Ra +j.Xd ” ) = (Zi Ra +j.Xd ” ) =Zo Ra+ j. Xo )3 RG+ . ( + .3 XG where Ra is the stator resistance defined as Xd ” =Ra 2. π . ƒ.Ta , with Ta as stator time constant. Loads If the load is passive, the impedance shall be considered as infinite. If the load is not passive, as it could be for an asynchronous motor, it is possible to consider the machine represented by the impedance ZM for the positive and negative sequence, whereas for the zero sequence the value ZoM must be given by the manufacturer. Besides, if the motors are not earthed, the zero sequence impedance shall be ∞. Therefore: =Zd =Zi ZM = ( RM +j .XM) with ZM equal to =ZM .Ur 2 ILR 1 Sr Ir where: ILR is the current value when the rotor is blocked by the motor Ir is the rated current of the motor =Sr Pr (η.cosϕr) is the rated apparent power of the motor The ratio RM XM is often known; for LV motors, this ratio can be considered equal to 0.42 with =XM ZM 1+(RM XM ( 2 , from which XM=0.922.ZM can be determined.
227226 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 6.5 Algebra of sequences 6.5 Algebra of sequences 6.5.5 Formulas for the calculation of the fault currents as a function of the electrical parameters of the plant Through Table 1 and through the formulas given for the sequence impedances expressed as a function of the electrical parameters of the plant components, it is possible to calculate the different short-circuit currents. In the following example, a network with a MV/LV transformer with delta primary winding and secondary winding with grounded star point is taken into consideration and a line-to-line fault is assumed downstream the cable distribution line. ZNET ZNET ZNET ZT ZL ZL ZL ZN ZPE Figure 6 Applying the algebra of sequences: =Ik2 +(Zd Zi) Ed3. the impedances relevant to the positive and negative sequences under examination are: =Zd Zi =ZNET +ZT +ZL considering that =Ed Ur 3 , the following is obtained: =Ik2 +(Zd Zi) Ed3. = +(ZNET ZT Ur .2 ZL )+ where: Ur is the rated voltage on the LV side ZT is the impedance of the transformer ZL is the impedance of the phase conductor ZNET is the impedance of the upstream network By making reference to the previous example, it is possible to obtain Table 2 below, which gives the expressions for the short-circuit currents according to the different typologies of fault. Where: Ur is the rated voltage on the LV side ZT is the impedance of the transformer ZL is the impedance of the phase conductor ZNET is the impedance of the upstream network ZPE is the impedance of the protection conductor (PE) ZN is the impedance of the neutral conductor Table 2 ZL ZT ZL ZL ZN ZPE ZNET ZNET ZNET ZL ZT ZL ZL ZN ZPE ZNET ZNET ZNET ZL ZT ZL ZL ZN ZPE ZNET ZNET ZNET Three-phase fault Ik3 Line-to-line fault Ik2 Single-phase fault Ik1 (line-to-neutral or line-to- PE) = ZNET3. Ik3 Ur ( +ZT + ZL) =Ik2 Ur ZNET2.( +ZT + ZL) =Ik1 Ur ZNET3.( +ZT + ZL 2 3 . + ZPE( =Ik1 Ur ZNET3.( +ZT + ZL 2 3 . + ZN(
229228 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current Upstream defined power network 0Upstream infinite power network ZNET Far-from the transformer Near the transformer Far-from the transformer ZL 0, ZPE (o ZN) 0 Near the transformer ZL 0, ZPE (o ZN) 0 Ik3 = ZNET3. Ik3 Ur ( +ZT + )ZL = ZNET3. Ik3 Ur ( +ZT) = ZT3. Ik3 Ur ( +ZL ) = ZT3. Ik3 Ur ( ) Ik2 =Ik2 Ur ZNET2.( +ZT + )ZL =Ik2 Ur ZNET2.( +ZT) =Ik2 Ur ZT2.( +ZL) =Ik2 Ur ZT2.( ) <Ik2 Ik3 =Ik2 0.87.Ik3 =Ik2 0.87.Ik3 =Ik2 0.87.Ik3 Ik1 = ZNET3. Ik1 Ur ( +ZT +ZL 2 3 . +ZPE) = ZNET3. Ik1 Ur ( +ZT 2 3 . ) = ZT3. Ik1 Ur + ZL( + ZPE ) = ZT3. Ik1 Ur ( ) >Ik1 Ik3 if ZNET > 3.ZPE >Ik1 Ik3 ≤Ik1 Ik3 =Ik1 Ik3 Table 3 Table 3 below summarizes the relations for the fault currents, taking into account the upstream defined or infinite power network values and the distance of the fault from the transformer. The electrodynamical effects of the short-circuit currents are particularly dangerous for the bus ducts, but they can also damage cables. The peak current is important also to evaluate the Icm value of the circuit- breaker. The Icm value is also bound to the Icu value, according to Table 16 of the Standard IEC 60947-1. With reference to the short-circuit current of the plant, it shall be Icm > Ikp. The peak current of a plant may be calculated by the following formula (see Std. IEC 60909-0): =Ikp 2.Ik ” .(1.02 +0.98.e ) 3.R X - where: - I”k is the short-circuit current (rms value) at the initial instant of the short- circuit - R is the resistive component of the short-circuit impedance at the fault location - X is the reactive component of the short-circuit current at the fault location When the power factor cosϕk is known, it is possible to write: =Ikp 2.Ik ” .(1.02 +0.98.e 3 tanϕk )- 6.6 Calculation of the peak value of the short-circuit current 6.5 Algebra of sequences
231230 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 6.7 Considerations about UPS (Uninterruptible Power Supplies) contribution to short-circuit currents In the following considerations particular attention is given to a double-conversion or UPS on-line, belonging to the category VFI (Voltage and Frequency Independent), for which the output voltage is independent of the mains voltage variations and frequency variations are controlled by this device within the standard limits prescribed by the Standards; this system is characterised by the following operating modalities: - under normal operating conditions, in the presence of the network voltage, the load is fed by the network itself through the UPS; - under emergency conditions (lack of network), power to the load is supplied by the battery and by the inverter (“island supply” with UPS disconnected from the mains); - in case of temporary overcurrent required by the load (e.g. motor start-up), power supply to the load is guaranteed by the network through the static switch which excludes the UPS; - in case of maintenance, for example due to a fault on the UPS, the load is fed by the network through a manual bypass switch, by temporarily giving up the availability of emergency power supply. As regards the dimensioning of the protections on the supply side of the UPS, it is necessary to know the characteristics of the network voltage and of the short-circuit current; for the dimensioning of the protections on the load side, it is necessary to know the current values let through by the UPS. If power supply of the loads is provided directly from the network through manual bypass, also the circuit-breaker on the load side must have a breaking capacity (Icu) suitable for the short-circuit current of the supply-side network. Furthermore, if required, an evaluation of the protection co-ordination in relation to the operating conditions is necessary. However, in order to choose the suitable protections, it is important to distinguish between two operating conditions for UPS: 1) UPS under normal operating conditions a)Overload condition: - if due to a possible fault on the battery, this condition affects only the circuit- breaker on the supply-side of the UPS (also likely the intervention of the protections inside the battery); - if required by the load, this condition might not be supported by the UPS, which is bypassed by the static converter. b)Short-circuit condition: The short-circuit current is limited by the dimensioning of the thyristors of the bridge inverter. In the practice, UPS may supply a maximum short-circuit current equal to 150 to 200% of the rated value. In the event of a short- circuit, the inverter supplies the maximum current for a limited time (some hundreds of milliseconds) and then switches to the network, so that power to the load is supplied by the bypass circuit. In this case, selectivity between the circuit-breaker on the supply side and the circuit-breaker on the load side is important in order to disconnect only the load affected by the fault. The bypass circuit, which is also called static switch, and is formed by thyristors protected by extrarapid fuses, can feed the load with a higher current than the inverter; this current results to be limited by the dimensioning of the thyristors used, by the power installed and by the provided protections. The thyristors of the bypass circuit are usually dimensioned to withstand the following overload conditions: 125% for 600 seconds 150% for 60 seconds 700% for 600 milliseconds 1000% for 100 milliseconds Generally, more detailed data can be obtained from the technical information given by the manufacturer.
UPS on-line with static switch Figure 7 Figure 8 UPS off-line: loads directly fed by the network ~ ~ ~ = = ~ ~ = = ~ UPS 2) UPS under emergency operating conditions a)Overload condition: this condition, involving the load-side circuit-breaker only, is supported by the battery with inverter, which presents an overload condition usually calculable in the following orders of magnitude: 1.15 x In for indefinite time 1.25 x In for 600 seconds 1.5 x In for 60 seconds 2 x In for 1 seconds Generally, more detailed data can be obtained from the technical information given by the manufacturer. b)Short-circuit condition: the maximum current towards the load is limited by the inverter circuit only (with a value from 150 to 200% of the nominal value). The inverter feeds the short-circuit for a certain period of time, usually limited to some milliseconds, after which the UPS unit disconnects the load leaving it without supply. In this operating modality, it is necessary to obtain selectivity between the circuit- breaker on the load side and the inverter, which is quite difficult due to the reduced tripping times of the protection device of the inverter. Manual bypass Static bypass A.1 Slide rules These slide rules represent a valid instrument for a quick and approximate dimensioning of electrical plants. All the given information is connected to some general reference conditions; the calculation methods and the data reported are gathered from the IEC Standards in force and from plant engineering practice. The instruction manual enclosed with the slide rules offers different examples and tables showing the correction coefficients necessary to extend the general reference conditions to those actually required. These two-sided slide rules are available in four different colors, easily identified by subject: - yellow slide rule: cable sizing; - orange slide rule: cable verification and protection; - green slide rule: protection coordination; - blue slide rule: motor and transformer protection. 232 ABB SACE - Electrical devices 6 Calculation of short-circuit current 233ABB SACE - Electrical devices Annex A: Calculation tools
235234 ABB SACE - Electrical devices Annex A: Calculation tools A.1 Slide rules ABB SACE - Electrical devices Annex A: Calculation tools A.1 Slide rules 1SDC008060F0001 1SDC008059F0001 Orange slide rule: cable verification and protection Side Verification of cable protection against indirect contact and short-circuit with ABB SACE MCCBs (moulded-case circuit-breakers). Side Verification of cable protection against indirect contact and short-circuit with ABB MCBs (modular circuit-breakers). Yellow slide rule: cable sizing Side Definition of the current carrying capacity, impedance and voltage drop of cables. Side Calculation of the short-circuit current for three-phase fault on the load side of a cable line with known cross section and length. In addition, a diagram for the calculation of the short-circuit current on the load side of elements with known impedance.
237236 ABB SACE - Electrical devices Annex A: Calculation tools A.1 Slide rules ABB SACE - Electrical devices Annex A: Calculation tools A.1 Slide rules 1SDC008062F0001 1SDC008061F0001 Blue slide rule: motor and transformer protection Side Selection and coordination of the protection devices for the motor starter, DOL start-up (type 2 coordination in compliance with the Standard IEC 60947-4-1). Side Sizing of a transformer feeder. In addition, a diagram for the calculation of the short-circuit current on the load side of transformers with known rated power. Green slide rule: protection coordination Side Selection of the circuit-breakers when back-up protection is provided. Side Definition of the limit selectivity current for the combination of two circuit-breakers in series.
239238 ABB SACE - Electrical devices Annex A: Calculation tools ABB SACE - Electrical devices Annex A: Calculation tools • Management of local (motors) and centralized power factor correction with capacitor banks. • Management of the demand factor for each single node of the network and of the utilization factor on the loads. • Short-circuit current calculation for three-phase, phase-to-phase, phase-to- neutral, phase-to-ground faults. The calculation is also carried out for MV sections, in compliance with the Standards IEC 60909-1, IEC 61363-1 (naval installations) or with the method of symmetric components, taking into account also the time-variance contribution of rotary machines (generators and motors). • Calculation of switchboard overtemperature in compliance with Standard IEC 60890. The power dissipated by the single apparatus is automatically derived by the data files of the software, and can be considered as a function of the rated current or of the load current. Cable line sizing • Cable line sizing according to thermal criteria in compliance with the following Standards: CEI 64-8 (tables CEI UNEL 35024-35026), IEC 60364, VDE 298- 4, NFC 15-100, IEC 60092 (naval installations) and IEC 60890. • Possibility of setting, as additional calculation criterion, the economic criteria stated in the Standard IEC 60827-3-2. • Possibility of setting, as additional calculation criterion, the maximum allowed voltage drop. • Automatic sizing of busbar trunking system. • Sizing and check on the dynamic withstand of busbars in compliance with the Standard IEC 60865. Curves and verifications • Representation of: - time / current curves (I-t), - current / let-through energy curves (I-I2t), - current limiting curves (peak): visual check of the effects of the settings on the trip characteristics of protection devices. A.2 DOCWin A.2 DOCWin DOCWin is a software for the dimensioning of electrical networks, with low or medium voltage supply. Networks can be completely calculated through simple operations starting from the definition of the single-line diagram and thanks to the drawing functions provided by an integrated CAD software. Drawing and definition of networks Creation of the single-line diagram, with no limits to the network complexity. Meshed networks can also be managed. • The diagram can be divided into many pages. • The program controls the coherence of drawings in real time. • It is possible to enter and modify the data of the objects which form the network by using a table. • It is possible to define different network configurations by specifying the status (open/closed) of the operating and protective devices. Supplies • There are no pre-defined limits: the software manages MV and LV power supplies and generators, MV/LV and LV/LV transformers, with two or three windings, with or without voltage regulator, according to the requirements. Network calculation • Load Flow calculation using the Newton-Raphson method. The software can manage networks with multiple slacks and unbalances due to single- or two- phase loads. Magnitude and phase shift of the node voltage and of the branch current are completely defined for each point of the network, for both MV as well as LV. • Calculation of the active and reactive power required by each single power source.
241240 ABB SACE - Electrical devices Annex A: Calculation tools A.2 DOCWin ABB SACE - Electrical devices Annex A: Calculation tools A.2 DOCWIN • Motor coordination management through quick access to ABB tables. Printouts • Single-line diagram, curves and reports of the single components of the network can be printed by any printer supported by the hardware configuration. • All information can be exported in the most common formats of data exchange. • All print modes can be customized. • Representation of the curves of circuit-breakers, cables, transformers, motors and generators. • Possibility of entering the curve of the utility and of the MV components point by point, to verify the tripping discrimination of protection devices. • Verification of the maximum voltage drop at each load. • Verification of the protection devices, with control over the setting parameters of the adjustable releases (both thermomagnetic as well as electronic). Selection of operating and protection devices • Automatic selection of protection devices (circuit-breakers and fuses) • Automatic selection of operating devices (contactors and switch disconnectors) • Discrimination and back-up managed as selection criteria, with discrimination level adjustable for each circuit-breaker combination. • Discrimination and back-up verification also through quick access to coordination tables.
243242 ABB SACE - Electrical devicesABB SACE - Electrical devices Ur [V] 230 400 415 440 500 600 690 P [kW] Ib[A] 250 697.28 400.94 386.45 364.49 320.75 267.29 232.43 300 836.74 481.13 463.74 437.39 384.90 320.75 278.91 350 976.20 561.31 541.02 510.28 449.05 374.21 325.40 400 1115.65 641.50 618.31 583.18 513.20 427.67 371.88 450 1255.11 721.69 695.60 656.08 577.35 481.13 418.37 500 1394.57 801.88 772.89 728.98 641.50 534.58 464.86 550 1534.02 882.06 850.18 801.88 705.65 588.04 511.34 600 1673.48 962.25 927.47 874.77 769.80 641.50 557.83 650 1812.94 1042.44 1004.76 947.67 833.95 694.96 604.31 700 1952.39 1122.63 1082.05 1020.57 898.10 748.42 650.80 750 2091.85 1202.81 1159.34 1093.47 962.25 801.88 697.28 800 2231.31 1283.00 1236.63 1166.36 1026.40 855.33 743.77 850 2370.76 1363.19 1313.92 1239.26 1090.55 908.79 790.25 900 2510.22 1443.38 1391.21 1312.16 1154.70 962.25 836.74 950 2649.68 1523.56 1468.49 1385.06 1218.85 1015.71 883.23 1000 2789.13 1603.75 1545.78 1457.96 1283.00 1069.17 929.71 cosϕact 1 0.95 0.9 0.85 0.8 0.75 0.7 kcosϕ* 0.9 0.947 1 1.059 1.125 1.2 1.286 Ur [V] 230 400 415 440 500 600 690 P [kW] Ib [A] 0.03 0.13 0.08 0.07 0.07 0.06 0.05 0.04 0.04 0.17 0.10 0.10 0.09 0.08 0.07 0.06 0.06 0.26 0.15 0.14 0.14 0.12 0.10 0.09 0.1 0.43 0.25 0.24 0.23 0.20 0.17 0.14 0.2 0.87 0.50 0.48 0.45 0.40 0.33 0.29 0.5 2.17 1.25 1.20 1.14 1.00 0.83 0.72 1 4.35 2.50 2.41 2.27 2.00 1.67 1.45 2 8.70 5.00 4.82 4.55 4.00 3.33 2.90 5 21.74 12.50 12.05 11.36 10.00 8.33 7.25 10 43.48 25.00 24.10 22.73 20.00 16.67 14.49 20 86.96 50.00 48.19 45.45 40.00 33.33 28.99 actϕcos 9.0 =k ϕcos Ur [V] 230 400 415 440 500 600 690 P [kW] Ib [A] 0.03 0.08 0.05 0.05 0.04 0.04 0.03 0.03 0.04 0.11 0.06 0.06 0.06 0.05 0.04 0.04 0.06 0.17 0.10 0.09 0.09 0.08 0.06 0.06 0.1 0.28 0.16 0.15 0.15 0.13 0.11 0.09 0.2 0.56 0.32 0.31 0.29 0.26 0.21 0.19 0.5 1.39 0.80 0.77 0.73 0.64 0.53 0.46 1 2.79 1.60 1.55 1.46 1.28 1.07 0.93 2 5.58 3.21 3.09 2.92 2.57 2.14 1.86 5 13.95 8.02 7.73 7.29 6.42 5.35 4.65 10 27.89 16.04 15.46 14.58 12.83 10.69 9.30 20 55.78 32.08 30.92 29.16 25.66 21.38 18.59 30 83.67 48.11 46.37 43.74 38.49 32.08 27.89 40 111.57 64.15 61.83 58.32 51.32 42.77 37.19 50 139.46 80.19 77.29 72.90 64.15 53.46 46.49 60 167.35 96.23 92.75 87.48 76.98 64.15 55.78 70 195.24 112.26 108.20 102.06 89.81 74.84 65.08 80 223.13 128.30 123.66 116.64 102.64 85.53 74.38 90 251.02 144.34 139.12 131.22 115.47 96.23 83.67 100 278.91 160.38 154.58 145.80 128.30 106.92 92.97 110 306.80 176.41 170.04 160.38 141.13 117.61 102.27 120 334.70 192.45 185.49 174.95 153.96 128.30 111.57 130 362.59 208.49 200.95 189.53 166.79 138.99 120.86 140 390.48 224.53 216.41 204.11 179.62 149.68 130.16 150 418.37 240.56 231.87 218.69 192.45 160.38 139.46 200 557.83 320.75 309.16 291.59 256.60 213.83 185.94 * For cosϕact values not present in the table, Table 3 allows the load current to be determined for some power values according to the rated voltage. The table has been calculated considering cosϕ to be equal to 1; for different power factors, the value from Table 3 must be multiplied by the coefficient given in Table 4 corresponding to the actual value of the power factor (cosϕact). Table 2: Correction factors for load current with cosϕ other than 0.9 Table 3: Load current for single-phase systems with cosϕ = 1 or dc systems Table 1: Load current for three-phase systems with cosϕ = 0.9 Generic loads The formula for the calculation of the load current of a generic load is: where: • P is the active power [W]; • k is a coefficient which has the value: - 1 for single-phase systems or for direct current systems; - for three-phase systems; • Ur is the rated voltage [V] (for three-phase systems it is the line voltage, for single-phase systems it is the phase voltage); • cosϕ is the power factor. Table 1 allows the load current to be determined for some power values according to the rated voltage. The table has been calculated considering cosϕ to be equal to 0.9; for different power factors, the value from Table 1 must be multiplied by the coefficient given in Table 2 corresponding to the actual value of the power factor (cosϕact). ϕcos⋅⋅ = r b Uk P I Annex B: Calculation of load current Ib Annex B: calculation of load curremt Ib Annex B: Calculation of load current Ib
245244 ABB SACE - Electrical devices Annex B: Calculation of load current Ib Annex B: calculation of load curremt Ib ABB SACE - Electrical devices Annex B: Calculation of load current Ib Annex B: calculation of load curremt Ib [kW] 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 2.5 3 3.7 4 5 5.5 6.5 7.5 8 9 11 12.5 15 18.5 20 22 25 30 37 40 45 51 55 59 75 80 90 100 110 129 132 140 147 160 180 184 200 220 250 257 295 315 355 400 450 475 500 560 600 670 PS = hp 1/12 1/8 1/6 1/4 1/3 1/2 3/4 1 1.5 2 3 3.4 4 5 5.5 6.8 7.5 8.8 10 11 12.5 15 17 20 25 27 30 34 40 50 54 60 70 75 80 100 110 125 136 150 175 180 190 200 220 245 250 270 300 340 350 400 430 480 545 610 645 680 760 810 910 220-230 V [A] 0.38 0.55 0.76 1.1 1.4 2.1 2.7 3.3 4.9 6.2 8.7 9.8 11.6 14.2 15.3 18.9 20.6 23.7 27.4 28.8 32 39.2 43.8 52.6 64.9 69.3 75.2 84.4 101 124 134 150 168 181 194 245 260 292 325 358 420 425 449 472 502 578 590 626 700 803 826 948 990 1080 1250 1410 1490 1570 1750 – – 240 V [A] 0.35 0.50 0.68 1 1.38 1.93 2.3 3.1 4.1 5.6 7.9 8.9 10.6 13 14 17.2 18.9 21.8 24.8 26.4 29.3 35.3 40.2 48.2 58.7 63.4 68 77.2 92.7 114 123 136 154 166 178 226 241 268 297 327 384 393 416 432 471 530 541 589 647 736 756 868 927 1010 1130 1270 1340 1420 1580 – – 380-400 V [A] 0.22 0.33 0.42 0.64 0.88 1.22 1.5 2 2.6 3.5 5 5.7 6.6 8.2 8.5 10.5 11.5 13.8 15.5 16.7 18.3 22 25 30 37 40 44 50 60 72 79 85 97 105 112 140 147 170 188 205 242 245 260 273 295 333 340 370 408 460 475 546 580 636 710 800 850 890 1000 1080 1200 415 V [A] 0.20 0.30 0.40 0.60 0.85 1.15 1.40 2 2.5 3.5 5 5.5 6.5 7.5 8.4 10 11 12.5 14 15.4 17 21 23 28 35 37 40 47 55 66 72 80 90 96 105 135 138 165 182 200 230 242 250 260 280 320 325 340 385 425 450 500 535 580 650 740 780 830 920 990 1100 440 V [A] 0.19 0.28 0.37 0.55 0.76 1.06 1.25 1.67 2.26 3.03 4.31 4.9 5.8 7.1 7.6 9.4 10.3 12 13.5 14.4 15.8 19.3 21.9 26.3 32 34.6 37.1 42.1 50.1 61.9 67 73.9 83.8 90.3 96.9 123 131 146 162 178 209 214 227 236 256 289 295 321 353 401 412 473 505 549 611 688 730 770 860 920 1030 500 V [A] 0.16 0.24 0.33 0.46 0.59 0.85 1.20 1.48 2.1 2.6 3.8 4.3 5.1 6.2 6.5 8.1 8.9 10.4 11.9 12.7 13.9 16.7 19 22.5 28.5 30.6 33 38 44 54 60 64.5 73.7 79 85.3 106 112 128 143 156 184 186 200 207 220 254 259 278 310 353 363 416 445 483 538 608 645 680 760 810 910 600 V [A] 0.12 0.21 0.27 0.40 0.56 0.77 1.02 1.22 1.66 2.22 3.16 3.59 4.25 5.2 5.6 6.9 7.5 8.7 9.9 10.6 11.6 14.1 16.1 19.3 23.5 25.4 27.2 30.9 37.1 45.4 49.1 54.2 61.4 66.2 71.1 90.3 96.3 107 119 131 153 157 167 173 188 212 217 235 260 295 302 348 370 405 450 508 540 565 630 680 760 660-690 V [A] – – – – – 0.7 0.9 1.1 1.5 2 2.9 3.3 3.5 4.4 4.9 6 6.7 8.1 9 9.7 10.6 13 15 17.5 21 23 25 28 33 42 44 49 56 60 66 82 86 98 107 118 135 140 145 152 170 190 200 215 235 268 280 320 337 366 410 460 485 510 570 610 680 cosϕact 1 0.95 0.9 0.85 0.8 0.75 0.7 kcosϕ * 1 1.053 1.111 1.176 1.25 1.333 1.429 Ur [V] 230 400 415 440 500 600 690 P [kW] Ib [A] 30 130.43 75.00 72.29 68.18 60.00 50.00 43.48 40 173.91 100.00 96.39 90.91 80.00 66.67 57.97 50 217.39 125.00 120.48 113.64 100.00 83.33 72.46 60 260.87 150.00 144.58 136.36 120.00 100.00 86.96 70 304.35 175.00 168.67 159.09 140.00 116.67 101.45 80 347.83 200.00 192.77 181.82 160.00 133.33 115.94 90 391.30 225.00 216.87 204.55 180.00 150.00 130.43 100 434.78 250.00 240.96 227.27 200.00 166.67 144.93 110 478.26 275.00 265.06 250.00 220.00 183.33 159.42 120 521.74 300.00 289.16 272.73 240.00 200.00 173.91 130 565.22 325.00 313.25 295.45 260.00 216.67 188.41 140 608.70 350.00 337.35 318.18 280.00 233.33 202.90 150 652.17 375.00 361.45 340.91 300.00 250.00 217.39 200 869.57 500.00 481.93 454.55 400.00 333.33 289.86 250 1086.96 625.00 602.41 568.18 500.00 416.67 362.32 300 1304.35 750.00 722.89 681.82 600.00 500.00 434.78 350 1521.74 875.00 843.37 795.45 700.00 583.33 507.25 400 1739.13 1000.00 963.86 909.09 800.00 666.67 579.71 450 1956.52 1125.00 1084.34 1022.73 900.00 750.00 652.17 500 2173.91 1250.00 1204.82 1136.36 1000.00 833.33 724.64 550 2391.30 1375.00 1325.30 1250.00 1100.00 916.67 797.10 600 2608.70 1500.00 1445.78 1363.64 1200.00 1000.00 869.57 650 2826.09 1625.00 1566.27 1477.27 1300.00 1083.33 942.03 700 3043.48 1750.00 1686.75 1590.91 1400.00 1166.67 1014.49 750 3260.87 1875.00 1807.23 1704.55 1500.00 1250.00 1086.96 800 3478.26 2000.00 1927.71 1818.18 1600.00 1333.33 1159.42 850 3695.65 2125.00 2048.19 1931.82 1700.00 1416.67 1231.88 900 3913.04 2250.00 2168.67 2045.45 1800.00 1500.00 1304.35 950 4130.43 2375.00 2289.16 2159.09 1900.00 1583.33 1376.81 1000 4347.83 2500.00 2409.64 2272.73 2000.00 1666.67 1449.28 actϕcos 1 =k ϕcos ϕcosrL NBLL b U kknP I = • UrL is the rated voltage of the lamps; • cosϕ is the power factor of the lamps which has the value: - 0.4 for lamps without compensation; - 0.9 for lamps with compensation. Motors Table 5 gives the approximate values of the load current for some three-phase squirrel-cage motors, 1500 rpm at 50 Hz, according to the rated voltage. Motor power Rated current of the motor at: Table 5: Motor load current Note: these values are given for information only, and may vary according to the motor manifacturer and depending on the number of poles Table 4: Correction factors for load current with cosϕ other than 1 * For cosϕact values not present in the table, Lighting circuits The current absorbed by the lighting system may be deduced from the lighting equipment catalogue, or approximately calculated using the following formula: where: • PL is the power of the lamp [W]; • nL is the number of lamps per phase; • kB is a coefficient which has the value: - 1 for lamps which do not need any auxiliary starter; - 1.25 for lamps which need auxiliary starters; • kN is a coefficient which has the value: - 1 for star-connected lamps; - for delta-connected lamps;
247246 ABB SACE - Electrical devicesABB SACE - Electrical devices Annex C: HarmonicsAnnex C: Harmonics Annex C: Harmonics What are they? The harmonics allow to represent any periodic waveform; in fact, according to Fourier’s theorem, any periodic function of a period T may be represented as a summation of: - a sinusoid with the same period T; - some sinusoids with the same frequency as whole multiples of the fundamental; - a possible continuous component, if the function has an average value not null in the period. The harmonic with frequency corresponding to the period of the original waveform is called fundamental and the harmonic with frequency equal to “n” times that of the fundamental is called harmonic component of order “n”. A perfectly sinusoidal waveform complying with Fourier’s theorem does not present harmonic components of order different from the fundamental one. Therefore, it is understandable how there are no harmonics in an electrical system when the waveforms of current and voltage are sinusoidal. On the contrary, the presence of harmonics in an electrical system is an index of the distortion of the voltage or current waveform and this implies such a distribution of the electric power that malfunctioning of equipment and protective devices can be caused. To summarize: the harmonics are nothing less than the components of a distorted waveform and their use allows us to analyse any periodic nonsinusoidal waveform through different sinusoidal waveform components. Figure 1 below shows a graphical representation of this concept. Figure 1 Caption: nonsinusoidal waveform first harmonic (fundamental) third harmonic fifth harmonic How harmonics are generated? Harmonics are generated by nonlinear loads. When we apply a sinusoidal voltage to a load of this type, we shall obtain a current with non-sinusoidal waveform. The diagram of Figure 2 illustrates an example of nonsinusoidal current waveform due to a nonlinear load: As already said, this nonsinusoidal waveform can be deconstructed into harmonics. If the network impedances are very low, the voltage distortion resulting from a harmonic current is low too and rarely it is above the pollution level already present in the network. As a consequence, the voltage can remain practically sinusoidal also in the presence of current harmonics. To function properly, many electronic devices need a definite current waveform and thus they have to ’cut’ the sinusoidal waveform so as to change its rms value or to get a direct current from an alternate value; in these cases the current on the line has a nonsinusoidal curve. The main equipment generating harmonics are: - personal computer - fluorescent lamps - static converters - continuity groups - variable speed drives - welders In general, waveform distortion is due to the presence, inside of these equipment, of bridge rectifiers, whose semiconductor devices carry the current only for a fraction of the whole period, thus originating discontinuous curves with the consequent introduction of numerous harmonics. Figure 2 t t I v t t I v Linear load Nonlinear load
249248 ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics Also transformers can be cause of harmonic pollution; in fact, by applying a perfectly sinusoidal voltage to a transformer, it results into a sinusoidal magnetizing flux, but, due to the phenomenon of the magnetic saturation of iron, the magnetizing current shall not be sinusoidal. Figure 3 shows a graphic representation of this phenomenon: Figure 3 The resultant waveform of the magnetizing current contains numerous harmonics, the greatest of which is the third one. However, it should be noted that the magnetizing current is generally a little percentage of the rated current of the transformer and the distortion effect becomes more and more negligible the most loaded the transformer results to be. Effects The main problems caused by harmonic currents are: 1) overloading of neutrals 2) increase of losses in the transformers 3) increase of skin effect The main effects of the harmonics voltages are: 4) voltage distortion 5) disturbances in the torque of induction motors 1) Overloading of neutrals In a three phase symmetric and balanced system with neutral, the waveforms between the phases are shifted by a 120° phase angle so that, when the phases are equally loaded, the current in the neutral is zero. The presence of unbalanced loads (phase-to-phase, phase-to-neutral etc.) allows the flowing of an unbalanced current in the neutral. Figure 4 Figure 4 shows an unbalanced system of currents (phase 3 with a load 30% higher than the other two phases), and the current resultant in the neutral is highlighted in red. Under these circumstances, the Standards allow the neutral conductor to be dimensioned with a cross section smaller than the phase conductors. In the presence of distortion loads it is necessary to evaluate correctly the effects of harmonics. In fact, although the currents at fundamental frequency in the three phases cancel each other out, the components of the third harmonic, having a period equal to a third of the fundamental, that is equal to the phase shift between the phases (see Figure 5), are reciprocally in phase and consequently they sum in the neutral conductor adding themselves to the normal unbalance currents. The same is true also for the harmonics multiple of three (even and odd, although actually the odd ones are more common). Caption: magnetizing current (iµ) first harmonic current (fundamental) third harmonic current flux variable in time: φ = φMax sinωt 0 c) b) tiµ 0 t 0 φ a) iµMax iµMax L1 L2 L3 N
251250 ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics Phase 1: fundamental harmonic and 3rd harmonic Figure 5 Phase 2: fundamental harmonic and 3rd harmonic Resultant of the currents of the three phases Phase 3: fundamental harmonic and 3rd harmonic 2) Increase of losses in the transformers The effects of harmonics inside the transformers involve mainly three aspects: • a) increase of iron losses (or no-load losses) • b) increase of copper losses • c) presence of harmonics circulating in the windings a) The iron losses are due to the hysteresis phenomenon and to the losses caused by eddy currents; the losses due to hysteresis are proportional to the frequency, whereas the losses due to eddy currents depend on the square of the frequency. b) The copper losses correspond to the power dissipated by Joule effect in the transformer windings. As the frequency rises (starting from 350 Hz) the current tends to thicken on the surface of the conductors (skin effect); under these circumstances, the conductors offer a smaller cross section to the current flow, since the losses by Joule effect increase. These two first aspects affect the overheating which sometimes causes a derating of the transformer. c) The third aspect is relevant to the effects of the triple-N harmonics (homopolar harmonics) on the transformer windings. In case of delta windings, the harmonics flow through the windings and do not propagate upstream towards the network since they are all in phase; the delta windings therefore represent a barrier for triple-N harmonics, but it is necessary to pay particular attention to this type of harmonic components for a correct dimensioning of the transformer. 3) Increase of skin effect When the frequency rises, the current tends to flow on the outer surface of a conductor. This phenomenon is known as skin effect and is more pronounced at high frequencies. At 50 Hz power supply frequency, skin effect is negligible, but above 350 Hz, which corresponds to the 7th harmonic, the cross section for the current flow reduces, thus increasing the resistance and causing additional losses and heating. In the presence of high-order harmonics, it is necessary to take skin effect into account, because it affects the life of cables. In order to overcome this problem, it is possible to use multiple conductor cables or busbar systems formed by more elementary isolated conductors. 4) Voltage distortion The distorted load current drawn by the nonlinear load causes a distorted voltage drop in the cable impedance. The resultant distorted voltage waveform is applied to all other loads connected to the same circuit, causing harmonic currents to flow in them, even if they are linear loads. The solution consists in separating the circuits which supply harmonic generating loads from those supplying loads sensitive to harmonics. 5) Disturbances in the torque of induction motors Harmonic voltage distortion causes increased eddy current losses in the motors, in the same way as seen for transformers. The additional losses are due to the generation of harmonic fields in the stator, each of which is trying to rotate the motor at a different speed, both forwards (1st, 4th, 7th, ...) as well as backwards (2nd, 5th, 8th, ...). High frequency currents induced in the rotor further increase losses.
253252 ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics the frequency spectrum is: The frequency spectrum provides the size of the existing harmonic components. Peak factor The peak factor is defined as the ratio between the peak value and the rms value of the waveform: =k Ip Irms in case of perfectly sinusoidal waveforms, it is worth 2 , but in the presence of harmonics it can reach higher values. High peak factors may cause the unwanted tripping of the protection devices. Rms value The rms value of a periodical waveform e(t) is defined as: Erms = 1 T T 0 e2 (t)dt where T is the period. Main formulas The definitions of the main quantities typically used in a harmonic analysis are given hereunder. Frequency spectrum The frequency spectrum is the classic representation of the harmonic content of a waveform and consists of a histogram reporting the value of each harmonic as a percentage of the fundamental component. For example, for the following waveform: If the rms values of the harmonic components are known, the total rms value can be easily calculated by the following formula: Erms = ∑ n=1 ∞ En 2 Total harmonic distortion THD The total harmonic distortion is defined as: THDi = ∑ n=2 ∞ In 2 I1 THD in current THDu = ∑ n=2 ∞ Un 2 U1 THD in voltage The harmonic distortion ratio is a very important parameter, which gives information about the harmonic content of the voltage and current waveforms and about the necessary measures to be taken should these values be high. For THDi < 10% and THDu < 5%, the harmonic content is considered negligible and such as not to require any provisions. Standard references for circuit-breakers IEC 60947 Low-voltage switchgear and controlgear Annex F of the Standard IEC 60947-2 (third edition 2003) gives information about the tests to check the immunity of the overcurrent releases against harmonics. In particular, it describes the waveform of the test current, at which, in correspondence with determinate values of injected current, the release shall have a behaviour complying with the prescriptions of this Standard. Hereunder, the characteristics of the waveform of the test current are reported, which shall be formed, in alternative, as follows: 1) by the fundamental component and by a 3rd harmonic variable between 72% and 88% of the fundamental, with peak factor equal to 2 or by a 5th harmonic variable between 45% and 55% of the fundamental, with peak factor equal to 1.9 or 2) by the fundamental component and by a 3rd harmonic higher than 60% of the fundamental, by a 5th harmonic higher than 14% of the fundamental and by a 7th harmonic higher than 7% of the fundamental. This test current shall have a peak factor > 2.1 and shall flow for a given time < 42% of the period for each half period. 31302928272625242322212019181716151413121110987654321 0 10 20 30 40 50 60 70 80 90 100
255254 ABB SACE - Electrical devicesABB SACE - Electrical devices S= I t k 2 √ (1) k= Qc (B+20) ln (2) (1+ )θf - θi B+θiρ20√ Qc (B+20) ρ20√ Table 2: Values of k for phase conductor Initial temperature °C Final temperature °C Material of conductor: copper aluminium tin-soldered joints in copper conductors a This value shall be used for bare cables exposed to touch. Table 3: Values of k for insulated protective conductors not incorporated in cables and not bunched with other cables Initial 30 30 30 30 30 30 Final 160/140 a 160/140 a 250 200 220 350 Copper 143/133 a 143/133 a 176 159 166 201 Aluminium Value for k 95/88 a 95/88 a 116 105 110 133 Steel 52/49 a 52/49 a 64 58 60 73 Temperature °C b Conductor insulation 70 °C PVC 90 °C PVC 90 °C thermosetting 60 °C rubber 85 °C rubber Silicone rubber Material of conductor a The lower value applies to PVC insulated conductors of cross section greater than 300 mm2 . b Temperature limits for various types of insulation are given in IEC 60724. PVC ≤ 300 mm2 70 160 115 76 115 PVC ≤ 300 mm2 70 140 103 68 - EPR XLPE 90 250 143 94 - Rubber 60 °C 60 200 141 93 - PVC 70 160 115 - - Bare 105 250 135/115 a - - Mineral Conductor insulation By using the formula (1), it is possible to determine the conductor minimum section S, in the hypothesis that the generic conductor is submitted to an adiabatic heating from a known initial temperature up to a specific final tempe- rature (applicable if the fault is removed in less than 5 s): where: • S is the cross section [mm2]; • I is the value (r.m.s) of prospective fault current for a fault of negligible impedance, which can flow through the protective device [A]; • t is the operating time of the protective device for automatic disconnection [s]; k can be evaluated using the tables 2÷7 or calculated according to the formula (2): where: • Qc is the volumetric heat capacity of conductor material [J/°Cmm3] at 20 °C; • B is the reciprocal of temperature coefficient of resistivity at 0 °C for the conductor [°C]; • ρ20 is the electrical resistivity of conductor material at 20 °C [Ωmm]; • θi initial temperature of conductor [°C]; • θf final temperature of conductor [°C]. Table 1 shows the values of the parameters described above. Table 1: Value of parameters for different materials Material B Qc ρ20 [°C] [J/°Cmm3] [Ωmm] Copper 234.5 3.45⋅10-3 17.241⋅10-6 226 Aluminium 228 2.5⋅10-3 28.264⋅10-6 148 Lead 230 1.45⋅10-3 214⋅10-6 41 Steel 202 3.8⋅10-3 138⋅10-6 78 Annex D: Calculation of the coefficient k for the cables (k2 S2 ) Annex D: calculation for the cables Annex D: Calculation of the coefficient k for the cables (k2 S2 )
257256 ABB SACE - Electrical devices Annex D: Calculation of the coefficient k for the cables (k2 S2 ) Annex D: calculation for the cables ABB SACE - Electrical devices Annex D: Calculation of the coefficient k for the cables (k2 S2 ) Annex D: calculation for the cables Table 5: Values of k for protective conductors as a core incorporated in a cable or bunched with other cables or insulated conductors Initial 70 90 90 60 85 180 Final 160/140 a 160/140 a 250 200 220 350 Copper 115/103 a 100/86 a 143 141 134 132 Aluminium Value for k 76/68 a 66/57 a 94 93 89 87 Steel 42/37 a 36/31 a 52 51 48 47 Temperature °C b Conductor insulation 70 °C PVC 90 °C PVC 90 °C thermosetting 60 °C rubber 85 °C rubber Silicone rubber Material of conductor a The lower value applies to PVC insulated conductors of cross section greater than 300 mm2 . b Temperature limits for various types of insulation are given in IEC 60724. Table 6: Values of k for protective conductors as a metallic layer of a cable e.g. armour, metallic sheath, concentric conductor, etc. Initial 60 80 80 55 75 70 105 Final 200 200 200 200 220 200 250 Copper 141 128 128 144 140 135 135 Aluminium 93 85 85 95 93 - - Lead 26 23 23 26 26 - - Temperature °C Conductor insulation 70 °C PVC 90 °C PVC 90 °C thermosetting 60 °C rubber 85 °C rubber Mineral PVC covered a Mineral bare sheath Material of conductor a This value shall also be used for bare conductors exposed to touch or in contact with combustible material. Steel 51 46 46 52 51 - - Value for k Table 7: Value of k for bare conductors where there is no risk of damage to any neighbouring material by the temperature indicated Initial temperature °C 30 30 30 k value 228 159 138 Conductor insulation Visible and in restricted area Normal conditions Fire risk Material of conductor Copper Maximum temperature °C 500 200 150 k value 125 105 91 Maximum temperature °C 300 200 150 k value 82 58 50 Maximum temperature °C 500 200 150 Aluminium Steel Table 4: Values of k for bare protective conductors in contact with cable covering but not bunched with other cables Initial 30 30 30 Final 200 150 220 Copper 159 138 166 Aluminium Value for k 105 91 110 Steel 58 50 60 Temperature °C a Cable covering PVC Polyethylene CSP Material of conductor a Temperature limits for various types of insulation are given in IEC 60724.
The International System of Units (SI) Main quantities and SI units 1°= π 180 . rad Quantity SI unit Other units Conversion Symbol Name Symbol Name Symbol Name Length, area, volume in inch 1 in = 25.4 mm ft foot 1 ft = 30.48 cm l length m metre fathom fathom 1 fathom = 6 ft = 1.8288 m mile mile 1 mile = 1609.344 m sm sea mile 1 sm = 1852 m yd yard 1 yd = 91.44 cm A area m2 square metre a are 1 a = 102 m2 ha hectare 1 ha = 104 m2 l litre 1 l = 1 dm3 = 10-3 m3 V volume m3 cubic metre UK pt pint 1 UK pt = 0.5683 dm3 UK gal gallon 1 UK gal = 4.5461 dm3 US gal gallon 1 US gal = 3.7855 dm3 Angles α, β, γ plane angle rad radian ° degrees Ω solid angle sr steradian Mass m mass, weight kg kilogram lb pound 1 lb = 0.45359 kg ρ density kg/m3 kilogram υ specific volume m3/kg cubic metre for kilogram M moment of inertia kg⋅m2 kilogram for square metre Time t duration s second f frequency Hz Hertz 1 Hz = 1/s ω angular 1/s reciprocal second ω = 2pf frequency v speed m/s metre per second km/h kilometre 1 km/h = 0.2777 m/s per hour mile/h mile per hour 1 mile/h = 0.4470 m/s knot kn 1 kn = 0.5144 m/s g acceleration m/s2 metre per second squared Force, energy, power F force N newton 1 N = 1 kg⋅m/s2 kgf 1 kgf = 9.80665 N p pressure/stress Pa pascal 1 Pa = 1 N/m2 bar bar 1 bar = 105 Pa W energy, work J joule 1 J = 1 W⋅s = 1 N⋅m P power W watt Hp horsepower 1 Hp = 745.7 W Temperature and heat T temperature K kelvin °C Celsius T[K] = 273.15 + T [°C] °F Fahrenheit T[K] = 273.15 + (5/9)⋅(T [°F]-32) Q quantity of heat J joule S entropy J/K joule per kelvin Photometric quantities I luminous intensity cd candela L luminance cd/m2 candela per square metre Φ luminous flux lm lumen 1 lm = 1 cd⋅sr E illuminance lux 1 lux = 1 lm/m2 SI Base Units Quantity Symbol Unit name Length m metre Mass kg kilogram Time s Second Electric Current A ampere Thermodynamic Temperature K kelvin Amount of Substance mol mole Luminous Intensity cd candela Metric Prefixes for Multiples and Sub-multiples of Units Decimal power Prefix Symbol Decimal power Prefix Symbol 1024 yotta Y 10-1 deci d 1021 zetta Z 10-2 centi c 1018 exa E 10-3 milli m 1015 peta P 10-6 mikro µ 1012 tera T 10-9 nano n 109 giga G 10-12 pico p 106 mega M 10-15 femto f 103 kilo k 10-18 atto a 102 etto h 10-21 zepto z 10 deca da 10-24 yocto y 259258 ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas Annex E: main physical quantities
261260 ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas Annex E: main physical quantitiesAnnex E: main physical quantities Main electrical and magnetic quantities and SI units Quantity SI unit Other units Conversion Symbol Name Symbol Name Symbol Name I current A ampere V voltage V volt R resistance Ω ohm G conductance S siemens G = 1/R X reactance Ω ohm XL = ωL XC =-1/ωC B susceptance S siemens BL = -1/ωL BC = ωC Z impedance Ω ohm Y admittance S siemens P active power W watt Q reactive power var reactive volt ampere S apparent power VA volt ampere Q electric charge C coulomb Ah ampere/hour 1 C = 1 A⋅s 1 Ah = 3600 A⋅s E electric field V/m volt per metre strength C electric capacitance F farad 1 F = 1 C/V H magnetic field A/m ampere per metre B magnetic induction T tesla G gauss 1 T = 1 V⋅s/m2 1 G = 10-4 T L inductance H henry 1 H = 1 Ω⋅s conductor conductivity temperature resistivity ρρρρρ20 χχχχχ20=1/ρρρρρ20 coefficient ααααα20 [mm2ΩΩΩΩΩ/m] [m/mm2ΩΩΩΩΩ] [K-1] Aluminium 0.0287 34.84 3.8⋅10-3 Brass, CuZn 40 ≤ 0.067 ≥ 15 2⋅10-3 Constantan 0.50 2 -3⋅10-4 Copper 0.0175 57.14 3.95⋅10-3 Gold 0.023 43.5 3.8⋅10-3 Iron wire 0.1 to 0,15 10 to 6.7 4.5⋅10-3 Lead 0.208 4.81 3.9⋅10-3 Magnesium 0.043 23.26 4.1⋅10-3 Manganin 0.43 2.33 4⋅10-6 Mercury 0.941 1.06 9.2⋅10-4 Ni Cr 8020 1 1 2.5⋅10-4 Nickeline 0.43 2.33 2.3⋅10-4 Silver 0.016 62.5 3.8⋅10-3 Zinc 0.06 16.7 4.2⋅10-3 Resistivity values, conductivity and temperature coefficient at 20 °C of the main electrical materials Main electrotechnical formulas Impedance jXL -jXC R + + – jBC -jBL G + + – Y GU B Z R X U resistance of a conductor at temperature ϑ conductance of a conductor at temperature ϑ resistivity of a conductor at temperature ϑ capacitive reactance inductive reactance impedance module impedance phase impedance conductance capacitive susceptance inductive susceptance admittance module admittance phase admittance Rθ=ρθ⋅ S Gθ= 1 Rθ = χθ ⋅ S ρϑ=ρ20 [1 + α20 (ϑ – 20)] = -XC= -1 ω ⋅ C 1 2 ⋅ π ⋅ f ⋅ C XL= ω ⋅ L = 2 ⋅ π ⋅ f ⋅ L Z = R + jX Y = G2 + B2 ϕ = arctan R X G = 1 R BC= -1 XC = ω ⋅ C = 2 ⋅ π ⋅ f ⋅ C BL= -1 XL = – 1 ω ⋅ L = – 1 2 ⋅ π ⋅ f ⋅ L Y = G – jB Z = R2 + X2 ϕ = arctan B G
263262 ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas Annex E: main physical quantitiesAnnex E: main physical quantities Impedances in series Admittances in parallel Z = 1 Z1 + 1 Z2 + 1 Z3 + … 1 Impedances in parallel Admittances in series Z2 Z3Z1 Y1 Y2 Y3 Z1 Z2 Z3Z1 + Z2 + Z3 + …Z = Y = 1 Y1 + 1 Y2 + 1 Y3 + … 1 Y2 Y3Y1 Y1 + Y2 + Y3 + …Y = Delta-star and star-delta transformations Z12 2 Z23 0 Z2 Z1 Z3 Z13 1 3 ∆→Y Z1 = Z12 ⋅ Z13 Z12 + Z13 + Z23 Z2 = Z12 ⋅ Z23 Z12 + Z13 + Z23 Z3 = Z23 ⋅ Z13 Z12 + Z13 + Z23 Z12 = Z1 + Z2 + Z1 ⋅ Z2 Z3 Y→∆ Z23 = Z2 + Z3 + Z2 ⋅ Z3 Z1 Z13 = Z3 + Z1 + Z3 ⋅ Z1 Z2 Transformers Two-winding transformer rated current short-circuit power short-circuit current longitudinal impedance longitudinal resistance longitudinal reactance Sk = Sr uk% ⋅ 100 Ik = Sk 3 ⋅ Ur = Ir uk% ⋅ 100 Ir = Sr 3 ⋅ Ur uk% SrU2 r ZT = 100 uk% ⋅ Sr = 100 ⋅ 3 ⋅ I2 r U2 r RT = 100 pk% ⋅ Sr = 100 ⋅ 3 ⋅ I2 r pk% Sr XT = ZT 2 – RT 2 Three-winding transformer Z1 Z2Z3 23 1 Z12 = u12 100 ⋅ Ur Sr12 2 Z13 = u13 100 ⋅ Ur Sr13 2 Z23 = u23 100 ⋅ Ur Sr23 2 Z1 = 1 2 (Z12 + Z13 – Z23) Z2 = 1 2 (Z12 + Z23 – Z13) Z3 = 1 2 (Z13 + Z23 – Z12)
Caption ρ20 resistivity at 20 °C total length of conductor S cross section of conductor α20 temperature coefficient of conductor at 20 °C θ temperature of conductor ρθ resistivity against the conductor temperature ω angular frequency f frequency r resistance of conductor per length unit x reactance of conductor per length unit uk % short-circuit percentage voltage of the transformer Sr rated apparent power of the transformer Ur rated voltage of the transformer pk % percentage impedance losses of the transformer under short-circuit conditions power loss single-phase three-phase direct current ∆u = ∆U Ur ⋅ 100 P = U ⋅ I ⋅ cosϕ P = U ⋅ I Q = U ⋅ I ⋅ sinϕ S = 3 ⋅ U ⋅ I = P2 + Q2S = U ⋅ I = P2 + Q2 P = 3 ⋅ U ⋅ I ⋅ cosϕ Q = 3 ⋅ U ⋅ I ⋅ sinϕ cosϕ = P S voltage drop percentage voltage drop active power reactive power apparent power power factor ∆u = ∆U Ur ⋅ 100∆u = ∆U Ur ⋅ 100 – – –cosϕ = P S ∆P = 2 ⋅ ⋅ r ⋅ I2∆P = 3 ⋅ ⋅ r ⋅ I2∆P = 2 ⋅ ⋅ r ⋅ I2 ∆U = 2 ⋅ I ⋅ ⋅ (r cosϕ + x sinϕ) 3 ⋅ I ⋅ ⋅ (r cosϕ + x sinϕ)∆U = ∆U = 2 ⋅ I ⋅ ⋅ r Voltage drop and power Annex E: Main physical quantities and electrotechnical formulas 264 ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas Annex E: main physical quantities
Electrical installation handbook part-2
Protectionandcontroldevices Protection and control devices Electrical installation handbook Volume 1 1SDC008001D0203 ABB SACE ABB SACE S.p.A. An ABB Group Company L.V. Breakers Via Baioni, 35 24123 Bergamo - Italy Tel.: +39 035.395.111 - Telefax: +39 035.395.306-433 http://www.abb.com Due to possible developments of standards as well as of materials, the characteristics and dimensions specified in this document may only be considered binding after confirmation by ABB SACE. 1SDC008001D020306/05 PrintedinItaly 3nd edition

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Electrical installation handbook part-2

  • 1. Electricaldevices Electrical installation handbook Volume 2 1SDC010001D0203 ABB SACE Electrical devices ABB SACE S.p.A. An ABB Group Company L.V. Breakers Via Baioni, 35 24123 Bergamo - Italy Tel.: +39 035.395.111 - Telefax: +39 035.395.306-433 http://www.abb.com Due to possible developments of standards as well as of materials, the characteristics and dimensions specified in this document may only be considered binding after confirmation by ABB SACE. 1SDC010001D020306/05 PrintedinItaly 3rd edition
  • 2. Volume 2 Electrical installation handbook Electrical devices 3nd edition June 2005
  • 3. ABB SACE - Electrical devices Index 1 Introduction ...............................................................................................................2 1 Standards 1.1 General aspects .............................................................................................3 1.2 IEC Standards for electrical installation .........................................................15 2 Protection of feeders 2.1 Introduction ..................................................................................................22 2.2 Installation and dimensioning of cables .........................................................25 2.2.1 Current carrying capacity and methods of installation ........................25 Installation not buried in the ground ...................................................31 Installation in ground..........................................................................44 2.2.2 Voltage drop........................................................................................56 2.2.3 Joule-effect losses ..............................................................................66 2.3 Protection against overload ..........................................................................67 2.4 Protection against short-circuit .....................................................................70 2.5 Neutral and protective conductors ...............................................................78 2.6 Busbar trunking systems ..............................................................................86 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits ................................................ 101 3.2 Protection and switching of generators ...................................................... 110 3.3 Protection and switching of motors ............................................................ 115 3.4 Protection and switching of transformers ................................................... 135 4 Power factor correction 4.1 General aspects .........................................................................................150 4.2 Power factor correction method .................................................................156 4.3 Circuit-breakers for the protection and switching of capacitor banks .......... 163 5 Protection of human beings 5.1 General aspects: effects of current on human beings ................................. 166 5.2 Distribution systems ...................................................................................169 5.3 Protection against both direct and indirect contact .....................................172 5.4 TT system ..................................................................................................175 5.5 TN system ..................................................................................................178 5.6 IT system ...................................................................................................181 5.7 Residual current devices ............................................................................ 183 5.8 Maximum protected length for the protection of human beings ..................186 6 Calculation of short-circuit current 6.1 General aspects .........................................................................................204 6.2 Fault typologies ..........................................................................................204 6.3 Determination of the short-circuit current: “short-circuit power method” ..........................................................................................206 6.3.1 Calculation of the short-circuit current ............................................. 206 6.3.2 Calculation of the short-circuit power at the fault point .................... 209 6.3.3 Calculation of the short-circuit current ............................................. 210 6.3.4 Examples ........................................................................................ 212 6.4 Determination of the short-circuit current Ik downstream of a cable as a function of the upstream one .....................................................216 6.5 Algebra of sequences ................................................................................218 6.5.1 General aspects ..............................................................................218 6.5.2 Positive, negative and zero sequence systems ................................ 219 6.5.3 Calculation of short-circuit currents with the algebra of sequences .................................................................................. 220 6.5.4 Positive, negative and zero sequence short-circuit impedances of electrical equipment ................................................ 223 6.5.5 Formulas for the calculation of the fault currents as a function of the electrical parameters of the plant ..............................226 6.6 Calculation of the peak value of the short-circuit current ............................. 229 6.7 Considerations about UPS contribution to the short-circuit ........................230 Annex A: Calculation tools A.1 Slide rules .........................................................................................233 A.2 DOCWin ........................................................................................... 238 Annex B: Calculation of load current Ib ............................................................... 242 Annex C: Harmonics .............................................................................................246 Annex D: Calculation of the coefficient k for the cables ................................... 254 Annex E: Main physical quantities and electrotechnical formulas ..................258 First edition 2003 Second edition 2004 Third edition 2005 Published by ABB SACE via Baioni, 35 - 24123 Bergamo (Italy) All rights reserved
  • 4. ABB SACE - Electrical devicesABB SACE - Electrical devices 32 Introduction Scope and objectives The scope of this electrical installation handbook is to provide the designer and user of electrical plants with a quick reference, immediate-use working tool. This is not intended to be a theoretical document, nor a technical catalogue, but, in addition to the latter, aims to be of help in the correct definition of equipment, in numerous practical installation situations. The dimensioning of an electrical plant requires knowledge of different factors relating to, for example, installation utilities, the electrical conductors and other components; this knowledge leads the design engineer to consult numerous documents and technical catalogues. This electrical installation handbook, however, aims to supply, in a single document, tables for the quick definition of the main parameters of the components of an electrical plant and for the selection of the protection devices for a wide range of installations. Some application examples are included to aid comprehension of the selection tables. Electrical installation handbook users The electrical installation handbook is a tool which is suitable for all those who are interested in electrical plants: useful for installers and maintenance technicians through brief yet important electrotechnical references, and for sales engineers through quick reference selection tables. Validity of the electrical installation handbook Some tables show approximate values due to the generalization of the selection process, for example those regarding the constructional characteristics of electrical machinery. In every case, where possible, correction factors are given for actual conditions which may differ from the assumed ones. The tables are always drawn up conservatively, in favour of safety; for more accurate calculations, the use of DOCWin software is recommended for the dimensioning of electrical installations. 1.1 General aspects In each technical field, and in particular in the electrical sector, a condition sufficient (even if not necessary) for the realization of plants according to the “status of the art” and a requirement essential to properly meet the demands of customers and of the community, is the respect of all the relevant laws and technical standards. Therefore, a precise knowledge of the standards is the fundamental premise for a correct approach to the problems of the electrical plants which shall be designed in order to guarantee that “acceptable safety level” which is never absolute. Juridical Standards These are all the standards from which derive rules of behavior for the juridical persons who are under the sovereignty of that State. Technical Standards These standards are the whole of the prescriptions on the basis of which machines, apparatus, materials and the installations should be designed, manufactured and tested so that efficiency and function safety are ensured. The technical standards, published by national and international bodies, are circumstantially drawn up and can have legal force when this is attributed by a legislative measure. Application fields Electrotechnics and Mechanics, Ergonomics Electronics Telecommunications and Safety International Body IEC ITU ISO European Body CENELEC ETSI CEN This technical collection takes into consideration only the bodies dealing with electrical and electronic technologies. IEC International Electrotechnical Commission The International Electrotechnical Commission (IEC) was officially founded in 1906, with the aim of securing the international co-operation as regards standardization and certification in electrical and electronic technologies. This association is formed by the International Committees of over 40 countries all over the world. The IEC publishes international standards, technical guides and reports which are the bases or, in any case, a reference of utmost importance for any national and European standardization activity. IEC Standards are generally issued in two languages: English and French. In 1991 the IEC has ratified co-operation agreements with CENELEC (European standardization body), for a common planning of new standardization activities and for parallel voting on standard drafts. 1 Standards
  • 5. 5ABB SACE - Electrical devices 1.1 General aspects 1 Standards 4 ABB SACE - Electrical devices 1.1 General aspects 1 Standards “Low Voltage” Directive 73/23/CEE – 93/68/CEE The Low Voltage Directive refers to any electrical equipment designed for use at a rated voltage from 50 to 1000 V for alternating current and from 75 to 1500 V for direct current. In particular, it is applicable to any apparatus used for production, conversion, transmission, distribution and use of electrical power, such as machines, transformers, devices, measuring instruments, protection devices and wiring materials. The following categories are outside the scope of this Directive: • electrical equipment for use in an explosive atmosphere; • electrical equipment for radiology and medical purposes; • electrical parts for goods and passenger lifts; • electrical energy meters; • plugs and socket outlets for domestic use; • electric fence controllers; • radio-electrical interference; • specialized electrical equipment, for use on ships, aircraft or railways, which complies with the safety provisions drawn up by international bodies in which the Member States participate. Directive EMC 89/336/EEC (“Electromagnetic Compatibility”) The Directive on electromagnetic compatibility regards all the electrical and electronic apparatus as well as systems and installations containing electrical and/or electronic components. In particular, the apparatus covered by this Directive are divided into the following categories according to their characteristics: • domestic radio and TV receivers; • industrial manufacturing equipment; • mobile radio equipment; • mobile radio and commercial radio telephone equipment; • medical and scientific apparatus; • information technology equipment (ITE); • domestic appliances and household electronic equipment; • aeronautical and marine radio apparatus; • educational electronic equipment; • telecommunications networks and apparatus; • radio and television broadcast transmitters; • lights and fluorescent lamps. The apparatus shall be so constructed that: a) the electromagnetic disturbance it generates does not exceed a level allowing radio and telecommunications equipment and other apparatus to operate as intended; b) the apparatus has an adequate level of intrinsic immunity to electromagnetic disturbance to enable it to operate as intended. An apparatus is declared in conformity to the provisions at points a) and b) when the apparatus complies with the harmonized standards relevant to its product family or, in case there aren’t any, with the general standards. CENELEC European Committee for Electrotechnical Standardization The European Committee for Electrotechnical Standardization (CENELEC) was set up in 1973. Presently it comprises 28 countries (Austria, Belgium, Cyprus, Czech Republic, Denmark, Estonia, Finland, France, Germany, Greece, Hungary, Iceland, Ireland, Italy, Latvia, Lithuania, Luxembourg, Malta, Netherlands, Norway, Portugal, Poland, Slovakia, Slovenia, Spain, Sweden, Switzerland, United Kingdom) and cooperates with 7 affiliates (Albania, Bosnia and Herzegovina, Bulgaria, Croatia, Romania, Turkey, Ukraine) which have first maintained the national documents side by side with the CENELEC ones and then replaced them with the Harmonized Documents (HD). There is a difference between EN Standards and Harmonization Documents (HD): while the first ones have to be accepted at any level and without additions or modifications in the different countries, the second ones can be amended to meet particular national requirements. EN Standards are generally issued in three languages: English, French and German. From 1991 CENELEC cooperates with the IEC to accelerate the standards preparation process of International Standards. CENELEC deals with specific subjects, for which standardization is urgently required. When the study of a specific subject has already been started by the IEC, the European standardization body (CENELEC) can decide to accept or, whenever necessary, to amend the works already approved by the International standardization body. EC DIRECTIVES FOR ELECTRICAL EQUIPMENT Among its institutional roles, the European Community has the task of promulgating directives which must be adopted by the different member states and then transposed into national law. Once adopted, these directives come into juridical force and become a reference for manufacturers, installers, and dealers who must fulfill the duties prescribed by law. Directives are based on the following principles: • harmonization is limited to essential requirements; • only the products which comply with the essential requirements specified by the directives can be marketed and put into service; • the harmonized standards, whose reference numbers are published in the Official Journal of the European Communities and which are transposed into the national standards, are considered in compliance with the essential requirements; • the applicability of the harmonized standards or of other technical specifications is facultative and manufacturers are free to choose other technical solutions which ensure compliance with the essential requirements; • a manufacturer can choose among the different conformity evaluation proce- dure provided by the applicable directive. The scope of each directive is to make manufacturers take all the necessary steps and measures so that the product does not affect the safety and health of persons, animals and property.
  • 6. 7ABB SACE - Electrical devices 1.1 General aspects 1 Standards 6 ABB SACE - Electrical devices 1.1 General aspects 1 Standards ABB SACE circuit-breakers (Isomax-Tmax-Emax) are approved by the following shipping registers: • RINA Registro Italiano Navale Italian shipping register • DNV Det Norske Veritas Norwegian shipping register • BV Bureau Veritas French shipping register • GL Germanischer Lloyd German shipping register • LRs Lloyd’s Register of Shipping British shipping register • ABS American Bureau of Shipping American shipping register It is always advisable to ask ABB SACE as regards the typologies and the performances of the certified circuit-breakers or to consult the section certificates in the website http://bol.it.abb.com. Marks of conformity to the relevant national and international Standards The international and national marks of conformity are reported in the following table, for information only: COUNTRY Symbol Mark designation Applicability/Organization EUROPE AUSTRALIA AUSTRALIA AUSTRIA – AS Mark S.A.A. Mark Austrian Test Mark Mark of compliance with the harmonized European standards listed in the ENEC Agreement. Electrical and non-electrical products. It guarantees compliance with SAA (Standard Association of Australia). Standards Association of Australia (S.A.A.). The Electricity Authority of New South Wales Sydney Australia Installation equipment and materials OVE When the CE marking is affixed on a product, it represents a declaration of the manufacturer or of his authorized representative that the product in question conforms to all the applicable provisions including the conformity assessment procedures. This prevents the Member States from limiting the marketing and putting into service of products bearing the CE marking, unless this measure is justified by the proved non-conformity of the product. Flow diagram for the conformity assessment procedures established by the Directive 73/23/EEC on electrical equipment designed for use within particular voltage range: Manufacturer Technical file The manufacturer draw up the technical documentation covering the design, manufacture and operation of the product EC declaration of conformity The manufacturer guarantees and declares that his products are in conformitytothetechnical documentationandtothe directive requirements ASDC008045F0201 Naval type approval The environmental conditions which characterize the use of circuit breakers for on-board installations can be different from the service conditions in standard industrial environments; as a matter of fact, marine applications can require installation under particular conditions, such as: - environments characterized by high temperature and humidity, including salt- mist atmosphere (damp-heat, salt-mist environment); - on board environments (engine room) where the apparatus operate in the presence of vibrations characterized by considerable amplitude and duration. In order to ensure the proper function in such environments, the shipping registers require that the apparatus has to be tested according to specific type approval tests, the most significant of which are vibration, dynamic inclination, humidity and dry-heat tests. CE conformity marking The CE conformity marking shall indicate conformity to all the obligations imposed on the manufacturer, as regards his products, by virtue of the European Community directives providing for the affixing of the CE marking.
  • 7. 9ABB SACE - Electrical devices 1.1 General aspects 1 Standards 8 ABB SACE - Electrical devices 1.1 General aspects 1 Standards COUNTRY Symbol Mark designation Applicability/Organization CROATIA DENMARK FINLAND FRANCE FRANCE FRANCE FRANCE FRANCE KONKAR DEMKO Approval Mark Safety Mark of the Elektriska Inspektoratet ESC Mark NF Mark NF Identification Thread NF Mark NF Mark Electrical Engineering Institute Low voltage materials. This mark guarantees the compliance of the product with the requirements (safety) of the “Heavy Current Regulations” Low voltage material. This mark guarantees the compliance of the product with the requirements (safety) of the “Heavy Current Regulations” Household appliances Conductors and cables – Conduits and ducting – Installation materials Cables Portable motor-operated tools Household appliances COUNTRY Symbol Mark designation Applicability/Organization AUSTRIA BELGIUM BELGIUM BELGIUM CANADA CHINA Czech Republic Slovakia Republic ÖVE Identification Thread CEBEC Mark CEBEC Mark Certification of Conformity CSA Mark CCEE Mark EZU’ Mark EVPU’ Mark Cables Installation materials and electrical appliances Conduits and ducts, conductors and flexible cords Installation material and electrical appliances (in case there are no equivalent national standards or criteria) Electrical and non-electrical products. This mark guarantees compliance with CSA (Canadian Standard Association) Great Wall Mark Commission for Certification of Electrical Equipment Electrotechnical Testing Institute Electrotechnical Research and Design Institute
  • 8. 11ABB SACE - Electrical devices 1.1 General aspects 1 Standards 10 ABB SACE - Electrical devices 1.1 General aspects 1 Standards COUNTRY Symbol Mark designation Applicability/Organization ITALY NORWAY NETHERLANDS POLAND IMQ Mark Norwegian Approval Mark KEMA-KEUR KWE Mark to be affixed on electrical material for non-skilled users; it certifies compliance with the European Standard(s). Mandatory safety approval for low voltage material and equipment General for all equipment Electrical products KEUR B A PPROVEDT O SINGAPOR E STANDAR D M ARCADECON FORMIDAD A NORMASUN E SINGAPORE SLOVENIA SPAIN SISIR SIQ AEE Electrical and non-electrical products Slovenian Institute of Quality and Metrology Electrical products. The mark is under the control of the Asociación Electrotécnica Española(Spanish Electrotechnical Association) RUSSIA Certification of Conformity Electrical and non-electrical products. It guarantees compliance with national standard (Gosstandard of Russia) COUNTRY Symbol Mark designation Applicability/Organization GERMANY GERMANY GERMANY GERMANY HUNGARY JAPAN IRELAND IRELAND VDE Mark VDE Identification Thread VDE Cable Mark VDE-GS Mark for technical equipment MEEI JIS Mark IIRS Mark IIRS Mark For appliances and technical equipment, installation accessories such as plugs, sockets, fuses, wires and cables, as well as other components (capacitors, earthing systems, lamp holders and electronic devices) Cables and cords For cables, insulated cords, installation conduits and ducts Safety mark for technical equipment to be affixed after the product has been tested and certified by the VDE Test Laboratory in Offenbach; the conformity mark is the mark VDE, which is granted both to be used alone as well as in combination with the mark GS Hungarian Institute for Testing and Certification of Electrical Equipment Mark which guarantees compliance with the relevant Japanese Industrial Standard(s). Electrical equipment Electrical equipment geprüfte Sicherheit MARK OF CONFO R MITY I.I.R .S.
  • 9. 13ABB SACE - Electrical devices 1.1 General aspects 1 Standards 12 ABB SACE - Electrical devices 1.1 General aspects 1 Standards COUNTRY Symbol Mark designation Applicability/Organization UNITED KINGDOM UNITED KINGDOM U.S.A. U.S.A. U.S.A. CEN CENELEC BSI Safety Mark BEAB Kitemark UNDERWRITERS LABORATORIES Mark UNDERWRITERS LABORATORIES Mark UL Recognition CEN Mark Mark Compliance with the “British Standards” Compliance with the relevant “British Standards” regarding safety and performances Electrical and non-electrical products Electrical and non-electrical products Electrical and non-electrical products Mark issued by the European Committee for Standardization (CEN): it guarantees compliance with the European Standards. Cables A PPROVED TO BRITISH STANDAR D ANIND EPENDENT LABOR ATO RY TESTIN G FOR P UBLIC S AFETY L I S T E D (Product Name) (Control Number) UNITED KINGDOM BEAB Safety Mark Compliance with the “British Standards” for household appliances COUNTRY Symbol Mark designation Applicability/Organization SWEDEN SWITZERLAND SWITZERLAND SWITZERLAND UNITED KINGDOM UNITED KINGDOM UNITED KINGDOM SEMKO Mark Safety Mark – SEV Safety Mark ASTA Mark BASEC Mark BASEC Identification Thread Mandatory safety approval for low voltage material and equipment. Swiss low voltage material subject to mandatory approval (safety). Cables subject to mandatory approval Low voltage material subject to mandatory approval Mark which guarantees compliance with the relevant “British Standards” Mark which guarantees compliance with the “British Standards” for conductors, cables and ancillary products. Cables C ERTIFIC ATIO N TRAD E M ARK SPAIN AENOR Asociación Española de Normalización y Certificación. (Spanish Standarization and Certification Association)
  • 10. 15ABB SACE - Electrical devices 1 Standards 14 ABB SACE - Electrical devices 1 Standards IEC 60027-1 1992 Letter symbols to be used in electrical technology - Part 1: General IEC 60034-1 2004 Rotating electrical machines - Part 1: Rating and performance IEC 60617-DB-12M 2001 Graphical symbols for diagrams - 12- month subscription to online database comprising parts 2 to 11 of IEC 60617 IEC 61082-1 1991 Preparation of documents used in electrotechnology - Part 1: General requirements IEC 61082-2 1993 Preparation of documents used in electrotechnology - Part 2: Function- oriented diagrams IEC 61082-3 1993 Preparation of documents used in electrotechnology - Part 3: Connection diagrams, tables and lists IEC 61082-4 1996 Preparation of documents used in electrotechnology - Part 4: Location and installation documents IEC 60038 2002 IEC standard voltages IEC 60664-1 2002 Insulation coordination for equipment within low-voltage systems - Part 1: Principles, requirements and tests IEC 60909-0 2001 Short-circuit currents in three-phase a.c. systems - Part 0: Calculation of currents IEC 60865-1 1993 Short-circuit currents - Calculation of effects - Part 1: Definitions and calculation methods IEC 60781 1989 Application guide for calculation of short- circuit currents in low-voltage radial systems IEC 60076-1 2000 Power transformers - Part 1: General IEC 60076-2 1993 Power transformers - Part 2: Temperature rise IEC 60076-3 2000 Power transformers - Part 3: Insulation levels, dielectric tests and external clearances in air IEC 60076-5 2000 Power transformers - Part 5: Ability to withstand short circuit IEC/TR 60616 1978 Terminal and tapping markings for power transformers IEC 60076-11 2004 Power transformers - Part 11: Dry-type transformers IEC 60445 1999 Basic and safety principles for man- machine interface, marking and identification - Identification of equipment terminals and of terminations of certain designated conductors, including general rules for an alphanumeric system 1.2 IEC Standards for electrical installation STANDARD YEAR TITLE COUNTRY Symbol Mark designation Applicability/Organization EC CEEel EC - Declaration of Conformity The EC Declaration of Conformity is the statement of the manufacturer, who declares under his own responsibility that all the equipment, procedures or services refer and comply with specific standards (directives) or other normative documents. The EC Declaration of Conformity should contain the following information: • name and address of the manufacturer or by its European representative; • description of the product; • reference to the harmonized standards and directives involved; • any reference to the technical specifications of conformity; • the two last digits of the year of affixing of the CE marking; • identification of the signer. A copy of the EC Declaration of Conformity shall be kept by the manufacturer or by his representative together with the technical documentation. Ex EUROPEA Mark CEEel Mark Mark assuring the compliance with the relevant European Standards of the products to be used in environments with explosion hazards Mark which is applicable to some household appliances (shavers, electric clocks, etc). 1.1 General aspects CENELEC Harmonization Mark Certification mark providing assurance that the harmonized cable complies with the relevant harmonized CENELEC Standards – identification thread
  • 11. 17 1.2 IEC standards for electrical installation 1 Standards ABB SACE - Electrical devices 1.2 IEC standards for electrical installation 1 Standards 16 ABB SACE - Electrical devices IEC 60947-5-6 1999 Low-voltage switchgear and controlgear - Part 5-6: Control circuit devices and switching elements – DC interface for proximity sensors and switching amplifiers (NAMUR) IEC 60947-6-1 1998 Low-voltage switchgear and controlgear - Part 6-1: Multiple function equipment – Automatic transfer switching equipment IEC 60947-6-2 2002 Low-voltage switchgear and controlgear - Part 6-2: Multiple function equipment - Control and protective switching devices (or equipment) (CPS) IEC 60947-7-1 2002 Low-voltage switchgear and controlgear - Part 7: Ancillary equipment - Section 1: Terminal blocks for copper conductors IEC 60947-7-2 2002 Low-voltage switchgear and controlgear - Part 7: Ancillary equipment - Section 2: Protective conductor terminal blocks for copper conductors IEC 60439-1 2004 Low-voltage switchgear and controlgear assemblies - Part 1: Type-tested and partially type-tested assemblies IEC 60439-2 2000 Low-voltage switchgear and controlgear assemblies - Part 2: Particular requirements for busbar trunking systems (busways) IEC 60439-3 2001 Low-voltage switchgear and controlgear assemblies - Part 3: Particular requirements for low-voltage switchgear and controlgear assemblies intended to be installed in places where unskilled persons have access for their use - Distribution boards IEC 60439-4 2004 Low-voltage switchgear and controlgear assemblies - Part 4: Particular requirements for assemblies for construction sites (ACS) IEC 60439-5 1998 Low-voltage switchgear and controlgear assemblies - Part 5: Particular requirements for assemblies intended to be installed outdoors in public places - Cable distribution cabinets (CDCs) for power distribution in networks IEC 61095 2000 Electromechanical contactors for household and similar purposes STANDARD YEAR TITLE IEC 60073 2002 Basic and safety principles for man- machine interface, marking and identification – Coding for indicators and actuators IEC 60446 1999 Basic and safety principles for man- machine interface, marking and identification - Identification of conductors by colours or numerals IEC 60447 2004 Basic and safety principles for man- machine interface, marking and identification - Actuating principles IEC 60947-1 2004 Low-voltage switchgear and controlgear - Part 1: General rules IEC 60947-2 2003 Low-voltage switchgear and controlgear - Part 2: Circuit-breakers IEC 60947-3 2001 Low-voltage switchgear and controlgear - Part 3: Switches, disconnectors, switch- disconnectors and fuse-combination units IEC 60947-4-1 2002 Low-voltage switchgear and controlgear - Part 4-1: Contactors and motor-starters – Electromechanical contactors and motor- starters IEC 60947-4-2 2002 Low-voltage switchgear and controlgear - Part 4-2: Contactors and motor-starters – AC semiconductor motor controllers and starters IEC 60947-4-3 1999 Low-voltage switchgear and controlgear - Part 4-3: Contactors and motor-starters – AC semiconductor controllers and contactors for non-motor loads IEC 60947-5-1 2003 Low-voltage switchgear and controlgear - Part 5-1: Control circuit devices and switching elements - Electromechanical control circuit devices IEC 60947-5-2 2004 Low-voltage switchgear and controlgear - Part 5-2: Control circuit devices and switching elements – Proximity switches IEC 60947-5-3 1999 Low-voltage switchgear and controlgear - Part 5-3: Control circuit devices and switching elements – Requirements for proximity devices with defined behaviour under fault conditions IEC 60947-5-4 2002 Low-voltage switchgear and controlgear - Part 5: Control circuit devices and switching elements – Section 4: Method of assessing the performance of low energy contacts. Special tests IEC 60947-5-5 1997 Low-voltage switchgear and controlgear - Part 5-5: Control circuit devices and switching elements - Electrical emergency stop device with mechanical latching function STANDARD YEAR TITLE
  • 12. 19 1.2 IEC standards for electrical installation 1 Standards ABB SACE - Electrical devices 1.2 IEC standards for electrical installation 1 Standards 18 ABB SACE - Electrical devices 1994 Part 5: Lift cables 1994 Part 6: Arc welding electrode cables 1994 Part 7: Heat resistant ethylene-vinyl acetate rubber insulated cables 2004 Part 8: Cords for applications requiring high flexibility IEC 60309-2 1999 Plugs, socket-outlets and couplers for industrial purposes - Part 2: Dimensional interchangeability requirements for pin and contact-tube accessories IEC 61008-1 2002 Residual current operated circuit-breakers without integral overcurrent protection for household and similar uses (RCCBs) - Part 1: General rules IEC 61008-2-1 1990 Residual current operated circuit-breakers without integral overcurrent protection for household and similar uses (RCCB’s). Part 2-1: Applicability of the general rules to RCCB’s functionally independent of line voltage IEC 61008-2-2 1990 Residual current operated circuit-breakers without integral overcurrent protection for household and similar uses (RCCB’s). Part 2-2: Applicability of the general rules to RCCB’s functionally dependent on line voltage IEC 61009-1 2003 Residual current operated circuit-breakers with integral overcurrent protection for household and similar uses (RCBOs) - Part 1: General rules IEC 61009-2-1 1991 Residual current operated circuit-breakers with integral overcurrent protection for household and similar uses (RCBO’s) Part 2-1: Applicability of the general rules to RCBO’s functionally independent of line voltage IEC 61009-2-2 1991 Residual current operated circuit-breakers with integral overcurrent protection for household and similar uses (RCBO’s) - Part 2-2: Applicability of the general rules to RCBO’s functionally dependent on line voltage IEC 60670-1 2002 Boxes and enclosures for electrical accessories for household and similar fixed electrical installations - Part 1: General requirements IEC 60669-2-1 2002 Switches for household and similar fixed electrical installations - Part 2-1: Particular requirements – Electronic switches IEC 60669-2-2 2002 Switches for household and similar fixed electrical installations - Part 2: Particular requirements – Section 2: Remote-control switches (RCS) IEC 60669-2-3 1997 Switches for household and similar fixed electrical installations - Part 2-3: Particular requirements – Time-delay switches (TDS) STANDARD YEAR TITLE IEC 60890 1987 A method of temperature-rise assessment by extrapolation for partially type-tested assemblies (PTTA) of low-voltage switchgear and controlgear IEC/TR 61117 1992 A method for assessing the short-circuit withstand strength of partially type-tested assemblies (PTTA) IEC 60092-303 1980 Electrical installations in ships. Part 303: Equipment - Transformers for power and lighting IEC 60092-301 1980 Electrical installations in ships. Part 301: Equipment - Generators and motors IEC 60092-101 2002 Electrical installations in ships - Part 101: Definitions and general requirements IEC 60092-401 1980 Electrical installations in ships. Part 401: Installation and test of completed installation IEC 60092-201 1994 Electrical installations in ships - Part 201: System design - General IEC 60092-202 1994 Electrical installations in ships - Part 202: System design - Protection IEC 60092-302 1997 Electrical installations in ships - Part 302: Low-voltage switchgear and controlgear assemblies IEC 60092-350 2001 Electrical installations in ships - Part 350: Shipboard power cables - General construction and test requirements IEC 60092-352 1997 Electrical installations in ships - Part 352: Choice and installation of cables for low- voltage power systems IEC 60364-5-52 2001 Electrical installations of buildings - Part 5-52: Selection and erection of electrical equipment – Wiring systems IEC 60227 Polyvinyl chloride insulated cables of rated voltages up to and including 450/ 750 V 1998 Part 1: General requirements 2003 Part 2: Test methods 1997 Part 3: Non-sheathed cables for fixed wiring 1997 Part 4: Sheathed cables for fixed wiring 2003 Part 5: Flexible cables (cords) 2001 Part 6: Lift cables and cables for flexible connections 2003 Part 7: Flexible cables screened and unscreened with two or more conductors IEC 60228 2004 Conductors of insulated cables IEC 60245 Rubber insulated cables - Rated voltages up to and including 450/750 V 2003 Part 1: General requirements 1998 Part 2: Test methods 1994 Part 3: Heat resistant silicone insulated cables STANDARD YEAR TITLE
  • 13. 21 1.2 IEC standards for electrical installation 1 Standards ABB SACE - Electrical devices 1.2 IEC standards for electrical installation 1 Standards 20 ABB SACE - Electrical devices IEC 60529 2001 Degrees of protection provided by enclosures (IP Code) IEC 61032 1997 Protection of persons and equipment by enclosures - Probes for verification IEC/TR 61000-1-1 1992 Electromagnetic compatibility (EMC) - Part 1: General - Section 1: Application and interpretation of fundamental definitions and terms IEC/TS 61000-1-2 2001 Electromagnetic compatibility (EMC) - Part 1-2: General - Methodology for the achievement of the functional safety of electrical and electronic equipment with regard to electromagnetic phenomena IEC/TR 61000-1-3 2002 Electromagnetic compatibility (EMC) - Part 1-3: General - The effects of high- altitude EMP (HEMP) on civil equipment and systems STANDARD YEAR TITLE IEC 60079-10 2002 Electrical apparatus for explosive gas atmospheres - Part 10: Classification of hazardous areas IEC 60079-14 2002 Electrical apparatus for explosive gas atmospheres - Part 14: Electrical installations in hazardous areas (other than mines) IEC 60079-17 2002 Electrical apparatus for explosive gas atmospheres - Part 17: Inspection and maintenance of electrical installations in hazardous areas (other than mines) IEC 60269-1 1998 Low-voltage fuses - Part 1: General requirements IEC 60269-2 1986 Low-voltage fuses. Part 2: Supplementary requirements for fuses for use by authorized persons (fuses mainly for industrial application) IEC 60269-3-1 2004 Low-voltage fuses - Part 3-1: Supplementary requirements for fuses for use by unskilled persons (fuses mainly for household and similar applications) - Sections I to IV: Examples of types of standardized fuses IEC 60127-1/10 Miniature fuses - 2003 Part 1: Definitions for miniature fuses and general requirements for miniature fuse-links 2003 Part 2: Cartridge fuse-links 1988 Part 3: Sub-miniature fuse-links 1996 Part 4: Universal Modular Fuse-Links (UMF) 1988 Part 5: Guidelines for quality assessment of miniature fuse-links 1994 Part 6: Fuse-holders for miniature cartridge fuse-links 2001 Part 10: User guide for miniature fuses IEC 60730-2-7 1990 Automatic electrical controls for household and similar use. Part 2: Particular requirements for timers and time switches IEC 60364-1 2001 Electrical installations of buildings - Part 1: Fundamental principles, assessment of general characteristics, definitions IEC 60364-4 2001 Electrical installations of buildings - Part 4: Protection for safety IEC 60364-5 2001…2002 Electrical installations of buildings - Part 5: Selection and erection of electrical equipment IEC 60364-6 2001 Electrical installations of buildings - Part 6: Verification IEC 60364-7 1983…2002 Electrical installations of buildings. Part 7: Requirements for special installations or locations STANDARD YEAR TITLE
  • 14. 2322 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders Conventional operating current (of a protective device) A specified value of the current which cause the protective device to operate within a specified time, designated conventional time. Overcurrent detection A function establishing that the value of current in a circuit exceeds a predetermined value for a specified length of time. Leakage current Electrical current in an unwanted conductive path other than a short circuit. Fault current The current flowing at a given point of a network resulting from a fault at another point of this network. Wiring systems Wiring system An assembly made up of a cable or cables or busbars and the parts which secure and, if necessary, enclose the cable(s) or busbars. Electrical circuits Electrical circuit (of an installation) An assembly of electrical equipment of the installation supplied from the same origin and protected against overcurrents by the same protective device(s). Distribution circuit (of buildings) A circuit supplying a distribution board. Final circuit (of building) A circuit connected directly to current using equipment or to socket-outlets. Other equipment Electrical equipment Any item used for such purposes as generation, conversion, transmission, distribution or utilization of electrical energy, such as machines, transformers, apparatus, measuring instruments, protective devices, equipment for wiring systems, appliances. Current-using equipment Equipment intended to convert electrical energy into another form of energy, for example light, heat, and motive power Switchgear and controlgear Equipment provided to be connected to an electrical circuit for the purpose of carrying out one or more of the following functions: protection, control, isolation, switching. Portable equipment Equipment which is moved while in operation or which can easily be moved from one place to another while connected to the supply. Hand-held equipment Portable equipment intended to be held in the hand during normal use, in which the motor, if any, forms an integral part of the equipment. Stationary equipment Either fixed equipment or equipment not provided with a carrying handle and having such a mass that it cannot easily be moved. Fixed equipment Equipment fastened to a support or otherwise secured in a specific location. 2.1 Introduction 2.1 Introduction The following definitions regarding electrical installations are derived from the Standard IEC 60050. Characteristics of installations Electrical installation (of a building) An assembly of associated electrical equipment to fulfil a specific purpose and having coordinated characteristics. Origin of an electrical installation The point at which electrical energy is delivered to an installation. Neutral conductor (symbol N) A conductor connected to the neutral point of a system and capable of contributing to the transmission of electrical energy. Protective conductor PE A conductor required by some measures for protection against electric shock for electrically connecting any of the following parts: - exposed conductive parts; - extraneous conductive parts; - main earthing terminal; - earth electrode; - earthed point of the source or artificial neutral. PEN conductor An earthed conductor combining the functions of both protective conductor and neutral conductor Ambient temperature The temperature of the air or other medium where the equipment is to be used. Voltages Nominal voltage (of an installation) Voltage by which an installation or part of an installation is designated. Note: the actual voltage may differ from the nominal voltage by a quantity within permitted tolerances. Currents Design current (of a circuit) The current intended to be carried by a circuit in normal service. Current-carrying capacity (of a conductor) The maximum current which can be carried continuously by a conductor under specified conditions without its steady-state temperature exceeding a specified value. Overcurrent Any current exceeding the rated value. For conductors, the rated value is the current-carrying capacity. Overload current (of a circuit) An overcurrent occurring in a circuit in the absence of an electrical fault. Short-circuit current An overcurrent resulting from a fault of negligible impedance between live conductors having a difference in potential under normal operating conditions.
  • 15. 2524 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders Table 1: Selection of wiring systems Conductors and cables Bare conductors Insulated conductors Sheathed cables Multi-core (including armoured and mineral insulated) Single-core Without fixings - - + 0 Clipped direct - - + + Conduit - + + + Cable trunking (including skirting trunking, flush floor trunking) - + + + Cable ducting - + + + Cable ladder Cable tray Cable brackets - - + + On in- sulators + + 0 0 Support wire - - + + Method of installation + Permitted. – Not permitted. 0 Not applicable, or not normally used in practice. For a correct dimensioning of a cable, it is necessary to: • choose the type of cable and installation according to the environment; • choose the cross section according to the load current; • verify the voltage drop. 2.2 Installation and dimensioning of cablesInstallation dimensioning The flow chart below suggests the procedure to follow for the correct dimensioning of a plant. Dimensioning of conductors: - evaluation of the current (Ib) in the single connection elements; - definition of the conductor type (conductors and insulation materials, configuration,...); - definition of the cross section and of the current carrying capacity; - calculation of the voltage drop at the load current under specific reference conditions (motor starting,…). Load analysis: - definition of the power absorbed by the loads and relevant position; - definition of the position of the power distribution centers (switchboards); - definition of the paths and calculation of the length of the connection elements; - definition of the total power absorbed, taking into account the utilization factors and demand factors. Dimensioning of transformers and generators with margin connected to future predictable power supply requirements (by approximation from +15÷30%) Verification of the voltage drop limits at the final loads Short-circuit current calculation maximum values at the busbars (beginning of line) and minimum values at the end of line Selection of protective circuit-breakers with: - breaking capacity higher than the maximum prospective short-circuit current; - rated current In not lower than the load curren Ib; - characteristics compatible with the type of protected load (motors, capacitors...). 1SDC010001F0901 Verification of the coordination with other equipments (discrimination and back-up, verification of the coordination with switch disconnectors...) Verification of the protection of conductors: - verification of the protection against overload: the rated current or the set current of the circuit-breaker shall be higher than the load current, but lower than the current carrying capacity of the conductor: Ib≤ In ≤ Iz - verification of the protection against short-circuit: the specific let-through energy by the circuit breaker under short-circuit conditions shall be lower than the specific let-through energy which can be withstood by the cable: I2t≤ k2S2 - verification of the protection against indirect contacts (depending on the distribution system). negative outcome negative outcome negative outcome Definition of the components (auxiliary circuits, terminals…) and switchboard design Selection of the cable The international reference Standard ruling the installation and calculation of the current carrying capacity of cables in residential and industrial buildings is IEC 60364-5-52 “Electrical installations of buildings – Part 5-52 Selection and Erection of Electrical Equipment- Wiring systems”. The following parameters are used to select the cable type: • conductive material (copper or aluminium): the choice depends on cost, dimension and weight requirements, resistance to corrosive environments (chemical reagents or oxidizing elements). In general, the carrying capacity of a copper conductor is about 30% greater than the carrying capacity of an aluminium conductor of the same cross section. An aluminium conductor of the same cross section has an electrical resistance about 60% higher and a weight half to one third lower than a copper conductor. • insulation material (none, PVC, XLPE-EPR): the insulation material affects the maximum temperature under normal and short-circuit conditions and therefore the exploitation of the conductor cross section [see Chapter 2.4 “Protection against short-circuit”]. • the type of conductor (bare conductor, single-core cable without sheath, single- core cable with sheath, multi-core cable) is selected according to mechanical resistance, degree of insulation and difficulty of installation (bends, joints along the route, barriers...) required by the method of installation. Table 1 shows the types of conductors permitted by the different methods of installation. 2.2.1 Current carrying capacity and methods of installation 2.1 Introduction
  • 16. 2726 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders Table 2: Method of installation Without fixings 40, 46, 15, 16 56 72, 73 57, 58 - - With fixings 0 56 0 3 20, 21 - Conduit 15, 16 54, 55 70, 71 1, 2 59, 60 4, 5 0 Cable trunking (including skirting trunking, flush floor trunking) - 0 - 50, 51, 52, 53 6, 7, 8, 9, 12, 13, 14 10, 11 Cable ducting 0 44 70, 71 44, 45 6, 7, 8, 9 - Cable ladder Cable tray Cable brackets 30, 31, 32, 33, 34 30, 31, 32, 33, 34 0 0 30, 31, 32, 33, 34 30, 31, 32, 33, 34 On insulators - - - - 36 36 Support wire - - - - - 35 Method of installation The number in each box indicates the item number in Table 3. - Not permitted. 0 Not applicable or not normally used in practice. Situations Building voids Cable channel Buried in Ground Embedded in Structure Surface Mounted Overhead Room Room Room TV ISDN TV ISDN Methods of installation Item n. Description Reference method of installation to be used to obtain current- carrying capacity 1 Insulated conductors or single-core cables in conduit in a thermally insulated wall A1 2 Multi-core cables in conduit in a thermally insulated wall A2 3 Multi-core cable direct in a thermally insulated wall A1 4 Insulated conductors or single-core cables in conduit on a wooden, or masonry wall or spaced less than 0.3 times conduit diameter from it B1 5 Multi-core cable in conduit on a wooden, or masonry wall or spaced less than 0.3 times conduit diameter from it B2 6 7 Insulated conductors or single-core cables in cable trunking on a wooden wall – run horizontally (6) – run vertically (7) B1 8 9 Insulated conductors or single-core cable in suspended cable trunking (8) Multi-core cable in suspended cable trunking (9) B1 (8) or B2 (9) 12 Insulated conductors or single-core cable run in mouldings A1 13 14 Insulated conductors or single-core cables in skirting trunking (13) Multi-core cable in skirting trunking (14) B1 (13) or B2 (14) 15 Insulated conductors in conduit or single-core or multi-core cable in architrave A1 16 Insulated conductors in conduit or single-core or multi-core cable in window frames A1 20 21 Single-core or multi-core cables: – fixed on, or spaced less than 0.3 times (20) cable diameter from a wooden wall – fixed directly under a wooden ceiling (21) C 1SDC010001F0201 For industrial installations, multi-core cables are rarely used with cross section greater than 95 mm2. Methods of installation To define the current carrying capacity of the conductor and therefore to identify the correct cross section for the load current, the standardized method of installation that better suits the actual installation situation must be identified among those described in the mentioned reference Standard. From Tables 2 and 3 it is possible to identify the installation identification number, the method of installation (A1, A2, B1, B2, C, D, E, F, G) and the tables to define the theoretical current carrying capacity of the conductor and any correction factors required to allow for particular environmental and installation situations. Table 3: Examples of methods of installation
  • 17. 2928 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders ≤ 0.3 De ≤ 0.3 De ≤ 0.3 De ≤ 0.3 De ≤ 0.3 De ≤ 0.3 De De V De V V De V VDe TV ISDN TV ISDN 1.5 De ≤ V<20 De 1.5 De ≤ V <20 De 1.5 De ≤ V <5 De 5 De ≤ V < 50De 5 De ≤ V < 50 De 1.5 De ≤ V <5 De 1.5 De ≤ V <20 De 30 On unperforated tray 1 C 31 On perforated tray 1 E or F 32 On brackets or on a wire mesh 1 E or F 33 Spaced more than 0.3 times cable diameter from a wall E or F or G 34 On ladder E or F 35 Single-core or multi-core cable suspended from or incorporating a support wire E or F 36 Bare or insulated conductors on insulators G Methods of installation Item n. Description Reference method of installation to be used to obtain current- carrying capacity 1SDC010002F0201 40 Single-core or multi-core cable in a building void 2 B2 V ≥ 20 De B1 24 Insulated conductors in cable ducting in a building void 2 B2 V ≥ 20 De B1 44 Insulated conductors in cable ducting in masonry having a thermal resistivity not greater than 2 Km/W B2 B1 46 Single-core or multi-core cable: – in a ceiling void – in a suspended floor 1 B2 B1 50 Insulated conductors or single-core cable in flush cable trunking in the floor B1 51 Multi-core cable in flush cable trunking in the floor B2 52 53 Insulated conductors or single-core cables in embedded trunking (52) Multi-core cable in embedded trunking (53) B1 (52) or B2 (53) 54 Insulated conductors or single-core cables in conduit in an unventilated cable channel run horizontally or vertically 2 B2 V ≥20 De B1 Methods of installation Item n. Description Reference method of installation to be used to obtain current- carrying capacity
  • 18. 3130 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders totz kIkkII 0210 == Methods of installation Item n. Description Reference method of installation to be used to obtain current- carrying capacity 55 Insulated conductors in conduit in an open or ventilated cable channel in the floor B1 56 Sheathed single-core or multi-core cable in an open or ventilated cable channel run horizontally or vertically B1 57 Single-core or multi-core cable direct in masonry having a thermal resistivity not greater than 2 Km/W Without added mechanical protection C 58 Single-core or multi-core cable direct in masonry having a thermal resistivity not greater than 2 Km/W With added mechanical protection C 59 Insulated conductors or single-core cables in conduit in masonry B1 60 Multi-core cables in conduit in masonry B2 70 Multi-core cable in conduit or in cable ducting in the ground D 71 Single-core cable in conduit or in cable ducting in the ground D 72 Sheathed single-core or multi-core cables direct in the ground – without added mechanical protection D 73 Sheathed single-core or multi-core cables direct in the ground – with added mechanical protection D 1SDC010003F0201 1 De is the external diameter of a multi-core cable: – 2.2 x the cable diameter when three single core cables are bound in trefoil, or – 3 x the cable diameter when three single core cables are laid in flat formation. 2 De is the external diameter of conduit or vertical depth of cable ducting. V is the smaller dimension or diameter of a masonry duct or void, or the vertical depth of a rectangular duct, floor or ceiling void. The depth of the channel is more important than the width. Table 4: Correction factor for ambient air temperature other than 30 °C Insulation (a) For higher ambient temperatures, consult manufacturer. PVC 1.22 1.17 1.12 1.06 0.94 0.87 0.79 0.71 0.61 0.50 – – – – – – – XLPE and EPR 1.15 1.12 1.08 1.04 0.96 0.91 0.87 0.82 0.76 0.71 0.65 0.58 0.50 0.41 – – – Ambient temperature (a) °C 10 15 20 25 35 40 45 50 55 60 65 70 75 80 85 90 95 PVC covered or bare and exposed to touch 70 °C 1.26 1.20 1.14 1.07 0.93 0.85 0.87 0.67 0.57 0.45 – – – – – – – Bare not exposed to touch 105 °C 1.14 1.11 1.07 1.04 0.96 0.92 0.88 0.84 0.80 0.75 0.70 0.65 0.60 0.54 0.47 0.40 0.32 Mineral (a) where: • I0 is the current carrying capacity of the single conductor at 30 °C reference ambient temperature; • k1 is the correction factor if the ambient temperature is other than 30 °C; • k2 is the correction factor for cables installed bunched or in layers or for cables installed in a layer on several supports. Correction factor k1 The current carrying capacity of the cables that are not buried in the ground refers to 30 °C ambient temperature. If the ambient temperature of the place of installation is different from this reference temperature, the correction factor k1 on Table 4 shall be used, according to the insulation material. Installation not buried in the ground: choice of the cross section according to cable carrying capacity and type of installation The cable carrying capacity of a cable that is not buried in the ground is obtained by using this formula:
  • 19. 3332 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders > 2 De2 De1 De2 a) b) c) <30cm 1SDC010002F0001 a) b) c) 1SDC010003F0001 Correction factor k2 The cable current carrying capacity is influenced by the presence of other cables installed nearby. The heat dissipation of a single cable is different from that of the same cable when installed next to the other ones. The factor k2 is tabled according to the installation of cables laid close together in layers or bunches. Definition of layer or bunch layer: several circuits constituted by cables installed one next to another, spaced or not, arranged horizontally or vertically. The cables on a layer are installed on a wall, tray, ceiling, floor or on a cable ladder; bunch: several circuits constituted by cables that are not spaced and are not installed in a layer; several layers superimposed on a single support (e.g. tray) are considered to be a bunch. The value of correction factor k2 is 1 when: • the cables are spaced: - two single-core cables belonging to different circuits are spaced when the distance between them is more than twice the external diameter of the cable with the larger cross section; - two multi-core cables are spaced when the distance between them is at least the same as the external diameter of the larger cable; • the adjacent cables are loaded less than 30 % of their current carrying capacity. The correction factors for bunched cables or cables in layers are calculated by assuming that the bunches consist of similar cables that are equally loaded. A group of cables is considered to consist of similar cables when the calculation of the current carrying capacity is based on the same maximum allowed operating temperature and when the cross sections of the conductors is in the range of three adjacent standard cross sections (e.g. from 10 to 25 mm2). The calculation of the reduction factors for bunched cables with different cross sections depends on the number of cables and on their cross sections. These factors have not been tabled, but must be calculated for each bunch or layer. Cables in layers: a) spaced; b) not spaced; c) double layer Bunched cables: a) in trunking; b) in conduit; c) on perforated tray
  • 20. 3534 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders n k 1 2 = NOTE 1 These factors are applicable to uniform groups of cables, equally loaded. NOTE 2 Where horizontal clearances between adjacent cables exceeds twice their overall diameter, no reduction factor need be applied. NOTE 3 The same factors are applied to: – groups of two or three single-core cables; – multi-core cables. NOTE 4 If a system consists of both two- and three-core cables, the total number of cables is taken as the number of circuits, and the corresponding factor is applied to the tables for two loaded conductors for the two-core cables, and to the tables for three loaded conductors for the three-core cables. NOTE 5 If a group consists of n single-core cables it may either be considered as n/2 circuits of two loaded conductors or n/3 circuits of three loaded conductors. Number of circuits or multi-core cables Item 1 2 3 4 5 Arrangement (cables touching) Bunched in air, on a surface, embedded or enclosed Single layer on wall, floor or unperforated tray Single layer fixed directly under a wooden ceiling Single layer on a perforated horizontal or vertical tray Single layer on ladder support or cleats etc. To be used with current-carrying capacities, reference Methods A to F Method C Methods E and F 1 1.00 1.00 0.95 1.00 1.00 2 0.80 0.85 0.81 0.88 0.87 3 0.70 0.79 0.72 0.82 0.82 4 0.65 0.75 0.68 0.77 0.80 5 0.60 0.73 0.66 0.75 0.80 6 0.57 0.72 0.64 0.73 0.79 7 0.54 0.72 0.63 0.73 0.79 8 0.52 0.71 0.62 0.72 0.78 9 0.50 0.70 0.61 0.72 0.78 12 0.45 16 0.41 20 0.38 No further reduction factor for more than nine circuits or multicore cables 1SDC010004F0201 Number of three-phase circuits (note 4)Method of installation in Table 3 Number of trays 1 2 3 Use as a multiplier to rating for Perforated trays (note 2) 31 Touching 20 mm 1 2 3 0.98 0.96 0.95 0.91 0.87 0.85 0.87 0.81 0.78 Three cables in horizontal formation Vertical perforated trays (note 3) 31 Touching 225 mm 1 2 0.96 0.95 0.86 0.84 – – Three cables in vertical formation Ladder supports, cleats, etc. (note 2) 32 33 34 Touching 20 mm 1 2 3 1.00 0.98 0.97 0.97 0.93 0.90 0.96 0.89 0.86 Three cables in horizontal formation Perforated trays (note 2) 31 20 mm 2De De 1 2 3 1.00 0.97 0.96 0.98 0.93 0.92 0.96 0.89 0.86 Vertical perforated trays (note 3) 31 Spaced 225 mm 1 2 1.00 1.00 0.91 0.90 0.89 0.86 Ladder supports, cleats, etc. (note 2) 32 33 34 20 mm 1 2 3 1.00 0.97 0.96 1.00 0.95 0.94 1.00 0.93 0.90 Three cables in trefoil formation NOTE 1 Factors are given for single layers of cables (or trefoil groups) as shown in the table and do not apply when cables are installed in more than one layer touching each other. Values for such installations may be significantly lower and must be determined by an appropriate method. NOTE 2 Values are given for vertical spacings between trays of 300 mm. For closer spacing the factors should be reduced. NOTE 3 Values are given for horizontal spacing between trays of 225 mm with trays mounted back to back and at least 20 mm between the tray and any wall. For closer spacing the factors should be reduced. NOTE 4 For circuits having more than one cable in parallel per phase, each three phase set of conductors should be considered as a circuit for the purpose of this table. De De De ≥2De ≥2De ≥2De The reduction factor for a group containing different cross sections of insulated conductors or cables in conduits, cable trunking or cable ducting is: where: • k2 is the group reduction factor; • n is the number of circuits of the bunch. The reduction factor obtained by this equation reduces the danger of overloading of cables with a smaller cross section, but may lead to under utilization of cables with a larger cross section. Such under utilization can be avoided if large and small cables are not mixed in the same group. The following tables show the reduction factor (k2). Table 5: Reduction factor for grouped cables Table 6: Reduction factor for single-core cables with method of installation F
  • 21. 3736 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders tot bb b k I kk I I == 21 ' 1SDC010005F0201 Number of cables Method of installation in Table 3 Number of trays 1 2 3 4 6 9 Touching 20 mm 1 2 3 1.00 1.00 1.00 0.88 0.87 0.86 0.82 0.80 0.79 0.79 0.77 0.76 0.76 0.73 0.71 0.73 0.68 0.66 Perforated trays (note 2) 31 Spaced 20 mm 1 2 3 1.00 1.00 1.00 1.00 0.99 0.98 0.98 0.96 0.95 0.95 0.92 0.91 0.91 0.87 0.85 – – – Touching 225 mm 1 2 1.00 1.00 0.88 0.88 0.82 0.81 0.78 0.76 0.73 0.71 0.72 0.70 Vertical perforated trays (note 3) 31 Spaced 225 mm De 1 2 1.00 1.00 0.91 0.91 0.89 0.88 0.88 0.87 0.87 0.85 – – Touching 20 mm 1 2 3 1.00 1.00 1.00 0.87 0,86 0.85 0.82 0.80 0.79 0.80 0.78 0.76 0.79 0.76 0.73 0.78 0.73 0.70 Ladder supports, cleats, etc. (note 2) 32 33 34 Spaced 20 mm De 1 2 3 1.00 1.00 1.00 1.00 0.99 0.98 1.00 0.98 0.97 1.00 0.97 0.96 1.00 0.96 0.93 – – – NOTE 1 Factors apply to single layer groups of cables as shown above and do not apply when cables are installed in more than one layer touching each other. Values for such installations may be significantly lower and must be determined by an appropriate method. NOTE 2 Values are given for vertical spacings between trays of 300 mm and at least 20 mm between trays and wall. For closer spacing the factors should be reduced. NOTE 3 Values are given for horizontal spacing between trays of 225 mm with trays mounted back to back. For closer spacing the factors should be reduced. De De De To summarize: The following procedure shall be used to determine the cross section of the cable: 1. from Table 3 identify the method of installation; 2. from Table 4 determine the correction factor k1 according to insulation material and ambient temperature; 3. use Table 5 for cables installed in layer or bunch, Table 6 for single- core cables in a layer on several supports, Table 7 for multi-core cables in a layer on several supports or the formula shown in the case of groups of cables with different sections to determine the correction factor k2 appropriate for the numbers of circuits or multi- core cables; 4. calculate the value of current I’b by dividing the load current Ib (or the rated current of the protective device) by the product of the correction factors calculated: Table 7: Reduction factor for multi-core cables with method of installation E 5. from Table 8 or from Table 9, depending on the method of installation, on insulation and conductive material and on the number of live conductors, determine the cross section of the cable with capacity I0 ≥ I’b; 6. the actual cable current carrying capacity is calculated by IZ = I0 k1 k2.
  • 22. 3938 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders 1SDC010006F0201 Installation method Insulation S[mm2 ] Loaded conductors 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 1.5 19 17 14.5 13.5 18.5 16.5 14 13.0 23 20 2.5 26 23 19.5 18 20 19 14.5 14 25 22 18.5 17.5 19.5 18 14.5 13.5 31 28 4 35 31 26 24 27 25 20 18.5 33 30 25 23 26 24 20 17.5 42 37 6 45 40 34 31 35 32 26 24 42 38 32 29 33 31 25 23 54 48 10 61 54 46 42 48 44 36 32 57 51 43 39 45 41 33 31 75 66 16 81 73 61 56 64 58 48 43 76 68 57 52 60 55 44 41 100 88 25 106 95 80 73 84 76 63 57 99 89 75 68 78 71 58 53 133 117 35 131 117 99 89 103 94 77 70 121 109 92 83 96 87 71 65 164 144 50 158 141 119 108 125 113 93 84 145 130 110 99 115 104 86 78 198 175 70 200 179 151 136 158 142 118 107 183 164 139 125 145 131 108 98 253 222 95 241 216 182 164 191 171 142 129 220 197 167 150 175 157 130 118 306 269 120 278 249 210 188 220 197 164 149 253 227 192 172 201 180 150 135 354 312 150 318 285 240 216 253 226 189 170 290 259 219 196 230 206 172 155 185 362 324 273 245 288 256 215 194 329 295 248 223 262 233 195 176 240 424 380 321 286 338 300 252 227 386 346 291 261 307 273 229 207 300 486 435 367 328 387 344 289 261 442 396 334 298 352 313 263 237 400 500 630 A1 Al PVC XLPE EPR PVC Cu XLPE EPR A2 Cu Al XLPE EPR PVC XLPE EPR PVC XLPE EPR Cu 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 2 3 17.5 15.5 22 19.5 16.5 15 24 22 19.5 17.5 24 21 25 22 18.5 16.5 30 26 23 20 23 21 17.5 15.5 33 30 27 24 26 24 21 18.5 32 28 33 29 25 22.0 40 35 30 27 31 28 24 21 45 40 36 32 35 32 28 25.0 41 36 43 38 32 28 51 44 38 34 40 35 30 27.0 58 52 46 41 45 41 36 32 57 50 59 52 44 39 69 60 52 46 54 48 41 36 80 71 63 57 62 57 49 44 76 68 79 71 60 53 91 80 69 62 72 64 54 48 107 96 85 76 84 76 66 59 101 89 105 93 79 70 119 105 90 80 94 84 71 62 138 119 112 96 101 90 83 73 125 110 130 116 97 86 146 128 111 99 115 103 86 77 171 147 138 119 126 112 103 90 151 134 157 140 118 104 175 154 133 118 138 124 104 92 209 179 168 144 154 136 125 110 192 171 200 179 150 133 221 194 168 149 175 156 131 116 269 229 213 184 198 174 160 140 232 207 242 217 181 161 265 233 201 179 210 188 157 139 328 278 258 223 241 211 195 170 269 239 281 251 210 186 305 268 232 206 242 216 181 160 382 322 299 259 280 245 226 197 441 371 344 299 324 283 261 227 506 424 392 341 371 323 298 259 599 500 461 403 439 382 352 305 693 576 530 464 508 440 406 351 Cu Al XLPE EPR PVC XLPE EPR PVC B1 Al PVC XLPE EPR PVC C Cu Al XLPE EPR PVC XLPE/EPR PVC B2 Conductor 13 25 15 19.5 Table 8: Current carrying capacity of cables with PVC or EPR/XLPE insulation (method A-B-C)
  • 23. 4140 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders Table 8: Current carrying capacity of cables with PVC or EPR/XLPE insulation (method E-F-G) C 1SDC010100F0201 De De oror Installation method Insulation XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC XLPE EPR PVC S[mm2 ] Loaded conductors 1.5 26 22 23 18.5 2.5 36 30 28 23 32 2 524 19.5 4 49 40 38 31 42 34 32 26 6 63 51 49 39 54 43 42 33 10 86 70 67 54 75 60 58 46 16 115 94 91 73 100 80 77 61 25 149 119 108 89 127 101 97 78 161 131 121 98 13 5110 103 84 35 185 148 135 111 158 126 120 96 200 162 150 122 169 137 129 105 50 225 180 164 135 192 153 146 117 242 196 184 149 207 167 159 128 70 289 232 211 173 246 196 187 150 310 251 237 192 268 216 206 166 95 352 282 257 210 298 238 227 183 377 304 289 235 328 264 253 203 120 410 328 300 244 346 276 263 212 437 352 337 273 383 308 296 237 150 473 379 346 282 399 319 304 245 504 406 389 316 444 356 343 274 185 542 434 397 322 456 364 347 280 575 463 447 363 510 409 395 315 240 641 514 470 380 538 430 409 330 679 546 530 430 607 485 471 375 300 741 593 543 439 621 497 471 381 783 629 613 497 703 561 547 434 400 940 754 740 600 823 656 663 526 500 1083 868 856 694 946 749 770 610 630 1254 1005 996 808 1088 855 899 711 F CuAl Cu Al E 2 3 Al Cu Al 2 3 Cu XLPE EPR PVC XLPE EPR PVC 3H 3V 3H 3V 3H 3V 3H 3V 141 114 107 87 182 161 146 130 138 122 112 99 176 143 135 109 226 201 181 162 172 153 139 124 216 174 165 133 275 246 219 197 210 188 169 152 279 225 215 173 353 318 281 254 271 244 217 196 342 275 264 212 430 389 341 311 332 300 265 241 400 321 308 247 500 454 396 362 387 351 308 282 464 372 358 287 577 527 456 419 448 408 356 327 533 427 413 330 661 605 521 480 515 470 407 376 634 507 492 392 781 719 615 569 611 561 482 447 736 587 571 455 902 833 709 659 708 652 557 519 868 689 694 552 1085 1008 852 795 856 792 671 629 998 789 806 640 1253 1169 982 920 991 921 775 730 1151 905 942 746 1454 1362 1138 1070 1154 1077 900 852 G 3 Cu Al PVC Al XLPE EPR PVC Cu XLPE EPR 25 84135
  • 24. 4342 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders 1SDC010007F0201 Installation method Loaded conductors 2 3 3 2 3 3 2 3 3 2 23 19 21 28 24 27 25 21 23 31 31 26 29 38 33 36 33 28 31 41 40 35 38 51 44 47 44 37 41 54 25 21 23 31 26 30 26 22 26 33 34 28 31 42 35 41 36 30 34 45 45 37 41 55 47 53 47 40 45 60 57 48 52 70 59 67 60 51 57 76 77 65 70 96 81 91 82 69 77 104 102 86 92 127 107 119 109 92 102 137 133 112 120 166 140 154 142 120 132 179 163 137 147 203 171 187 174 147 161 220 202 169 181 251 212 230 215 182 198 272 247 207 221 307 260 280 264 223 241 333 296 249 264 369 312 334 317 267 289 400 340 286 303 424 359 383 364 308 331 460 388 327 346 485 410 435 416 352 377 526 440 371 392 550 465 492 472 399 426 596 514 434 457 643 544 572 552 466 496 697 Note 1 For single-core cables the sheaths of the cables of the circuit are connected together at both ends. Note 2 For bare cables exposed to touch, values should be multiplied by 0.9. Note 3 De is the external diameter of the cable. Note 4 For metallic sheath temperature 105 °C no correction for grouping need to be applied. 500 V 750 V C E or F 120 150 185 240 35 50 70 95 6 10 16 25 4 1.5 2.5 4 1.5 2.5 Bare cable not exposed to touch S[mm2 ] PVC covered or bare exposed to touch PVC covered or bare exposed to touch Metallic sheath temperature 105 °CMetallic sheath temperature 70 °C Metallic sheath temperature 105 °C Sheath 3 3 3 3 3 3 26 29 26 29 33.0 37.0 35 39 34 39 43 49 46 51 45 51 56 64 28 32 28 32 35 40 38 43 37 43 47 54 50 56 49 56 61 70 64 71 62 71 78 89 87 96 84 95 105 120 115 127 110 125 137 157 150 164 142 162 178 204 184 200 173 197 216 248 228 247 213 242 266 304 279 300 259 294 323 370 335 359 309 351 385 441 385 411 353 402 441 505 441 469 400 454 498 565 500 530 446 507 557 629 584 617 497 565 624 704 G Metallic sheath temperature 70 °C PVC covered or bare exposed to touch Bare cable not exposed to touch Bare cable not eexposed to touch Metallic sheath temperature 70 °C Metallic sheath temperature 105 °C or or or or or or De De De De 33 37 Table 9: Current carrying capacity of cables with mineral insulation
  • 25. 4544 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders totz kIkkkII 03210 == ''' 2 2 kkk .= 2 a a a a Table 10: Correction factors for ambient ground temperatures other than 20 °C Ground temperature °C 10 15 25 30 35 40 45 50 55 60 65 70 75 80 PVC 1.10 1.05 0.95 0.89 0.84 0.77 0.71 0.63 0.55 0.45 – – – – XLPE and EPR 1.07 1.04 0.96 0.93 0.89 0.85 0.80 0.76 0.71 0.65 0.60 0.53 0.46 0.38 Insulation Table 11: Reduction factors for cables laid directly in the ground Number of circuits 2 3 4 5 6 Nil (cables touching) 0.75 0.65 0.60 0.55 0.50 One cable diameter 0.80 0.70 0.60 0.55 0.55 0.125 m 0.85 0.75 0.70 0.65 0.60 0.25 m 0.90 0.80 0.75 0.70 0.70 0.5 m 0.90 0.85 0.80 0.80 0.80 Cable to cable clearance (a) NOTE The given values apply to an installation depth of 0.7 m and a soil thermal resistivity of 2.5 Km/W. Multi-core cables Single-core cables Installation in ground: choice of the cross section according to cable carrying capacity and type of installation The current carrying capacity of a cable buried in the ground is calculated by using this formula: where: • I0 is the current carrying capacity of the single conductor for installation in the ground at 20°C reference temperature; • k1 is the correction factor if the temperature of the ground is other than 20°C; • k2 is the correction factor for adjacent cables; • k3 is the correction factor if the soil thermal resistivity is different from the reference value, 2.5 Km/W. Correction factor k1 The current carrying capacity of buried cables refers to a ground temperature of 20 °C. If the ground temperature is different, use the correction factor k1 shown in Table 10 according to the insulation material. Correction factor k2 The cable current carrying capacity is influenced by the presence of other cables installed nearby. The heat dissipation of a single cable is different from that of the same cable installed next to the other ones. The correction factor k2 is obtained by the formula: Tables 11, 12, and 13 show the factor k2’ values for single-core and multi-core cables that are laid directly in the ground or which are installed in buried ducts, according to their distance from other cables or the distance between the ducts.
  • 26. 4746 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders a a a Table 12: Reduction factors for multi-core cables laid in single way ducts in the ground Number of circuits 2 3 4 5 6 Nil (cables touching) 0.85 0.75 0.70 0.65 0.60 0.25 m 0.90 0.85 0.80 0.80 0.80 0.5 m 0.95 0.90 0.85 0.85 0.80 1.0 m 0.95 0.95 0.90 0.90 0.90 Cable to cable clearance (a) NOTE The given values apply to an installation depth of 0.7 m and a soil thermal resistivity of 2.5 Km/W. Multi-core cables Number of single-core circuits of two or three cables 2 3 4 5 6 Nil (ducts touching) 0.80 0.70 0.65 0.60 0.60 0.25 m 0.90 0.80 0.75 0.70 0.70 0.5 m 0.90 0.85 0.80 0.80 0.80 1.0 m 0.95 0.90 0.90 0.90 0.90 Duct to duct clearance (a) NOTE The given values apply to an installation depth of 0.7 m and a soil thermal resistivity of 2.5 Km/W. Single-core cables Table 13: Reduction factors for single-core cables laid in single way ducts in the ground Table 14: Correction factors for soil thermal resistivities other than 2.5 Km/W Thermal resistivities Km/W 1 1.5 2 2.5 3 Correction factor 1.18 1.1 1.05 1 0.96 Note 1: the overall accuracy of correction factors is within ±5%. Note 2: the correction factors are applicable to cables drawn into buried ducts; for cables laid direct in the ground the correction factors for thermal resistivities less than 2.5 Km/W will be higher. Where more precise values are required they may be calculated by methods given in IEC 60287. Note 3: the correction factors are applicable to ducts buried at depths of up to 0.8 m. For correction factor k2’’: • for cables laid directly in the ground or if there are not other conductors within the same duct, the value of k2’’ is 1; • if several conductors of similar sizes are present in the same duct (for the meaning of “group of similar conductors”, see the paragraphs above), k2’’ is obtained from the first row of Table 5; • if the conductors are not of similar size, the correction factor is calculated by using this formula: where: n is the number of circuits in the duct. Correction factor k3 Soil thermal resistivity influences the heat dissipation of the cable. Soil with low thermal resistivity facilitates heat dissipation, whereas soil with high thermal resistivity limits heat dissipation. IEC 60364-5-52 states as reference value for the soil thermal resistivity 2.5 Km/W. n k 1'' 2 =
  • 27. 4948 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders tot bb b k I kkk I I == 321 ' 1SDC010008F0201 Installation method Insulation S[mm2 ] Loaded conductors 2 3 2 3 2 3 2 3 1.5 26 22 22 18 2.5 34 29 29 24 26 22 22 18.5 4 44 37 38 31 34 29 29 24 6 56 46 47 39 42 36 36 30 10 73 61 63 52 56 47 48 40 16 95 79 81 67 73 61 62 52 25 121 101 104 86 93 78 80 66 35 146 122 125 103 112 94 96 80 50 173 144 148 122 132 112 113 94 70 213 178 183 151 163 138 140 117 95 252 211 216 179 193 164 166 138 120 287 240 246 203 220 186 189 157 150 324 271 278 230 249 210 213 178 185 363 304 312 258 279 236 240 200 240 419 351 361 297 322 272 277 230 300 474 396 408 336 364 308 313 260 XLPE EPR PVC XLPE EPR PVC D Cu AlConductor k1 from table 4 1SDC010009F0201 START END yes D method? yes no yes multi-core cable? no no yes single layer?multi-core cable? no yes yes no no for cables? yes no yes yes no yes yes no no yes selection of wiring systems table 1 erection of wiring systems table 2 Groundtemperature <> 20 °C? Ambient air temperature <> 30 °C? k1 = 1 k1 from table 10 k2' from table 11 (k 2''=1) cables laid directly in the ground? k2' from table 13 k2' from table 12 more than one cable per conduit? similar sections? n k 1 ''2 = k2'' from table 6 k2''=1 k1 = 1 similar sections? k2 from table 5k2 from table 6 ktot=k 1*k 2 I'b=I b /ktot table current carrying capacity I0 > I' b ktot=k 1*k 2*k 3 S [mm2 ] Iz = I 0 *k tot Thermal resistivity <> 2.5 Km/W? k3 = 1 k3 from table 14 k2=k 2'*k 2'' k2 from table 7 I Method of installation table 3 b n k 1 ''2 = no k2 = 1 To summarize: Use this procedure to determine the cross section of the cable: 1. from Table 10, determine the correction factor k1 according to the insulation material and the ground temperature; 2. use Table 11, Table 12, Table 13 or the formula for groups of non-similar cables to determine the correction factor k2 according to the distance between cables or ducts; 3. from Table 14 determine factor k3 corresponding to the soil thermal resistivity; 4. calculate the value of the current I’b by dividing the load current Ib (or the rated current of the protective device) by the product of the correction factors calculated: 5. from Table 15, determine the cross section of the cable with I0 ≥ I’b, according to the method of installation, the insulation and conductive material and the number of live conductors; 6. the actual cable current carrying capacity is calculated by. Table 15: Current carrying capacity of cables buried in the ground z kkII 210= k3
  • 28. 5150 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders 1SDC010007F0001 C N B A tot b b I I =' k 86.0 ' .= tot b b k I I ' N b I I = 0.86 Nb II =' III tot b N k k I I ..= 3 Effect of harmonic currents on balanced three-phase systems: reduction factors for harmonic currents in four- core and five-core cables with four cores carrying current Where the neutral conductor carries current without a corresponding reduction in load of the phase conductors, the current flowing in the neutral conductor shall be taken into account in ascertaining the current-carrying capacity of the circuit. This neutral current is due to the phase currents having a harmonic content which does not cancel in the neutral. The most significant harmonic which does not cancel in the neutral is usually the third harmonic. The magnitude of the neutral current due to the third harmonic may exceed the magnitude of the power frequency phase current. In such a case the neutral current will have a significant effect on the current-carrying capacity of the cables in the circuit. Equipment likely to cause significant harmonic currents are, for example, fluorescent lighting banks and dc power supplies such as those found in computers (for further information on harmonic disturbances see the IEC 61000). The reduction factors given in Table 16 only apply in the balanced three-phase circuits (the current in the fourth conductor is due to harmonics only) to cables where the neutral conductor is within a four-core or five-core cable and is of the same material and cross-sectional area as the phase conductors. These reduction factors have been calculated based on third harmonic currents. If significant, i.e. more than 10 %, higher harmonics (e.g. 9th, 12th, etc.) are expected or there is an unbalance between phases of more than 50 %, then lower reduction factors may be applicable: these factors can be calculated only by taking into account the real shape of the current in the loaded phases. Where the neutral current is expected to be higher than the phase current then the cable size should be selected on the basis of the neutral current. Where the cable size selection is based on a neutral current which is not significantly higher than the phase current, it is necessary to reduce the tabulated current carrying capacity for three loaded conductors. If the neutral current is more than 135 % of the phase current and the cable size is selected on the basis of the neutral current, then the three phase conductors will not be fully loaded. The reduction in heat generated by the phase conductors offsets the heat generated by the neutral conductor to the extent that it is not necessary to apply any reduction factor to the current carrying capacity for three loaded conductors. Table 16: Reduction factors for harmonic currents in four-core and five-core cables Third harmonic content of phase current % 0 ÷ 15 15 ÷ 33 33 ÷ 45 > 45 Size selection is based on phase current 1 0.86 - - Current to take in account for the cable selection Ib’ - - Size selection is based on neutral current - - 0.86 1 Current to take in account for the cable selection Ib’ - - Reduction factor Where IN is the current flowing in the neutral calculated as follows: Ib is the load current; ktot is the total correction factor; kIII is the third harmonic content of phase current; Note on current carrying capacity tables and loaded conductors Tables 8, 9 and 15 provide the current carrying capacity of loaded conductors (current carrying conductors) under normal service conditions. In single-phase circuits, the number of loaded conductors is two. In balanced or slightly unbalanced three-phase circuits the number of loaded conductors is three, since the current in the neutral conductor is negligible. In three-phase systems with high unbalance, where the neutral conductor in a multi-core cable carries current as a result of an unbalance in the phase currents the temperature rise due to the neutral current is offset by the reduction in the heat generated by one or more of the phase conductors. In this case the conductor size shall be chosen on the basis of the highest phase current. In all cases the neutral conductor shall have an adequate cross section.
  • 29. 5352 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders a d b c 1SDC010008F0001 k 1 = 0.87 A kk I I b b 212.85 54.087.0 100 21 ' = . == 2 = 0.54k Procedure: Type of installation In Table 3, it is possible to find the reference number of the installation and the method of installation to be used for the calculations. In this example, the reference number is 31, which corresponds to method E (multi-core cable on tray). Correction factor of temperature k1 From Table 4, for a temperature of 40 °C and PVC insulation material, k1 = 0.87. Correction factor for adjacent cables k2 For the multi-core cables grouped on the perforated tray see Table 5. As a first step, the number of circuits or multi-core cables present shall be determined; given that: • each circuit a), b) and d) constitute a separate circuit; • circuit c) consists of three circuits, since it is composed by three cables in parallel per phase; • the cable to be dimensioned is a multi-core cable and therefore constitutes a single circuit; the total number of circuits is 7. Referring to the row for the arrangement (cables bunched) and to the column for the number of circuits (7) After k1 and k2 have been determined, I’b is calculated by: From Table 8, for a multi-core copper cable with PVC insulation, method of installation E, with three loaded conductors, a cross section with current carrying capacity of I0 ≥ I’b = 212.85 A, is obtained. A 95 mm2 cross section cable can carry, under Standard reference conditions, 238 A. The current carrying capacity, according to the actual conditions of installation, is Iz = 238 . 0.87. 0.54 = 111.81 A Example of cable dimensioning in a balanced three- phase circuit without harmonics Dimensioning of a cable with the following characteristics: • conductor material: : copper • insulation material: : PVC • type of cable: : multi-core • installation: : cables bunched on horizontal perforated tray • load current: : 100 A Installation conditions: • ambient temperature: : 40 °C • adjacent circuits with a) three-phase circuit consisting of 4 single-core cables, 4x50 mm2; b) three-phase circuit consisting of one multi-core cable, 1x(3x50) mm2; c) three-phase circuit consisting of 9 single-core (3 per phase) cables, 9x95 mm2; d) single-phase circuit consisting of 2 single-core cables, 2x70 mm2.
  • 30. 5554 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders k 1 = 1 2 = 1k A kk I I b b 115 21 ' == A kk I I b b 7.133 86.0 115 86.021 ' == .. = Ak k I I III tot b N 1384.031153 =..=..= A I I N b 5.160 86.0 138 86.0 ' === Ak k I I III tot b N 2076.031153 =..=..= AII Nb 207' == and current I’b is: From Table 8, a 95 mm2 cable with current carrying capacity of 238 A must be selected. Example of dimensioning a cable in a balanced three- phase circuit with a significant third-harmonic content Dimensioning of a cable with the following characteristics: • conductor material: : copper • insulation material: : PVC • type of cable: : multi-core • installation: : layer on horizontal perforated tray • load current: : 115 A Installation conditions: • ambient temperature: : 30 °C • no adjacent circuits. Procedure: Type of installation On Table 3, it is possible to find the reference number of the installation and the method of installation to be used for the calculations. In this example, the reference number is 31, which corresponds to method E (multi-core cable on tray). Temperature correction factor k1 From Table 4, for a temperature of 30 °C and PVC insulation material Correction factor for adjacent cables k2 As there are no adjacent cables, so After k1 and k2 have been determined, I’b is calculated by: If no harmonics are present, from Table 8, for a multi-core copper cable with PVC insulation, method of installation E, with three loaded conductors, a cross section with current carrying capacity of I0 ≥ I’b = 115 A, is obtained. A 35 mm2 cross section cable can carry, under Standard reference conditions, 126 A. The current carrying capacity, according to the actual conditions of installation, is still 126 A, since the value of factors k1 and k2 is 1. The third harmonic content is assumed to be 28%. Table 16 shows that for a third harmonic content of 28% the cable must be dimensioned for the current that flows through the phase conductors, but a reduction factor of 0.86 must be applied. The current I’b becomes: From Table 8, a 50 mm2 cable with carrying capacity of 153 A shall be selected. If the third harmonic content is 40 %, Table 16 shows that the cable shall be dimensioned according to the current of the neutral conductor and a reduction factor of 0.86 must be applied. The current in the neutral conductor is: and the value of current I’b is: From Table 8, a 70 mm2 cable with 196 A current carrying capacity shall be selected. If the third harmonic content is 60 %, Table 16 shows that the cable shall be dimensioned according to the current of the neutral conductor, but a reduction factor of 1 must be applied. The current in the neutral conductor is:
  • 31. 5756 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders )sincos( xr n L kIkZIU bb +==∆ [V] (1) 2 cos1sin = .- 100% rU U u ∆ =∆ (2) 2.2.2 Voltage drop In an electrical installation it is important to evaluate voltage drops from the point of supply to the load. The performance of a device may be impaired if supplied with a voltage different from its rated voltage. For example: • motors: the torque is proportional to the square of the supply voltage; therefore, if the voltage drops, the starting torque shall also decrease, making it more difficult to start up motors; the maximum torque shall also decrease; • incandescent lamps: the more the voltage drops the weaker the beam becomes and the light takes on a reddish tone; • discharge lamps: in general, they are not very sensitive to small variations in voltage, but in certain cases, great variation may cause them to switch off; • electronic appliances: they are very sensitive to variations in voltage and that is why they are fitted with stabilizers; • electromechanical devices: the reference Standard states that devices such as contactors and auxiliary releases have a minimum voltage below which their performances cannot be guaranteed. For a contactor, for example, the holding of the contacts becomes unreliable below 85% of the rated voltage. To limit these problems the Standards set the following limits: • IEC 60364-5-52 “Electrical installations of buildings. Selection and erection of electrical equipment - Wiring systems” Clause 525 states that “in the absence of other considerations it is recommended that in practice the voltage drop between the origin of consumer’s installation and the equipment should not be greater than 4% of the rated voltage of the installation. Other considerations include start-up time for motors and equipment with high inrush current. Temporary conditions such as voltage transients and voltage variation due to abnormal operation may be disregarded”. • IEC 60204-1”Safety of machinery – Electrical equipment of machines – General requirements” Clause 13.5 recommends that: “the voltage drop from the point of supply to the load shall not exceed 5% of the rated voltage under normal operating conditions”. • IEC 60364-7-714 “Electrical installations of buildings - Requirements for special installations or locations - External lighting installations” Clause 714.512 requires that “the voltage drop in normal service shall be compatible with the conditions arising from the starting current of the lamps”. Voltage drop calculation For an electrical conductor with impedance Z, the voltage drop is calculated by the following formula: where • k is a coefficient equal to: - 2 for single-phase and two-phase systems; - for three-phase systems; • Ib [A] is the load current; if no information are available, the cable carrying capacity Iz shall be considered; • L [km] is the length of the conductor; • n is the number of conductors in parallel per phase; • r [Ω/km] is the resistance of the single cable per kilometre; • x [Ω/km] is the reactance of the single cable per kilometre; • cosϕ is the power factor of the load: Normally, the percentage value in relation to the rated value Ur is calculated by: Resistance and reactance values per unit of length are set out on the following table by cross-sectional area and cable formation, for 50 Hz; in case of 60 Hz, the reactance value shall be multiplied by 1.2.
  • 32. 5958 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders Table 1: Resistance and reactance per unit of length of copper cables single-core cable two-core/three-core cable S r[Ω/km] x[Ω/km] r[Ω/km] x[Ω/km] [mm2] @ 80 [°C] @ 80 [°C] 1.5 14.8 0.168 15.1 0.118 2.5 8.91 0.156 9.08 0.109 4 5.57 0.143 5.68 0.101 6 3.71 0.135 3.78 0.0955 10 2.24 0.119 2.27 0.0861 16 1.41 0.112 1.43 0.0817 25 0.889 0.106 0.907 0.0813 35 0.641 0.101 0.654 0.0783 50 0.473 0.101 0.483 0.0779 70 0.328 0.0965 0.334 0.0751 95 0.236 0.0975 0.241 0.0762 120 0.188 0.0939 0.191 0.074 150 0.153 0.0928 0.157 0.0745 185 0.123 0.0908 0.125 0.0742 240 0.0943 0.0902 0.0966 0.0752 300 0.0761 0.0895 0.078 0.075 Table 2: Resistance and reactance per unit of length of aluminium cables single-core cable two-core/three-core cable S r[Ω/km] x[Ω/km] r[Ω/km] x[Ω/km] [mm2] @ 80 [°C] @ 80 [°C] 1.5 24.384 0.168 24.878 0.118 2.5 14.680 0.156 14.960 0.109 4 9.177 0.143 9.358 0.101 6 6.112 0.135 6.228 0.0955 10 3.691 0.119 3.740 0.0861 16 2.323 0.112 2.356 0.0817 25 1.465 0.106 1.494 0.0813 35 1.056 0.101 1.077 0.0783 50 0.779 0.101 0.796 0.0779 70 0.540 0.0965 0.550 0.0751 95 0.389 0.0975 0.397 0.0762 120 0,310 0.0939 0.315 0.074 150 0.252 0.0928 0.259 0.0745 185 0.203 0.0908 0.206 0.0742 240 0.155 0.0902 0.159 0.0752 300 0.125 0.0895 0.129 0.075 The following tables show the ∆Ux [V/(A.km)] values by cross section and formation of the cable according to the most common cosϕ values. Table 3: Specific voltage drop at cosϕ = 1 for copper cables cosϕ = 1 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 29.60 25.63 30.20 26.15 2.5 17.82 15.43 18.16 15.73 4 11.14 9.65 11.36 9.84 6 7.42 6.43 7.56 6.55 10 4.48 3.88 4.54 3.93 16 2.82 2.44 2.86 2.48 25 1.78 1.54 1.81 1.57 35 1.28 1.11 1.31 1.13 50 0.95 0.82 0.97 0.84 70 0.66 0.57 0.67 0.58 95 0.47 0.41 0.48 0.42 120 0.38 0.33 0.38 0.33 150 0.31 0.27 0.31 0.27 185 0.25 0.21 0.25 0.22 240 0.19 0.16 0.19 0.17 300 0.15 0.13 0.16 0.14 Table 4: Specific voltage drop at cosϕ = 0.9 for copper cables cosϕ = 0.9 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 26.79 23.20 27.28 23.63 2.5 16.17 14.01 16.44 14.24 4 10.15 8.79 10.31 8.93 6 6.80 5.89 6.89 5.96 10 4.14 3.58 4.16 3.60 16 2.64 2.28 2.65 2.29 25 1.69 1.47 1.70 1.48 35 1.24 1.08 1.25 1.08 50 0.94 0.81 0.94 0.81 70 0.67 0.58 0.67 0.58 95 0.51 0.44 0.50 0.43 120 0.42 0.36 0.41 0.35 150 0.36 0.31 0.35 0.30 185 0.30 0.26 0.29 0.25 240 0.25 0.22 0.24 0.21 300 0.22 0.19 0.21 0.18
  • 33. 6160 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders Table 5: Specific voltage drop at cosϕ = 0.85 for copper cables cosϕ = 0.85 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 25.34 21.94 25.79 22.34 2.5 15.31 13.26 15.55 13.47 4 9.62 8.33 9.76 8.45 6 6.45 5.59 6.53 5.65 10 3.93 3.41 3.95 3.42 16 2.51 2.18 2.52 2.18 25 1.62 1.41 1.63 1.41 35 1.20 1.04 1.19 1.03 50 0.91 0.79 0.90 0.78 70 0.66 0.57 0.65 0.56 95 0.50 0.44 0.49 0.42 120 0.42 0.36 0.40 0.35 150 0.36 0.31 0.35 0.30 185 0.30 0.26 0.29 0.25 240 0.26 0.22 0.24 0.21 300 0.22 0.19 0.21 0.18 Table 6: Specific voltage drop at cosϕ = 0.8 for copper cables cosϕ = 0.8 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 23.88 20.68 24.30 21.05 2.5 14.44 12.51 14.66 12.69 4 9.08 7.87 9.21 7.98 6 6.10 5.28 6.16 5.34 10 3.73 3.23 3.74 3.23 16 2.39 2.07 2.39 2.07 25 1.55 1.34 1.55 1.34 35 1.15 0.99 1.14 0.99 50 0.88 0.76 0.87 0.75 70 0.64 0.55 0.62 0.54 95 0.49 0.43 0.48 0.41 120 0.41 0.36 0.39 0.34 150 0.36 0.31 0.34 0.29 185 0.31 0.26 0.29 0.25 240 0.26 0.22 0.24 0.21 300 0.23 0.20 0.21 0.19 Table 7: Specific voltage drop at cosϕ=0.75 for copper cables cosϕ = 0.75 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 22.42 19.42 22.81 19.75 2.5 13.57 11.75 13.76 11.92 4 8.54 7.40 8.65 7.49 6 5.74 4.97 5.80 5.02 10 3.52 3.05 3.52 3.05 16 2.26 1.96 2.25 1.95 25 1.47 1.28 1.47 1.27 35 1.10 0.95 1.08 0.94 50 0.84 0.73 0.83 0.72 70 0.62 0.54 0.60 0.52 95 0.48 0.42 0.46 0.40 120 0.41 0.35 0.38 0.33 150 0.35 0.31 0.33 0.29 185 0.30 0.26 0.29 0.25 240 0.26 0.23 0.24 0.21 300 0.23 0.20 0.22 0.19 Table 8: Specific voltage drop at cosϕ = 1 for aluminium cables cosϕ = 1 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 48.77 42.23 49.76 43.09 2.5 29.36 25.43 29.92 25.91 4 18.35 15.89 18.72 16.21 6 12.22 10.59 12.46 10.79 10 7.38 6.39 7.48 6.48 16 4.65 4.02 4.71 4.08 25 2.93 2.54 2.99 2.59 35 2.11 1.83 2.15 1.87 50 1.56 1.35 1.59 1.38 70 1.08 0.94 1.10 0.95 95 0.78 0.67 0.79 0.69 120 0.62 0.54 0.63 0.55 150 0.50 0.44 0.52 0.45 185 0.41 0.35 0.41 0.36 240 0.31 0.27 0.32 0.28 300 0.25 0.22 0.26 0.22
  • 34. 6362 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders Table 9: Specific voltage drop at cosϕ = 0.9 for aluminium cables cosϕ = 0.9 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 44.04 38.14 44.88 38.87 2.5 26.56 23.00 27.02 23.40 4 16.64 14.41 16.93 14.66 6 11.12 9.63 11.29 9.78 10 6.75 5.84 6.81 5.89 16 4.28 3.71 4.31 3.73 25 2.73 2.36 2.76 2.39 35 1.99 1.72 2.01 1.74 50 1.49 1.29 1.50 1.30 70 1.06 0.92 1.06 0.91 95 0.78 0.68 0.78 0.68 120 0.64 0.55 0.63 0.55 150 0.53 0.46 0.53 0.46 185 0.44 0.38 0.44 0.38 240 0.36 0.31 0.35 0.30 300 0.30 0.26 0.30 0.26 Table 10: Specific voltage drop at cosϕ = 0.85 for aluminium cables cosϕ = 0.85 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 41.63 36.05 42.42 36.73 2.5 25.12 21.75 25.55 22.12 4 15.75 13.64 16.02 13.87 6 10.53 9.12 10.69 9.26 10 6.40 5.54 6.45 5.58 16 4.07 3.52 4.09 3.54 25 2.60 2.25 2.63 2.27 35 1.90 1.65 1.91 1.66 50 1.43 1.24 1.43 1.24 70 1.02 0.88 1.01 0.88 95 0.76 0.66 0.76 0.65 120 0.63 0.54 0.61 0.53 150 0.53 0.46 0.52 0.45 185 0.44 0.38 0,43 0.37 240 0.36 0.31 0.35 0.30 300 0.31 0.27 0.30 0.26 Table 11: Specific voltage drop at cosϕ = 0.8 for aluminium cables cosϕ = 0.8 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 39.22 33.96 39.95 34.59 2.5 23.67 20.50 24.07 20.84 4 14.85 12.86 15.09 13.07 6 9.94 8.61 10.08 8.73 10 6.05 5.24 6.09 5.27 16 3.85 3.34 3.87 3.35 25 2.47 2.14 2.49 2.16 35 1.81 1.57 1.82 1.57 50 1.37 1.18 1.37 1.18 70 0.98 0.85 0.97 0.84 95 0.74 0.64 0.73 0.63 120 0.61 0.53 0.59 0.51 150 0.51 0.45 0.50 0.44 185 0.43 0.38 0.42 0.36 240 0.36 0.31 0.34 0.30 300 0.31 0.27 0.30 0.26 Table 12: Specific voltage drop at cosϕ = 0.75 for aluminium cables cosϕ = 0.75 single-core cable two-core cable three-core cable S[mm2] single-phase three-phase single-phase three-phase 1.5 36.80 31.87 37.47 32.45 2.5 22.23 19.25 22.58 19.56 4 13.95 12.08 14.17 12.27 6 9.35 8.09 9.47 8.20 10 5.69 4.93 5.72 4.96 16 3.63 3.15 3.64 3.15 25 2.34 2.02 2.35 2.03 35 1.72 1.49 1.72 1.49 50 1.30 1.13 1.30 1.12 70 0.94 0.81 0.92 0.80 95 0.71 0.62 0.70 0.60 120 0.59 0.51 0.57 0.49 150 0.50 0.43 0.49 0.42 185 0.42 0.37 0.41 0.35 240 0.35 0.31 0.34 0.29 300 0.31 0.27 0.29 0.25
  • 35. 6564 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.2 Installation and dimensioning of cables2.2 Installation and dimensioning of cables 2 Protection of feeders2 Protection of feeders LIUU bx 03.2025.010081.0 =..=..∆=∆ V %51.0100 400 03.2 100% =.=.∆ =∆ rU U u L IUU bx 28.4 2 05.0 5042.3 2 =..=..∆=∆ V %62.0100 690 28.4 100% =.=.∆ =∆ rU U u LI Uu U b r x .. .∆ =∆ 100 % max (3) A U P I r u b 56 9.04003 35000 cos3 = .. = .. = VLIU b 2.2814.0566.360.3 =..=..=∆ %05.7100 400 2.28 100% =.=.∆ =∆ rU U u 02.1 14.056100 400%2 100 % max = .. . = .. .∆ =∆ LI Uu U b r x V/(A km). Example 1 To calculate a voltage drop on a three-phase cable with the following specifications: • rated voltage: 400 V; • cable length: 25 m; • cable formation: single-core copper cable, 3x50 mm2; • load current Ib: 100 A; • power factor cosϕ: 0.9. From Table 4, for a 50 mm2 single-core cable it is possible to read that a ∆Ux voltage drop corresponds to 0.81 V/(A⋅km). By multiplying this value by the length in km and by the current in A, it results: which corresponds to this percentage value: Example 2 To calculate a voltage drop on a three-phase cable with the following specifications: • rated voltage: 690 V; • cable length: 50 m; • cable formation: multi-core copper cable, 2x(3x10) mm2; • load current Ib: 50 A; • power factor cosϕ: 0.85. From Table 5, for a multi-core 10 mm2 cable it is possible to read that ∆Ux voltage drop corresponds to 3.42 V/(A⋅km). By multiplying this value by the length in km and by the current in A, and by dividing it by the number of cables in parallel, it results: which corresponds to this percentage value: Method for defining the cross section of the conductor according to voltage drop in the case of long cables In the case of long cables, or if particular design specifications impose low limits for maximum voltage drops, the verification using as reference the cross section calculated on the basis of thermal considerations (calculation according to chapter 2.2.1 “Current carrying capacity and methods of installation”) may have a negative result. To define the correct cross section, the maximum ∆Uxmax value calculated by using the formula: is compared with the corresponding values on Tables 4÷12 by choosing the smallest cross section with a ∆Ux value lower than ∆Uxmax. Example: Supply of a three-phase load with Pu = 35 kW (Ur=400 V, fr= 50 Hz, cosϕ=0.9) with a 140 m cable installed on a perforated tray, consisting of a multi-core copper cable with EPR insulation. Maximum permitted voltage drop 2%. Load current Ib is: The Table 8 of Chapter 2.2.1 shows S = 10 mm2. From Table 4, for the multi-core 10 mm2 cable it is possible to read that the voltage drop per A and per km is 3.60 V/(A⋅km). By multiplying this value by the length in km and by the current in A, it results: which corresponds to this percentage value: This value is too high. Formula (3) shows:
  • 36. 6766 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders VLIUU bx 35.614.05681.0 =..=..∆=∆ %6.1100 400 35.6 100% =.=.∆ =∆ rU U u 3 2 LIr P b j ... = [W] 1000 2 2 LIr P b j ... = [W] 1000 1.45IzIzIb In I2 1SDC010009F0001 Ib ≤ In ≤ Iz (1) I2 ≤ 1.45.Iz (2) From Table 4 a cross section of 50 mm2 can be chosen. For this cross section ∆Ux = 0.81< 1.02 V/(A⋅km). By using this value it results: This corresponds to a percentage value of: 2.2.3 Joule-effect losses Joule-effect losses are due to the electrical resistance of the cable. The lost energy is dissipated in heat and contributes to the heating of the conductor and of the environment. A first estimate of three-phase losses is: whereas single-phase losses are: where: • Ib is the load current [A]; • r is the phase resistance per unit of length of the cable at 80 °C [Ω/km] (see Table 1); • L is the cable length [m]. Single-core cable Two-core/three-core cable S [mm2] Cu AI Cu AI 1.5 14.8 24.384 15.1 24.878 2.5 8.91 14.680 9.08 14.960 4 5.57 9.177 5.68 9.358 6 3.71 6.112 3.78 6.228 10 2.24 3.691 2.27 3.740 16 1.41 2.323 1.43 2.356 25 0.889 1.465 0.907 1.494 35 0.641 1.056 0.654 1.077 50 0.473 0.779 0.483 0.796 70 0.328 0.540 0.334 0.550 95 0.236 0.389 0.241 0.397 120 0.188 0.310 0.191 0.315 150 0.153 0.252 0.157 0.259 185 0.123 0.203 0.125 0.206 240 0.0943 0.155 0.0966 0.159 300 0.0761 0.125 0.078 0.129 Table 1: Resistance values [Ω/km] of single-core and multi-core cables in copper and aluminium at 80 °C The Standard IEC 60364-4-43 “Electrical installation of buildings - Protection against overcurrent” specifies coordination between conductors and overload protective devices (normally placed at the beginning of the conductor to be protected) so that it shall satisfy the two following conditions: Where: • Ib is the current for which the circuit is dimensioned; • Iz is the continuous current carrying capacity of the cable; • In is the rated current of the protective device; for adjustable protective releases, the rated current In is the set current; • I2 is the current ensuring effective operation in the conventional time of the protective device. According to condition (1) to correctly choose the protective device, it is necessary to check that the circuit-breaker has a rated (or set) current that is: • higher than the load current, to prevent unwanted tripping; • lower than the current carrying capacity of the cable, to prevent cable overload. The Standard allows an overload current that may be up to 45% greater than the current carrying capacity of the cable but only for a limited period (conventional trip time of the protective device). The verification of condition (2) is not necessary in the case of circuit-breakers because the protective device is automatically tripped if: • I2 = 1.3⋅In for circuit-breakers complying with IEC 60947-2 (circuit-breakers for industrial use); • I2 = 1.45⋅In for circuit-breakers complying with IEC 60898 (circuit-breakers for household and similar installations). Therefore, for circuit-breakers, if In ≤ Iz, the formula I2 ≤ 1.45⋅Iz will also be verified. When the protective device is a fuse, it is also essential to check formula (2) because IEC 60269-2-1 on “Low-voltage fuses” states that a 1.6⋅In current must automatically melt the fuse. In this case, formula (2) becomes 1.6⋅In ≤ 1.45⋅Iz or In ≤ 0.9⋅Iz. 2.3 Protection against overload 2.2 Installation and dimensioning of cables
  • 37. 6968 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.3 Protection against overload2.3 Protection against overload 2 Protection of feeders2 Protection of feeders Ib ≤ In ≤ 0.9.Iz Ib 1SDC010010F0001 In Iz Ib 1SDC010011F0001 In Iz0.9 To summarize: to carry out by a fuse protection against overload, the following must be achieved: and this means that the cable is not fully exploited. Circuit-breaker: choice of rated current Fuse: choice of rated current Where the use of a single conductor per phase is not feasible, and the currents in the parallel conductors are unequal, the design current and requirements for overload protection for each conductor shall be considered individually. Examples Example 1 Load specifications Pr = 70 kW; Ur = 400 V; cosϕ = 0.9; three-phase load so Ib = 112 A Cable specifications Iz = 134 A Protective device specifications T1B160 TMD In125; set current I1 = 125 A Example 2 Load specifications Pr = 80 kW; cosϕ = 0.9; Ur = 400 V; three-phase load so Ib = 128 A Cable specifications Iz = 171 A Protective device specifications T2N160 PR221DS-LS In160; set current I1 = 0.88 x In = 140.8 A Example 3 Load specifications Pr = 100 kW; cosϕ = 0.9; Ur = 400 V ; three-phase load so Ib = 160 A Cable specifications Iz = 190 A Protective device specifications T3N250 TMD In200; set current I1 = 0.9 x In = 180 A Example 4 Load specifications Pr = 25 kW; cosϕ = 0.9; Ur = 230 V ; single-phase load so Ib = 121 A Cable specifications Iz = 134 A Protective device specifications T1B160 1P TMF In125
  • 38. 7170 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders I2 t ≤ k2 S2 (1) 1SDC010010F0201 PVC ≤300 mm2 PVC >300 mm2 EPR XLPE Rubber 60 °C Mineral PVC Bare Conductor insulation Initial temperature °C Final temperature °C Material of conductor: Copper Aluminium tin-soldered joints in copper conductors a This value shall be used for bare cables exposed to touch. NOTE 1 Other values of k are under consideration for. - small conductors (particularly for cross section less than 10 mm2 ); - duration of short-circuit exceeding 5 s; - other types of joints in conductors; - bare conductors. NOTE 2 The nominal current of the short-circuit protective device may be greater than the current carrying capacity of the cable. NOTE 3 The above factors are based on IEC 60724. 70 160 115 76 115 70 140 103 68 - 90 250 143 94 - 60 200 141 93 - 70 160 115 - - 105 250 135/115 a - - Table 1: Values of k for phase conductor 2.4 Protection against short-circuit Table 2 shows the maximum withstood energy for cables according to the cross section, the conductor material and the type of insulation, which are calculated by using the parameters of Table 1. Table 2: Maximum withstood energy for cables k2 S2 [(kA)2 s] A cable is protected against short-circuit if the specific let-through energy of the protective device (I2t) is lower or equal to the withstood energy of the cable (k2S2): where • I2t is the specific let-through energy of the protective device which can be read on the curves supplied by the manufacturer (see Electrical installation handbook, Vol. 1, Chapter 3.4 “Specific let-through energy curves”) or from a direct calculation in the case of devices that are not limiting and delaying; • S is the cable cross section [mm2]; in the case of conductors in parallel it is the cross section of the single conductor; • k is a factor that depends on the cable insulating and conducting material. The values of the most common installations are shown in Table 1; for a more detailed calculation, see Annex D. 1SDC010002F0901 1.5 2.5 4 6 10 16 25 35 Cu 115 2.98·10 -2 8.27·10 -2 2.12·10 -1 4.76·10 -1 1.32 3.39 8.27 1.62·10 1 PVC Al 76 1.30·10 -2 3.61·10 -2 9.24·10 -2 2.08·10 -1 5.78·10 -1 1.48 3.61 7.08 Cu 143 4.60·10 -2 1.28·10 -1 3.27·10 -1 7.36·10 -1 2.04 5.23 1.28·10 1 2.51·10 1 EPR/XLPE Al 94 1.99·10 -2 5.52·10 -2 1.41·10 -1 3.18·10 -1 8.84·10 -1 2.26 5.52 1.08·10 1 Cu 141 4.47·10 -2 1.24·10 -1 3.18·10 -1 7.16·10 -1 1.99 5.09 1.24·10 1 2.44·10 1 Rubber Al 93 1.95·10 -2 5.41·10 -2 1.38·10 -1 3.11·10 -1 8.65·10 -1 2.21 5.41 1.06·10 1 50 70 95 120 150 185 240 300 Cu 115 3.31·10 1 6.48·10 1 1.19·10 2 1.90·10 2 2.98·10 2 4.53·10 2 7.62·10 2 1.19·10 3 PVC Al 76 1.44·10 1 2.83·10 1 5.21·10 1 8.32·10 1 1.30·10 2 1.98·10 2 3.33·10 2 5.20·10 2 Cu 143 5.11·10 1 1.00·10 1 1.85·10 1 2.94·10 2 4.60·10 2 7.00·10 2 1.18·10 3 1.84·10 3 EPR/XLPE Al 94 2.21·10 1 4.33·10 1 7.97·10 1 1.27·10 2 1.99·10 2 3.02·10 2 5.09·10 2 7.95·10 2 Cu 141 4.97·10 1 9.74·10 1 1.79·10 1 2.86·10 2 4.47·10 2 6.80·10 2 1.15·10 3 1.79·10 3 G2 Al 93 2.16·10 1 4.24·10 1 7.81·10 1 1.25·10 2 1.95·10 2 2.96·10 2 4.98·10 2 7.78·10 2 Cable k Cable k Cross section [mm2 ] Cross section [mm2 ] The formula (1) must be verified along the whole length of the cable. Due to the shape of the specific let-through energy curve of a circuit breaker, it is generally sufficient to verify formula (1) only for the maximum and minimum short-circuit current that may affect the cable. The maximum value is normally the value of the three-phase short-circuit current at the beginning of the line, while the minimum value is the value of the phase to neutral short-circuit current (phase to phase if the neutral conductor is not distributed) or phase to earth at the end of the cable. 2.4 Protection against short-circuit
  • 39. 7372 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.4 Protection against short-circuit2.4 Protection against short-circuit 2 Protection of feeders2 Protection of feeders 1SDC010011F0001 [(KA)2 s] 10-1 102 10-1 10-2 1 10 10 1 10-3 [KA] 2L 1.5 kkU0.8 I parsecr kmin .. ... = S S L m)(11.5 kkU0.8 I parsec0 kmin .+.. ... = Ikmin >1.2.I3 (3) This verification can be simplified by comparing only the let-through energy value of the circuit-breaker at the maximum short-circuit current with the withstood energy of the cable and by ensuring that the circuit breaker trips instantaneously at the minimum short-circuit current: the threshold of the short- circuit protection (taking into consideration also the tolerances) shall therefore be lower than the minimum short-circuit current at the end of the conductor. Calculation of short-circuit current at end of the conductor Minimum short-circuit current can be calculated by the following approximate formulas: where: • Ikmin is the minimum value of the prospective short-circuit current [kA]; • Ur is the supply voltage [V]; • U0 is the phase to earth supply voltage [V]; • ρ is the resistivity at 20 °C of the material of the conductors in Ωmm2/m and is: - 0.018 for copper; - 0.027 for aluminium; • L is the length of the protected conductor [m]; • S is the cross section of the conductor [mm2]; • ksec is the correction factor which takes into account the reactance of the cables with cross section larger than 95 mm2: S[mm2] 120 150 185 240 300 ksec 0.9 0.85 0.80 0.75 0.72 • kpar is the correcting coefficient for conductors in parallel: number of parallel conductors 2 3 4 5 kpar* 2 2.7 3 3.2 *kpar = 4 (n-1)/n where: n = number of conductors in parallel per phase • m is the ratio between the resistances of the neutral conductor and the phase conductor (if they are made of the same material m is the ratio between the cross section of the phase conductor and the cross section of the neutral conductor). After calculating the minimum short-circuit current, verify that with non-distributed neutral conductor (2.1) with distributed neutral conductor (2.2) where: • I3 is the current that trips the magnetic protection of the circuit-breaker; • 1.2 is the tolerance at the trip threshold.
  • 40. 7574 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.4 Protection against short-circuit2.4 Protection against short-circuit 2 Protection of feeders2 Protection of feeders Example Choice of CB1 System data: Rated voltage 400 V Ik = 30 kA Cable data: Insulated copper conductor in PVC Length = 150 m S = 50 mm2 Iz = 134 A 1.98 S 2L 1.5 kkU0.8 I parsec kmin = .. ... = kA The magnetic threshold of the circuit breaker T1N160 In160 is set at 1600 A. If tolerance is 20%, the circuit breaker shall definitely trip if the values exceed 1920 A; the cable is therefore fully protected against short-circuit. Maximum protected length The formula (3), when solved for the length, enables the maximum length protected by the protective device to be obtained for a precise instantaneous trip threshold. In Table 3, the maximum protected length can be identified for a given cross section of the cable and for the setting threshold of the instantaneous protection of the circuit breaker against short-circuit: - three-phase system, 400 V rated voltage; - non-distributed neutral; - copper conductor with resistivity equal to 0.018 Ωmm2/m. The values on the table below take into account the 20% tolerance coefficient for the magnetic trip value, the increase in cable resistivity due to heating caused by the short-circuit current and the reduction of voltage due to the fault. The correction factors shown after the table must be applied if the system conditions are different from the reference conditions. section [mm2] I3[A] 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300 20 370 617 30 246 412 658 40 185 309 494 741 50 148 247 395 593 60 123 206 329 494 70 105 176 282 423 705 80 92 154 246 370 617 90 82 137 219 329 549 100 74 123 197 296 494 790 120 61 102 164 246 412 658 140 52 88 141 211 353 564 150 49 82 131 197 329 527 160 46 77 123 185 309 494 772 180 41 68 109 164 274 439 686 200 37 61 98 148 247 395 617 220 33 56 89 134 224 359 561 786 250 29 49 79 118 198 316 494 691 280 26 44 70 105 176 282 441 617 300 24 41 65 98 165 263 412 576 320 23 38 61 92 154 247 386 540 772 350 21 35 56 84 141 226 353 494 705 380 19 32 52 78 130 208 325 455 650 400 18 30 49 74 123 198 309 432 617 420 17 29 47 70 118 188 294 412 588 450 16 27 43 65 110 176 274 384 549 768 480 15 25 41 61 103 165 257 360 514 720 500 14 24 39 59 99 158 247 346 494 691 520 14 23 38 57 95 152 237 332 475 665 550 13 22 35 53. 90 144 224 314 449 629 580 12 21 34 51 85 136 213 298 426 596 809 600 12 20 32 49 82 132 206 288 412 576 782 620 11 19 31 47 80 127 199 279 398 558 757 650 11 19 30 45 76 122 190 266 380 532 722 680 10 18 29 43 73 116 182 254 363 508 690 700 10 17 28 42 71 113 176 247 353 494 670 847 750 16 26 39 66 105 165 230 329 461 626 790 840 800 15 24 37 62 99 154 216 309 432 586 667 787 850 14 23 34 58 93 145 203 290 407 552 627 741 900 13 21 32 55 88 137 192 274 384 521 593 700 950 13 20 31 52 83 130 182 260 364 494 561 663 1000 12 19 29 49 79 123 173 247 346 469 533 630 731 1250 15 23 40 63 99 138 198 277 375 427 504 585 711 1500 13 19 33 53 82 115 165 230 313 356 420 487 593 1600 12 18 31 49 77 108 154 216 293 333 394 457 556 667 2000 14 25 40 62 86 123 173 235 267 315 365 444 533 2500 11 20 32 49 69 99 138 188 213 252 292 356 427 3000 16 26 41 58 82 115 156 178 210 244 296 356 3200 15 25 39 54 77 108 147 167 197 228 278 333 4000 12 20 31 43 62 86 117 133 157 183 222 267 5000 10 16 25 35 49 69 94 107 126 146 178 213 6300 13 20 27 39 55 74 85 100 116 141 169 8000 10 15 22 31 43 59 67 79 91 111 133 9600 13 18 26 36 49 56 66 76 93 111 10000 12 17 25 35 47 53 63 73 89 107 12000 10 14 21 29 39 44 52 61 74 89 15000 12 16 23 31 36 42 49 59 71 20000 12 17 23 27 31 37 44 53 24000 10 14 20 22 26 30 37 44 30000 12 16 20 25 30 40 49 Table 3: Maximum protected length 1SDC010011F0201 Ur = 400 VU T1N160 In160 PVC Cu L = 150 m L Ik = 30 kA CB1 Cable Section 50 mm2 Iz = 134.0 A Protection against short-circuit at the beginning of the conductor T1N160 In160 (breaking capacity 36 kA@400 V) I2t (@30 kA) = 7.5 10-1 (kA)2s (for the curves of specific let-through energy, see Volume 1, Chapter 3.4) k2S2 = 1152 ⋅ 502 = 3.31.101 (kA)2s The cable is therefore protected against short-circuit at the beginning of the conductor. Protection against short-circuit at end of the conductor The minimum short-circuit current at end of the conductor (ksec=1 and kpar=1) is:
  • 41. 7776 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.4 Protection against short-circuit2.4 Protection against short-circuit 2 Protection of feeders2 Protection of feeders N d S S k + .= 1 1 3 2 if S = SN kd is 0.58; if S = 2 SN kd is 0.39.. rdv kkkLL 0= Example 1 Neutral not distributed Rated voltage = 400 V Protective device: T2N160 TMD In100 Magnetic threshold: I3 = 1000 A Phase cross section = Neutral cross section = 70 mm2 The table shows that at I3 = 1000 A, the 70 mm2 cable is protected up to 346 m. Example 2 Neutral distributed Rated voltage = 400 V Protective device: T3S250 TMD In200 Magnetic threshold: I3 = 2000 A Phase cross section = 300 mm2 Neutral cross section = 150 mm2 For I3 = 2000 A and S = 300 mm2, a protected length equivalent of L0= 533 m is obtained. By applying the correction factor kd required when the neutral is distributed: L= L0 . 0.39 = 533 . 0.39 = 207.9 m This is the maximum protected length with neutral distributed. Correction factor for voltage other than 400 V: kv Multiply the length value obtained from the table by the correction factor kv: Ur [V] kv (three-phase value) 230(*) 0.58 400 1 440 1.1 500 1.25 690 1.73 (*) 230 V single-phase is the equivalent of a three-phase 400 V system with distributed neutral and with the cross section of the phase conductor the same as the cross section area of the neutral conductor, so that kv is 0.58. Correction factor for distributed neutral: kd Multiply the length value obtained from the table by the correction factor kd: where • S is the phase cross section [mm2]; • SN is the neutral cross section [mm2]. In particular: Correction factor for aluminium conductors: kr If the cable is in aluminium, multiply the length value obtained from the table above by the correction factor kr = 0.67. To summarize: On the table, for the cross section and magnetic trip threshold it is possible to read a maximum protected value L0. This length shall then be multiplied, if necessary, by the correction factors in order to obtain a value that is compatible with the installation operating conditions: 39.0 150 300 1 1 3 2 1 1 3 = + = + = N d S S k 2 . .
  • 42. 7978 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders 1SDC010013F0001 P P P N R1 R2U1 3 =1U . 0U . 1R 1R + 2R Figure 2: Three-phase alternative power supply with a 4-pole switch Power supply 1 L1 L2 L3 PEN PE L1 L2 L3 Power supply 2 Supplier User Current using equipment 1SDC010012F0201 NOTE - This method prevents electromagnetic fields due to stray currents in the main supply system of an installation. The sum of the currents within one cable must be zero. This ensures that the neutral current will flow only in the neutral conductor of the respective switched on circuit. The 3rd harmonic (150 Hz) current of the line conductors will be added with the same phase angle to the neutral conductor current. Neutral conductor The neutral conductor is a conductor that is connected to the system neutral point (which generally but not necessarily coincides with the star centre of the secondary windings of the transformer or the windings of the generator); it is able to contribute to the transmission of electric power, thereby making available a voltage that is different from the phase to phase voltage. In certain cases and under specific conditions, the functions of neutral conductor and protective conductor can be combined in a single conductor (PEN). Protection and disconnection of the neutral conductor If fault conditions arise, a voltage to earth may occur on the neutral conductor. This may be caused by a phase to neutral short-circuit and by the disconnection of the neutral conductor due to accidental breaking or to tripping of single-pole devices (fuses or single-pole circuit breakers). If the neutral conductor only is disconnected in a four-conductor circuit, the supply voltage to the single-phase loads may be altered so that they are supplied by a voltage different from the U0 phase to neutral voltage (as shown in Fig. 1). Therefore, all the necessary measures to prevent this type of fault shall be taken, e.g. by not protecting the neutral conductor with single-pole devices. 2.5 Neutral and protective conductors Figure 1: Disconnection of the neutral conductor Moreover, in TN-C systems, voltage to earth arising on the neutral conductor constitutes a hazard for people; in fact, since this conductor is also a protective conductor, this voltage reaches the connected exposed conductive parts. For TN-C systems, the Standards specify minimum cross sections (see next clause) for the neutral conductor in order to prevent accidental breaking and they forbid the use of any device (single-pole or multi-pole) that could disconnect the PEN. The need for protection on the neutral conductor and the possibility of disconnecting the circuit depend on the distribution system: TT or TN systems: • if the cross section of the neutral conductor is the same or larger than the cross section of the phase conductor, there is neither the need to detect overcurrents on the neutral conductor nor to use a breaking device (neutral conductor is not protected or disconnected); this requirement applies only if there are no harmonics that may, at any instant, cause r.m.s. current values on the neutral conductor higher than the maximum current detected on the phase conductors; • if the cross section of the neutral conductor is less than the cross section of the phase conductor, overcurrents on the neutral conductor must be detected so as to have the phase conductors, but not necessarily the neutral conductor, disconnected (neutral conductor protected but not disconnected): in this case the overcurrents on the neutral conductor do not need to be detected if the following conditions are simultaneously fulfilled: 1.the neutral conductor is protected against short-circuit by the protective device of the phase conductors; 2.the maximum current that can flow through the neutral conductor during normal service is lower than the neutral current carrying capacity. In TN-S systems, the neutral need not be disconnected if the supply conditions aresuchthattheneutralconductorcanbeconsideredtobereliableatearthpotential. As already mentioned, in TN-C systems, the neutral conductor is also a protective conductor and cannot therefore be disconnected. Furthermore, if the neutral conductor is disconnected, the exposed conductive parts of the single-phase equipment could take the system rated voltage to earth. In certain specific cases, the neutral conductor has to be disconnected to prevent currents circulating between parallel supply sources (see Figures 2 and 3). 2.5 Neutral and protective conductors
  • 43. 8180 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.5 Neutral and protective conductors2.5 Neutral and protective conductors 2 Protection of feeders2 Protection of feeders L1 L2 L3 PEN PE L1 L2 L3 1SDC010014F0001 1SDC010013F0201 It is not necessary: -the presence of a breaking device for the neutral. It is necessary to: -detect the neutral current; -open the phase contacts; It is not necessary to: -open the neutral contact. yes Neutral max current < Neutral carrying capacity (Iz)? yes no no It is necessary to: detect the neutral current in order to open all the contacts (phase and neutral). Neutral shall not be disconnected before the phase conductors Neutral shall be reconnected at the same time as or before the phase conductors no Is the neutral protected by the short-circuit protection of the phase conductor? It is necessary to: - open all the contacts (phase and neutral) It is not necessary to: -detect the neutral current. It is necessary to: -open the phase contacts It is not necessary to: -detect the neutral overcurrent; -open the neutral contact. yes TT/TNSystem? yes Upstream protection for the neutral? no yes Is the circuit protected by a RCD with I∆n≤ 0.15 x Neutral carrying capacity ? no no yes START ≥SN S? NOTE – A three-phase alternative power supply with a non-suitable 3-pole switch, due to unintentional circular stray currents generating electromagnetic fields. Figure 3: Three-phase alternative power supply with non-suitable 3-pole switch IT system: The Standard advises against distributing the neutral conductor in IT systems. If the neutral conductor is distributed, the overcurrents must be detected on the neutral conductor of each circuit in order to disconnect all the live conductors on the corresponding circuit, including the neutral one (neutral conductor protected and disconnected). Overcurrents do not need to be detected on the neutral conductor in any of the following cases: • the neutral conductor is protected against short-circuit by a protective device fitted upstream; • the circuit is protected by a residual current device with rated residual current lower than 0.15 times the current carrying capacity of the corresponding neutral conductor. This device must disconnect all the live conductors, the neutral conductor included. For all distribution systems, whenever necessary, connection and disconnection of the neutral conductor, shall ensure that: • the neutral conductor is not disconnected before the phase conductor; • the neutral conductor is connected at the same moment or before the phase conductor.
  • 44. 8382 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.5 Neutral and protective conductors2.5 Neutral and protective conductors 2 Protection of feeders2 Protection of feeders k tI SPE 2 = (1) 1SDC010014F0201 [mm ]2 [mm ]2 S.1k 161 .k 2 k 1 Sk . 2k Cross section of line conductor S Minimum cross section of the corresponding protective conductor If the protective conductor is of the same material as the line conductor If the protective conductor is not of the same material as the line conductor S ≤ 16 S 16 < S ≤ 35 16* S > 35 2 S* 2 Where k1 is the value of k for the line conductor, selected from Table 1 Chapter 2.4 according to the materials of the conductor and insulation; k2 is the value of k for the protective conductor. * For a PEN conductor, the reduction of the cross section is permitted only in accordance with the rules for sizing of the neutral conductor. 2 k Determination of the minimum cross section of the neutral conductor The neutral conductor, if any, shall have the same cross section as the line conductor: • in single-phase, two-wire circuits whatever the section; • in polyphase and single-phase three-wire circuits, when the size of the line conductors is less than or equal to 16 mm2 in copper, or 25 mm2 in aluminium.1 The cross section of the neutral conductor can be less than the cross section of the phase conductor when the cross section of the phase conductor is greater than 16 mm2 with a copper cable, or 25 mm2 with an aluminium cable, if both the following conditions are met: • the cross section of the neutral conductor is at least 16 mm2 for copper conductors and 25 mm2 for aluminium conductors; • there is no high harmonic distortion of the load current. If there is high harmonic distortion (the harmonic content is greater than 10%), as for example in equipment with discharge lamps, the cross section of the neutral conductor cannot be less than the cross section of the phase conductors. Table 1: Minimum cross sections of the neutral conductor Phase cross section Min. neutral cross section S [mm2] SN [mm2] Single-phase/two-phase circuits Cu/Al Any S* Three-phase circuits S ≤ 16 S* Cu S > 16 16 Three-phase circuits S ≤ 25 S* Al S > 25 25 * for TN-C systems, the Standards specify a minimum cross section of 10 mm2 for copper and 16 mm2 for aluminium conductors 1 The cross section of phase conductors shall be dimensioned in compliance with the instructions of the Chapter 2.2.1 “Current carrying capacity and methods of installation” Protective conductor Determination of the minimum cross sections The minimum cross section of the protective conductor can be determined by using the following table: Table 2: Cross section of the protective conductor For a more accurate calculation and if the protective conductor is subjected to adiabatic heating from an initial known temperature to a final specified tempe- rature (applicable for fault extinction time no longer than 5s), the minimum cross section of the protective conductor SPE can be obtained by using the following formula: where: • SPE is the cross section of the protective conductor [mm2]; • I is the r.m.s. current flowing through the protective conductor in the event of a fault with low impedance [A]; • t is the trip time of the protective device [s];
  • 45. 8584 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.5 Neutral and protective conductors2.5 Neutral and protective conductors 2 Protection of feeders2 Protection of feeders Table 3: Values of k for insulated protective conductors not incorporated in cables and not bunched with other cables 1SDC010015F0201 Conductor insulation Temperature °C b Material of conductor Copper Aluminium Steel Initial Final Values for k 70 °C PVC 90 °C PVC 90 °C thermosetting 60 °C rubber 85 °C rubber Silicon rubber 30 30 30 30 30 30 160/140 a 143/133 a 250 200 220 350 143/133 a 143/133 a 176 159 168 201 95/88 a 95/88 a 116 105 110 133 52/49 a 52/49 a 64 58 60 73 a The lower value applies to PVC insulated conductors of cross section greater than 300 mm2 . b Temperature limits for various types of insulation are given in IEC 60724. Table 4: Values of k for protective conductors as a core incorporated in a cable or bunched with other cables or insulated conductors 1SDC010015F0201 Conductor insulation Temperature °C b Material of conductor Copper Aluminium Steel Initial Final Values for k 70 °C PVC 90 °C PVC 90 °C thermosetting 60 °C rubber 85 °C rubber Silicon rubber 70 90 90 60 85 180 160/140 a 160/140 a 250 200 220 350 115/103 a 100/86 a 143 141 134 132 76/68 a 66/57 a 94 93 89 87 42/37 a 36/31 a 52 51 48 47 a The lower value applies to PVC insulated conductors of cross section greater than 300 mm2 . b Temperature limits for various types of insulation are given in IEC 60724. For current using equipment intended for permanent connection and with a protective conductor current exceeding 10 mA, reinforced protective conductors shall be designed as follows: • either the protective conductor shall have a cross-sectional area of at least 10 mm2 Cu or 16 mm2 Al, through its total run; • or a second protective conductor of at least the same cross-sectional area as required for protection against indirect contact shall be laid up to a point where the protective conductor has a cross-sectional area not less than 10 mm2 Cu or 16 mm2 Al. This requires that the appliance has a separate terminal for a second protective conductor. When overcurrent protective devices are used for protection against electric shock, the protective conductor shall be incorporated in the same wiring system as the live conductors or be located in their immediate proximity. Further values of k can be taken from the Tables in Annex D, which provides the formula for accurate calculation of the value of k. If Table 2 or formula (1) do not provide a standardized cross section, a larger standardized cross section shall be chosen. Regardless of whether Table 2 or formula (1) are used, the cross section of the protective conductor, which is not part of the supply cable, shall be at least: - 2.5 mm2 Cu/16 mm2 Al, if a mechanical protection is provided; - 4 mm2 Cu/16 mm2 Al, if no mechanical protection is provided. • k is a constant which depends on the material of the protective conductor, on the type of insulation and on initial and final temperature. The most common values can be taken from Tables 3 and 4.
  • 46. 8786 ABB SACE - Electrical devicesABB SACE - Electrical devices 2 Protection of feeders2 Protection of feeders mr t b U bP I cos3 .. . = [A] (1) ZtZb IkII =.≤ 0 (2) Load current calculation for three-phase system Load current Ib for a three-phase system is calculated by the following formula: where: • Pt is the sum of the active power of all the installed loads [W]; • b is the supply factor, which is: - 1 if the BTS is supplied from one side only; - 1/2 if the BTS is supplied from the centre or from both ends simultaneously; • Ur is the operating voltage [V]; • cosϕm is the average power factor of the loads. Choice of BTS current carrying capacity A BTS shall be chosen so that its current carrying capacity Iz complies with the following formula: where: • IZ0 is the current that the BTS can carry for an indefinite time at the reference temperature (40 °C); • Ib is the load current; • kt is the correction factor for ambient temperature values other than the reference ambient temperature shown on Table 1. Table 1: Correction factor kt for ambient temperature other than 40 °C Ambient Temperature [°C] 15 20 25 30 35 40 45 50 kt 1.2 1.17 1.12 1.08 1.05 1 0.95 0.85 BTS geometry • Type of installation: - flat; - edge-on; - vertical. • Length. NOTE: BTSs shall be placed at a distance from the walls and the ceilings in such a way as to enable visual inspection of connections during assembly and to facilitate insertion of the branch units. If possible, it is preferable to install the BTS edge-on so as to improve mechanical resistance and reduce any possible deposit of powder and polluting substances that might affect the level of internal insulation. 2.6 Busbar trunking systems (BTSs) In electrical installations for industrial environments, busbar trunking systems (BTSs) optimize the power distribution despite the inevitable modifications that are carried out (additions, displacements, replacement of loads) and to facilitate maintenance work and safety verifications. They are mainly used for: - supplying sources of light, safety and low power distribution; - lighting lines (medium power); - power supply and distribution (medium and large power); - supplying moving equipment (bridge cranes). Busbar trunking systems are subject to the following Standards: - IEC 60439 – 1 “Low-voltage switchgear and controlgear assemblies – Part 1: Type-tested and partially type-tested assemblies” - IEC 60439 – 2 “Low-voltage switchgear and controlgear assemblies – Part 2: Particular requirements for busbar trunking systems (busways)”. BTSs consist of: - conductors/busbars; - coupling: electrical and mechanical connecting elements for different elements; - straight elements: base elements of the line for carrying energy from the source to the loads; - routing elements: flexible joints for the creation of curves or overcoming obstacles, horizontal and vertical angles, tee joints and cross elements to create any type of route; - pull boxes: elements that enable lamps or operating machines to be supplied directly with integrated protection (fuses or circuit breakers); - suspensions/accessories: hanging and fixing elements for BTS and for any support required for special loads (lighting components, etc). Dimensioning of a BTS To dimension a BTS, the load current must be determined using the following data: Power supply • General type of load supply: - single-phase - three-phase. • Type of BTS supply: - from one end; - from both ends; - central power supply. • Rated voltage • Short-circuit current at the supply point • Ambient temperature. Loads • Number, distribution, power and cosϕ and type of loads supplied by the same BTS 2.6 Busbar trunking systems
  • 47. 8988 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders 25 25A 4 cond. Cu 4 25 6.964 1.144 400 25 25A 4 cond. Cu 4 25 6.876 1.400 400 25 25A 4+4 cond. Cu 4+4 25 6.876 1.400 400 40 40A 4 cond. Cu 4 40 3.556 0.792 400 40 40A 4 cond. Cu 4 40 3.516 1.580 400 40 40A 4+4 cond. Cu 4+4 40 3.516 1.580 400 40 40A 4 cond. Cu 4 40 2.173 0.290 400 63 63A 4 cond. Cu 4 63 1.648 0.637 400 100 100A 4 cond. Cu 4 100 0.790 0.366 400 160 160A 4 cond. Cu 4 160 0.574 0.247 400 160 160A 4 cond. Cu 4 160 0.335 0.314 500 160 160A 5 cond. Cu 5 160 0.335 0.314 500 250 250A 4 cond. Cu 4 250 0.285 0.205 1000 250 250A 5 cond. Cu 5 250 0.285 0.205 1000 250 250A 4 cond. Cu 4 250 0.194 0.205 500 250 250A 5 cond. Cu 5 250 0.194 0.205 500 315 315A 4 cond. Cu 4 315 0.216 0.188 1000 315 315A 5 cond. Cu 5 315 0.216 0.188 1000 350 350A 4 cond. Cu 4 350 0.142 0.188 500 350 350A 5 cond. Cu 5 350 0.142 0.188 500 400 400A 4 cond. Cu 4 400 0.115 0.129 1000 400 400A 5 cond. Cu 5 400 0.115 0.129 1000 500 500A 4 cond. Cu 4 500 0.092 0.129 500 500 500A 5 cond. Cu 5 500 0.092 0.129 500 630 630A 4 cond. Cu 4 630 0.073 0.122 1000 630 630A 5 cond. Cu 5 630 0.073 0.122 1000 700 700A 4 cond. Cu 4 700 0.077 0.122 500 700 700A 5 cond. Cu 5 700 0.077 0.122 500 700 700A 5 cond. Cu 5 700 0.077 0.122 500 700 700A 4 cond. Cu 4 700 0.077 0.122 500 800 800A 4 cond. Cu 4 800 0.047 0.122 1000 800 800A 5 cond. Cu 5 800 0.047 0.122 1000 800 800A 4 cond. Cu 4 800 0.038 0.027 1000 800 800A 4 cond. Cu 4 800 0.072 0.122 500 800 800A 5 cond. Cu 5 800 0.072 0.122 500 1000 1000A 4 cond. Cu 4 1000 0.038 0.120 1000 1000 1000A 5 cond. Cu 5 1000 0.038 0.120 1000 1000 1000A 4 cond. Cu 4 1000 0.037 0.026 1000 1000 1000A 4 cond. Cu 4 1000 0.038 0.097 1000 1000 1000A 4 cond. Cu 4 1000 0.068 0.120 500 1000 1000A 5 cond. Cu 5 1000 0.068 0.120 500 1200 1200A 4 cond. Cu 4 1200 0.035 0.021 1000 1250 1250A 4 cond. Cu 4 1250 0.034 0.023 1000 1250 1250A 4 cond. Cu 4 1250 0.035 0.076 1000 1500 1500A 4 cond. Cu 4 1500 0.030 0.022 1000 1600 1600A 4 cond. Cu 4 1600 0.025 0.018 1000 1600 1600A 4 cond. Cu 4 1600 0.034 0.074 1000 2000 2000A 4 cond. Cu 4 2000 0.020 0.015 1000 2000 2000A 4 cond. Cu 4 2000 0.025 0.074 1000 2400 2400A 4 cond. Cu 4 2400 0.019 0.012 1000 2500 2500A 4 cond. Cu 4 2500 0.016 0.011 1000 2500 2500A 4 cond. Cu 4 2500 0.019 0.040 1000 3000 3000A 4 cond. Cu 4 3000 0.014 0.011 1000 3000 3000A 4 cond. Cu 4 3000 0.017 0.031 1000 3200 3200A 4 cond. Cu 4 3200 0.013 0.009 1000 3200 3200A 4 cond. Cu 4 3200 0.015 0.031 1000 4000 4000A 4 cond. Cu 4 4000 0.011 0.007 1000 4000 4000A 4 cond. Cu 4 4000 0.011 0.026 1000 5000 5000A 4 cond. Cu 4 5000 0.008 0.005 1000 5000 5000A 4 cond. Cu 4 5000 0.008 0.023 1000 *phase resistance at Iz0 Note: the following tables show typical parameters of the BTS present on the market Table 2: Current carrying capacity IZ0 of copper BTS Number of IZ0 rph* xph Ur Size Generic type conductors [A] [mΩ/m] [mΩ/m] [V] Number of IZ0 rph* xph Ur Size Generic type conductors [A] [mΩ/m] [mΩ/m] [V]
  • 48. 9190 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders 160 160A 4 cond. Al 4 160 0.591 0.260 1000 160 160A 5 cond. Al 5 160 0.591 0.260 1000 160 160A 4 cond. Al 4 160 0.431 0.260 500 160 160A 5 cond. Al 5 160 0.431 0.260 500 250 250A 4 cond. Al 4 250 0.394 0.202 1000 250 250A 5 cond. Al 5 250 0.394 0.202 1000 250 250A 4 cond. Al 4 250 0.226 0.202 500 250 250A 5 cond. Al 5 250 0.226 0.202 500 315 315A 4 cond. Al 4 315 0.236 0.186 1000 315 315A 5 cond. Al 5 315 0.236 0.186 1000 315 315A 4 cond. Al 4 315 0.181 0.186 500 315 315A 5 cond. Al 5 315 0.181 0.186 500 400 400A 4 cond. Al 4 400 0.144 0.130 1000 400 400A 5 cond. Al 5 400 0.144 0.130 1000 400 400A 4 cond. Al 4 400 0.125 0.130 500 400 400A 5 cond. Al 5 400 0.125 0.130 500 500 500A 4 cond. Al 4 500 0.102 0.127 500 500 500A 5 cond. Al 5 500 0.102 0.127 500 630 630A 4 cond. Al 4 630 0.072 0.097 1000 630 630A 5 cond. Al 5 630 0.072 0.097 1000 630 630A 4 cond. Al 4 630 0.072 0.029 1000 630 630A 4 cond. Al 4 630 0.073 0.097 500 630 630A 5 cond. Al 5 630 0.073 0.097 500 800 800A 4 cond. Al 4 800 0.062 0.096 1000 800 800A 5 cond. Al 5 800 0.062 0.096 1000 800 800A 4 cond. Al 4 800 0.067 0.027 1000 800 800A 4 cond. Al 4 800 0.071 0.096 500 800 800A 5 cond. Al 5 800 0.071 0.096 500 1000 1000A 4 cond. Al 4 1000 0.062 0.023 1000 1000 1000A 4 cond. Al 4 1000 0.068 0.087 1000 1200 1200A 4 cond. Al 4 1200 0.054 0.023 1000 1250 1250A 4 cond. Al 4 1250 0.044 0.021 1000 1250 1250A 4 cond. Al 4 1250 0.044 0.066 1000 1500 1500A 4 cond. Al 4 1500 0.041 0.023 1000 1600 1600A 4 cond. Al 4 1600 0.035 0.017 1000 1600 1600A 4 cond. Al 4 1600 0.041 0.066 1000 2000 2000A 4 cond. Al 4 2000 0.029 0.016 1000 2000 2000A 4 cond. Al 4 2000 0.034 0.053 1000 2250 2250A 4 cond. Al 4 2250 0.032 0.049 1000 2400 2400A 4 cond. Al 4 2400 0.028 0.012 1000 2500 2500A 4 cond. Al 4 2500 0.022 0.011 1000 2500 2500A 4 cond. Al 4 2500 0.022 0.034 1000 3000 3000A 4 cond. Al 4 3000 0.020 0.011 1000 3200 3200A 4 cond. Al 4 3200 0.017 0.009 1000 3200 3200A 4 cond. Al 4 3200 0.020 0.034 1000 4000 4000A 4 cond. Al 4 4000 0.014 0.008 1000 4000 4000A 4 cond. Al 4 4000 0.017 0.024 1000 4500 4500A 4 cond. Al 4 4500 0.014 0.024 1000 *phase resistance at Iz0 Table 3: Current carrying capacity IZ0 of aluminium BTS Number of IZ0 rph* xph Ur Size Generic type conductors [A] [mΩ/m] [mΩ/m] [V] Number of IZ0 rph* xph Ur Size Generic type conductors [A] [mΩ/m] [mΩ/m] [V]
  • 49. 9392 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders Ib ≤ In ≤ Iz (3) START END Ib yes yes yes yes yes no no no no 1SDC010017F0201 no kt=1 kt from Table 1 Voltage drop OK ? BTS choice (Ib < kt*IZ0 =IZ ) Circuit-breaker choice Ib < InCB < IZ ? I2 tCB < I2 tBTS ? Ikp < Ikp ? Temperature <> 40 °C ? CB BTS BTS protection Protection against overload BTSs are protected against overload by using the same criterion as that used for the cables. The following formula shall be verified: where: • Ib is the current for which the circuit is designed; • In is the rated current of the protective device; for adjustable protective devices, the rated current In is the set current; • Iz is the continuous current carrying capacity of the BTS. Protection against short-circuit The BTS must be protected against thermal overload and electrodynamic effects due to the short-circuit current. Protection against thermal overload The following formula shall be fulfilled: where: • I2tCB is the specific let-through energy of the circuit-breaker at the maximum short-circuit current value at the installation point. This can be extrapolated from the curves shown in Volume 1 Chapter 3.4; • I2tBTS is the withstood energy of the BTS and it is normally given by the manufacturer (see Tables 4 and 5). Protection against electrodynamic effects The following formula shall be fulfilled: where: • Ikp CB is the peak limited by the circuit-breaker at the maximum short-circuit current value at the installation point. This can be extrapolated from the limitation curves shown in Volume 1, Chapter 3.3; • Ikp BTS is the maximum peak current value of the BTS (see Tables 4 and 5). NOTE - The protection against short-circuit does not need to be checked if MCBs up to 63 A are used whenever correctly dimensioned for overload protection. In such cases, in fact, protection against both thermal and electrodynamic effects is certainly adequate because of the energy and peak limitations offered by these protective devices. I2 tCB ≤ I2 tBTS (4) Ikp CB ≤ Ikp BTS (5)
  • 50. 9594 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders 25 25A 4 cond. Cu 0.48 0.48 0.48 10 10 25 25A 4 cond. Cu 0.64 0.64 0.64 10 10 25 25A 4+4 cond. Cu 0.64 0.64 0.64 10 10 40 40A 4 cond. Cu 0.73 0.73 0.73 10 10 40 40A 4 cond. Cu 1 1 1 10 10 40 40A 4+4 cond. Cu 1 1 1 10 10 40 40A 4 cond. Cu 7.29 7.29 7.29 10 10 63 63A 4 cond. Cu 7.29 7.29 7.29 10 10 100 100A 4 cond. Cu 20.25 20.25 20.25 10 10 160 160A 4 cond. Cu 30.25 30.25 30.25 10 10 160 160A 4 cond. Cu 100 60 60 17 10.2 160 160A 5 cond. Cu 100 100 100 17 10.2 160 160A 4 cond. Cu 100 100 100 17 10.2 250 250A 4 cond. Cu 312.5 187.5 187.5 52.5 31.5 250 250A 5 cond. Cu 312.5 312.5 312.5 52.5 31.5 250 250A 4 cond. Cu 169 101.4 101.4 26 15.6 250 250A 5 cond. Cu 169 169 169 26 15.6 250 250A 4 cond. Cu 169 169 169 26 15.6 315 315A 4 cond. Cu 312.5 187.5 187.5 52.5 31.5 315 315A 5 cond. Cu 312.5 312.5 312.5 52.5 31.5 350 350A 4 cond. Cu 169 101.4 101.4 26 15.6 350 350A 5 cond. Cu 169 169 169 26 15.6 350 350A 4 cond. Cu 169 169 169 26 15.6 400 400A 4 cond. Cu 900 540 540 63 37.8 400 400A 5 cond. Cu 900 900 900 63 37.8 500 500A 4 cond. Cu 756.25 453.75 453.75 58 34.8 500 500A 5 cond. Cu 756.25 756.25 756.25 58 34.8 500 500A 4 cond. Cu 756.25 756.25 756.25 58 34.8 630 630A 4 cond. Cu 1296 777.6 777.6 75.6 45.4 630 630A 5 cond. Cu 1296 1296 1296 75.6 45.4 700 700A 4 cond. Cu 756.25 453.75 453.75 58 34.8 700 700A 5 cond. Cu 756.25 756.25 756.25 58 34.8 700 700A 4 cond. Cu 756.25 756.25 756.25 58 34.8 800 800A 4 cond. Cu 1296 777.6 777.6 75.6 45.4 800 800A 5 cond. Cu 1296 1296 1296 75.6 45.4 800 800A 4 cond. Cu 3969 3969 2381.4 139 83.4 800 800A 4 cond. Cu 756.25 453.75 453.75 58 34.8 800 800A 5 cond. Cu 756.25 756.25 756.25 58 34.8 800 800A 4 cond. Cu 756.25 756.25 756.25 58 34.8 1000 1000A 4 cond. Cu 1296 777.6 777.6 75.6 45.4 1000 1000A 5 cond. Cu 1296 1296 1296 75.6 45.4 1000 1000A 4 cond. Cu 3969 3969 2381.4 139 83.4 1000 1000A 4 cond. Cu 1600 1600 960 84 50.4 1000 1000A 4 cond. Cu 1024 614.4 614.4 60 36 1000 1000A 5 cond. Cu 1024 1024 1024 60 36 1000 1000A 4 cond. Cu 1024 1024 1024 60 36 1200 1200A 4 cond. Cu 7744 7744 4646.4 194 116.4 1250 1250A 4 cond. Cu 7744 7744 4646.4 194 116.4 1250 1250A 4 cond. Cu 2500 2500 1500 105 63 1500 1500A 4 cond. Cu 7744 7744 4646.4 194 116.4 1600 1600A 4 cond. Cu 7744 7744 4646.4 194 116.4 1600 1600A 4 cond. Cu 2500 2500 1500 105 63 2000 2000A 4 cond. Cu 7744 7744 4646.4 194 116.4 2000 2000A 4 cond. Cu 3600 3600 2160 132 79.2 2400 2400A 4 cond. Cu 7744 7744 4646.4 194 116.4 2500 2500A 4 cond. Cu 7744 7744 4646.4 194 116.4 2500 2500A 4 cond. Cu 4900 4900 2940 154 92.4 3000 3000A 4 cond. Cu 30976 30976 18585.6 387 232.2 3000 3000A 4 cond. Cu 8100 8100 4860 198 118.8 3200 3200A 4 cond. Cu 30976 30976 18585.6 387 232.2 3200 3200A 4 cond. Cu 8100 8100 4860 198 118.8 4000 4000A 4 cond. Cu 30976 30976 18585.6 387 232.2 4000 4000A 4 cond. Cu 8100 8100 4860 198 118.8 5000 5000A 4 cond. Cu 30976 30976 18585.6 387 232.2 5000 5000A 4 cond. Cu 10000 10000 6000 220 132 Table 4: Values of the withstood energy and peak current of copper BTS I2tph I2tN I2tPE Ipeakph IpeakN Size Generic type [(kA)2s] [(kA)2s] [(kA)2s] [kA] [kA] I2tph I2tN I2tPE Ipeakph IpeakN Size Generic type [(kA)2s] [(kA)2s] [(kA)2s] [kA] [kA]
  • 51. 9796 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders 160 160A 4 cond. Al 112.5 67.5 67.5 30 18 160 160A 5 cond. Al 112.5 112.5 112.5 30 18 160 160A 4 cond. Al 100 60 60 17 10.2 160 160A 5 cond. Al 100 100 100 17 10.2 160 160A 4 cond. Al 100 100 100 17 10.2 250 250A 4 cond. Al 312.5 187.5 187.5 52.5 31.5 250 250A 5 cond. Al 312.5 312.5 312.5 52.5 31.5 250 250A 4 cond. Al 169 101.4 101.4 26 15.6 250 250A 5 cond. Al 169 169 169 26 15.6 250 250A 4 cond. Al 169 169 169 26 15.6 315 315A 4 cond. Al 625 375 375 52.5 31.5 315 315A 5 cond. Al 625 625 625 52.5 31.5 315 315A 4 cond. Al 169 101.4 101.4 26 15.6 315 315A 5 cond. Al 169 169 169 26 15.6 315 315A 4 cond. Al 169 169 169 26 15.6 400 400A 4 cond. Al 900 540 540 63 37.8 400 400A 5 cond. Al 900 900 900 63 37.8 400 400A 4 cond. Al 625 375 375 52.5 31.5 400 400A 5 cond. Al 625 625 625 52.5 31.5 400 400A 4 cond. Al 625 625 625 52.5 31.5 500 500A 4 cond. Al 625 375 375 52.5 31.5 500 500A 5 cond. Al 625 625 625 52.5 31.5 500 500A 4 cond. Al 625 625 625 52.5 31.5 630 630A 4 cond. Al 1296 777.6 777.6 75.6 45.4 630 630A 5 cond. Al 1296 1296 1296 75.6 45.4 630 630A 4 cond. Al 1444 1444 866.4 80 48 630 630A 4 cond. Al 1024 614.4 614.4 67.5 40.5 630 630A 5 cond. Al 1024 1024 1024 67.5 40.5 630 630A 4 cond. Al 1024 1024 1024 67.5 40.5 800 800A 4 cond. Al 1296 777.6 777.6 75.6 45.4 800 800A 5 cond. Al 1296 1296 1296 75.6 45.4 800 800A 4 cond. Al 1764 1764 1058.4 88 52.8 800 800A 4 cond. Al 1024 614.4 614.4 67.5 40.5 800 800A 5 cond. Al 1024 1024 1024 67.5 40.5 800 800A 4 cond. Al 1024 1024 1024 67.5 40.5 1000 1000A 4 cond. Al 6400 6400 3840 176 105.6 1000 1000A 4 cond. Al 1600 1600 960 84 50.4 1200 1200A 4 cond. Al 6400 6400 3840 176 105.6 1250 1250A 4 cond. Al 6400 6400 3840 176 105.6 1250 1250A 4 cond. Al 2500 2500 1500 105 63 1500 1500A 4 cond. Al 6400 6400 3840 176 105.6 1600 1600A 4 cond. Al 6400 6400 3840 176 105.6 1600 1600A 4 cond. Al 2500 2500 1500 105 63 2000 2000A 4 cond. Al 6400 6400 3840 176 105.6 2000 2000A 4 cond. Al 3600 3600 2160 132 79.2 2250 2250A 4 cond. Al 4900 4900 2940 154 92.4 2400 2400A 4 cond. Al 25600 25600 15360 352 211.2 2500 2500A 4 cond. Al 25600 25600 15360 352 211.2 2500 2500A 4 cond. Al 8100 8100 4860 198 118.8 3000 3000A 4 cond. Al 25600 25600 15360 352 211.2 3200 3200A 4 cond. Al 25600 25600 15360 352 211.2 3200 3200A 4 cond. Al 8100 8100 4860 198 118.8 4000 4000A 4 cond. Al 25600 25600 15360 352 211.2 4000 4000A 4 cond. Al 8100 8100 4860 198 118.8 4500 4500A 4 cond. Al 10000 10000 6000 220 132 I2tph I2tN I2tPE Ipeakph IpeakN Size Generic type [(kA)2s] [(kA)2s] [(kA)2s] [kA] [kA] Table 5: Values of the withstood energy and peak current of aluminium BTS I2tph I2tN I2tPE Ipeakph IpeakN Size Generic type [(kA)2s] [(kA)2s] [(kA)2s] [kA] [kA]
  • 52. 9998 ABB SACE - Electrical devicesABB SACE - Electrical devices 2.6 Busbar trunking systems2.6 Busbar trunking systems 2 Protection of feeders2 Protection of feeders 1000 )sincos(3 mmt xrLIba u +. = [V] (6a) . . . . . ∆ 1000 )sincos(2 mmt xrLIba u +. = [V] (6b) . . . . . ∆ 1SDC010015F0001 L L l1 L2 L3 L l2 l3 L1 Table 6: Current distribution factor Type of Arrangement Current distribution supply of loads factor From one end only Load concentrated at the end 1 Evenly distributed load 0.5 From both ends Evenly distributed load 0.25 Central Load concentrated at the ends 0.25 Evenly distributed load 0.125 • Ib is the load current [A]; • L is the BTS length [m]; • rt is the phase resistance per unit of length of BTS, measured under thermal steady-state conditions [mΩ/m]; • x is the phase reactance per unit of length of BTS [mΩ/m]; • cosϕm is average power factor of the loads. Percentage voltage drop is obtained from: Protection of the outgoing feeders If the outgoing feeder, which generally consists of cable duct, is not already protected against short-circuit and overload by the device located upstream of the cable, the following measures shall be taken: - protection against short-circuit: there is no need to protect the feeder against the short-circuit if simultaneously: a. the length does not exceed 3 metres; b. the risk of short-circuit is minimized; c. there is no inflammable material nearby. In explosive environments and environments with greater risk of fire, protection against short-circuit is always required; - protection against overload: the current carrying capacity of the feeder is generally lower than that of the BTS. It is therefore necessary to protect also the feeder against overload. The protection device against overload can be placed inside the pull box or on the incoming panel. In the latter case, protection against overload can also be provided by the circuit-breakers protecting the single outgoing feeder from the panel only if the sum of their rated currents is lower or equal to the current carrying capacity Iz of the outgoing feeder. In locations with greater risk of fire, the overload protection device shall be installed at the outgoing point, i.e. inside the pull box. Voltage drop If a BTS is particularly long, the value of the voltage drop must be verified. For three-phase systems with a power factor (cosϕm) not lower than 0.8, the voltage drop can be calculated by using the following simplified formula: For single-phase BTS the formula is: where: • a is the current distribution factor, which depends on the circuit supply and the arrangement of the electric loads along the BTS, as shown in Table 6: where Ur is rated voltage. To reduce the voltage drop in very long BTS the power can be supplied at an intermediate position rather than at the end (see Table 6). Calculation of voltage drop for unevenly distributed loads If the loads cannot be considered to be evenly distributed, the voltage drop can be calculated more accurately by using the formulas below. For the distribution of the three-phase loads shown in the figure, the voltage drop can be calculated by the following formula if the BTS has a constant cross section (as usual): 100% .= rU u u (7)∆ ∆ )]sinsinsin()coscoscos([3 333222111333222111 LILILIxLILILIr∆u t +++++=
  • 53. LILI 1000 sincos3 +.. = miiimiiit xr ∆u [V] (8) . . . . 1000 3 2 LIr P bt j . = [W] (9a) . . 1000 2 2 LIr P bt j . = [W] (9b) . . Introduction Upon supply of a lighting installation, for a brief period an initial current exceeding the rated current (corresponding to the power of the lamps) circulates on the network. This possible peak has a value of approximately 15÷20 times the rated current, and is present for a few milliseconds; there may also be an inrush current with a value of approximately 1.5÷3 times the rated current, lasting up to some minutes. The correct dimensioning of the switching and protection devices must take these problems into account. The most commonly used lamps are of the following types: - incandescent; - halogen; - fluorescent; - high intensity discharge: mercury vapour, metal halide and sodium vapour. Incandescent lamps Incandescent lamps are made up of a glass bulb containing a vacuum or inert gas and a tungsten filament. The current flows through this filament, heating it until light is emitted. The electrical behaviour of these lamps involves a high peak current, equal to approximately 15 times the rated current; after a few milliseconds the current returns to the rated value. The peak is caused by the lamp filament which, initially cold, presents a very low electrical resistance. Subsequently, due to the very fast heating of the element, the resistance value increases considerably, causing the decrease in the current absorbed. 3.1 Protection and switching of lighting circuits 1SDC010003F0901 4-5 milliseconds Time [milliseconds] In 15÷20 In Peak I [A] Peak current diagram Inrush current diagram I [A] Inrush 1.5÷3 In Time [minutes]3- 5 min. 100 ABB SACE - Electrical devices 2.6 Busbar trunking systems 2 Protection of feeders 101ABB SACE - Electrical devices 3 Protection of electrical equipment Generally speaking, this formula becomes: where: • rt is the phase resistance per unit of length of BTS, measured under thermal steady-state conditions [mΩ/m]; • x is the phase reactance per unit of length of BTS [mΩ/m]; • cosϕm is average power factor of the i-th load; • Ii is i-th load current [A]; • Li is the distance of the i-th load from the beginning of the BTS [m]. Joule-effect losses Joule-effect losses are due to the electrical resistance of the BTS. The losses are dissipated in heat and contribute to the heating of the trunking and of the environment. Calculation of power losses is useful for correctly dimensioning the air-conditioning system for the building. Three-phase losses are: while single-phase losses are: where: • Ib is the current used [A]; • rt is the phase resistance per unit of length of BTS measured under thermal steady-state conditions [mΩ/m]; • L is the length of BTS [m]. For accurate calculations, losses must be assessed section by section on the basis of the currents flowing through them; e.g. in the case of distribution of loads shown in the previous figure: Length Current Losses 1° section L1 I1+I2+I3 P1=3rtL1(I1+I2+I3)2 2° section L2-L1 I2+I3 P2=3rt(L2-L1)(I2+I3)2 3° section L3-L2 I3 P3=3rt(L3-L2)(I3)2 Total losses in BTS Ptot=P1+P2+P3
  • 54. 103102 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits Lamp type Peak current Inrush current Turn-on time Incandescent lamps 15In - - Halogen lamps 15In - - Fluorescent Non PFC − 2In 10 s lamp PFC 20In 1÷6 s High intensity Non PFC − 2In 2÷8 min discharge lamps PFC 20In 2In 2÷8 min High intensity discharge lamps: mercury vapour, metal halide and sodium vapour The functioning of high intensity discharge lamps is the same as that of fluorescent lamps with the difference that the discharge occurs in the presence of a gas at high pressure. In this case, the arc is able to vaporize the metallic elements contained in the gas, releasing energy in the form of radiation which is both ultraviolet and within the visible spectrum. The special type of bulb glass blocks the ultraviolet radiation and allows only the visible radiation to pass through. There are three main types of high intensity discharge lamps: mercury vapour, metal halide and sodium vapour. The colour characteristics and the efficiency of the lamp depend upon the different metallic elements present in the gas, which are struck by the arc. High intensity discharge lamps require a suitably sized controller and a heating period which can last some minutes before the emission of the rated light output. A momentary loss of power makes the restarting of the system and the heating necessary. Non PFC lamps have inrush currents of up to twice the rated current for approximately 5 minutes. PFC lamps have a peak current equal to 20 times the rated current, and an inrush current of up to twice the rated current for approximately 5 minutes. Protection and switching devices IEC 60947-4-1 identifies two specific utilization categories for lamp control contactors: • AC-5a switching of electric discharge lamps; • AC-5b switching of incandescent lamps. The documentation supplied by the manufacturer includes tables for contactor selection, according to the number of lamps to be controlled, and to their type. Halogen lamps Halogen lamps are a special type of incandescent lamp in which the gas contained within the bulb prevents the vaporized material of the tungsten filament from depositing on the surface of the bulb and forces re-deposition on the filament. This phenomenon slows the deterioration of the filament, improves the quality of the light emitted and increases the life of the lamp. The electrical behaviour of these lamps is the same as that of incandescent lamps. Fluorescent lamps Fluorescent lamps are a so-called discharge light source. The light is produced by a discharge within a transparent enclosure (glass, quartz, etc. depending on the type of lamp) which contains mercury vapour at low pressure. Once the discharge has started, the gas within the enclosure emits energy in the ultraviolet range which strikes the fluorescent material; in turn, this material transforms the ultraviolet radiation into radiation which has a wavelength within the visible spectrum. The colour of the light emitted depends upon the fluorescent material used. The discharge is created by an appropriate peak in voltage, generated by a starter. Once the lamp has been switched on, the gas offers an ever lower resistance, and it is necessary to stabilize the intensity of the current, using a controller (reactor); this lowers the power factor to approximately 0.4÷0.6; normally a capacitor is added to increase the power factor to a value of more than 0.9 There are two types of controllers, magnetic (conventional) and electronic, which absorb from 10% to 20% of the rated power of the lamp. Electronic controllers offer specific advantages such as a saving in the energy absorbed, a lower dissipation of heat, and ensure a stable, flicker-free light. Some types of fluorescent lamps with electronic reactors do not need a starter. Compact fluorescent lamps are made up of a folded tube and a plastic base which contains, in some cases, a conventional or electronic controller. The value of the inrush current depends upon the presence of a power factor correction capacitor: - non PFC lamps have inrush currents equal to approximately twice the rated current and a turn-on time of about ten seconds; - in PFC lamps, the presence of the capacitor allows the reduction of the turn- on time to a few seconds, but requires a high peak current, determined by the charge of the capacitor, which can reach 20 times the rated current. If the lamp is fitted with an electronic controller, the initial transient current may lead to peak currents equal to, at maximum, 10 times the rated current.
  • 55. 105104 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits 1SDC010004F0901 Turning-on characteristics Circuit-breaker characteristics Contactor Icw [t] [A] Figure 1: Approximate diagram for the coordination of lamps with protection and switching devices 1SDC010032F0201 Ur= 400 V Ik= 15 kA Incandescent/halogen lamps Circuit-breaker type Setting PR221 DS Contactor type Rated Power [W] 60 100 200 300 500 1000 Rated current Ib [A] 0.27 0.45 0.91 1.37 2.28 4.55 S200M D20 ---- A26 57 34 17 11 6 3 S200M D20 ---- A26 65 38 19 12 7 4 S200M D25 ---- A26 70 42 20 13 8 4 S200M D32 ---- A26 103 62 30 20 12 6 S200M D50 ---- A30 142 85 42 28 16 8 T2N160 In63 L= 0.68- A S= 8- B A40 155 93 46 30 18 9 T2N160 In63 L= 0.92- A S= 10- B A50 220 132 65 43 26 13 T2N160 In100 L= 0.68- A S= 8- B A63 246 147 73 48 29 14 T2N160 In100 L= 0.76- A S= 8- B A75 272 163 80 53 32 16 T2N160 In100 L= 1- A S= 10- B A95 355 210 105 70 42 21 T2N160 In160 L= 0.68- A S= 7- B A110 390 240 120 80 48 24 N° lamps per phase Table 1: Incandescent and halogen lamps For the selection of a protection device the following verifications shall be carried out: - the trip characteristic curve shall be above the turning-on characteristic curve of the lighting device to avoid unwanted trips; an approximate example is shown in Figure1; - coordination shall exist with the contactor under short-circuit conditions (lighting installations are not generally characterized by overloads). With reference to the above verification criteria, the following tables show the maximum number of lamps per phase which can be controlled by the combination of ABB circuit-breakers and contactors for some types of lamps, according to their power and absorbed current Ib(*) , for three phase installations with a rated voltage of 400 V and a maximum short-circuit current of 15 kA. ( *) For calculation see Annex B Calculation of load current Ib
  • 56. 107106 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits 1SDC010033F0201 Ur= 400 V Ik= 15 kA Fluorescent lamps non PFC Circuit-breaker type Setting PR221 DS Contactor type Rated Power [W] 20 40 65 80 100 110 Rated current Ib [A] 0.38 0.45 0.7 0.8 1.15 1.2 S200M D16 A26 40 33 21 18 13 12 S200M D20 A26 44 37 24 21 14 14 S200M D20 A26 50 42 27 23 16 15 S200M D32 A26 73 62 40 35 24 23 S200M D40 A30 100 84 54 47 33 31 S200M D50 A40 110 93 60 52 36 35 S200M D63 A50 157 133 85 75 52 50 T2N160 In100 L= 0.68- A S= 10- B A63 173 145 94 82 57 55 T2N160 In100 L= 0.76- A S= 10- B A75 192 162 104 91 63 60 T2N160 In100 L= 0.96- A- S= 10- B A95 250 210 135 118 82 79 T2N160 In160 S= 0.68- A S= 10- B A110 278 234 150 132 92 88 N° lamps per phase Ur= 400 V Ik= 15 kA Fluorescent lamps PFC Circuit-breaker type Setting PR221 DS Contactor type Rated Power [W] 20 40 65 80 100 110 Rated current Ib [A] 0.18 0.26 0.42 0.52 0.65 0.7 S200M D25 --- A26 83 58 35 28 23 21 S200M D25 --- A26 94 65 40 32 26 24 S200M D32 --- A26 105 75 45 36 29 27 S200M D40 --- A26 155 107 66 53 43 40 S200M D63 --- A30 215 150 92 74 59 55 T2N160 In63 L= 0.68- A S= 8- B A40 233 160 100 80 64 59 T2N160 In63 L= 1- A S= 10- B A50 335 230 142 115 92 85 T2N160 In100 L= 0.68- A S= 10- B A63 360 255 158 126 101 94 T2N160 In100 L= 0.76- A S= 10- B A75 400 280 173 140 112 104 T2N160 In100 L= 0.96- A S= 10- B A95 530 365 225 180 145 135 N° lamps per phaseCapacitor [µF] 5 5 7 7 16 18 Table 2: Fluorescent lamps
  • 57. 109108 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits ABB SACE - Electrical devices 3 Protection of electrical equipment 3.1 Protection and switching of lighting circuits Example: Switching and protection of a lighting system, supplied by a three phase network at 400 V 15 kA, made up of 55 incandescent lamps, of 200 W each, per phase. In Table 1, on the row corresponding to 200 W, select the cell showing the number of controllable lamps immediately above the number of lamps per phase present in the installation. In the specific case, corresponding to the cell for 65 lamps per phase the following equipment are suggested: - ABB Tmax T2N160 In63 circuit-breaker with PR221/DS type electronic release, with protection L set at 0.92, curve A and protection S set at 10, curve B; - A50 contactor. 1SDC010034F0201 Ur= 400 V Ik= 15 kA Fluorescent lamps non PFC Fluorescent lamps PFC Ur= 400 V Ik= 15 kA Circuit-breaker type Setting PR221 DS Contactor type Rated Power [W] 150 250 400 600 1000 Rated current Ib [A] 1.8 3 4.4 6.2 10.3 S200M D16 A26 6 4 3 1 - S200M D20 A26 7 4 3 2 1 S200M D20 A26 8 5 3 2 1 S200M D32 A26 11 7 4 3 2 S200M D40 A30 15 9 6 4 3 S200M D40 A40 17 10 7 5 3 S200M D50 A50 23 14 9 7 4 S200M A63 26 16 10 8 5 T2N160 In100 L= 0.8- B S= 6.5- B A75 29 17 12 8 5 T2N160 In100 L= 1- B S= 8- B A95 38 23 15 11 6 T2N160 In160 L= 0.8- B S= 6.5- B A110 41 25 17 12 7 N° lamps per phase Circuit-breaker type Setting PR221 DS Contactor type Rated Power [W] 150 250 400 600 1000 Rated current Ib [A] 1 1.5 2.5 3.3 6.2 S200M D16 --- A26 13 8 5 4 - S200M D20 --- A26 14 9 5 4 - S200M D20 --- A26 15 10 6 5 - S200M D32 --- A26 23 15 9 7 4 S200M D40 --- A30 28 18 11 8 4 S200M D40 --- A40 30 20 12 9 5 T2N160 In100 L= 0.8- B S= 6.5- B A50 50 33 20 15 8 T2N160 In100 L= 0.88- B S= 6.5- B A63 58 38 23 17 9 T2N160 In100 L= 1- B S= 6.5- B A75 63 42 25 19 10 T2N160 In160 L= 0.84- B S= 4.5- B A95 81 54 32 24 13 N° lamps per phaseCapacitor [µF] 20 36 48 65 100 T2N160 In160 L= 0.88- B S= 4.5- B A110 88 59 36 27 14 Table 3: High intensity discharge lamps
  • 58. 111110 ABB SACE - Electrical devices 3 Protection of electrical equipment ABB SACE - Electrical devices 3 Protection of electrical equipment % 100 '' d rg kg X I I . = r rg rg U S I . = 3 I3 ≥ Ikg As a first approximation, it can be estimated that the maximum value of the short-circuit current of a generator, with rated power Srg, at the rated voltage of the installation Ur, is equal to: where Irg is the rated current of the generator: The circuit-breaker for the protection of the generator shall be selected according to the following criteria: • the set current higher than the rated current of the generator: I1 ≥ Irg; • breaking capacity Icu or Ics higher than the maximum value of short-circuit current at the installation point: - in the case of a single generator: Icu(Ics) ≥ Ikg; - in the case of n identical generators in parallel: Icu(Ics) ≥ Ikg·(n-1); - in the case of operation in parallel with the network: Icu(Ics) ≥ IkNet, as the short-circuit contribution from the network is normally greater than the contribution from the generator; • for circuit-breakers with thermomagnetic releases: low magnetic trip threshold: I3 =2.5/3·In; • for circuit-breakers with electronic releases: - trip threshold of the delayed short-circuit protection function (S), set between 1.5 and 4 times the rated current of the generator, in such a way as to “intercept” the decrement curve of the generator: I2 = (1.5÷4)·Irg; if the function S is not present, function I can be set at the indicated values I3 = (1.5÷4)·Irg; - trip threshold of the instantaneous short-circuit protection function (I3) set at a value greater than the rated short-circuit current of the generator, so as to achieve discrimination with the devices installed downstream, and to allow fast tripping in the event of a short-circuit upstream of the device (working in parallel with other generators or with the network): 3.2 Protection and switching of generators 1SDC010018F0201 Synchronous phase Transient phase Subtransient phase x Irg 101 1 t [s] 101 10-1 10-2 10-3 102 The need to guarantee an ever greater continuity of service has led to an increase in the use of emergency supply generators, either as an alternative to, or in parallel with the public utility supply network. Typical configurations include: • “Island supply” (independent functioning) of the priority loads in the case of a lack of energy supply through the public network; • supply to the user installation in parallel with the public supply network. Unlike the public supply network, which has a constant contribution, in case of a short-circuit, the current supplied by the generator is a function of the parameters of the machine itself, and decreases with time; it is possible to identify the following successive phases: 1. a subtransient phase: with a brief duration (10÷50 ms), characterized by the subtransient reactance X”d (5÷20% of the rated impedance value), and by the subtransient time constant T”d (5÷30 ms); 2. a transitory phase: may last up to some seconds (0.5÷2.5 s), and is characterized by the transitory reactance X’d (15÷40% of the rated impedance value), and by the transitory time constant T’d (0.03÷2.5 s); 3. a synchronous phase: may persist until the tripping of external protection, and is characterized by the synchronous reactance Xd (80÷300% of the rated impedance value). 3.2 Protection and switching of generators
  • 59. 113112 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.2 Protection and switching of generators ABB SACE - Electrical devices 3 Protection of electrical equipment 3.2 Protection and switching of generators 1SDC010017F0001 4 6 7 9 11 14 17 19 21 22 28 31 35 38 42 44 48 55 69 80 87 100 111 138 159 173 180 190 208 218 242 277 308 311 346 381 415 436 484 554 692 727 865 1107 S7 1600 E2/E3 1600 1730 S8 2500 E3 2500 2180 2214 2250 2500 2800 3150 3500 E6 5000/6300 Srg [kVA] MCB MCCB ACB T2 160 T4 250 T4 320 T5 400 S8 3200 E3 3200 E4 4000 T3 250 T4 250 E1/E2 1250 T6 800 S7 1250 S7 1250 4 6 7 9 11 14 17 19 21 22 28 31 35 38 42 44 48 55 69 80 87 100 111 138 159 173 180 190 208 218 242 277 308 311 346 381 415 436 484 T5 630 554 692 727 865 T6 800 1107 S7 1250 E1/E2 1250 1730 S7 1600 E2/E3 1600 2180 2214 2250 2500 2800 3150 3500 MCB MCCB ACB T2 160 T3 250 T4 250 T4 320 S8 3200 E3 3200 T5 400 E1 800 S8 2500 E2 2000 E3 2500 E3 2500 T6 630 T6 800 T5 630 T6 630 T6 800 T5 630 1SDC010016F0001 4 S200 B6 6 7 9 S200 B13 11 S200 B16 14 17 19 21 22 28 31 35 38 42 44 48 55 69 S280 B100 80 87 100 T2 160 111 138 159 173 180 190 208 218 242 277 308 311 346 381 415 436 484 554 692 727 865 E2/E3 1600 1107 S7 1600 E2/E3 2000 1730 E3 3200 2180 E3 3200/E4 4000 2214 2250 2500 2800 3150 3500 E6 5000/6300 T6 800 S7 1250 E1/E2 1250 S7 1250 S8 3200 E4 4000 T3 250 T4 250 T4 320 T5 400 T6 630 T6 800 S280 B80 T4 250 S200 B32 S200 B50 S200 B63 S200 B10 S200 B25 Srg [kVA] MCB MCCB ACB 4 S200 B6 6 S200 B8 7 S200 B10 9 S200 B13 11 14 S200 B20 17 S200 B25 19 21 22 28 31 35 38 42 44 48 55 69 S280 B100 80 87 100 111 138 T4 250 159 173 180 190 208 218 242 277 T5 400 308 311 346 381 415 436 484 554 692 727 865 1107 S7 1600 E2/E3 1600 1730 E3 2500 2180 2214 2250 2500 2800 E4 4000 3150 3500 E6 5000/6300 T2 160 S200 B50 S200 B63 S280 B80 T4 320 E1/E2 1250 S7 1250 T6 800 S7 1250 S8 3200 E3 3200 T3 250 T4 250 S200 B32 Srg [kVA] MCB MCCB ACB S200 B40 S200 B16 T5 630 T6 630 T6 800 T5 630 Table 3 500 V Table 4 690 V Note: It is always advisable to check that the settings of the releases are correct with respect to the effective decrement curve of the current of the generator to be protected. The following tables give ABB SACE suggestions for the protection and switching of generators; the tables refer to 400 V (Table 1), 440 V (Table 2), 500 V (Table 3) and 690 V (Table 4). Molded-case circuit-breakers can be equipped with both thermomagnetic (TMG) as well as electronic releases. Table 1 400 V Table 2 440 V
  • 60. 115114 ABB SACE - Electrical devices 3 Protection of electrical equipment ABB SACE - Electrical devices 3 Protection of electrical equipment Table 1: Utilization categories and typical applications Current type Utilization categories Typical applications Slip-ring motors: starting, AC-2 switching off Alternating Current ac Squirrel-cage motors: starting, AC-3 switching off during running(1) Squirrel-cage motors: starting, AC-4 plugging, inching (1) AC-3 categories may be used for occasionally inching or plugging for limited time periods such as machine set-up; during such limited time periods the number of such operations should not exceed five per minutes or more than ten in a 10 minutes period. 3.3 Protection and switching of motors Electromechanical starter The starter is designed to: - start motors; - ensure continuous functioning of motors; - disconnect motors from the supply line; - guarantee protection of motors against working overloads. The starter is typically made up of a switching device (contactor) and an overload protection device (thermal release). The two devices must be coordinated with equipment capable of providing protection against short-circuit (typically a circuit-breaker with magnetic release only), which is not necessarily part of the starter. The characteristics of the starter must comply with the international Standard IEC 60947-4-1, which defines the above as follows: Contactor: a mechanical switching device having only one position of rest, operated otherwise than by hand, capable of making, carrying and breaking currents under normal circuit conditions including operating overload conditions. Thermal release: thermal overload relay or release which operates in the case of overload and also in case of loss of phase. Circuit-breaker: defined by IEC 60947-2 as a mechanical switching device, capable of making, carrying and breaking currents under normal circuit conditions and also making, carrying for a specified time and breaking currents under specified abnormal circuit conditions. The main types of motor which can be operated and which determine the characteristics of the starter are defined by the following utilization categories: Time-Current Curves 1SDC010019F0201 10-2 10-1 101 102 10 3 10 s4 s s s s s T2 160 100 kVA generator decrement curve 1s 10-1kA 1kA 101kA Example: Protection of a generator with Srg = 100 kVA, in a system with a rated voltage of 440 V. The generator parameters are: Ur = 440 V Srg = 100 kVA f = 50 Hz Irg = 131.2 A X’’ d = 6.5 % (subtransient reactance) X’d = 17.6 % (transient reactance) Xd = 230 % (synchronous reactance) T’’d = 5.5 ms (subtransient time constant) T’d = 39.3 ms (transient time constant) From table 2, an ABB SACE T2N160 circuit-breaker is selected, with In = 160 A, with electronic release PR221-LS. For correct protection of the generator, the following settings are selected: function L: 0.84 – A, corresponding to 134.4 A, value greater than Irg function I: 1.5 3.2 Protection and switching of generators
  • 61. 117116 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors 1SDC010019F0001 MCCB KL TOR Motor K∆ KY MCCB KL TOR Motor 1SDC010018F0001 Other types of starting for squirrel-cage motors are accomplished by reducing the supply voltage of the motor: this leads to a reduction in the starting current and of the motor torque, and an increase in the acceleration time. Star-Delta starter The most common reduced voltage starter is the Star-Delta starter (Y-∆), in which: - on starting, the stator windings are star-connected, thus achieving the reduction of peak inrush current; - once the normal speed of the motor is nearly reached, the switchover to delta is carried out. After the switchover, the current and the torque follow the progress of the curves associated with normal service connections (delta). As can be easily checked, starting the motor with star-connection gives a voltage reduction of √3, and the current absorbed from the line is reduced by 1/3 compared with that absorbed with delta-connection. The start-up torque, proportional to the square of the voltage, is reduced by 3 times, compared with the torque that the same motor would supply when del- ta-connected. This method is generally applied to motors with power from 15 to 355 kW, but intended to start with a low initial resistant torque. Starting sequence By pressing the start button, contactors KL and KY are closed. The timer starts to measure the start time with the motor connected in star. Once the set time has elapsed, the first contact of the timer opens the KY contactor and the second contact, delayed by approximately 50 ms, closes the K∆ contactor. With this new configuration, contactors KL and K∆ closed, the motor becomes delta-connected. The choice of the starting method and also, if necessary, of the type of motor to be used depends on the typical resistant torque of the load and on the short- circuit power of the motor supplying network. With alternating current, the most commonly used motor types are as follows: - asynchronous three-phase squirrel-cage motors (AC-3): the most widespread type due to the fact that they are of simple construction, economical and sturdy; they develop high torque with short acceleration times, but require elevated starting currents; - slip-ring motors (AC-2): characterized by less demanding starting conditions, and have quite a high starting torque, even with a supply network of low power. Starting methods The most common starting methods for asynchronous squirrel-cage motors are detailed below: Direct starting With direct starting, the DOL (Direct On Line) starter, with the closing of line contactor KL, the line voltage is applied to the motor terminals in a single operation. Hence a squirrel-cage motor develops a high starting torque with a relatively reduced acceleration time. This method is generally used with small and medium power motors which reach full working speed in a short time. These advantages are, however, accompanied by a series of drawbacks, including, for example: - high current consumption and associated voltage drop which may cause damages to the other parts of the system connected to the network; - violent acceleration which has negative effects on mechanical transmission components (belts, chains and mechanical joints), reducing working life.
  • 62. 119118 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors 1SDC010021F0001 TOR Motor K2K1 Inductance 3 rI 3 rI 3 rI 1SDC010020F0001 MCCB TOR Motor K1K3K2 Starting with inductive reactors or resistors This type of starting is used for simple or double-cage rotors. The reduction of the supply voltage is achieved by the insertion of inductive reactors or resistors, in series to the stator. On start-up, the current is limited to 2.5÷3.5 times the rated value. On starting, the motor is supplied via contactor K2; once the normal speed is reached, the reactors are short-circuited by the closing of contactor K1, and are then excluded by the opening of contactor K2. It is possible to achieve exclusions by step of the resistors or reactors with time-delayed commands, even for motors with power greater than 100 kW. The use of reactors notably reduces the power factor, while the use of resistors causes the dissipation of a high power (Joule effect), even if limited to the starting phase. For a reduction K (0.6÷0.8) of the motor voltage, the torque is reduced by K2 times (0.36÷0.64). In compliance with the above mentioned Standard, starters can also be classified according to tripping time (trip classes), and according to the type of coordination achieved with the short-circuit protection device (Type 1 and Type 2). Therefore, the motor starts at a reduced voltage, and when it has reached approximately 80% of its normal speed, contactor K1 is opened and main contactor K3 is closed. Subsequently, contactor K2 is opened, excluding the autotransformer so as to supply the full network voltage. The thermal release TOR, inserted in the delta circuit, can detect any 3rd harmonic currents, which may occur due to saturation of the magnetic pack and by adding to the fundamental current, overload the motor without involving the line. With reference to the connection diagram, the equipment used for a Star/Delta starter must be able to carry the following currents: KL line contactor and K∆ delta contactor KY star contactor overload protection release where Ir is the rated current of the motor. Starting with autotransformers Starting with autotransformers is the most functional of the methods used for reduced voltage starting, but is also the most expensive. The reduction of the supply voltage is achieved by using a fixed tap autotransformer or a more expensive multi tap autotransformer. Applications can be found with squirrel-cage motors which generally have a power from 50 kW to several hundred kilowatts, and higher power double- cage motors. The autotransformer reduces the network voltage by the factor K (K=1.25÷1.8), and as a consequence the start-up torque is reduced by K2 times compared with the value of the full rated voltage. On starting, the motor is connected to the taps of the autotransformer and the contactors K2 and K1 are closed.
  • 63. 121120 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors The following is an example of the type of tables available: Table 3: 400 V 50 kA DOL Normal Type 2 (Tmax – Contactor – TOR) MA: magnetic only adjustable release MF: fixed magnetic only release 1SDC010022F0201 Motor MCCB Contactor Thermal Overload Release [kW] [A] [A] [A] [A] 0.37 1.1 T2S160 MF 1.6 21 A9 TA25DU1.4 1 1.4 0.55 1.5 T2S160 MF 1.6 21 A9 TA25DU1.8 1.3 1.8 0.75 1.9 T2S160 MF 2 26 A9 TA25DU2.4 1.7 2.4 1.1 2.8 T2S160 MF 3.2 42 A9 TA25DU4 2.8 4 1.5 3.5 T2S160 MF 4 52 A16 TA25DU5 3.5 5 2.2 5 T2S160 MF 5 65 A26 TA25DU6.5 4.5 6.5 3 6.6 T2S160 MF 8.5 110 A26 TA25DU8.5 6 8.5 4 8.6 T2S160 MF 11 145 A30 TA25DU11 7.5 11 5.5 11.5 T2S160 MF 12.5 163 A30 TA25DU14 10 14 7.5 15.2 T2S160 MA 20 210 A30 TA25DU19 13 19 11 22 T2S160 MA 32 288 A30 TA42DU25 18 25 15 28.5 T2S160 MA 52 392 A50 TA75DU42 29 42 18.5 36 T2S160 MA 52 469 A50 TA75DU52 36 52 22 42 T2S160 MA 52 547 A50 TA75DU52 36 52 30 56 T2S160 MA 80 840 A63 TA75DU80 60 80 37 68 T2S160 MA 80 960 A75 TA75DU80 60 80 45 83 T2S160 MA 100 1200 A95 TA110DU110 80 110 55 98 T3S250 MA 160 1440 A110 TA110DU110 80 110 75 135 T3S250 MA 200 1800 A145 TA200DU175 130 175 90 158 T3S250 MA 200 2400 A185 TA200DU200 150 200 110 193 T4S320 PR221-I In320 2720 A210 E320DU320 100 320 132 232 T5S400 PR221-I In400 3200 A260 E320DU320 100 320 160 282 T5S400 PR221-I In400 4000 A300 E320DU320 100 320 200 349 T5S630 PR221-I In630 5040 AF400 E500DU500 150 500 250 430 T5S630 PR221-I In630 6300 AF460 E500DU500 150 500 290 520 T6S800 PR221-I In800 7200 AF580 E800DU800 250 800 315 545 T6S800 PR221-I In800 8000 AF580 E800DU800 250 800 355 610 T6S800 PR221-I In800 8000 AF750 E800DU800 250 800 Pe Ir Type I3 Type Type Current setting min. max. Table 2: Trip class Trip Class Tripping time in seconds (Tp) 10A 2 < Tp ≤ 10 10 4 < Tp ≤ 10 20 6 < Tp ≤ 20 30 9 < Tp ≤ 30 where Tp is the cold trip time of the thermal release at 7.2 times the set current value (for example: a release in class 10 at 7.2 times the set current value must not trip within 4 s, but must trip within 10 s). It is normal procedure to associate class 10 with a normal start-up type, and class 30 with a heavy duty start-up type. Coordination type Type 1 It is acceptable that in the case of short-circuit the contactor and the thermal release may be damaged. The starter may still not be able to function and must be inspected; if necessary, the contactor and/or the thermal release must be replaced, and the breaker release reset. Type 2 In the case of short-circuit, the thermal release must not be damaged, while the welding of the contactor contacts is allowed, as they can easily be separated (with a screwdriver, for example), without any significant deformation. In order to clearly determine a coordination type, and therefore the equipment necessary to achieve it, the following must be known: • power of the motor in kW and type; • rated system voltage; • rated motor current; • short-circuit current at installation point; • starting type: DOL or Y/∆ - normal or heavy duty – Type 1 or Type 2. The requested devices shall be coordinated with each other in accordance with the prescriptions of the Standard. For the most common voltages and short-circuit values (400 V - 440 V - 500 V - 690 V 35 kA - 50 kA) and for the most frequently used starting types, such as direct starting and Star/Delta starting, for asynchronous squirrel-cage motor (AC-3), ABB supplies solutions with: • magnetic circuit-breaker - contactor - thermal release; • thermomagnetic circuit-breaker - contactor; • thermomagnetic circuit-breaker with PR222 MP electronic release – contactor. Trip classes The trip classes differentiate between the thermal releases according to their trip curve. The trip classes are defined in the following table 2:
  • 64. 123122 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors MA: magnetic only adjustable release 18.5 36 T2S160 MA52 469 A50 A50 A26 TA75DU25 18-25 22 42 T2S160 MA52 547 A50 A50 A26 TA75DU32 22-32 30 56 T2S160 MA80 720 A63 A63 A30 TA75DU42 29-42 37 68 T2S160 MA80 840 A75 A75 A30 TA75DU52 36-52 45 83 T2S160 MA100 1050 A75 A75 A30 TA75DU63 45 - 63 55 98 T2S160 MA100 1200 A75 A75 A40 TA75DU63 45 - 63 75 135 T3S250 MA160 1700 A95 A95 A75 TA110DU90 66 - 90 90 158 T3S250 MA200 2000 A110 A110 A95 TA110DU110 80 - 110 110 193 T3S250 MA200 2400 A145 A145 A95 TA200DU135 100 - 135 132 232 T4S320 PR221-I In320 2880 A145 A145 A110 E200DU200 60 - 200 160 282 T5S400 PR221-I In400 3600 A185 A185 A145 E200DU200 60 - 200 200 349 T5S630 PR221-I In630 4410 A210 A210 A185 E320DU320 100 - 320 250 430 T5S630 PR221-I In630 5670 A260 A260 A210 E320DU320 100 - 320 I3 LINE DELTA STAR [A] Type [A] Type Type Type [A] Motor MCCB Contactor Type Ir 1SDC010023F0201 Thermal Overload Release 290 520 T6S630 PR221-I In630 6300 AF400 AF400 A260 E500DU500 150 - 500 315 545 T6S800 PR221-I In800 7200 AF400 AF400 A260 E500DU500 150 - 500 355 610 T6S800 PR221-I In800 8000 AF400 AF400 A260 E500DU500 150 - 500 Current setting [kW] Pe (*) for heavy-duty start set the electronic release tripping class to class 30 (**) in case of normal start use AF300 30 37 45 55 75 90 110 132 160 200 250 290 315 355 56 68 83 98 135 158 193 232 282 349 430 520 545 610 T4S250 PR222MP In100 T4S250 PR222MP In100 T4S250 PR222MP In100 T4S250 PR222MP In160 T4S250 PR222MP In160 T4S250 PR222MP In200 T5S320 PR222MP In320 T5S320 PR222MP In320 T5S320 PR222MP In320 T5S400 PR222MP In400 T6S800 PR222MP In630 T6S800 PR222MP In630 T6S800 PR222MP In630 T6S800 PR222MP In630 40-100 40-100 40-100 64-160 64-160 80-200 128-320 128-320 128-320 160-400 252-630 252-630 252-630 252-630 600 700 800 960 1280 1600 1920 2240 2560 3200 5040 5670 5670 5670 A95 A95 A95 A145 A145 A185 A210 A260 AF400** AF400 AF460 AF580 AF580 AF750 95 95 95 145 145 185 210 260 320 400 460 580 580 630 Motor GroupContactorMCCB [A] TypeType I1* range [kW] Pe [A] Ir [A] I3 [A] Imax Table 5: 400 V 50 kA Y/∆ Normal Type 2 (Tmax – Contactor – TOR) Table 6: 400 V 50 kA DOL Normal and Heavy duty Type 2 (Tmax with MP release-Contactor) Table 4: 400 V 50 kA DOL Heavy duty Type 2 (Tmax – Contactor – TOR) 1SDC010020F0201 [kW] [A] [A] [A] [A] 0.37 1.1 T2S160 MF 1.6 21 A9 TA25DU1.4* 1 1.4 0.55 1.5 T2S160 MF 1.6 21 A9 TA25DU1.8* 1.3 1.8 0.75 1.9 T2S160 MF 2 26 A9 TA25DU2.4* 1.7 2.4 1.1 2.8 T2S160 MF 3.2 42 A9 TA25DU4* 2.8 4 1.5 3.5 T2S160 MF 4 52 A16 TA25DU5* 3.5 5 2.2 5 T2S160 MF 5 65 A26 TA25DU6.5* 4.5 6.5 3 6.6 T2S160 MF 8.5 110 A26 TA25DU8.5* 6 8.5 4 8.6 T2S160 MF 11 145 A30 TA25DU11* 7.5 11 5.5 11.5 T2S160 MF 12.5 163 A30 TA450SU60 4 10 15 7.5 15.2 T2S160 MA 20 210 A30 TA450SU60 3 13 20 11 22 T2S160 MA 32 288 A30 TA450SU60 2 20 30 15 28.5 T2S160 MA 52 392 A50 TA450SU80 2 23 40 18.5 36 T2S160 MA 52 469 A50 TA450SU80 2 23 40 22 42 T2S160 MA 52 547 A50 TA450SU60 40 60 30 56 T2S160 MA 80 840 A63 TA450SU80 55 80 37 68 T2S160 MA 80 960 A95 TA450SU80 55 80 45 83 T2S160 MA 100 1200 A110 TA450SU105 70 105 55 98 T3S250 MA 160 1440 A145 TA450SU140 95 140 75 135 T3S250 MA 200 1800 A185 TA450SU185 130 185 90 158 T3S250 MA 200 2400 A210 TA450SU185 130 185 110 193 T4S320 PR221-I In320 2720 A260 E320DU320 100 320 132 232 T5S400 PR221-I In400 3200 A300 E320DU320 100 320 160 282 T5S400 PR221-I In400 4000 AF400 E500DU500 150 500 200 349 T5S630 PR221-I In630 5040 AF460 E500DU500 150 500 250 430 T5S630 PR221-I In630 6300 AF580 E500DU500*** 150 500 290 520 T6S800 PR221-I In800 7200 AF750 E800DU800 250 800 315 545 T6S800 PR221-I In800 8000 AF750 E800DU800 250 800 355 610 T6S800 PR221-I In800 8000 AF750 E800DU800 250 800 Motor MCCB Contactor Pe Ir Type Current setting min. max. Type Type** No. of turns of the CT primary coil * Provide a by-pass contactor of the same size during motor start-up ** For type E releases choose tripping class 30 *** Connecting kit not available. To use the connecting kit, replacement with release E800DU800 is necessary MA: magnetic only adjustable release MF: fixed magnetic only release Thermal Overload Release I3
  • 65. 125124 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors 1SDC010021F0201 * Provide a by-pass contactor of the same size during motor start-up ** For type E releases choose tripping class 30 *** Connecting kit not available. To use the connecting kit, replacement with release E800DU800 is necessary No. of turns of the CT primary coil Motor MCCB Contactor Pe Ir Type Current setting min. max.Type**TypeI3 [kW] [A] [A] [A] [A] 0.37 1 T2H160 MF 1 13 A9 TA25DU1.4* 1 1.4 0.55 1.4 T2H160 MF 1.6 21 A9 TA25DU1.8* 1.3 1.8 0.75 1.7 T2H160 MF 2 26 A9 TA25DU2.4* 1.7 2.4 1.1 2.2 T2H160 MF 2.5 33 A9 TA25DU3.1* 2.2 3.1 1.5 3 T2H160 MF 3.2 42 A16 TA25DU4* 2.8 4 2.2 4.4 T2H160 MF 5 65 A26 TA25DU5* 3.5 5 3 5.7 T2H160 MF 6.5 84 A26 TA25DU6.5* 4.5 6.5 4 7.8 T2H160 MF 8.5 110 A30 TA25DU11* 7.5 11 5.5 10.5 T2H160 MF 11 145 A30 TA25DU14* 10 14 7.5 13.5 T2H160 MA 20 180 A30 TA450SU60 4 10 15 11 19 T2H160 MA 32 240 A30 TA450SU80 3 18 27 15 26 T2H160 MA 32 336 A50 TA450SU60 2 20 30 18.5 32 T2H160 MA 52 469 A50 TA450SU80 2 28 40 22 38 T2H160 MA 52 547 A50 TA450SU80 2 28 40 30 52 T2H160 MA 80 720 A63 TA450SU60 40 60 37 63 T2H160 MA 80 840 A95 TA450SU80 55 80 45 75 T2H160 MA 100 1050 A110 TA450SU105 70 105 55 90 T4H250 PR221-I In160 1200 A145 E200DU200 60 200 75 120 T4H250 PR221-I In250 1750 A185 E200DU200 60 200 90 147 T4H250 PR221-I In250 2000 A210 E320DU320 100 320 110 177 T4H250 PR221-I In250 2500 A260 E320DU320 100 320 132 212 T4H320 PR221-I In320 3200 A300 E320DU320 100 320 160 260 T5H400 PR221-I In400 3600 AF400 E500DU500 150 500 200 320 T5H630 PR221-I In630 4410 AF460 E500DU500 150 500 250 410 T5H630 PR221-I In630 5355 AF580 E500DU500*** 150 500 290 448 T6H630 PR221-I In630 6300 AF750 E500DU500*** 150 500 315 500 T6H800 PR221-I In800 7200 AF 750 E800DU800 250 800 355 549 T6H800 PR221-I In800 8000 AF 750 E800DU800 250 800 MA: magnetic only adjustable release MF: fixed magnetic only release Thermal Overload Release Table 8: 440 V 50 kA DOL Heavy duty Type 2 (Tmax – Contactor – TOR) Contactor min. max. [kW] [A] [A] * Connection kit not available. To use the connection kit, replace with relay E800DU800. MA: magnetic only adjustable release MF: fixed magnetic only release Motor Current Type Type Type MCCB setting I3Pe Ir [A] [A] 0.37 1 T2H160 MF 1 13 A9 TA25DU1.4 1 1.4 0.55 1.4 T2H160 MF 1.6 21 A9 TA25DU1.8 1.3 1.8 0.75 1.7 T2H160 MF 2 26 A9 TA25DU2.4 1.7 2.4 1.1 2.2 T2H160 MF 2.5 33 A9 TA25DU3.1 2.2 3.1 1.5 3 T2H160 MF 3.2 42 A16 TA25DU4 2.8 4 2.2 4.4 T2H160 MF 5 65 A26 TA25DU5 3.5 5 3 5.7 T2H160 MF 6.5 84 A26 TA25DU6.5 4.5 6.5 4 7.8 T2H160 MF 8.5 110 A30 TA25DU11 7.5 11 5.5 10.5 T2H160 MF 11 145 A30 TA25DU14 10 14 7.5 13.5 T2H160 MA 20 180 A30 TA25DU19 13 19 11 19 T2H160 MA 32 240 A30 TA42DU25 18 25 15 26 T2H160 MA 32 336 A50 TA75DU32 22 32 18.5 32 T2H160 MA 52 469 A50 TA75DU42 29 42 22 38 T2H160 MA 52 547 A50 TA75DU52 36 52 30 52 T2H160 MA 80 720 A63 TA75DU63 45 63 37 63 T2H160 MA 80 840 A75 TA75DU80 60 80 45 75 T2H160 MA 100 1050 A95 TA110DU90 65 90 55 90 T4H250 PR221-I In160 1200 A110 TA110DU110 80 110 75 120 T4H250 PR221-I In250 1750 A145 E200DU200 60 200 90 147 T4H250 PR221-I In250 2000 A185 E200DU200 60 200 110 177 T4H250 PR221-I In250 2500 A210 E320DU320 100 320 132 212 T4H320 PR221-I In320 3200 A260 E320DU320 100 320 160 260 T5H400 PR221-I In400 3600 A300 E320DU320 100 320 200 320 T5H630 PR221-I In630 4410 AF 400 E500DU500 150 500 250 410 T5H630 PR221-I In630 5355 AF 460 E500DU500 150 500 290 448 T6H630 PR221-I In630 6300 AF 580 E500DU500* 150 500 315 500 T6H800 PR221-I In800 7200 AF 580 E800DU800 250 800 355 549 T6H800 PR221-I In800 8000 AF 580 E800DU800 250 800 1SDC010024F0201 Thermal Overload Release Table 7: 440 V 50 kA DOL Normal Type 2 (Tmax – Contactor – TOR)
  • 66. 127126 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors Thermal Overload Release 1SDC010026F0201 * Connection kit not available. To use the connection kit, replace with relay E800DU800. MA: magnetic only adjustable release MF: fixed magnetic only release min. max. [kW] [A] [A] Type Type Type setting MCCB I3Pe Ir ContactorMotor Current [A] [A] 0.37 0.88 T2L160 MF 1 13 A9 TA25DU1.0 0.63 1 0.55 1.2 T2L160 MF 1.6 21 A9 TA25DU1.4 1 1.4 0.75 1.5 T2L160 MF 1.6 21 A9 TA25DU1.8 1.3 1.8 1.1 2.2 T2L160 MF 2.5 33 A9 TA25DU3.1 2.2 3.1 1.5 2.8 T2L160 MF 3.2 42 A16 TA25DU4 2.8 4 2.2 4 T2L160 MF 4 52 A26 TA25DU5 3.5 5 3 5.2 T2L160 MF 6.5 84 A26 TA25DU6.5 4.5 6.5 4 6.9 T2L160 MF 8.5 110 A30 TA25DU8.5 6 8.5 5.5 9.1 T2L160 MF 11 145 A30 TA25DU11 7.5 11 7.5 12.2 T2L160 MF 12.5 163 A30 TA25DU14 10 14 11 17.5 T2L160 MA 20 240 A30 TA25DU19 13 19 15 23 T2L160 MA 32 336 A50 TA75DU25 18 25 18.5 29 T2L160 MA 52 392 A50 TA75DU32 22 32 22 34 T2L160 MA 52 469 A50 TA75DU42 29 42 30 45 T2L160 MA 52 624 A63 TA75DU52 36 52 37 56 T2L160 MA 80 840 A75 TA75DU63 45 63 45 67 T2L160 MA 80 960 A95 TA80DU80 60 80 55 82 T2L160 MA 100 1200 A110 TA110DU90 65 90 75 110 T4H250 PR221-I In160 1440 A145 E200DU200 60 200 90 132 T4H250 PR221-I In250 1875 A145 E200DU200 60 200 110 158 T4H250 PR221-I In250 2250 A185 E200DU200 60 200 132 192 T4H320 PR221-I In320 2720 A210 E320DU320 100 320 160 230 T5H400 PR221-I In400 3600 A260 E320DU320 100 320 200 279 T5H400 PR221-I In400 4000 A300 E320DU320 100 320 250 335 T5H630 PR221-I In630 4725 AF 400 E 500DU500 150 500 290 394 T5H630 PR221-I In630 5040 AF 460 E 500DU500 150 500 315 440 T6L630 PR221-I In630 6300 AF 580 E 500DU500* 150 500 355 483 T6L630 PR221-I In630 6300 AF 580 E 800DU800 250 800 Table 11: 500 V 50 kA DOL Normal Type 2 (Tmax – Contactor – TOR) 1SDC010025F0201 MA : Magnetic only adjustable release 18.5 32 T2H160 MA52 392 A 50 A 50 A 16 TA75DU25 18-25 22 38 T2H160 MA52 469 A 50 A 50 A 26 TA75DU25 18-25 30 52 T2H160 MA80 720 A 63 A 63 A 26 TA75DU42 29-42 37 63 T2H160 MA80 840 A 75 A 75 A 30 TA75DU42 29-42 45 75 T2H160 MA80 960 A 75 A 75 A30 TA75DU52 36-52 55 90 T2H160 MA100 1150 A 75 A 75 A40 TA75DU63 45 - 63 75 120 T4H250 PR221-I In250 1625 A95 A95 A75 TA80DU80 60-80 90 147 T4H250 PR221-I In250 1875 A95 A95 A75 TA110DU110 80-110 110 177 T4H250 PR221-I In250 2250 A145 A145 A95 E200DU200 60-200 132 212 T4H320 PR221-I In320 2720 A145 A145 A110 E200DU200 60-200 160 260 T5H400 PR221-I In400 3200 A185 A185 A145 E200DU200 60-200 200 320 T5H630 PR221-I In630 4095 A210 A210 A185 E320DU320 100-320 250 410 T5H630 PR221-I In630 5040 A260 A260 A210 E320DU320 100-320 290 448 T6H630 PR221-I In630 5670 AF400 AF400 A260 E500DU500 150 - 500 315 500 T6H630 PR221-I In630 6300 AF400 AF400 A260 E500DU500 150 - 500 355 549 T6H800 PR221-I In800 7200 AF400 AF400 A260 E500DU500 150 - 500 I3 LINE DELTA STAR [A] Type [A] Type Type Type Motor MCCB Contactor Type Ir Thermal Overload Release Current setting [kW] Pe Motor GroupContactorMCCB [A] TypeType I1* range [kW] Pe [A] Ir [A] I3 [A] (*) for heavy-duty start set the electronic release tripping class to class 30 (**) in case of normal start use AF300 30 37 45 55 75 90 110 132 160 200 250 290 315 355 52 63 75 90 120 147 177 212 260 320 370 436 500 549 T4H250 PR222MP In100 T4H250 PR222MP In100 T4H250 PR222MP In100 T4H250 PR222MP In160 T4H250 PR222MP In160 T4H250 PR222MP In200 T5H320 PR222MP In320 T5H320 PR222MP In320 T5H320 PR222MP In320 T5H400 PR222MP In400 T6H800 PR222MP In630 T6H800 PR222MP In630 T6H800 PR222MP In630 T6H800 PR222MP In630 40-100 40-100 40-100 64-160 64-160 80-200 128-320 128-320 128-320 160-400 252-630 252-630 252-630 252-630 600 700 800 960 1120 1400 1920 2240 2560 3200 4410 5040 5040 5670 A95 A95 A95 A145 A145 A185 A210 A260 AF400** AF400 AF460 AF460 AF580 AF580 93 93 93 145 145 185 210 240 320 400 460 460 580 580 [A] Imax Table 9: 440 V 50 kA Y/∆ Normal Type 2 (Tmax – Contactor – TOR) Table 10: 440 V 50 kA DOL Normal and Heavy duty Type 2 (Tmax with MP release-Contactor)
  • 67. 129128 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors 315 440 T6L630 PR221-I In630 5760 AF400 AF400 A210 E500DU500 150 - 500 355 483 T6L630 PR221-I In630 6300 AF400 AF400 A260 E500DU500 150 - 500 MA: magnetic only adjustable release 22 34 T2L160 MA52 430 A 50 A 50 A 16 TA75DU25 18-25 30 45 T2L160 MA52 547 A 63 A 63 A 26 TA75DU32 22-32 37 56 T2L160 MA80 720 A 75 A 75 A 30 TA75DU42 29-42 45 67 T2L160 MA80 840 A 75 A 75 A30 TA75DU52 36 - 52 55 82 T2L160 MA100 1050 A 75 A 75 A30 TA75DU52 36 - 52 75 110 T4H250 PR221-I In250 1375 A95 A95 A50 TA80DU80 60-80 90 132 T4H250 PR221-I In250 1750 A95 A95 A75 TA110DU90 65-90 110 158 T4H250 PR221-I In250 2000 A110 A110 A95 TA110DU110 80-110 132 192 T4H320 PR221-I In320 2560 A145 A145 A95 E200DU200 60-200 160 230 T4H320 PR221-I In320 2880 A145 A145 A110 E200DU200 60-200 200 279 T5H400 PR221-I In400 3400 A210 A210 A145 E320DU320 100-320 250 335 T5H630 PR221-I In630 4410 A210 A210 A185 E320DU320 100-320 290 394 T5H630 PR221-I In630 5040 A260 A260 A210 E320DU320 100-320 I3 LINE DELTA STAR [A] Type [A] Type Type Type Motor MCCB Contactor Type Ir Thermal Overload Release Current setting [kW] Pe 1SDC010027F0201 (*) for heavy duty start set the electronic release tripping class to class 30 (**) in case of normal start use AF300 30 37 45 55 75 90 110 132 160 200 250 290 315 355 45 56 67 82 110 132 158 192 230 279 335 395 415 451 T4H250 PR222MP In100 T4H250 PR222MP In100 T4H250 PR222MP In100 T4H250 PR222MP In100 T4H250 PR222MP In160 T4H250 PR222MP In160 T4H250 PR222MP In200 T5H320 PR222MP In320 T5H320 PR222MP In320 T5H400 PR222MP In400 T5H400 PR222MP In400 T6L800 PR222MP In630 T6L800 PR222MP In630 T6L800 PR222MP In630 40-100 40-100 40-100 40-100 64-160 64-160 80-200 128-320 128-320 160-400 160-400 252-630 252-630 252-630 600 600 700 800 1120 1280 1600 1920 2240 2800 3200 5040 5040 5670 A95 A95 A145 A145 A145 A145 A185 A210 A260 AF400** AF400 AF460 AF460 AF580 80 80 100 100 145 145 170 210 260 400 400 460 460 580 Motor GroupContactorMCCB [A] TypeType I1* range [kW] Pe [A] Ir [A] I3 [A] Table 13: 500 V 50 kA Y/∆ Normal Type 2 (Tmax – Contactor – TOR) Table 14: 500 V 50 kA DOL Normal and Heavy duty Type 2 (Tmax with MP release-Contactor) 1SDC010021F0201 * Provide a by-pass contactor of the same size during motor start-up ** For type E releases choose tripping class 30 *** Connecting kit not available. To use the connecting kit, replacement with release E800DU800 is necessary No. of turns of the CT primary coil Motor MCCB Contactor Pe Ir Type Current setting min. max.Type**Type [kW] [A] [A] [A] [A] 0.37 0.88 T2L160 MF 1 13 A9 TA25DU1.0* 0.63 1 0.55 1.2 T2L160 MF 1.6 21 A9 TA25DU1.4* 1 1.4 0.75 1.5 T2L160 MF 1.6 21 A9 TA25DU1.8* 1.3 1.8 1.1 2.2 T2L160 MF 2.5 33 A9 TA25DU3.1* 2.2 3.1 1.5 2.8 T2L160 MF 3.2 42 A16 TA25DU4* 2.8 4 2.2 4 T2L160 MF 4 52 A26 TA25DU5* 3.5 5 3 5.2 T2L160 MF 6.5 84 A26 TA25DU6.5* 4.5 6.5 4 6.9 T2L160 MF 8.5 110 A30 TA25DU8.5* 6 8.5 5.5 9.1 T2L160 MF 11 145 A30 TA25DU11* 7.5 11 7.5 12.2 T2L160 MF 12.5 163 A30 TA450SU60 4 10 15 11 17.5 T2L160 MA 20 240 A30 TA450SU60 3 13 20 15 23 T2L160 MA 32 336 A50 TA450SU60 2 20 30 18.5 29 T2L160 MA 52 392 A50 TA450SU80 2 27.5 40 22 34 T2L160 MA 52 469 A50 TA450SU80 2 27.5 40 30 45 T2L160 MA 52 624 A63 TA450SU60 40 60 37 56 T2L160 MA 80 840 A75 TA450SU60 40 60 45 67 T2L160 MA 80 960 A95 TA450SU80 55 80 55 82 T2L160 MA 100 1200 A145 TA450SU105 70 105 75 110 T4H250 PR221-I In160 1440 A145 E200DU200 60 200 90 132 T4H250 PR221-I In250 1875 A185 E200DU200 60 200 110 158 T4H250 PR221-I In250 2123 A210 E320DU320 100 320 132 192 T4H320 PR221-I In320 2720 A260 E320DU320 100 320 160 230 T5H400 PR221-I In400 3200 A300 E320DU320 100 320 200 279 T5H400 PR221-I In400 3600 AF400 E500DU500 150 500 250 335 T5H630 PR221-I In630 4725 AF460 E500DU500 150 500 290 394 T5H630 PR221-I In630 5040 AF580 E500DU500*** 150 500 315 440 T6L630 PR221-I In630 6300 AF750 E500DU500*** 150 500 355 483 T6L630 PR221-I In630 6300 AF750 E500DU500 150 500 MA: magnetic only adjustable release MF: fixed magnetic only release Thermal Overload Release I3 Table 12: 500 V 50 kA DOL Heavy duty Type 2 (Tmax – Contactor – TOR)
  • 68. 131130 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors Table 16: 690 V 50 kA DOL Heavy duty Type 2 (Tmax – Contactor – TOR) Motor MCCB Contactor Thermal Overload Release N° of primary turns min. [A] max. [A] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 290 315 355 400 0.6 0.9 1.1 1.6 2 2.9 3.8 5 6.5 8.8 13 18 21 25 33 41 49 60 80 95 115 139 167 202 242 301 313 370 420 T2L160 MF1 T2L160 MF1 T2L160 MF1.6 T2L160 MF1.6 T2L160 MF2.5 T2L160 MF3.2 T2L160 MF4 T2L160 MF5 T2L160 MF6.5 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 160 T4L250 PR221-I In 160 T4L250 PR221-I In 250 T4L250 PR221-I In 250 T4L250 PR221-I In 250 T4L320 PR221-I In 320 T5L400 PR221-I In 400 T5L630 PR221-I In 630 T5L630 PR221-I In 630 T5L630 PR221-I In 630 T5L630 PR221-I In 630 13 13 21 21 33 42 52 65 84 150 150 200 250 300 350 450 550 700 800 1120 1280 1625 2000 2250 2720 3400 4410 4410 5355 5670 A9 A9 A9 A9 A9 A9 A9 A9 A9 A95 A95 A95 A95 A95 A95 A145 A145 A145 A145 A145 A145 A185 A210 A210 A260 AF400 AF400 AF460 AF580 AF580 (*) Type 1 coordination (**) Cable cross section equal to 4 mm2 (***)No mounting kit to contactor is available;to use mounting kit provide E800DU800 (X) Provide by-pass contactor during motor start-up 1SDC010109F0201 7** 5** 4** 3** 3 2 2 TA25DU0.63(X) TA25DU1(X) TA25DU1.4(X) TA25DU1.8(X) TA25DU2.4(X) TA25DU3.1 *(X) TA25DU4 *(X) TA25DU5 *(X) TA25DU6.5 *(X) TA450SU60 TA450SU60 TA450SU60 TA450SU60 TA450SU80 TA450SU60 TA450SU80 TA450SU60 TA450SU60 TA450SU80 TA450SU105 TA450SU105 TA450SU140 E320DU320 E320DU320 E320DU320 E500DU500 E500DU500 E500DU500 E500DU500*** E500DU500*** 0.4 0.63 1 1.3 1.7 2.2 2.8 3.5 4.5 5.7 8 10 13 18 20 27.5 40 40 55 70 70 95 105 105 105 150 150 150 150 150 0.63 1 1.4 1.8 2.4 3.1 4 5 6.5 8.6 12 15 20 27 30 40 60 60 80 105 105 140 320 320 320 500 500 500 500 500 I3 [A] TypeIr Current setting [kW] Pe [A] Type Type Table 15: 690 V 50kA DOL Normal Type 2 (Tmax-Contactor-CT-TOR) Motor MCCB Contactor CT Thermal Overload Release Pe Ie Type Type KORC N° of primary turns Type Current setting min. [A] max. [A] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 290 315 355 400 0.6 0.9 1.1 1.6 2 2.9 3.8 5 6.5 8.8 13 18 21 25 33 41 49 60 80 95 115 139 167 202 242 301 313 370 420 T2L160 MF1 T2L160 MF1 T2L160 MF1.6 T2L160 MF1.6 T2L160 MF2.5 T2L160 MF3.2 T2L160 MF4 T2L160 MF5 T2L160 MF6.5 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 100 T4L250 PR221-I In 160 T4L250 PR221-I In 160 T4L250 PR221-I In 250 T4L250 PR221-I In 250 T4L250 PR221-I In 250 T4L320 PR221-I In 320 T5L400 PR221-I In 400 T5L630 PR221-I In 630 T5L630 PR221-I In 630 T5L630 PR221-I In 630 T5L630 PR221-I In 630 13 13 21 21 33 42 52 65 84 150 150 200 250 300 350 450 550 700 800 1120 1280 1625 2000 2250 2720 3400 4410 4410 5355 5670 A9 A9 A9 A9 A9 A9 A9 A9 A9 A95 A95 A95 A95 A95 A95 A145 A145 A145 A145 A145 A145 A145 A185 A185 A210 A300 AF400 AF400 AF580 AF580 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 4L185R/4 13** 10** 7** 7** 6 6 6 4 4 3 TA25DU0.63 TA25DU1 TA25DU1.4 TA25DU1.8 TA25DU2.4 TA25DU3.1* TA25DU4* TA25DU5* TA25DU6.5* TA25DU2.4 TA25DU2.4 TA25DU2.4 TA25DU3.1 TA25DU3.1 TA25DU4 TA25DU5 TA25DU4 TA25DU5 TA25DU5 E200DU200 E200DU200 E200DU200 E200DU200 E200DU200 E320DU320 E320DU320 E500DU500 E500DU500 E500DU500*** E500DU500*** 0.4 0.63 1 1.3 1.7 2.2 2.8 3.5 4.5 6 7.9 11.2 15.2 17.7 21.6 27 32.4 40.5 54 65 65 65 65 65 105 105 150 150 150 150 0.63 1 1.4 1.8 2.4 3.1 4 5 6.5 8.5 11.1 15.9 20.5 23.9 30.8 38.5 46.3 57.8 77.1 200 200 200 200 200 320 320 500 500 500 500 For further information about the KORK, please see the “brochure KORK 1GB00-04” catalogue. (*) Type 1 coordination (**) Cable cross section equal to 4 mm2 (***)No mounting kit to contactor is available;to use mounting kit provide E800DU800 1SDC010108F0201 I3 [A][A][kW]
  • 69. 133132 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors ABB SACE - Electrical devices 3 Protection of electrical equipment 3.3 Protection and switching of motors Table 18: 690 V 50 kA DOL Normal and Heavy duty Type 2 (Tmax with MP release-Contactor) (*) for heavy duty start set the electronic release tripping class to class 30 1SDC010114F0201 Motor GroupContactorMCCB [A] TypeType I1* range [kW] Pe [A] Ir [A] I3 [A] 45 55 75 90 110 132 160 200 250 290 315 49 60 80 95 115 139 167 202 242 301 313 T4L250 PR222MP In100 T4L250 PR222MP In100 T4L250 PR222MP In100 T4L250 PR222MP In160 T4L250 PR222MP In160 T4L250 PR222MP In160 T4L250 PR222MP In200 T5L320 PR222MP In320 T5L320 PR222MP In320 T5L400 PR222MP In400 T5L400 PR222MP In400 40-100 40-100 40-100 64-160 64-160 64-160 80-200 128-320 128-320 160-400 160-400 600 600 800 960 1120 1440 1600 1920 2240 2800 3200 A145 A145 A145 A145 A145 A185 A185 A210 A300 AF400 AF400 100 100 100 120 120 160 170 210 280 350 350 Table 17: 690 V 50 kA Y/∆ Normal Type 2 (Tmax – Contactor – CT – TOR) Motor MCCB Contactor CT Overload Release Line KORC N° of primary turns For further information about the KORK, please see the “brochure KORK 1GB00-04” catalogue. (*) Cable cross section equal to 4 mm2 (**) Connect the overload/relay upstream the line-delta node 1SDC010110F0201 Delta Star 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132 160 200 250 290 315 355 400 450 6.5* 8.8* 13* 18* 21 25 33 41 49 60 80 95 115 139 167 202 242 301 313 370 420 470 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In100 T4L250PR221-I In160 T4L250PR221-I In160 T4L250PR221-I In160 T4L250PR221-I In250 T4L250PR221-I In250 T4L320PR221-I In320 T5L400PR221-I In400 T5L400PR221-I In400 T5L630PR221-I In630 T5L630PR221-I In630 T5L630PR221-I In630 T5L630PR221-I In630 150 150 200 250 300 350 450 550 650 800 1120 1280 1600 1875 2125 2720 3200 4000 4410 5040 5670 6300 A95 A95 A95 A95 A95 A95 A145 A145 A145 A145 A145 A145 A145 A145 A145 A185 AF400 AF400 AF400 AF400 AF460 AF460 A95 A95 A95 A95 A95 A95 A145 A145 A145 A145 A145 A145 A145 A145 A145 A185 AF400 AF400 AF400 AF400 AF460 AF460 A26 A26 A26 A26 A30 A30 A30 A30 A30 A40 A50 A75 A75 A95 A110 A110 A145 A145 A185 A210 A210 A260 4L185R/4** 4L185R/4** 4L185R/4** 4L185R/4** 4L185R/4** 4L185R/4** 4L185R/4** 13 10 7 7 6 6 6 TA25DU2.4** TA25DU2.4** TA25DU2.4** TA25DU3.1** TA25DU3.1** TA25DU4** TA25DU5** TA75DU52** TA75DU52** TA75DU52** TA75DU52 TA75DU63 TA75DU80 TA200DU110 TA200DU110 TA200DU135 E500DU500 E500DU500 E500DU500 E500DU500 E500DU500 E500DU500 6-8.5 7.9-11.1 11.2-15.9 15.2-20.5 17.7-23.9 21.6-30.8 27-38.5 36-52 36-52 36-52 36-52 45-63 60-80 80-110 80-110 100-135 150 -500 150 -500 150 -500 150 -500 150 -500 150 -500 I3 [A] Type Ir Current setting [kW] Pe [A] Type [A]Type Type Type
  • 70. 135134 ABB SACE - Electrical devices 3 Protection of electrical equipment ABB SACE - Electrical devices 3 Protection of electrical equipment 10-2 10-3 10-2 10-1 1 10-1 1 [s] 1SDC010022F0001 [kA] 3.4 Protection and switching of transformers General aspects Transformers are used to achieve a change in the supply voltage, for both medium and low voltage supplies. The choice of the protection devices must take into account transient insertion phenomena, during which the current may reach values higher than the rated full load current; the phenomenon decays in a few seconds. The curve which represents these transient phenomena in the time-current diagram, termed “inrush current I0”, depends on the size of the transformer and can be evaluated with the following formula (the short-circuit power of the network is assumed to be equal to infinity) where: K ratio between the maximum peak inrush current value ( I0 ) and the rated current of the transformer (I1r): (K= I0 / I1r); τ time constant of the inrush current; I1r rated current of the primary; t time. The table below shows the indicative values for t and K parameters referred to rated power Sr for oil transformers. Sr [kVA] 50 100 160 250 400 630 1000 1600 2000 K = Io/I1r 15 14 12 12 12 11 10 9 8 τττττ [s] 0.10 0.15 0.20 0.22 0.25 0.30 0.35 0.40 0.45 Further to the above consideration, the follwing diagram shows the inrush current curve for a 20/0.4kV of 400kVA transformer. This transformer has an inrush current during the very first moments equal to about 8 times the rated current; this transient phenomenon stops after a few tenths of a second. =0I 2 )/( 1 t r eIK – ⋅⋅ τ 3.3 Protection and switching of motors For a DOL heavy-duty starting Type 2 with MP protection of a three phase asynchronous squirrel-cage motor with the following data: rated voltage Ur = 400 V short-circuit current Ik = 50 kA rated motor power Pe = 55 kW from Table 6, on the relevant row, the following information can be found: • Ir (rated current): 98 A; • short-circuit protection device: circuit breaker T4S250 PR222MP* In160; • magnetic trip threshold: I3 = 960 A; • contactor: A145; * for heavy-duty start set the electronic release tripping class to class 30 Example: For a Y/∆ Normal starting Type 2, of a three phase asynchronous squirrel-cage motor with the following data: rated voltage Ur = 400 V short-circuit current Ik = 50 kA rated motor power Pe = 200 kW from Table 5, on the relevant row, the following information can be found: • Ir (rated current): 349 A; • short-circuit protection device: circuit-breaker T5S630 PR221-I In630; • magnetic trip threshold: I3 = 4410 A; • line contactor: A210; • delta contactor: A210; • star contactor: A185; • thermal release E320DU320, setting range 100÷320 A (to be set at ).A I r 202 3 =
  • 71. 137136 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers 203 1000 r r r U S I ⋅ ⋅ = [A] (4) 1SDC010024F0001 kA 1kA 10kA 250 kVA Trafo T4N250 PR221 In=250 A 10-2 10-1 101 102 10 3 10 s4 s s s s s 1s 10-1 )(3 tNet r k ZZ U I +⋅ = [A] (1) r rk t S Uu Z 2 100 % ⋅= [Ω] (2) rk r r rk r t r k Uu S S Uu U Z U I ⋅⋅ = ⎟⎟ ⎠ ⎞ ⎜⎜ ⎝ ⎛ ⋅⋅ = ⋅ = %3 100 100 % 3 )(3 2 [A] (3) 1SDC010023F0001 1kA 10kA 1s 10-2 s 10-1 s In summary: for the correct protection of the transformer and to avoid unwanted trips, the trip curve of the protection device must be above the inrush current curve and below the overload point. The diagram below shows a possible position of the time-current curve of an upstream protection device of a 690/400 V, 250 kVA transformer with uk% = 4 %. Criteria for the selection of protection devices For the protection at the LV side of MV/LV transformers, the selection of a circuit-breaker shall take into account: • the rated current at LV side of the protected transformer (this value is the reference value for the rated current of the circuit-breaker and the setting of the protections); • the maximum short-circuit current at the point of installation (this value determines the minimum breaking capacity (Icu/Ics) of the protection device). MV/LV unit with single transformer The rated current at the LV side of the transformer (Ir) is determined by the following formula: where: • Sr is the rated power of the transformer [kVA]; • Ur20 is the rated LV no-load voltage of the transformer [V]. The transformer protection devices must also guarantee that the transformer cannot operate above the point of maximum thermal overload under short- circuit conditions; this point is defined on the time-current diagram by the value of short-circuit current which can pass through the transformer and by a time equal to 2 s, as stated by Standard IEC 60076-5. The short-circuit current (Ik) flowing for a fault with low impedance at the LV terminals of the transformer is calculated by using the following formula: where: • Ur is the rated voltage of the transformer [V]; • ZNet is the short-circuit impedance of the network [Ω]; • Zt is the short-circuit impedance of the transformer; from the rated power of the transformer (Sr [VA]) and the percentage short-circuit voltage (uk%) it is equal to: Considering the upstream short-circuit power of the network to be infinite (ZNet=0), formula (1) becomes: The diagram below shows the inrush current curve for a 20/0.4 kV of 400 kVA transformer (uk% = 4 %) and the point referred to the thermal ability to withstand the short-circuit current (Ik; 2 sec.).
  • 72. 139138 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers 1SDC010025F0001 Ik = Ik1 + Ik2 + Ik3 Ik2 + Ik3 Ik1 Ik2 Ik3 A B % 100 k r k u I I ⋅ = [A] (5) For a correct dimensioning, a circuit-breaker with a breaking capacity higher than twice the short-circuit current of one of the transformers must be chosen (assuming that all the transformers are equal and the loads are passive). The circuit-breakers positioned on the outgoing feeders (circuit-breakers B) shall have a breaking capacity higher than the sum of the short-circuit currents of the three transformers, according to the hypothesis that the upstream network short-circuit power is 750 MVA and the loads are passive. The full voltage three-phase short-circuit current (Ik), at the LV terminals of the transformer, can be expressed as (assuming that the short-circuit power of the network is infinite): where: uk% is the short-circuit voltage of the transformer, in %. The protection circuit-breaker must have: (*) In ≥ Ir; Icu (Ics) ≥ Ik. If the short-circuit power of the upstream network is not infinite and cable or busbar connections are present, it is possible to obtain a more precise value for Ik by using formula (1), where ZNet is the sum of the impedance of the network and of the impedance of the connection. MV/LV substation with more than one transformer in parallel For the calculation of the rated current of the transformer, the above applies (formula 4). The breaking capacity of each protection circuit-breaker on the LV side shall be higher than the short-circuit current equivalent to the short-circuit current of each equal transformer multiplied by the number of them minus one. As can be seen from the diagram below, in the case of a fault downstream of a transformer circuit-breaker (circuit-breaker A), the short-circuit current that flows through the circuit-breaker is equal to the contribution of a single transformer. In the case of a fault upstream of the same circuit-breaker, the short-circuit current that flows is equal to the contribution of the other two transformers in parallel. (*) To carry out correct protection against overload it is advisable to use thermometric equipment or other protection devices able to monitor temperature inside transformers.
  • 73. 141140 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers Selection of the circuit-breaker The following tables show some possible choices of ABB SACE circuit-breakers, according to the characteristics of the transformer to be protected. Table 1: Protection and switching of 230 V transformers Transformer Circuit-breaker “A” (LV side) Sr uk Trafo Ir Busbar Ib Trafo feeder Ik ABB SACE Circuit-breaker Busbar IkRelease [kVA] [%] [A] [A] [kA] size setting [kA] 32 A 63 A 125 A 160 A 250 A 400 A 630 A 800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A 4000 A Feeder circuit-breaker type and rated current Circuit-breaker “B” (Feeder circuit-breaker) 1 x 63 2 x 63 1 x 100 2 x 100 1 x 125 2 x 125 1 x 160 2 x 160 1 x 200 2 x 200 1 x 250 2 x 250 1 x 315 2 x 315 1 x 400 2 x 400 1 x 500 2 x 500 1 x 630 2 x 630 3 x 630 1 x 800 2 x 800 3 x 800 1 x 1000 2 x 1000 3 x 1000 1 x 1250 2 x 1250 3 x 1250 4 4 4 4 4 4 4 4 4 4 5 5 5 158 158 251 251 314 314 402 402 502 502 628 628 791 791 1004 1004 1255 1255 1581 1581 1581 2008 2008 2008 2510 2510 2510 3138 3138 3138 158 316 251 502 314 628 402 803 502 1004 628 1255 791 1581 1004 2008 1255 2510 1581 3163 4744 2008 4016 6025 2510 5020 7531 3138 6276 9413 3.9 3.9 6.3 6.2 7.8 7.8 10.0 9.9 12.5 12.4 15.6 15.4 19.6 19.4 24.8 24.5 30.9 30.4 38.7 37.9 74.4 39.3 38.5 75.5 48.9 47.7 93.0 60.7 58.8 114.1 T1B160 T1B160 T4N320 T4N320 T5N400 T5N400 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T6N800 T6N800 S7S1250/E1B1250 S7S1250/E1B1250 S7S1600/E2B1600 S7S1600/E2B1600 S7S1600/E2B1600 S7S1600/E2B1600 S7S1600/E3S1600 E3N2500 E3N2500 E3H2500 E3N3200 E3N3200 E3H3200 E3N3200 E3N3200 S8V3200/E4V3200 In=160 In=160 In=320 In=320 In=400 In=400 In=630 In=630 In=630 In=630 In=630 In=630 In=800 In=800 In=1250 In=1250 In=1600 In=1600 In=1600 In=1600 In=1600 In=2500 In=2500 In=2500 In=3200 In=3200 In=3200 In=3200 In=3200 In=3200 1 1 0.8 0.8 0.8 0.8 0.64 0.64 0.8 0.8 1 1 1 1 0.85/0.825 0.85/0.825 0.8 0.8 1 1 1 0.825 0.825 0.825 0.8 0.8 0.8 1 1 1 3.9 7.9 6.3 12.5 7.8 15.6 10.0 19.9 12.5 24.8 15.6 30.9 19.6 38.7 24.8 48.9 30.9 60.7 38.7 75.9 111.6 39.3 77.0 113.2 48.9 95.3 139.5 60.7 117.7 171.2 S200 S200 S200 S200M S200 S200P S200 S200M S200P T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1C160 T1B160 T1C160 T1B160 T1N160 T1C160 T2N160 T1C160 T2S160 T2L160 T1C160 T2S160 T2L160 T1N160 T4L250 T2H160 T4L250 T2N160 T2L160 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3S250 T3N250 T3S250 T4L250 T3N250 T3S250 T4L250 T3N250 T4H250 T4L250 T3S250 T4L250 T4L250 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5S400 T5L400 T5N400 T5S400 T5L400 T5N400 T5H400 T5L400 T5N400 T5L400 T5L400 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T5N630 T5S630 T5L630 T5N630 T5S630 T5L630 T5N630 T5H630 T5L630 T5N630 T5L630 T5L630 T6N800 T6N800 T6N800 T6N800 T6N800 T6N800 T6N800 T6S800 T6L800 T6N800 T6S800 T6L800 T6N800 T6H800 T6L800 T6N800 T6L800 T6L800 S7S1250/E1B1000 S7S1250/E1N1000 S7S1250/E2N1000 S7S1250/E1B1000 S7S1250/E2S1000 S7L1250/E3V1250 S7S1250/E1B1000 S7S1250/E2S1000 S7L1250/E3V1250 S7S1250/E1N1000 S7H1250/E3H1000 S7S1250/E2N1000 S7L1250/E3V1250 S7L1250 S7L1250 S7S1250/E1B1250 S7S1250/E1N1250 S7S1250/E2N1250 S7S1250/E1B1250 S7S1250/E2S1250 S7L1250/E3V1250 S7S1250/E1B1250 S7S1250/E2S1250 S7L1250/E3V1250 S7S1250/E1N1250 S7H1250/E3H1250 S7S1250/E2N1250 S7L1250/E3V1250 S7S1600/E1N1600 S7S1600/E2N1600 S7S1600/E2S1600 S7L1600/E3V1600 S7S1600/E2B1600 S7S1600/E2S1600 S7L1600/E3V1600 S7S1600/E1N1600 S7H1600/E3H1600 S7L1600 S7S1600/E2N1600 S7L1600/E3V1600 S7L1600 E2N2000 E2S2000 E3V2000 E2S2000 E3V2000 E2N2000 E3H2000 E4V3200 E2N2000 E3V2000 E3H2500 E3V2500 E3H2500 E3V2500 E3H2500 E4V3200 E3N2500 E4V2500 E4V3200 E3H3200 E4V3200 E3H3200 E4V3200 E4V3200 E4H4000 E4V4000 E4V4000 1SDC010035F0201
  • 74. 143142 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers Transformer Circuit-breaker “A” (LV side) Sr uk Trafo Ir Busbar Ib Trafo feeder Ik ABB SACE Circuit-breaker Busbar IkRelease [kVA] [%] [A] [A] [kA] size setting [kA] 32 A 63 A 125 A 160 A 250 A 400 A 630 A 800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A 4000 A Feeder circuit-breaker type and rated current Circuit-breaker “B” (Feeder circuit-breaker) 1 x 63 2 x 63 1 x 100 2 x 100 1 x 125 2 x 125 1 x 160 2 x 160 1 x 200 2 x 200 1 x 250 2 x 250 1 x 315 2 x 315 1 x 400 2 x 400 1 x 500 2 x 500 1 x 630 2 x 630 3 x 630 1 x 800 2 x 800 3 x 800 1 x 1000 2 x 1000 3 x 1000 1 x 1250 2 x 1250 3 x 1250 1 x 1600 2 x 1600 3 x 1600 1 x 2000 2 x 2000 3 x 2000 1 x 2500 1 x 3125 4 4 4 4 4 4 4 4 4 4 5 5 5 6.25 6.25 6.25 6.25 91 91 144 144 180 180 231 231 289 289 361 361 455 455 577 577 722 722 909 909 909 1155 1155 1155 1443 1443 1443 1804 1804 1804 2309 2309 2309 2887 2887 2887 3608 4510 91 182 144 288 180 360 231 462 289 578 361 722 455 910 577 1154 722 1444 909 1818 2727 1155 2310 3465 1443 2886 4329 1804 3608 5412 2309 4618 6927 2887 5774 8661 3608 4510 2.2 2.2 3.6 3.6 4.5 4.4 5.7 5.7 7.2 7.1 8.9 8.8 11.2 11.1 14.2 14 17.7 17.5 22.3 21.8 42.8 22.6 22.1 43.4 28.1 27.4 53.5 34.9 33.8 65.6 35.7 34.6 67 44.3 42.6 81.9 54.8 67.7 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1B/T2N160 T3N250 T3N250 T3N250 T3N250 T4N320 T4N320 T5N400 T5N400 T5N630 T5N630 T5N630/T6N630 T5N630/T6N630 T6N800/S7S1250 T6N800/S7S1250 S7S1250/E1B1000 S7S1250/E1B1000 S7S1250/E1B1000 S7S1250/E1B1250 S7S1250/E1B1250 S7S1250/E1N1250 S7S1600/E2B1600 S7S1600/E2B1600 S7H1600/E2N1600 E2B2000 E2B2000 E2S2000 E3N2500 E3N2500 E3S2500 E3N3200 E3N3200 E3H3200 E4S4000 E6H5000 In=100 In=100 In=160 In=160 In=250 In=250 In=250 In=250 In=320 In=320 In=400 In=400 In=630 In=630 In=630 In=630 In=800/1000 In=800/1000 In=1000 In=1000 In=1000 In=1250 In=1250 In=1250 In=1600 In=1600 In=1600 In=2000 In=2000 In=2000 In=2500 In=2500 In=2500 In=3200 In=3200 In=3200 In=4000 In=5000 0.96 0.96 0.92 0.92 0.72 0.72 0.94 0.94 0.92 0.92 0.92 0.92 0.74 0.74 0.92 0.92 0.92/0.74 0.92/0.74 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 0.925 2.2 4.4 3.6 7.2 4.5 8.8 5.7 11.4 7.2 14.2 8.9 17.6 11.2 22.2 14.2 28 17.7 35.9 22.3 43.6 64.2 22.6 44.3 65 28.1 54.8 80.2 34.9 67.7 98.4 35.7 69.2 100.6 44.3 85.1 122.8 54.8 67.7 S200 S200 S200 S200 S200 S200 S200 S200 S200 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T1B160 T4L250 T2H160 T2S160 T4L250 T4L250 T2H160 T1N160 T2H160 T2L160 T1N160 T1C160 T1N160 T1C160 T1B160 T1C160 T1B160 T1C160 T2S160 T2H160 T2H160 T2S160 T1C160 T1N160 T2H160 T2N160 T4L250 T2H160 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3S250 T4H250 T3N250 T3S250 T4H250 T3N250 T4H250 T4L250 T3N250 T4H250 T4L250 T3N250 T4H250 T4L250 T3S250 T4L250 T4V250 T4H250 T4H250 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5S400 T5H400 T5N400 T5S400 T5H400 T5N400 T5H400 T5L400 T5N400 T5H400 T5L400 T5N400 T5H400 T5L400 T5S400 T5L400 T5V400 T5H400 T5H400 T5N630 T5N630 T5N630 T5N630 T5N630 T5S630 T5H630 T5N630 T5S630 T5H630 T5N630 T5H400 T5L630 T5N630 T5H630 T5L630 T5N630 T5H630 T5L630 T5S630 T5L630 T5V630 T5H630 T5H630 T6N800 T6N800/E1B800 T6S800/E1N800 T6H800/E2N1000 T6N800/E1B800 T6S800/E1N800 T6H800/E2N1000 T6N800/E1B800 T6H800/E2N1000 T6L800/E2S800 T6N800/E1B800 T6H800/E2S800 T6L800/E3H800 T6N800/E1B800 T6H800/E2S800 S8V2000/E3V800 T6S800/E1N800 T6L800/E3H800 E3V800 T6H800/E2N1000 T6H800/E2S800 S7S1250/E1N1000 S7H1250/E2N1000 S7S1250/E1N1000 S7H1250/E2N1000 S7S1250/E1B1000 S7H1250/E2N1000 S7L1250/E2N1000 S7S1250/E1B1000 S7L1250/E2S1000 S7L1250/E3H1000 S7S1250/E1B1000 S7L1250/E2S1000 S7S1250/E1N1000 S7L1250/E3H1000 S7H1250/E2N1000 S7L1250/E2S1000 S8V2000/E3V1250 E3V1250 S7S1250/E1N1250 S7L1250/E2N1250 S7S1250/E1N1250 S7L1250/E2N1250 S7S1250/E1B1250 S7H1250/E2N1250 S7L1250/E2S1250 S7S1250/E1B1250 S7L1250/E2S1250 S7L1250/E3H1250 S7S1250/E1B1250 S7L1250/E2S1250 S7S1250/E1N1250 S7L1250/E3H1250 S7H1250/E2N1250 S7L1250/E2S1250 S7L1600/E2N1600 S7S1600/E1N1600 S7L1600/E2N1600 S7H1600/E2N1600 S7L1600/E2S1600 S7S1600/E1B1600 S7L1600/E2S1600 S7L1600/E3H1600 S7S1600/E1B1600 S7L1600/E2S1600 S8V2000/E3V1600 S7S1600/E1N1600 S7L1600/E3H1600 E3V1600 S7H1600/E2N1600 S7L1600/E2S1600 E2N2000 E2N2000 E2S2000 E2S2000 E3H2000 E2S2000 E3V2000 E2N2000 E3H2000 E3V2000 E2N2000 E2S2000 E3N2500 E3H2500 E3S2500 E3H2500 E3S2500 E3V2500 E3H2500 E3V2500 E3N2500 E3S2500 E3H3200 E3S3200 E3H3200 E3S3200 E4V3200 E3H3200 E4V3200 E3N3200 E3S3200 E4H4000 E4S4000 E4V4000 E4H4000 E4V4000 E4S4000 1SDC010036F0201 Table 2: Protection and switching of 400 V transformers
  • 75. 145144 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers S7S1250/E1B1000 S7L1250/E2N1000 S7H1250/E1B1000 S7L1250/E2N1000 S7S1250/E1N1000 S7L1250/E2S1000 S7S1250/E1B1000 S7H1250/E2N1000 S7S1250/E1B1000 S7L1250/E2N1000 S8V2000/E3H1000 S7H1250/E1B1000 S7L1250/E2S1000 S7S1250/E1N1000 S7L1250/E2N1000 Transformer Circuit-breaker “A” (LV side) Sr uk Trafo Ir Busbar Ib Trafo feeder Ik ABB SACE Circuit-breaker Busbar IkRelease [kVA] [%] [A] [A] [kA] size setting [kA] 32 A 63 A 125 A 160 A 250 A 400 A 630 A 800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A 4000 A Feeder circuit-breaker type and rated current Circuit-breaker “B” (Feeder circuit-breaker) 1 x 63 2 x 63 1 x 100 2 x 100 1 x 125 2 x 125 1 x 160 2 x 160 1 x 200 2 x 200 1 x 250 2 x 250 1 x 315 2 x 315 1 x 400 2 x 400 1 x 500 2 x 500 1 x 630 2 x 630 3 x 630 1 x 800 2 x 800 3 x 800 1 x 1000 2 x 1000 3 x 1000 1 x 1250 2 x 1250 3 x 1250 1 x 1600 2 x 1600 3 x 1600 1 x 2000 2 x 2000 3 x 2000 1 x 2500 1 x 3125 4 4 4 4 4 4 4 4 4 4 5 5 5 6.25 6.25 6.25 6.25 83 83 131 131 164 164 210 210 262 262 328 328 413 413 525 525 656 656 827 827 827 1050 1050 1050 1312 1312 1312 1640 1640 1640 2099 2099 2099 2624 2624 2624 3280 4100 83 165 131 262 164 328 210 420 262 525 328 656 413 827 525 1050 656 1312 827 1653 2480 1050 2099 3149 1312 2624 3936 1640 3280 4921 2099 4199 6298 2624 5249 7873 3280 4100 2.1 2.1 3.3 3.3 4.1 4.1 5.2 5.2 6.5 6.5 8.1 8.1 10.2 10.1 12.9 12.8 16.1 15.9 20.2 19.8 38.9 20.6 20.1 39.5 25.6 24.9 48.6 31.7 30.8 59.6 32.5 31.4 60.9 40.3 38.7 74.4 49.8 61.5 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1B/T2N160 T3N/T4N250 T3N/T4N250 T3N/T4N250 T3N/T4N250 T5N400 T5N400 T5N400 T5N400 T5N630 T5N630 T5N630 T5N630 T6N800 T6N800 S7S1250/E1B1000 S7S1250/E1B1000 S7S1250/E1B1000 S7S1250/E1B1250 S7S1250/E1B1250 S7S1250/E1B1250 S7S1600/E2B1600 S7S1600/E2B1600 S7H1600/E2N1600 E2B2000 E2B2000 E2N2000 E3N2500 E3N2500 E3N2500 E3N3200 E3N3200 E3S3200 E4S4000 E6H5000 In=100 In=100 In=160 In=160 In=250 In=250 In=250 In=250 In=320 In=320 In=400 In=400 In=630 In=630 In=630 In=630 In=800 In=800 In=1000 In=1000 In=1000 In=1250 In=1250 In=1250 In=1600 In=1600 In=1600 In=2000 In=2000 In=2000 In=2500 In=2500 In=2500 In=3200 In=3200 In=3200 In=4000 In=5000 0.9/0.88 0.9/0.88 0.85/0.84 0.85/0.84 0.7 0.7 0.84 0.84 0.82 0.82 0.82 0.82 0.66 0.66 0.84 0.84 0.84 0.84 0.9 0.9 0.9 0.85 0.85 0.85 0.85/0.825 0.85/0.825 0.85/0.825 0.825 0.825 0.825 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 2.1 4.1 3.3 6.5 4.1 8.1 5.2 10.4 6.5 12.9 8.1 16.1 10.2 20.2 12.9 25.6 16.1 31.7 20.2 39.7 58.3 20.6 40.3 59.2 25.6 49.8 72.9 31.7 61.5 89.5 32.5 62.9 91.4 40.3 77.4 111.7 49.8 61.5 S200 S200 S200 S200 S200 T1B160 T1B160 T1B160 T1B160 T2L160 T4V250 T4L250 T4L250 T2H160 T2L160 T2S160 S4L160 T1C160 T1C160 T1B160 T1N160 T1C160 T1N160 T1C160 T2L160 T1N160 T2S160 T2N160 T1N160 T2S160 T1N160 T1B160 T2L160 T2S160 T2S160 T2L160 T2N160 T2H160 T2L160 T2S160 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3N250 T3S250 T3N250 T3S250 T3N250 T3S250 T4H250 T3N250 T4H250 T4H250 T3S250 T4H250 T4L250 T3S250 T4H250 T4L250 T3S250 T4H250 T4L250 T4H250 T4L250 T4V250 T4H250 T4H250 T5N400 T5N400 T5N400 T5N400 T5N400 T5N400 T5S400 T5N400 T5S400 T5H400 T5N400 T5H400 T5H400 T5N400 T5H400 T5L400 T5S400 T5H400 T5L400 T5S400 T5H400 T5L400 T5H400 T5L400 T5V400 T5H400 T5H400 T5N630 T5N630 T5S630 T5N630 T5S630 T5H630 T5N630 T5H630 T5H630 T5N630 T5H630 T5L630 T5S630 T5H630 T5L630 T5S630 T5H630 T5L630 T5H630 T5L630 T5V630 T5H630 T5H630 T6S800 T6S800/E1B800 T6L800/E2N1000 T6N800/E1B800 T6S800/E1B800 T6L800/E2N1000 T6N800/E1B800 T6L800/E1N800 T6L800/E2S800 T6S800/E1B800 T6L800/E2N1000 T6S800/E1B800 T6L800/E2N1000 S8V2000/E3H800 T6S800/E1B800 T6L800/E2S800 E3V800 T6L800/E1N800 T6L800/E2N1000 S7S1250/E1B1250 S7L1250/E2N1250 S7H1250/E1B1250 S7L1250/E2N1250 S7H1250/E1N1250 S7L1250/E2S1250 S7S1250/E1B1250 S7L1250/E2N1250 S8V2000/E3H1250 S7S1250/E1B1250 S7L1250/E2N1250 S8V2000/E3H1250 S7H1250/E1B1250 S7L1250/E2S1250 S7H1250/E1N1250 S7L1250/E2N1250 S7L1600/E2N1600 S7H1600/E1B1600 S7L1600/E2N1600 S7H1600/E1N1600 S7L1600/E2S1600 S7L1600/E2N1600 S8V2000/E3H1600 S7S1600/E1B1600 S7L1600/E2N1600 S8V2000/E3H1600 S7H1600/E1B1600 S7L1600/E2S1600 E3V1600 S7H1600/E1N1600 S7L1600/E2N1600 E2N2000 E2N2000 E2N2000 E2S2000 E2N2000 E3H2000 E2N2000 E3H2000 E2B2000 E2S2000 E3V2000 E2N2000 E2N2000 E3N2500 E3S2500 E3N2500 E3H2500 E3N2500 E3H2500 E3H2500 E3V2500 E3N2500 E3N2500 E3N3200 E3S3200 E3H3200 E3N3200 E3H3200 E3H3200 E3V3200 E3N3200 E4S4000 E4H4000 E4H4000 E4H4000 E4V4000 T1B160 S8V2000/E3H1000 E3V1250 1SDC010037F0201 Table 3: Protection and switching of 440 V transformers
  • 76. 147146 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers E2B1600 S7L1250/E1B1000 E2S1000 E1B1000 E2S1000 S7L1250/E1B1000 S8V2000/E2N1000 E3S1000 S7L1250/E1B1000 Transformer Circuit-breaker “A” (LV side) Sr uk Trafo Ir Busbar Ib Trafo feeder Ik ABB SACE Circuit-breaker Busbar IkRelease [kVA] [%] [A] [A] [kA] size setting [kA] 32 A 63 A 125 A 160 A 250 A 400 A 630 A 800 A 1000 A 1250 A 1600 A 2000 A 2500 A 3200 A 4000 A Feeder circuit-breaker type and rated current Circuit-breaker “B” (Feeder circuit-breaker) 1 x 63 2 x 63 1 x 100 2 x 100 1 x 125 2 x 125 1 x 160 2 x 160 1 x 200 2 x 200 1 x 250 2 x 250 1 x 315 2 x 315 1 x 400 2 x 400 1 x 500 2 x 500 1 x 630 2 x 630 3 x 630 1 x 800 2 x 800 3 x 800 1 x 1000 2 x 1000 3 x 1000 1 x 1250 2 x 1250 3 x 1250 1 x 1600 2 x 1600 3 x 1600 1 x 2000 2 x 2000 3 x 2000 1 x 2500 1 x 3125 4 4 4 4 4 4 4 4 4 4 5 5 5 6.25 6.25 6.25 6.25 53 53 84 84 105 105 134 134 167 167 209 209 264 264 335 335 418 418 527 527 527 669 669 669 837 837 837 1046 1046 1046 1339 1339 1339 1673 1673 1673 2092 2615 53 105 84 167 105 209 134 268 167 335 209 418 264 527 335 669 418 837 527 1054 1581 669 1339 2008 837 1673 2510 1046 2092 3138 1339 2678 4016 1673 3347 5020 2092 2615 1.3 1.3 2.1 2.1 2.6 2.6 3.3 3.3 4.2 4.1 5.2 5.1 6.5 6.5 8.3 8.2 10.3 10.1 12.9 12.6 24.8 13.1 12.8 25.2 16.3 15.9 31.0 20.2 19.6 38.0 20.7 20.1 38.9 25.7 24.7 47.5 31.8 39.2 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1B/T2N160 T1C/T2N160 T1C/T2N160 T3N250/T4N250 T3N250/T4N250 T3S250/T4N250 T3S250/T4N250 T4N320 T4N320 T5N400 T5N400 T5N630 T5N630 T5N630 T5N630 T5S630 T6N800 T6N800 T6L800 S7S1250/E1B1000 S7S1250/E1B1000 S7L1250/E1B1000 S7H1250/E1B1250 S7S1250/E1B1250 E2B1600 E1B1600 E1B1600 E2B1600 E2B2000 E2B2000 E2B2000 E3N2500 E3N3200 In=63 In=63 In=100 In=100 In=160 In=160 In=160 In=160 In=250 In=250 In=250 In=250 In=320 In=320 In=400 In=400 In=630 In=630 In=630 In=630 In=630 In=800 In=800 In=800 In=1000 In=1000 In=1000 In=1250 In=1250 In=1250 In=1600 In=1600 In=1600 In=2000 In=2000 In=2000 In=2500 In=3200 0.9/0.88 0.9/0.88 0.9/0.86 0.9/0.86 0.7 0.7 0.9/0.86 0.9/0.86 0.7 0.7 0.9/0.86 0.9/0.86 0.84 0.84 0.86 0.86 0.68 0.68 0.84 0.84 0.84 0.84 0.84 0.84 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.85 0.825 1.3 2.6 2.1 4.2 2.6 5.2 3.3 6.6 4.2 8.3 5.2 10.3 6.5 12.9 8.3 16.3 10.3 20.2 12.9 25.3 37.2 13.1 25.7 37.7 16.3 31.8 46.5 20.2 39.2 57.1 20.7 40.1 58.3 25.7 49.3 71.2 31.8 39.2 T1B160 T1N160 T4H250 T4L250 T4L250 T4L250 T4H250 T4H250 T4H250 T4V250 T4L250 T4S250 T4H250 T4S250 T4N250 T4H250 T4N250 T2L160 T1N160 T4N250 T2S160 T4N250 T2L160 T4N250 T4N250 T4H250 T4N250 T4H250 T4H250 T4S250 T4L250 T4N250 T4N250 T4N250 T4N250 T4N250 T4N250 T4S250 T4N250 T4H250 T4H250 T4N250 T4H250 T4H250 T4N250 T4H250 T4L250 T4S250 T4H250 T4L250 T4S250 T4L250 T4L250 T4H250 T4L250 T4V250 T4H250 T4H250 T5N400 T5N400 T5S400 T5N400 T5H400 T5H400 T5N400 T5H400 T5H400 T5N400 T5H400 T5L400 T5S400 T5H400 T5L400 T5S400 T5L400 T5L400 T5H400 T5L400 T5V400 T5H400 T5H400 T5S630 T5H630 T5H630 T5H630 T5H630 T5N630 T5H630 T5L630 T5S630 T5H630 T5L630 T5S630 T5L630 T5L630 T5H630 T5L630 T5V630 T5H630 T5H630 T6L800/E1B800 E1B800 T6S800/E1B800 E2S800 T6S800/E1B800 E2S800 T6L800/E1B800 S8V2000/E2N1000 E3S1000 S7L1250/E1B800 S8H2000/E2B1600 T1B160 T1B160 T1B160 T1C160 T1N160 T2S160 T1N160 E2B1600 S8H2000/E2B1600 S8V2000/E2B1600 S7L1250/E1B1250 S8V2000/E2N1250 E2S1250 E2S1250 S7L1250/E1B1250 S8V2000/E2N1250 E3S1250 S7L1250/E1B1250 S8V2000/E2N1600 E2S1600 E2S1600 S8V2000/E2N1600 E3S1600 S7L1250/E1B1600 E2N2000 E2S2000 E2B2000 E2S2000 E2N2000 E3S2000 E2B2000 E3N2500 E3N2500 E3S2500 E3N3200 E3S3200 E4S4000 S8V2000/E2N1000 1SDC010038F0201 Table 4: Protection and switching of 690 V transformers
  • 77. 149148 ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers ABB SACE - Electrical devices 3 Protection of electrical equipment 3.4 Protection and switching of transformers 1SDC010026F0001 A1 A2 A3 B1 B2 B3 63 A 400 A 800 A From Table 2, corresponding to the row relevant to 3x630 kVA transformers, it can be read that: Level A circuit-breakers (LV side of transformer) • Trafo Ir (909 A) is the current that flows through the transformer circuit-breakers; • Busbar Ib (2727 A) is the maximum current that the transformers can supply; • Trafo Feeder Ik (42.8 kA) is the value of the short-circuit current to consider for the choice of the breaking capacity of each of the transformer circuit-breakers; • S7S1250 or E1N1000 is the size of the transformer circuit-breaker; • In (1000 A) is the rated current of the transformer circuit-breaker (electronic release chosen by the user); • Settings 0.95 and 0.925 indicate the set value of function L of the electronic releases for CBs S7S1250 and E1N1000 respectively. Level B circuit-breakers (outgoing feeder) • Busbar Ik (64.2 kA) is the short-circuit current due to the contribution of all three transformers; • corresponding to 63 A, read circuit-breaker B1 Tmax T2H160; • corresponding to 400 A, read circuit-breaker B2 Tmax T5H400; • corresponding to 800 A, read circuit-breaker B3 Isomax S6L800 or E2N1000. The choice made does not take into account discrimination/back-up requirements. Refer to the relevant chapters for selections appropriate to the various cases. NOTE The tables refer to the previously specified conditions; the information for the selection of circuit-breakers is supplied only with regard to the current in use and the prospective short-circuit current. For a correct selection, other factors such as selectivity, back-up protection, the decision to use limiting circuit- breakers etc. must also be considered. Therefore, it is essential that the design engineers carry out precise checks. It must also be noted that the short-circuit currents given are determined using the hypothesis of 750 MVA power upstream of the transformers, disregarding the impedances of the busbars or the connections to the circuit-breakers. Example: Supposing the need to size breakers A1/A2/A3, on the LV side of the three transformers of 630 kVA 20/0.4 kV with uk% equal to 4% and outgoing feeder circuit-breakers B1/B2/B3 of 63-400-800 A:
  • 78. 151150 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction tan = Q (2) P S Q P I IQ IR U cos S P == I I R (1) In alternating current circuits, the current absorbed by the user can be represented by two components: - the active component IR, in phase with the supply voltage, is directly correlated to the output (and therefore to the part of electrical energy transformed into energy of a different type, usually electrical with different characteristics, mechanical, light and/or thermal); - the reactive component IQ, in quadrature to the voltage, is used to produce the flow necessary for the conversion of powers through the electric or magnetic field. Without this, there could be no flow of power, such as in the core of a transformer or in the air gap of a motor. In the most common case, in the presence of ohmic-inductive type loads, the total current (I) lags in comparison with the active component IR. In an electrical installation, it is necessary to generate and transmit, other than the active power P, a certain reactive power Q, which is essential for the conversion of electrical energy, but not available to the user. The complex of the power generated and transmitted constitutes the apparent power S. Power factor (cosϕ) is defined as the ratio between the active component IR and the total value of the current l; ϕ is the phase shifting between the voltage U and the current l. It results: The reactive demand factor (tanϕ) is the relationship between the reactive power and the active power: Load cosϕ tanϕ power factor reactive demand factor Transformers (no load condition) 0.1÷0.15 9.9÷6.6 Motor (full load) 0.7÷0.85 1.0÷0.62 Motor (no load) 0.15 6.6 Metal working apparatuses: - Arc welding 0.35÷0.6 2.7÷1.3 - Arc welding compensated 0.7÷0.8 1.0÷0.75 - Resistance welding: 0.4÷0.6 2.3÷1.3 - Arc melting furnace 0.75÷0.9 0.9÷0.5 Fluorescent lamps - compensated 0.9 0.5 - uncompensated 0.4÷0.6 2.3÷1.3 Mercury vapour lamps 0.5 1.7 Sodium vapour lamp 0.65÷0.75 1.2÷0.9 AC DC converters 0.6÷0.95 1.3÷0.3 DC drives 0.4÷0.75 2.3÷0.9 AC drives 0.95÷0.97 0.33÷0.25 Resistive load 1 0 Table 1: Typical power factor The power factor correction is the action increasing the power factor in a specific section of the installation by locally supplying the necessary reactive power, so as to reduce the current value to the equivalent of the power required, and therefore the total power absorbed from the upstream side. Thus, both the line as well as the supply generator can be sized for a lower apparent power value required by the load. In detail, as shown by Figure 1 and Figure 2, increasing the power factor of the load: - decreases the relative voltage drop urp per unit of active power transmitted; - increases the transmittable active power and decreases the losses, the other dimensioning parameters remaining equal. Table 1 shows some typical power factors: 4.1 General aspects 4.1 General aspects
  • 79. 153152 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.1 General aspects4.1 General aspects )( 2112 tanPQQQc -⋅=-= (3)tan 1 10 0.50 Load power factor Relativevoltagedrop Cable cross section 1SDC010039F0201 Active power increase with equal dimensioning factors 1SDC010040F0201 1 10 100 1000 0.70 0.80 0.90 1.00 Improved power factor ActivePower%increase 0.4 0.5 0.6 0.7 0.8 0.9 original power factor 1SDC010041F0201 P Q2 S2 MotorPower factor correction unit (reactive power generator) Qc P Q1 S1 P Q2 S2 Q1 Qc S1 The distribution authority is responsible for the production and transmission of the reactive power required by the user installations, and therefore has a series of further inconveniences which can be summarized as: - oversizing of the conductors and of the components of the transmission lines; - higher Joule-effect losses and higher voltage drops in the components and lines. The same inconveniences are present in the distribution installation of the final user. The power factor is an excellent index of the size of the added costs and is therefore used by the distribution authority to define the purchase price of the energy for the final user. The ideal situation would be to have a cosϕ slightly higher than the set reference so as to avoid payment of legal penalties, and at the same time not to risk having, with a cosϕ too close to the unit, a leading power factor when the power factor corrected device is working with a low load. The distribution authority generally does not allow others to supply reactive power to the network, also due to the possibility of unexpected overvoltages. In the case of a sinusoidal waveform, the reactive power necessary to pass from one power factor cosϕ1 to a power factor cosϕ2 is given by the formula: where: P is the active power; Q1,ϕ1 are the reactive power and the phase shifting before power factor correction; Q2,ϕ2 are the reactive power and the phase shifting after power factor correction; Qc is the reactive power for the power factor correction. Figure 1: Relative voltage drop Figure 2: Transmittable active power Voltage drop per unit of active power transmitted
  • 80. 155154 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.1 General aspects4.1 General aspects == P Kc Qc - (4)21tan tan Table 2 shows the value of the relationship for different values of the power factor before and after the correction. Table 2: Factor Kc Kc cosϕ2 cosϕ1 0.80 0.85 0.90 0.91 0.92 0.93 0.94 0.95 0.96 0.97 0.98 0.99 1 0.60 0.583 0.714 0.849 0.878 0.907 0.938 0.970 1.005 1.042 1.083 1.130 1.191 1.333 0.61 0.549 0.679 0.815 0.843 0.873 0.904 0.936 0.970 1.007 1.048 1.096 1.157 1.299 0.62 0.515 0.646 0.781 0.810 0.839 0.870 0.903 0.937 0.974 1.015 1.062 1.123 1.265 0.63 0.483 0.613 0.748 0.777 0.807 0.837 0.870 0.904 0.941 0.982 1.030 1.090 1.233 0.64 0.451 0.581 0.716 0.745 0.775 0.805 0.838 0.872 0.909 0.950 0.998 1.058 1.201 0.65 0.419 0.549 0.685 0.714 0.743 0.774 0.806 0.840 0.877 0.919 0.966 1.027 1.169 0.66 0.388 0.519 0.654 0.683 0.712 0.743 0.775 0.810 0.847 0.888 0.935 0.996 1.138 0.67 0.358 0.488 0.624 0.652 0.682 0.713 0.745 0.779 0.816 0.857 0.905 0.966 1.108 0.68 0.328 0.459 0.594 0.623 0.652 0.683 0.715 0.750 0.787 0.828 0.875 0.936 1.078 0.69 0.299 0.429 0.565 0.593 0.623 0.654 0.686 0.720 0.757 0.798 0.846 0.907 1.049 0.70 0.270 0.400 0.536 0.565 0.594 0.625 0.657 0.692 0.729 0.770 0.817 0.878 1.020 0.71 0.242 0.372 0.508 0.536 0.566 0.597 0.629 0.663 0.700 0.741 0.789 0.849 0.992 0.72 0.214 0.344 0.480 0.508 0.538 0.569 0.601 0.635 0.672 0.713 0.761 0.821 0.964 0.73 0.186 0.316 0.452 0.481 0.510 0.541 0.573 0.608 0.645 0.686 0.733 0.794 0.936 0.74 0.159 0.289 0.425 0.453 0.483 0.514 0.546 0.580 0.617 0.658 0.706 0.766 0.909 0.75 0.132 0.262 0.398 0.426 0.456 0.487 0.519 0.553 0.590 0.631 0.679 0.739 0.882 0.76 0.105 0.235 0.371 0.400 0.429 0.460 0.492 0.526 0.563 0.605 0.652 0.713 0.855 0.77 0.079 0.209 0.344 0.373 0.403 0.433 0.466 0.500 0.537 0.578 0.626 0.686 0.829 0.78 0.052 0.183 0.318 0.347 0.376 0.407 0.439 0.474 0.511 0.552 0.599 0.660 0.802 0.79 0.026 0.156 0.292 0.320 0.350 0.381 0.413 0.447 0.484 0.525 0.573 0.634 0.776 0.80 0.130 0.266 0.294 0.324 0.355 0.387 0.421 0.458 0.499 0.547 0.608 0.750 0.81 0.104 0.240 0.268 0.298 0.329 0.361 0.395 0.432 0.473 0.521 0.581 0.724 0.82 0.078 0.214 0.242 0.272 0.303 0.335 0.369 0.406 0.447 0.495 0.556 0.698 0.83 0.052 0.188 0.216 0.246 0.277 0.309 0.343 0.380 0.421 0.469 0.530 0.672 0.84 0.026 0.162 0.190 0.220 0.251 0.283 0.317 0.354 0.395 0.443 0.503 0.646 0.85 0.135 0.164 0.194 0.225 0.257 0.291 0.328 0.369 0.417 0.477 0.620 0.86 0.109 0.138 0.167 0.198 0.230 0.265 0.302 0.343 0.390 0.451 0.593 0.87 0.082 0.111 0.141 0.172 0.204 0.238 0.275 0.316 0.364 0.424 0.567 0.88 0.055 0.084 0.114 0.145 0.177 0.211 0.248 0.289 0.337 0.397 0.540 0.89 0.028 0.057 0.086 0.117 0.149 0.184 0.221 0.262 0.309 0.370 0.512 0.90 0.029 0.058 0.089 0.121 0.156 0.193 0.234 0.281 0.342 0.484 Example Supposing the need to change from 0.8 to 0.93 the power factor of a three- phase installation (Ur= 400 V) which absorbs an average power of 300 kW. From Table 2, at the intersection of the column corresponding to the final power factor (0.93), and the row corresponding to the starting power factor (0.8), the value of Kc (0.355) can be read. The reactive power Qc which must be generated locally shall be: Qc = Kc . P = 0.355 . 300 = 106.5 Kvar Due to the effect of power factor correction, the current absorbed decreases from 540 A to 460 A (a reduction of approximately 15%). Characteristics of power factor correction capacitor banks The most economical means of increasing the power factor, especially for an installation which already exists, is installing capacitors. Capacitors have the following advantages: - low cost compared with synchronous compensators and electronic power converters; - ease of installation and maintenance; - reduced losses (less than 0.5 W/kvar in low voltage); - the possibility of covering a wide range of powers and different load profiles, simply supplying in parallel different combinations of components, each with a relatively small power. The disadvantages are sensitivity to overvoltages and to the presence of non- linear loads. The Standards applicable to power factor correction capacitors are as follows: - IEC 60831-1 “Shunt power capacitors of the self-healing type for a.c. systems having a rated voltage up to and including 1000 V - Part 1: General - Perfor- mance, testing and rating - Safety requirements - Guide for installation and operation”; - IEC 60931-1 “Shunt power capacitors of the non-self-healing type for a.c. systems having a rated voltage up to and including 1000 V - Part 1: General- Performance, testing and rating - Safety requirements - Guide for installation and operation”.
  • 81. 157156 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 1000 3 9.09.0 0 0 IU QQ r c ⋅⋅ ⋅=⋅= [kvar] (6) 1SDC010028F0001 M c M c M cUr = line voltage system In the case of direct connection (diagrams 1 and 2) there is a risk that after disconnection of the supply, the motor will continue to rotate (residual kinetic energy) and self-excite with the reactive energy supplied by the capacitor bank, acting as an asynchronous generator. In this case, the voltage is maintained on the load side of the switching and control device, with the risk of dangerous overvoltages of up to twice the rated voltage value. However, in the case of diagram 3, to avoid the risk detailed above, the normal procedure is to connect the PFC bank to the motor only when it is running, and to disconnect it before the disconnection of the motor supply. As a general rule, for a motor with power Pr, it is advisable to use a PFC with reactive power Qc below 90% of the reactive power absorbed by the no-load motor Q0, at rated voltage Ur, to avoid a leading power factor. Considering that under no-load conditions, the current absorbed I0 [A] is solely reactive, if the voltage is expressed in volts, it results: The current I0 is generally given in the documentation supplied by the manufacturer of the motor. The characteristics of a capacitor, given on its nameplate, are: • rated voltage Ur, which the capacitor must withstand indefinitely; • rated frequency fr (usually equal to that of the network); • rated power Qc, generally expressed in kvar (reactive power of the capacitor bank). From this data it is possible to find the size characteristics of the capacitors by using the following formulae (5): Individual PFC of motors The usual connection diagrams are shown in the following figure: In a three-phase system, to supply the same reactive power, the star connection requires a capacitor with a capacitance three times higher than the delta- connected capacitor. In addition, the capacitor with the star connection results to be subjected to a voltage √3 lower and flows through by a current √3 higher than a capacitor inserted and delta connected. Capacitors are generally supplied with connected discharge resistance, calculated so as to reduce the residual voltage at the terminals to 75 V in 3 minutes, as stated in the reference Standard. 4.2 Power factor correction method Single PFC Single or individual power factor correction is carried out by connecting a capacitor of the correct value directly to the terminals of the device which absorbs reactive power. Installation is simple and economical: capacitors and load can use the same overload and short-circuit protection, and are connected and disconnected simultaneously. The adjustment of cosϕ is systematic and automatic with benefit not only to the energy distribution authority, but also to the whole internal distribution system of the user. This type of power factor correction is advisable in the case of large users with constant load and power factor and long connection times. Individual PFC is usually applied to motors and fluorescent lamps. The capacitor units or small lighting capacitors are connected directly to loads. 1SDC010005F0901 Single-phase connection Capacity of the capacitor bank Three-phase star-connection Three-phase delta-connection Rated current of the components Line current 2 2 rr c Uf Q C ⋅ = π 2 2 rr c Uf Q C ⋅ = π f 32 2 ⋅⋅ = rr c U Q C π 2 rrrc UCfI ⋅⋅= π 3⋅= rcl IIrcl II =rcl II = 2 rrrc UCfI ⋅⋅= π 3/2 rrrc UCfI ⋅⋅= π Starter Starter Starter Diagram 1 Diagram 2 Diagram 3 4.1 General aspects 4.2 Power factor connection method
  • 82. 159158 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.2 Power factor connection method4.2 Power factor connection method Table 3 shows the values of reactive power for power factor correction of some ABB motors, according to the power and the number of poles. Pr Qc Before PFC After PFC [kW] [kvar] cosϕr Ir [A] cosϕ2 I2 [A] 400V / 50 Hz / 2 poles / 3000 r/min 7.5 2.5 0.89 13.9 0.98 12.7 11 2.5 0.88 20 0.95 18.6 15 5 0.9 26.5 0.98 24.2 18.5 5 0.91 32 0.98 29.7 22 5 0.89 38.5 0.96 35.8 30 10 0.88 53 0.97 47.9 37 10 0.89 64 0.97 58.8 45 12.5 0.88 79 0.96 72.2 55 15 0.89 95 0.97 87.3 75 15 0.88 131 0.94 122.2 90 15 0.9 152 0.95 143.9 110 20 0.86 194 0.92 181.0 132 30 0.88 228 0.95 210.9 160 30 0.89 269 0.95 252.2 200 30 0.9 334 0.95 317.5 250 40 0.92 410 0.96 391.0 315 50 0.92 510 0.96 486.3 400V / 50 Hz / 4 poles / 1500 r/min 7.5 2.5 0.86 14.2 0.96 12.7 11 5 0.81 21.5 0.96 18.2 15 5 0.84 28.5 0.95 25.3 18.5 7.5 0.84 35 0.96 30.5 22 10 0.83 41 0.97 35.1 30 15 0.83 56 0.98 47.5 37 15 0.84 68 0.97 59.1 45 20 0.83 83 0.97 71.1 55 20 0.86 98 0.97 86.9 75 20 0.86 135 0.95 122.8 90 20 0.87 158 0.94 145.9 110 30 0.87 192 0.96 174.8 132 40 0.87 232 0.96 209.6 160 40 0.86 282 0.94 257.4 200 50 0.86 351 0.94 320.2 250 50 0.87 430 0.94 399.4 315 60 0.87 545 0.93 507.9 Pr Qc Before PFC After PFC [kW] [kvar] cosϕr Ir [A] cosϕ2 I2 [A] 400V / 50 Hz / 6 poles / 1000 r/min 7.5 5 0.79 15.4 0.98 12.4 11 5 0.78 23 0.93 19.3 15 7.5 0.78 31 0.94 25.7 18.5 7.5 0.81 36 0.94 30.9 22 10 0.81 43 0.96 36.5 30 10 0.83 56 0.94 49.4 37 12.5 0.83 69 0.94 60.8 45 15 0.84 82 0.95 72.6 55 20 0.84 101 0.96 88.7 75 25 0.82 141 0.93 123.9 90 30 0.84 163 0.95 144.2 110 35 0.83 202 0.94 178.8 132 45 0.83 240 0.95 210.8 160 50 0.85 280 0.95 249.6 200 60 0.85 355 0.95 318.0 250 70 0.84 450 0.94 404.2 315 75 0.84 565 0.92 514.4 400V / 50 Hz / 8 poles / 750 r/min 7.5 5 0.7 18.1 0.91 13.9 11 7.5 0.76 23.5 0.97 18.4 15 7.5 0.82 29 0.97 24.5 18.5 7.5 0.79 37 0.93 31.5 22 10 0.77 45 0.92 37.5 30 12.5 0.79 59 0.93 50.0 37 15 0.78 74 0.92 62.8 45 20 0.78 90 0.93 75.4 55 20 0.81 104 0.93 90.2 75 30 0.82 140 0.95 120.6 90 30 0.82 167 0.93 146.6 110 35 0.83 202 0.94 178.8 132 50 0.8 250 0.93 214.6 Table 3: Reactive power for power factor motor correction
  • 83. 161160 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.2 Power factor connection method4.2 Power factor connection method ⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅≈−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅= r k Lrcur k Lferc S u KS i PS u KPS i Q 100 % 100 % 100 % 100 % 202 2 22 2 0 [kvar] (7) 8.199.8630 100 %4 6.02.1630 100 %8.1 100 % 100 % 2 2 22 2 2 2 22 2 0 =−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅=−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+−⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅= cur k Lferc PS u KPS i Q kvar 4.20630 100 %4 6.0630 100 %8.1 100 % 100 % 220 =⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅=⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅⋅+⎟ ⎠ ⎞ ⎜ ⎝ ⎛ ⋅= r k Lrc S u KS i Q kvar Example For a three-phase asynchronous motor, 110 kW (400 V - 50 Hz - 4 poles), the PFC power suggested in the table is 30 kvar. Individual power factor correction of three-phase transformers A transformer is an electrical device of primary importance which, due to the system requirements, is often constantly in service. In particular, in installations constituted by several transformer substations, it is advisable to carry out power factor correction directly at the transformer. In general, the PFC power (Qc) for a transformer with rated power Sr [kVA] should not exceed the reactive power required under minimum reference load conditions. Reading the data from the transformer nameplate, the percentage value of the no-load current i0%, the percentage value of the short-circuit voltage uk%, the iron losses Pfe and the copper losses Pcu [kW], the PFC power required is approximately: where KL is the load factor, defined as the relationship between the minimum reference load and the rated power of the transformer. Example Supposing the need for PFC of a 630 kVA oil-distribution transformer which supplies a load which is less than 60% of its rated power. From the data on the transformer nameplate: i0% = 1.8% uk% = 4% Pcu = 8.9 kW Pfe = 1.2 kW The PFC power of the capacitor bank connected to the transformer is: while, when using the simplified formula, the result is: Table 4 shows the reactive power of the capacitor bank Qc [kvar] to be connected on the secondary side of an ABB transformer, according to the different minimum estimated load levels. Table 4: PFC reactive power for ABB transformers Qc [kvar] Sr uk% io% Pfe Pcu load factor KL [kVA] [%] [%] [kW] [kW] 0 0.25 0.5 0.75 1 Oil Distribution Transformer MV-LV 50 4 2.9 0.25 1.35 1.4 1.5 1.8 2.3 2.9 100 4 2.5 0.35 2.30 2.5 2.7 3.3 4.3 5.7 160 4 2.3 0.48 3.20 3.6 4 5 6.8 9.2 200 4 2.2 0.55 3.80 4.4 4.8 6.1 8.3 11 250 4 2.1 0.61 4.50 5.2 5.8 7.4 10 14 315 4 2 0.72 5.40 6.3 7 9.1 13 18 400 4 1.9 0.85 6.50 7.6 8.5 11 16 22 500 4 1.9 1.00 7.40 9.4 11 14 20 28 630 4 1.8 1.20 8.90 11 13 17 25 35 800 6 1.7 1.45 10.60 14 16 25 40 60 1000 6 1.6 1.75 13.00 16 20 31 49 74 1250 6 1.6 2.10 16.00 20 24 38 61 93 1600 6 1.5 2.80 18.00 24 30 47 77 118 2000 6 1.2 3.20 21.50 24 31 53 90 142 2500 6 1.1 3.70 24.00 27 37 64 111 175 3150 7 1.1 4.00 33.00 34 48 89 157 252 4000 7 1.4 4.80 38.00 56 73 125 212 333 Cast Resin Distribution Transformer MV-LV 100 6 2.3 0.50 1.70 2.2 2.6 3.7 5.5 8 160 6 2 0.65 2.40 3.1 3.7 5.5 8.4 12 200 6 1.9 0.85 2.90 3.7 4.4 6.6 10 15 250 6 1.8 0.95 3.30 4.4 5.3 8.1 13 19 315 6 1.7 1.05 4.20 5.3 6.4 9.9 16 24 400 6 1.5 1.20 4.80 5.9 7.3 12 19 29 500 6 1.4 1.45 5.80 6.8 8.7 14 23 36 630 6 1.3 1.60 7.00 8 10 17 29 45 800 6 1.1 1.94 8.20 8.6 12 20 35 56 1000 6 1 2.25 9.80 9.7 13 25 43 69 1250 6 0.9 3.30 13.00 11 15 29 52 85 1600 6 0.9 4.00 14.50 14 20 38 67 109 2000 6 0.8 4.60 15.50 15 23 45 82 134 2500 6 0.7 5.20 17.50 17 26 54 101 166 3150 8 0.6 6.00 19.00 18 34 81 159 269 Example For a 630 kVA oil-distribution transformer with a load factor of 0.5, the necessary PFC power is 17 kvar.
  • 84. 163162 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.2 Power factor connection method4.2 Power factor connection method rc r c c I U Q I ⋅≈ ⋅ ⋅⋅= 5.1 3 15.13.1max (8) 1SDC010029F00011SDC010030F0001C LV Feeders PFC in groups This consists of local power factor correction of groups of loads with similar functioning characteristics by installing a dedicated capacitor bank. This method achieves a compromise between the economical solution and the correct operation of the installation, since only the line downstream of the installation point of the capacitor bank is not correctly exploited. Centralized PFC The daily load profile is of fundamental importance for the choice of the most suitable type of power factor correction. In installations, in which not all loads function simultaneously and/or in which some loads are connected for only a few hours a day, the solution of using single PFC becomes unsuitable as many of the capacitors installed could stay idle for long periods. In the case of installations with many loads occasionally functioning, thus having a high installed power and a quite low average power absorption by the loads which function simultaneously, the use of a single PFC system at the installation origin ensures a remarkable decrease in the total power of the capacitors to be installed. Centralized PFC normally uses automatic units with capacitor banks divided into several steps, directly installed in the main distribution switchboards; the use of a permanently connected capacitor bank is only possible if the absorption of reactive energy is fairly regular throughout the day. The main disadvantage of centralized PFC is that the distribution lines of the installation, downstream of the PFC device, must be dimensioned taking into account the full reactive power required by the loads. 4.3 Circuit-breakers for the protection and switching of capacitor banks The circuit-breakers for the protection and switching of capacitor banks in LV shall: 1. withstand the transient currents which occur when connecting and disconnecting the banks. In particular, the instantaneous magnetic and electronic releases shall not trip due to these peak currents; 2. withstand the periodic or permanent overcurrents due to the voltage harmonics and to the tolerance (+15%) of the rated value of capacity; 3. perform a high number of no-load and on-load operations, also with high frequency; 4. be coordinated with any external device (contactors). Furthermore, the making and breaking capacity of the circuit-breaker must be adequate to the short- circuit current values of the installation. Standards IEC 60831-1 and 60931-1 state that: - the capacitors shall normally function with an effective current value up to 130% of their rated current Irc (due to the possible presence of voltage harmonics in the network); - a tolerance of +15% on the value of the capacity is allowed. The maximum current which can be absorbed by the capacitor bank Icmax is: Therefore: - the rated current of the circuit-breaker shall be greater than 1.5⋅Irc; - the overload protection setting shall be equal to 1.5⋅Irc. The connection of a capacitor bank, similar to a closing operation under short- circuit conditions, associated with transient currents with high frequency (1÷15 kHz), of short duration (1÷3 ms), with high peak (25÷200 Irc). Therefore: - the circuit-breaker shall have an adequate making capacity; - the setting of the instantaneous short-circuit protection must not cause unwanted trips. Group of loads to be power factor corrected
  • 85. 165164 ABB SACE - Electrical devicesABB SACE - Electrical devices 4 Power factor correction4 Power factor correction 4.3 Circuit-breakers for the protection and switching of capacitor banks4.3 Circuit-breakers for the protection and switching of capacitor banks ≥ 10⋅Icmax = 15⋅Irc= r r U Q ⋅ ⋅ 3 15 (9)I3 • for electronic releases, the instantaneous short-circuit protection shall be deactivated (I3 = OFF). The second condition is generally respected: • for thermomagnetic releases, the magnetic protection shall be set at a value not less than 10⋅Icmax Hereunder, the selection tables for circuit-breakers: for the definition of the version according to the required breaking capacity, refer to Volume 1, Chapter 3.1 “General characteristics”. The following symbols are used in the tables (they refer to maximum values): - InCB = rated current of the protection release [A]; - Irc= rated current of the connected capacitor bank [A]; - QC= power of the capacitor bank which can be connected [kvar] with reference to the indicated voltage and 50 Hz frequency; - Nmech = number of mechanical operations; - fmech = frequency of mechanical operations [op/h]; - Nel = number of electrical operations with reference to a voltage of 415 V for Tmax and Isomax moulded-case circuit breakers (Tables 5 and 6), and to a voltage of 440 V for Emax air circuit-breakers (Table 7); - fel = frequency of electrical operations [op/h]. Table 7: Selection table for SACE Emax air circuit-breakers InCB Irc QC [kvar] Nmech fmech Nel fel CB Type [A] [A] 400 V 440 V 500 V 690 V [op/h] [op/h] E1 B N 1000 666 461 507 576 795 25000 60 10000 30 E1 B N 1250 834 578 636 722 997 25000 60 10000 30 E2 B-N-S 1250 834 578 636 722 997 25000 60 15000 30 E2 B-N-S 1600 1067 739 813 924 1275 25000 60 12000 30 E2 B-N-S 2000 1334 924 1017 1155 1594 25000 60 10000 30 E3 N-S-H-V 1250 834 578 636 722 997 20000 60 12000 20 E3 N-S-H-V 1600 1067 739 813 924 1275 20000 60 10000 20 E3 N-S-H-V 2000 1334 924 1017 1155 1594 20000 60 9000 20 E3 N-S-H-V 2500 1667 1155 1270 1444 1992 20000 60 8000 20 E3 N-S-H-V 3200 2134 1478 1626 1848 2550 20000 60 6000 20 E4 S-H-V 3200 2134 1478 1626 1848 2550 15000 60 7000 10 E6 H-V 3200 2134 1478 1626 1848 2550 12000 60 5000 10 Table 6: Selection table for SACE Isomax S moulded-case circuit-breakers InCB Irc QC [kvar] Nmech fmech Nel fel S7 S-H-L 1250 1250 833 577 635 722 996 10000 120 7000 20 S7 S-H-L 1600 1600 1067 739 813 924 1275 10000 120 5000 20 S8 H-V 2000 2000 1333 924 1016 1155 1593 10000 120 3000 20 S8 H-V 2500 2500 1667 1155 1270 1443 1992 10000 120 2500 20 S8 H-V 3200 3200 2133 1478 1626 1847 2550 10000 120 1500 10 Table 5: Selection table for Tmax moulded-case circuit-breakers InCB Irc QC [kvar] Nmech fmech Nel fel CB Type [A] [A] 400 V 440 V 500 V 690 V [op/h] [op/h] T1 B-C-N 160 160 107 74 81 92 127 25000 240 8000 120 T2 N-S-H-L 160* 160 107 74 81 92 127 25000 240 8000 120 T3 N-S 250* 250 167 115 127 144 199 25000 240 8000 120 T4 N-S-H-L-V 250 250 167 115 127 144 199 20000 240 8000 120 T4 N-S-H-L-V 320 320 213 147 162 184 254 20000 240 6000 120 T5 N-S-H-L-V 400 400 267 185 203 231 319 20000 120 7000 60 T5 N-S-H-L-V 630 630 420 291 320 364 502 20000 120 5000 60 T6 N-S-H-L 630 630 420 291 320 364 502 20000 120 7000 60 T6 N-S-H-L 800 830 533 369 406 462 637 20000 120 5000 60 T6 N-S-H-L 1000 1000 666 461 507 576 795 20000 120 4000 60 * for plug-in version reduce the maximum power of the capacitor bank by 10%
  • 86. 167166 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings Zone designation AC-1 AC-2 AC-3 AC-4 AC-4.1 AC-4.2 AC-4.3 Zone limits Up to 0.5 mA line a 0.5 mA up to line b* Line b up to curve c1 Above curve c1 c1 - c2 c2 - c3 Beyond curve c3 Physiological effects Usually no reaction. Usually no harmful physiological effects. Usually no organic damage to be expected. Likelihood of cramplike muscular contractions and difficulty in breathing for durations of current-flow longer than 2 s. Reversible disturbances of formation and conduction of impulses in the heart, including atrial fibrillation and transient cardiac arrest without ventricular fibrillation increasing with current magnitude and time. Increasing with magnitude and time, dangerous pathophysiological effects such as cardiac arrest, breathing arrest and severe burns may occur in addition to the effects of zone 3. Probability of ventricular fibrillation increasing up to about 5%. Probability of ventricular fibrillation up to about 50%. Probability of ventricular fibrillation above 50%. * For durations of current-flow below 10 ms, the limit for the body current for line b remains constant at a value of 200 mA. 1SDC010042F0201 Body current IB AC-4AC-3AC-2AC-1 a b c2c1 c3 10.000 5.000 ms 2.000 1.000 500 200 100 50 20 10 0,1 0,2 0,5 1 2 5 10 20 50 100 200 500 1.000 2.000 5.000 10.000 mA Durationofcurrentflowt AC-4.1 AC-4.2 AC-4.3 Danger to persons due to contact with live parts is caused by the flow of the current through the human body. The effects are: - tetanization: the muscles affected by the current flow involuntary contract and letting go of gripped conductive parts is difficult. Note: very high currents do not usually induce muscular tetanization because, when the body touches such currents, the muscular contraction is so sustained that the involuntary muscle movements generally throw the subject away from the conductive part; - breathing arrest: if the current flows through the muscles controlling the lungs, the involuntary contraction of these muscles alters the normal respiratory process and the subject may die due to suffocation or suffer the consequences of traumas caused by asphyxia; - ventricular fibrillation: the most dangerous effect is due to the superposition of the external currents with the physiological ones which, by generating uncontrolled contractions, induce alterations of the cardiac cycle. This anomaly may become an irreversible phenomenon since it persists even when the stimulus has ceased; - burns: they are due to the heating deriving, by Joule effect, from the current passing through the human body. The Standard IEC 60479-1 “Effects of current on human being and livestock” is a guide about the effects of current passing through the human body to be used for the definition of electrical safety requirements. This Standard shows, on a time-current diagram, four zones to which the physiological effects of alternating current (15 ÷100 Hz) passing through the human body have been related. 5.1 General aspects: effects of current on human beings Figure 1: Time-current zones of the effects of alternating current on the human body This Standard gives also a related figure for direct current. By applying Ohm’s law it is possible to define the safety curve for the allowable voltages, once the human body impedance has been calculated. The electrical impedance of the human body depends on many factors. The above mentioned Standard gives different values of impedance as a function of the touch voltage and of the current path. 5.1 General aspect: effects of current on human beings
  • 87. 169168 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 1SDC010031F0001 10 1 10 U [V] t [s] T 10 3 102 10-1 10-2 10 2 1SDC010032F0001 L1 L2 L3 N PE 1SDC010033F0001 L1 L2 L3 PEN N PE (TN-C) (TN-S)From this safety curve it results that for all voltage values below 50 V, the tolerance time is indefinite; at 50 V the tolerance time is 5 s. The curve shown in the figure refers to an ordinary location; in particular locations, the touch resistance of the human body towards earth changes and consequently the tolerable voltage values for an indefinite time shall be lower than 25 V. Therefore, if the protection against indirect contact is obtained through the disconnection of the circuit, it is necessary to ensure that such breaking is carried out in compliance with the safety curve for any distribution system. The Standard IEC 60479-1 has adopted precautionary values for the impedance reported in the figure so as to get the time-voltage safety curve (Figure 2) related to the total touch voltage UT (i.e. the voltage which, due to an insulation failure, is present between a conductive part and a point of the ground sufficiently far, with zero potential). This represents the maximum no-load touch voltage value; thus, the most unfavorable condition is taken into consideration for safety’s sake. 5.2 Distribution systems The earth fault modalities and the consequences caused by contact with live parts, are strictly related to the neutral conductor arrangement and to the connections of the exposed conductive parts. For a correct choice of the protective device, it is necessary to know which is the distribution system of the plant. IEC 60364-1 classifies the distribution systems with two letters. The first letter represents the relationship of the power system to earth: - T: direct connection of one point to earth, in alternating current systems, generally the neutral point; - I: all live parts isolated from earth, or one point, in alternating current systems, generally the neutral point, connected to earth through an impedance. The second letter represents the relationship of the exposed conductive parts of the installation to earth: - T: direct electrical connection of the exposed conductive parts to earth; - N: direct electrical connection of the exposed conductive parts to the earthed point of the power system. Subsequent letters, if any, represent the arrangement of neutral and protective conductors: - S: protective function is provided by a conductor separate from the neutral conductor; - C: neutral and protective functions combined as a single conductor (PEN conductor). Three types of distribution system are considered: TT System TN System Figure 2: Safety curve 5.1 General aspect: effects of current on human beings
  • 88. 171170 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.2 Distribution systems5.2 Distribution systems 1SDC010034F0001 L1 L2 L3 N PE 1SDC010035F0001 L1 L2 L3 N Ik Ik RARB 1SDC010036F0001 L1 L2 L3 PEN Ik Ik NPE(TN-C) (TN-S)0 1SDC010037F0001 L1 L2 L3 Ik C3 C2 C1 Ik Rt Figure 1: Earth fault in TT systems In TT installations, the neutral conductor is connected to the supply star center, it is usually distributed and has the function of making the phase voltage (e.g. 230 V) available, useful for single-phase load supply. The exposed conductive parts, on the contrary, singularly or collectively, are locally connected to earth. TT systems are generally used for civil installations. TN systems are typically used when the power supply is distributed to loads having their own electrical substation. The neutral conductor is directly earthed in the substation; the exposed conductive parts are connected to the same earthing point of the neutral conductor, and can be locally earthed. Three types of TN system are considered according to the arrangement of neutral and protective conductors: 1. TN-C neutral and protective functions are combined in a single conductor (PEN conductor); 2. TN-S neutral and protective conductors are always separated; 3. TN-C-S neutral and protective functions are combined in a single conductor in a part of the system (PEN) and are separated in another part (PE + N). In TT systems, the neutral conductor and the exposed conductive parts are connected to earth electrodes electrically independent; the fault current flows towards the power supply neutral point through earth (Fig. 1): In TN systems, the fault current flows towards the power supply neutral point through a solid metallic connection, practically without involving the earth electrode (Figure 2). These distribution systems are used for particular plants, where the continuity of supply is a fundamental requirement, where the absence of the supply can cause hazards to people or considerable economical losses, or where a low value of a first earth fault is required. In these cases, an insulation monitoring device shall be provided for optical or acoustic signalling of possible earth faults, or failure of the supplied equipment. Figure 2: Earth fault in TN systems Figure 3: Earth fault in IT systems IT systems have no live parts directly connected to earth, but they can be earthed through a sufficiently high impedance. Exposed conductive parts shall be earthed individually, in groups or collectively to an independent earthing electrode. The earth fault current flows towards the power supply neutral point through the earthing electrode and the line conductor capacitance (Figure 3). IT System
  • 89. 173172 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings Contacts of a person with live parts can be divided in two categories: - direct contacts; - indirect contacts. A direct contact occurs when a part of the human body touches a part of the plant, usually live (bare conductors, terminals, etc.). A contact is indirect when a part of the human body touches an exposed conductive parts, usually not live, but with voltage presence due to a failure or wear of the insulating materials. The measures of protection against direct contact are: - insulation of live parts with an insulating material which can only be removed by destruction (e.g. cable insulation); - barriers or enclosures: live parts shall be inside enclosures or behind barriers providing at least the degree of protection IPXXB or IP2X; for horizontal surfaces the degree of protection shall be of at least IPXXD or IP4X (for the meaning of the degree of protection codes please refer to Volume 1, Chapter 6.1 Electrical switchboards); - obstacles: the interposition of an obstacle between the live parts and the operator prevents unintentional contacts only, but not an intentional contact by the removal of the obstacle without particular tools; - placing out of reach: simultaneously accessible parts at different potentials shall not be within arm’s reach. An additional protection against direct contact can be obtained by using residual current devices with a rated operating residual current not exceeding 30 mA. It must be remembered that the use of a residual current device as a mean of protection against direct contacts does not obviate the need to apply one of the above specified measures of protection. The measures of protection against indirect contact are: - automatic disconnection of the supply: a protective device shall automatically disconnect the supply to the circuit so that the touch voltage on the exposed conductive part does not persist for a time sufficient to cause a risk of harmful physiological effect for human beings; - supplementary insulation or reinforced insulation, e.g. by the use of Class II components; 5.3 Protection against both direct and indirect contact - non-conducting locations: locations with a particular resistance value of insulating floors and walls (≥ 50 kΩ for Ur ≤ 500 V; ≥ 100 kΩ for Ur > 500 V) and without protective conductors inside - electrical separation, e.g. by using an isolating transformer to supply the circuit; - earth-free local equipotential bonding: locations where the exposed conductive parts are connected together but not earthed. Finally, the following measures provide combined protection against both direct and indirect contact: - SELV (Safety Extra Low Voltage) system and PELV (Protective Extra Low Voltage) system; - FELV (Functional Extra Low Voltage) system. The protection against both direct and indirect contact is ensured if the requirements stated in 411 from IEC 60364-4-41 are fulfilled; particularly: - the rated voltage shall not exceeds 50 V ac r.m.s. and 120 V ripple-free dc; - the supply shall be a SELV or PELV source; - all the installation conditions provided for such types of electrical circuits shall be fulfilled. A SELV circuit has the following characteristics: 1) it is supplied by an independent source or by a safety source. Independent sources are batteries or diesel-driven generators. Safety sources are supplies obtained through an isolating transformer; 2) there are no earthed points. The earthing of both the exposed conductive parts as well as of the live parts of a SELV circuit is forbidden; 3) it shall be separated from other electrical systems. The separation of a SELV system from other circuits shall be guaranteed for all the components; for this purpose, the conductors of the SELV circuit may be contained in multi- conductor cables or may be provided with an additional insulating sheath. A PELV circuit has the same prescription of a SELV system, except for the prohibition of earthed points; in fact in PELV circuits, at least one point is always earthed. 5.3 Protection against both direct and indirect contact
  • 90. 175174 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings a t I R 50 ≤ n t I R ∆ ≤ 50 1SDC010035F0001 L1 L2 L3 N Ik Ik RARB 1SDC010043F0201 no safety source, connection to earth is admissible safety isolating transformer or equivalent source, connection to earth is admissible L1 L2 L3 N SELV safety isolating transformer or equivalent source, no earthing PELV FELV FELV circuitPELV circuit PE E PE E Class II equipment voltage limits for extra-low voltages: 50 V ac 120 V dc earth connections by estraneous conductive parts, e.g. by metal pipe or structural steelwork protective conductor earth electrode PE E PE Note 1: Overcurrent protective devices are not shown in this figure. FELV circuits are used when for functional reasons the requirements for SELV or PELV circuits cannot be fulfilled; they require compliance with the following rules: a) protection against direct contact shall be provided by either: - barriers or enclosures with degree of protection in accordance with what stated above (measures of protection against direct contact); - insulation corresponding to the minimum test voltage specified for the primary circuit. If this test is not passed, the insulation of accessible non- conductive parts of the equipment shall be reinforced during erection so that it can withstand a test voltage of 1500 V ac r.m.s. for 1 min.; b) protection against indirect contact shall be provided by: - connection of the exposed conductive parts of the equipment of the FELV circuit to the protective conductor of the primary circuit, provided that the latter is subject to one of the measures of protection against direct contact; - connection of a live conductor of the FELV circuit to the protective conductor of the primary circuit provided that an automatic disconnection of the supply is applied as measure of protection; c) plugs of FELV systems shall not be able to enter socket-outlets of other voltage systems, and plugs of other voltage systems shall not be able to enter socket-outlets of FELV systems. Figure 1 shows the main features of SELV, PELV and FELV systems. Figure 1: SELV, PELV, FELV systems 5.4 TT System An earth fault in a TT system involves the circuit represented in Figure 1: Figure 1: Earth fault in TT system The fault current involves the secondary winding of the transformer, the phase conductor, the fault resistance, the protective conductor and the earth electrode resistance (plant earthing system (RA) and earthing system which the neutral is connected to (RB)). According to IEC 60364-4 requirements, the protective devices must be co- ordinated with the earthing system in order to rapidly disconnect the supply, if the touch voltage reaches harmful values for the human body. Assuming 50 V (25 V for particular locations) as limit voltage value, the condition to be fulfilled in order to limit the touch voltage on the exposed conductive parts under this limit value is: or where: Rt is the total resistance, equal to the sum of the earth electrode (RA) and the protective conductor for the exposed conductive parts [Ω]; Ia is the current causing the automatic operation within 5 s of the overcurrent protective device, read from the tripping curve of the device [A]; I∆n is the rated residual operating current, within one second, of the circuit-breaker [A]. 5.3 Protection against both direct and indirect contact
  • 91. 177176 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.4 TT System5.4 TT System Ω=≤ 06.0 750 50 tR 1SDC010038F0001 750 A 10kA1kA0.1kA s 1s 5s 10s 102 10-1 10-2 103 s s s 104 s which can be easily obtained in practice. From the above, it is clear that Rt value is considerably different when using automatic circuit-breakers instead of residual current devices. In fact, with the former, it is necessary to obtain very low earth resistance values (usually less than 1 Ω) since the 5 s tripping current is generally high, whereas, with the latter, it is possible to realize earthing systems with resistance value of thousands of ohms, which are easier to be carried out. Table 1 reports the maximum earth resistance values which can be obtained using residual current devices, with reference to an ordinary location (50 V): Table 1: Earth resistance values I∆n Rt [A] [Ω] 0.01 5000 0.03 1666 0.1 500 0.3 166 0.5 100 3 16 10 5 30 1.6 Example: Assuming to provide protection by using an automatic circuit-breaker Tmax T1B160 In125, the trip current value in less than 5 s, read from the tripping characteristic curve, is about 750 A, when starting from cold conditions (the worst case for thermomagnetic releases). So: In order to provide the required protection, it must be necessary to carry out an earthing system with an earth resistance Rt ≤ 0.06 Ω, which is not an easily obtainable value. On the contrary, by using the same circuit-breaker mounting ABB SACE RC221 residual current release, with rated residual operating current I∆n = 0.03 A, the required value of earth resistance is: . Ω=≤ 61666 03.0 50 tR In an electrical installation with a common earthing system and loads protected by devices with different tripping currents, for the achievement of the coordination of all the loads with the earthing system, the worst case - represented by the device with the highest tripping current - shall be considered. As a consequence, when some feeders are protected by overcurrent devices and some others by residual current devices, all the advantages deriving from the use of residual current releases are nullified, since the Rt shall be calculated on the basis of the I5s of the overcurrent device and since it is the highest tripping current between these two kind of devices. Therefore, it is advisable to protect all the loads of a TT system by means of residual current circuit-breakers coordinated with the earthing system to obtain the advantages of both a quick disconnection of the circuit when the fault occurs as well as an earthing system which can be easily accomplished.
  • 92. 179178 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 1SDC010036F0001 L1 L2 L3 PEN Ik Ik NPE(TN-C) (TN-S)0 0UIZ as ≤. kAI Z U sI kLG s a 3)4.0( 0 ==≤ 1SDC010039F0001 U L -U1 Ur = 400 V LLLN / TN-S -QF1 T1B 160 In125 -WC1 3x(1x50)+1x(1x25)+1G25 PVC Cu dV = 0.38% Iz = 134.0 A L = 20 m -B1 IkLG = 3.0 kA Sr = 70.00 kVA cosϕ = 0.90 5.5 TN System An earth fault in a TN system involves the circuit represented in Figure 1: The fault loop does not affect the earthing system and is basically formed by the connection in series of the phase conductor and of the protective conductor. To provide a protection with automatic disconnection of the circuit, according to IEC 60364-4 prescriptions, the following condition shall be fulfilled: where: Zs is the impedance of the fault loop comprising the source, the live conductor up to the point of the fault and the protective conductor between the point of the fault and the source [Ω]; U0 is the nominal ac r.m.s. voltage to earth [V]; Ia is the current causing the automatic operation of the disconnecting protective device within the time stated in Table 1, as a function of the rated voltage U0 or, for distribution circuits, a conventional disconnecting time not exceeding 5 s is permitted [A]; if the protection is provided by means of a residual current device, Ia is the rated residual operating current I∆n. Table 1: Maximum disconnecting times for TN system U0 [V] Disconnecting time [s] 120 0.8 230 0.4 400 0.2 > 400 0.1 Figure 1: Earth fault in TN system In TN installations, an earth fault with low impedance occurring on the LV side causes a short circuit current with quite high value, due to the low value of the impedance of the fault loop. The protection against indirect contact can be provided by automatic circuit-breakers: it is necessary to verify that the operating current within the stated times is lower than the short-circuit current. The use of residual current devices improves the conditions for protection in particular when the fault impedance doesn’t have a low value, thus limiting the short-circuit current; this current can persist for quite long time causing overheating of the conductors and fire risks. Finally, it is important to highlight the fact that the residual current devices cannot be used in TN-C system, since the neutral and protective functions are provided by a unique conductor: this configuration prevents the residual current device from working. Example: In the plant represented in Figure 2, the earth fault current is: IkLG = 3 kA The rated voltage to earth is 230 V, therefore, according to Table 1, it shall be verified that: Figure 2 5.5 TN System
  • 93. 181180 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 1SDC010040F0001 10kA1kA0.1kA 10-1 s 0.4s 1s 101 s 102 s 103 s 104 s 950 A T1B160 In125 3x(1x50)+1x(1x25)+1G25 IkLG =3.0 kA 1SDC010037F0001 L1 L2 L3 Ik C3 C2 C1 Ik Rt Ldt UIR ≤. Figure 3: LG Time-Current curves 5.6 IT System From the tripping curve (Figure 3), it is clear that the circuit-breaker trips in 0.4 s for a current value lower than 950 A. As a consequence, the protection against indirect contact is provided by the same circuit-breaker which protects the cable against short-circuit and overload, without the necessity of using an additional residual current device. As represented in Figure 1, the earth fault current in an IT system flows through the line conductor capacitance to the power supply neutral point. For this reason, the first earth fault is characterized by such an extremely low current value to prevent the overcurrent protections from disconnecting; the deriving touch voltage is very low. Figure1: Earth fault in IT system According to IEC 60364-4, the automatic disconnection of the circuit in case of the first earth fault is not necessary only if the following condition is fulfilled: where: Rt is the resistance of the earth electrode for exposed conductive parts [Ω]; Id is the fault current, of the first fault of negligible impedance between a phase conductor and an exposed conductive part [A]; UL is 50 V for ordinary locations (25 V for particular locations). If this condition is fulfilled, after the first fault, the touch voltage value on the exposed conductive parts is lower than 50 V, tolerable by the human body for an indefinite time, as shown in the safety curve (see Chapter 5.1 “General aspects: effects of current on human beings”). In IT system installations, an insulation monitoring device shall be provided to 5.5 TN System
  • 94. 183182 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings a r s U Z .≤ 2 I a s I U Z .≤ 2 ' 0 1SDC010041F0001 R T L N indicate the occurrence of a first earth fault; in the event of a second fault, the supply shall be disconnected according to the following modalities: a) where exposed conductive parts are earthed in groups or individually, the conditions for protection are the same as for TT systems (see Chapter 5.4 “TT system”); b) where exposed conductive parts are interconnected by a protective conductor collectively earthed, the conditions of a TN system apply; in particular, the following conditions shall be fulfilled: if the neutral is not distributed: if the neutral is distributed: where • U0 is the rated voltage between phase and neutral [V]; • Ur is the rated voltage between phases [V]; • Zs is the impedance of the fault loop comprising the phase conductor and the protective conductor of the circuit [Ω]; • Z’s is the impedance of the fault loop comprising the neutral conductor and the protective conductor of the circuit [Ω]; • Ia is the operating current of the protection device in the disconnecting time specified in Table 1, or within 5 s for distribution circuits. Table 1: Maximum disconnecting time in IT systems Rated voltage disconnecting time [s] U0/Ur [V] neutral not distributed neutral distributed 120/240 0.8 5 230/400 0.4 0.8 400/690 0.2 0.4 580/1000 0.1 0.2 IEC 60364-4 states that, if the requirements mentioned at point b) cannot be fulfilled by using an overcurrent protective device, the protection of every supplied load shall be provided by means of a residual current device. The residual current device threshold shall be carefully chosen in order to avoid unwanted tripping, due also to the particular path followed by the first fault current through the line conductor capacitance to the power supply neutral point (instead of the faulted line, another sound line with higher capacitance could be affected by a higher fault current value). Generalities on residual current circuit-breakers The operating principle of the residual current release is basically the detection of an earth fault current, by means of a toroid transformer which embraces all the live conductors, included the neutral if distributed. In absence of an earth fault, the vectorial sum of the currents I∆ is equal to zero; in case of an earth fault if the I∆ value exceeds the rated residual operating current I∆n, the circuit at the secondary side of the toroid sends a command signal to a dedicated opening coil causing the tripping of the circuit-breaker. A first classification of RCDs can be made according to the type of the fault current they can detect: - AC type: the tripping is ensured for residual sinusoidal alternating currents, whether suddenly applied or slowly rising; - A type: tripping is ensured for residual sinusoidal alternating currents and residual pulsating direct currents, whether suddenly applied or slowly rising; - B type: tripping is ensured for residual direct currents, for residual sinusoidal alternating currents and residual pulsating direct currents, whether suddenly applied or slowly rising. Another classification referred to the operating time delay is: - undelayed type; - time delayed S-type. Figure 1: Operating principle of the residual current device 5.7 Residual current devices (RCDs) 5.6 IT System
  • 95. 185184 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.7 Residual current devices5.7 Residual current devices I∆ 1 A t 1 sI∆ I∆ I∆ 0.3 A t 0.5 s I∆ I∆ 0.03 A t inst. I∆ I∆ I∆ 0.3 A t 0.5 s I∆ 0.3 A t 0.5 s RCDs can be coupled, or not, with other devices; it is possible to distinguish among: - pure residual current circuit-breakers (RCCBs): they have only the residual current release and can protect only against earth fault. They must be coupled with thermomagnetic circuit-breakers or fuses, for the protection against thermal and dynamical stresses; - residual current circuit-breakers with overcurrent protection (RCBOs): they are the combination of a thermomagnetic circuit-breaker and a RCD; for this reason, they provide the protection against both overcurrents as well as earth fault current; - residual current circuit-breakers with external toroid: they are used in industrial plants with high currents. They are composed by a release connected to an external toroid with a winding for the detection of the residual current; in case of earth fault, a signal commands the opening mechanism of a circuit-breaker or a line contactor. Given I∆n the operating residual current, a very important parameter for residual current devices is the residual non-operating current, which represents the maximum value of the residual current which does not cause the circuit-breaker trip; it is equal to 0.5 I∆n. Therefore, it is possible to conclude that: - for I∆ < 0.5⋅I∆n the RCD shall not operate; - for 0.5⋅I∆n < I∆ < I∆n the RCD could operate; - for I∆ > I∆n the RCD shall operate. For the choice of the rated operating residual current, it is necessary to consider, in addition to the coordination with the earthing system, also the whole of the leakage currents in the plant; their vectorial sums on each phase shall not be greater than 0.5⋅I∆n. in order to avoid unwanted tripping. Discrimination between RCDs The Standard IEC 60364-5-53 states that discrimination between residual current protective devices installed in series may be required for service reasons, particularly when safety is involved, to provide continuity of supply to the parts of the installation not involved by the fault, if any. This discrimination can be achieved by selecting and installing RCDs in order to provide the disconnection from the supply by the RCD closest to the fault. There are two types of discrimination between RCDs: - horizontal discrimination: it provides the protection of each line by using a dedicated residual current circuit-breaker; in this way, in case of earth fault, only the faulted line is disconnected, since the other RCDs do not detect any fault current. However, it is necessary to provide protective measures against indirect contacts in the part of the switchboard and of the plant upstream the RCD; - vertical discrimination: it is realized by using RCDs connected in series. According to IEC 60364-5-53, to ensure discrimination between two residual current protective devices in series, these devices shall satisfy both the following conditions: - the non-actuating time-current characteristic of the residual current protective device located on the supply side (upstream) shall lie above the total operating time-current characteristic of the residual current protective device located on the load side (downstream); - the rated residual operating current on the device located on the supply side shall be higher than that of the residual current protective device located on the load side. The non-actuating time-current characteristic is the curve reporting the maximum time value during which a residual current greater than the residual non-operating current (equal to 0.5.I∆n) involves the residual current circuit- breaker without causing the tripping. As a conclusion, discrimination between two RCDs connected in series can be achieved: - for S type residual current circuit-breakers, located on the supply side, (complying with IEC 61008-1 and IEC 61009), time-delayed type, by choosing general type circuit-breakers located downstream with I∆n equal to one third of I∆n of the upstream ones; - for electronic residual current releases (RC221/222/223, RCQ) by choosing the upstream device with time and current thresholds directly greater than the downstream device, keeping carefully into consideration the tolerances (see Vol. 1, Chapter 2.3: Type of release). For the protection against indirect contacts in distribution circuits in TT system, the maximum disconnecting time at I∆n shall not exceed 1 s (IEC 60364-4-41,§ 413.1) Figure 3: Vertical discrimination between RCDs Figure 2: Horizontal discrimination between RCDs
  • 96. 187186 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings n n k 1 42 = − 21 0 min )1(2.15.1 8.0 kk Lm SU Ik ⋅⋅ ⋅+⋅⋅⋅ = ρ ⋅ ⋅ 21 min 0 )1(2.15.1 8.0 kk Im SU L k ⋅⋅ ⋅+⋅⋅⋅ = ρ ⋅⋅ 1SDC010043F0001 Dy L1 L2 L3 N PE PEPE REN Ik L1L2L3N 5.8 Maximum protected length for the protection of human beings As described in the previous chapters, the Standards give indications about the maximum disconnecting time for the protective devices, in order to avoid pathophysiological effects for people touching live parts. For the protection against indirect contact, it shall be verified that the circuit- breaker trips within a time lower than the maximum time stated by the Standard; this verification is carried out by comparing the minimum short-circuit current of the exposed conductive part to be protected with the operating current corresponding to the time stated by the Standard. The minimum short-circuit current occurs when there is a short-circuit between the phase and the protective conductors at the farthest point on the protected conductor. For the calculation of the minimum short-circuit current, an approximate method can be used, assuming that: - a 50 % increasing of the conductors resistance, with respect to the 20 °C value, is accepted, due to the overheating caused by the short-circuit current; - a 80 % reduction of the supply voltage is considered as effect of the short-circuit current; - the conductor reactance is considered only for cross sections larger than 95 mm2. The formula below is obtained by applying Ohm’s law between the protective device and the fault point. Legend of the symbols and constants of the formula: - 0.8 is the coefficient representing the reduction of the voltage; - 1.5 is the coefficient representing the increasing in the resistance; - Ur is the rated voltage between phases; - U0 is the rated voltage between phase and ground; - S is the phase conductor cross section; - SN is the neutral conductor cross section; - SPE is the protection conductor cross section; - ρ is the conductor resistivity at 20 °C; - L is the length of the cable; - PES nS m= ⋅ is the ratio between the total phase conductor cross section (single phase conductor cross section S multiplied by n, number of conductors in parallel) and the protective conductor cross section SPE assuming they are made of the same conductor material; - PE N S nS m =1 ⋅ is the ratio between the total neutral conductor cross section (single neutral conductor cross section SN multiplied by n, number of conductors in parallel) and the protective conductor cross section SPE assuming they are made of the same conductor material; - k1 is the correction factor which takes into account the reactance of cables with cross section larger than 95 mm2, obtainable from the following table: Phase conductor cross section [mm2] 120 150 185 240 300 k1 0.90 0.85 0.80 0.75 0.72 - k2 is the correction factor for conductors in parallel, obtainable by the following formula: where n is the number of conductor in parallel per phase; - 1.2 is the magnetic threshold tolerance allowed by the Standard. TN system The formula for the evaluation of the minimum short circuit current is: and consequently: IT system The formulas below are valid when a second fault turns the IT system into a TN system. It is necessary to separately examine installations with neutral not distributed and neutral distributed. 5.8 Maximum protected length for the protection of human beings
  • 97. 189188 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings 21min )1(2.15.12 8.0 kk Lm SU I r k ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅ ⋅ 21 min)1(2.15.12 8.0 kk Im SU L k r ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅ ⋅ 21 0 min )1(2.15.12 8.0 kk Lm SU Ik ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅⋅ 21 min 0 )1(2.15.12 8.0 kk Im SU L k ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅⋅ 21 1 0 min )1(2.15.12 8.0 kk Lm SU I N k ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅⋅ 21 min1 0 )1(2.15.12 8.0 kk Im SU L k N ⋅⋅ ⋅+⋅⋅⋅⋅ = ρ ⋅⋅ 1SDC010045F0001 Dy L1 L2 L3 N PE PE PE REN Ik L1L2L3 N Z PE Ik L1L2L3 A B 1SDC010044F0001 Dy L1 L2 L3 PE PE PE REN Ik L1L2L3 Z PE Ik L1L2L3 Neutral not distributed When a second fault occurs, the formula becomes: and consequently: Neutral distributed Case A: three-phase circuits in IT system with neutral distributed The formula is: and consequently: Note for the use of the tables The tables showing the maximum protected length (MPL) have been defined considering the following conditions: - one cable per phase; - rated voltage equal to 400 V (three-phase system); - copper cables; - neutral not distributed, for IT system only; - protective conductor cross section according to Table 1: Table 1: Protective conductor cross section Phase conductor cross section S Protective conductor cross section SPE [mm2] [mm2] S ≤ 16 S 16 < S ≤ 35 16 S > 35 S/2 Note: phase and protective conductors having the same isolation and conductive materials Whenever the S function (delayed short-circuit) of electronic releases is used for the definition of the maximum protected length, it is necessary to verify that the tripping time is lower than the time value reported in Chapter 5.5 Table 1 for TN systems and in Chapter 5.6 Table 1 for IT systems. For conditions different from the reference ones, the following correction factors shall be applied. Case B: three-phase + neutral circuits in IT system with neutral distributed The formula is: and consequently:
  • 98. 191190 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings CURVE Z Z Z Z Z Z Z Z Z In ≤10 13 16 20 25 32 40 50 63 I3 30 39 48 60 75 96 120 150 189 S SPE 1.5 1.5 173 133 108 86 69 54 43 2.5 2.5 288 221 180 144 115 90 72 58 45 4 4 461 354 288 231 185 144 115 92 72 6 6 692 532 432 346 277 216 173 138 108 10 10 1153 886 721 577 461 360 288 231 180 16 16 1845 1419 1153 923 738 577 461 369 288 25 16 2250 1730 1406 1125 900 703 563 450 352 CURVE B B B B B B B B B B B B B In ≤6 8 10 13 16 20 25 32 40 50 63 80 100 I3 30 40 50 65 80 100 125 160 200 250 315 400 500 S SPE 1.5 1.5 173 130 104 80 65 52 42 32 26 2.5 2.5 288 216 173 133 108 86 69 54 43 35 27 4 4 461 346 277 213 173 138 111 86 69 55 44 35 28 6 6 692 519 415 319 259 208 166 130 104 83 66 52 42 10 10 1153 865 692 532 432 346 277 216 173 138 110 86 69 16 16 1845 1384 1107 852 692 554 443 346 277 221 176 138 111 25 16 2250 1688 1350 1039 844 675 540 422 338 270 214 169 135 35 16 190 152 CURVE C C C C C C C C C C C C C C C C In ≤3 4 6 8 10 13 16 20 25 32 40 50 63 80 100 125 I3 30 40 60 80 100 130 160 200 250 320 400 500 630 800 1000 1250 S SPE 1.5 1.5 173 130 86 65 52 40 32 26 21 16 13 2.5 2.5 288 216 144 108 86 67 54 43 35 27 22 17 14 4 4 461 346 231 173 138 106 86 69 55 43 35 28 22 17 14 11 6 6 692 519 346 259 208 160 130 104 83 65 52 42 33 26 21 17 10 10 1153 865 577 432 346 266 216 173 138 108 86 69 55 43 35 28 16 16 1845 1384 923 692 554 426 346 277 221 173 138 111 88 69 55 44 25 16 2250 1688 1125 844 675 519 422 338 270 211 169 135 107 84 68 54 35 16 95 76 61 Correction factors Correction factor for cable in parallel per phase: the value of the maximum protected length read in Table 2 (TN system) or Table 3 (IT system) shall be multiplied by the following factor: n 2 3 4 5 6 7 8 kp 2 2.7 3 3.2 3.3 3.4 3.5 n is the number of conductors in parallel per phase. Correction factor for three-phase voltage different from 400 V: the value of the maximum protected length read in Table 2 (TN system) or Table 3 (IT system) shall be multiplied by the following factor: voltage [V] 230 400 440 500 690 kV 0.58 1 1.1 1.25 1.73 For 230 V single-phase systems, no correction factor is necessary. Correction factor for aluminium cables: the value of the maximum protected length read in Table 2 (TN system) or Table 3 (IT system) shall be multiplied by the following factor: kAl 0.64 Correction factor for protective conductor cross section SPE different from the cross sections stated in Table 1: the value of the maximum protected length shall be multiplied by the coefficient corresponding to the phase conductor cross section and to the ratio between the protective conductor (PE) and the phase cross sections: SPE/S 0.5 0.55 0.6 0.66 0.75 0.87 1 1.25 1.5 2 S kPE ≤16 mm2 0.67 0.71 0.75 0.80 0.86 0.93 1.00 1.11 1.20 1.33 25 mm2 0.85 0.91 0.96 1.02 1.10 1.19 1.28 1.42 1.54 1.71 35 mm2 1.06 1.13 1.20 1.27 1.37 1.48 1.59 1.77 1.91 2.13 >35 mm2 1.00 1.06 1.13 1.2 1.29 1.39 1.5 1.67 1.8 2.00 Correction factor for neutral distributed in IT systems (for Table 3 only): the value of the maximum protected length shall be multiplied by 0.58. Table 2.2: Curve B Table 2.3: Curve C TN system MPL by MCB Table 2.1: Curve Z
  • 99. 193192 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings CURVE K K K K K K K K K K K K K K K K K K K K K K In ≤2 ≤3 4 4.2 5.8 6 8 10 11 13 15 16 20 25 26 32 37 40 41 45 50 63 I3 28 42 56 59 81 84 112 140 154 182 210 224 280 350 364 448 518 560 574 630 700 882 S SPE 1.5 1.5 185 123 92 88 64 62 46 37 34 28 25 23 18 15 14 12 10 9 2.5 2.5 308 205 154 146 106 103 77 62 56 47 41 38 31 25 24 19 17 15 15 14 4 4 492 328 246 234 170 164 123 98 89 76 66 62 49 39 38 31 27 25 24 22 20 16 6 6 738 492 369 350 255 246 185 148 134 114 98 92 74 59 57 46 40 37 36 33 30 23 10 10 1231 820 615 584 425 410 308 246 224 189 164 154 123 98 95 77 67 62 60 55 49 39 16 16 1969 1313 984 934 681 656 492 394 358 303 263 246 197 158 151 123 106 98 96 88 79 63 25 16 2401 1601 12011140 830 800 600 480 437 369 320 300 240 192 185 150 130 120 117 107 96 76 CURVE D D D D D D D D D D D D D D D D In ≤2 3 4 6 8 10 13 16 20 25 32 40 50 63 80 100 I3 40 60 80 120 160 200 260 320 400 500 640 800 1000 1260 1600 2000 S SPE 1.5 1.5 130 86 65 43 32 26 20 16 13 10 8 6 2.5 2.5 216 144 108 72 54 43 33 27 22 17 14 11 9 7 4 4 346 231 173 115 86 69 53 43 35 28 22 17 14 11 9 7 6 6 519 346 259 173 130 104 80 65 52 42 32 26 21 16 13 10 10 10 865 577 432 288 216 173 133 108 86 69 54 43 35 27 22 17 16 16 1384 923 692 461 346 277 213 173 138 111 86 69 55 44 35 28 25 16 1688 1125 844 563 422 338 260 211 169 135 105 84 68 54 42 34 35 16 47 38 T1 T1 T1 T1 T1 T1 In ≤50 63 80 100 125 160 I3 500 A 10 In 10 In 10 In 10 In 10 In S SPE 1.5 1.5 6 2.5 2.5 10 4 4 15 12 10 8 6 6 6 23 18 14 12 9 7 10 10 38 31 24 19 15 12 16 16 62 49 38 31 25 19 25 16 75 60 47 38 30 23 35 16 84 67 53 42 34 26 50 25 128 102 80 64 51 40 70 35 179 142 112 90 72 56 95 50 252 200 157 126 101 79 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 In 1.6 2 2.5 3.2 4 5 6.3 8 10 12.5 16÷50 63 80 100 125 160 I3 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 500 A 10 In10 In 10 In 10 In 10 In S SPE 1.5 1.5 246 197 157 123 98 79 62 49 39 31 8 2.5 2.5 410 328 262 205 164 131 104 82 66 52 13 4 4 655 524 419 328 262 210 166 131 105 84 21 17 13 10 8 6 6 983 786 629 491 393 315 250 197 157 126 31 25 20 16 13 10 10 10 1638 1311 1048 819 655 524 416 328 262 210 52 42 33 26 21 16 16 16 2621 2097 1677 1311 1048 839 666 524 419 335 84 67 52 42 34 26 25 16 1598 1279 1023 812 639 511 409 102 81 64 51 41 32 35 16 1151 914 720 576 460 115 91 72 58 46 36 50 25 1092 874 699 175 139 109 87 70 55 70 35 979 245 194 153 122 98 76 95 50 343 273 215 172 137 107 120 70 417 331 261 209 167 130 150 95 518 411 324 259 207 162 185 95 526 418 329 263 211 165 Table 2.4: Curve K Table 2.5: Curve D Table 2.7: Tmax T2 TMD TN system MPL by MCB TN system MPL by MCCB Table 2.6: TmaxT1 TMD
  • 100. 195194 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings T3 T3 T3 T3 T3 T3 T3 In 63 80 100 125 160 200 250 I3 10 In 10 In 10 In 10 In 10 In 10 In 10 In S SPE 4 4 17 13 10 8 6 6 25 20 16 13 10 8 10 10 42 33 26 21 16 13 10 16 16 67 52 42 34 26 21 17 25 16 81 64 51 41 32 26 20 35 16 91 72 58 46 36 29 23 50 25 139 109 87 70 55 44 35 70 35 194 153 122 98 76 61 49 95 50 273 215 172 137 107 86 69 120 70 331 261 209 167 130 104 83 150 95 411 324 259 207 162 130 104 185 95 418 329 263 211 165 132 105 240 120 499 393 315 252 197 157 126 T2 T2 T2 T2 T2 In 10 25 63 100 160 I3 5.5 In 5.5 In 5.5 In 5.5 In 5.5 In S SPE 1.5 1.5 79 31 12 2.5 2.5 131 52 21 4 4 210 84 33 21 6 6 315 126 50 31 20 10 10 524 210 83 52 33 16 16 839 335 133 84 52 25 16 1023 409 162 102 64 35 16 1151 460 183 115 72 50 25 1747 699 277 175 109 70 35 2446 979 388 245 153 95 50 3434 1374 545 343 215 120 70 4172 1669 662 417 261 150 95 5183 2073 823 518 324 185 95 5265 2106 836 526 329 TN system MPL by MCCB Table 2.9: Tmax T4 TMD/TMA Table 2.8: Tmax T3 TMD T4 T4 T4 T4 T4 T4 T4 T4 T4 In 20 32 50 80 100 125 160 200 250 I3 320 A 10 In 10 In 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In S SPE 1.5 1.5 14 14 9 11…5 9…4 7…3 5…3 4…2 3…2 2.5 2.5 23 23 14 18…9 14…7 12…6 9…5 7…4 6…3 4 4 36 36 23 29…14 23…12 18…9 14…7 12…6 9…5 6 6 54 54 35 43…22 35…17 28…14 22…11 17…9 14…7 10 10 90 90 58 72…36 58…29 46…23 36…18 29…14 23…12 16 16 144 144 92 115…58 92…46 74…37 58…29 46…23 37…18 25 16 176 176 113 141…70 113…56 90…45 70…35 56…28 45…23 35 16 198 198 127 158…79 127…63 101…51 79…40 63…32 51…25 50 25 300 300 192 240…120 192…96 154…77 120…60 96…48 77…38 70 35 420 420 269 336…168 269…135 215…108 168…84 135…67 108…54 95 50 590 590 378 472…236 378…189 302…151 236…118 189…94 151…76 120 70 717 717 459 574…287 459…229 367…184 287…143 229…115 184…92 150 95 891 891 570 713…356 570…285 456…228 356…178 285…143 228…114 185 95 905 905 579 724…362 579…290 463…232 362…181 290…145 232…116 240 120 1081 1081 692 865…432 692…346 554…277 432…216 346…173 277…138 300 150 1297 1297 830 1038…519 830…415 664…332 519…259 415…208 332…166 TN system MPL by MCCB Table 2.10: Tmax T5-T6 TMA T5 T5 T5 T6 T6 In 320 400 500 630 800 I3 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In S SPE 1,5 1,5 3…1 2…1 2…1 1…1 1…1 2,5 2,5 5…2 4…2 3…1 2…1 2…1 4 4 7…4 6…3 5…2 4…2 3…1 6 6 11…5 9…4 7…3 5…3 4…2 10 10 18…9 14…7 12…6 9…5 7…4 16 16 29…14 23…12 18…9 15…7 12…6 25 16 35…18 28…14 23…11 18…9 14…7 35 16 40…20 32…16 25…13 20…10 16…8 50 25 60…30 48…24 38…19 31…15 24…12 70 35 84…42 67…34 54…27 43…21 34…17 95 50 118…59 94…47 76…38 60…30 47…24 120 70 143…72 115…57 92…46 73…36 57…29 150 95 178…89 143…71 114…57 91…45 71…36 185 95 181…90 145…72 116…58 92…46 72…36 240 120 216…108 173…86 138…69 110…55 86…43 300 150 259…130 208…104 166…83 132…66 104…52 Note: if the setting of function I is different from the reference value (5.5), the value of the MPL shall be multiplied by the ratio between the reference value and the set value. Table 2.11: Tmax T2 with PR221 DS-LS
  • 101. 197196 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings CURVE Z Z Z Z Z Z Z Z Z Z In ≤8 10 13 16 20 25 32 40 50 63 I3 30 30 39 48 60 75 96 120 150 189 S SPE 1.5 1.5 150 150 115 94 75 60 47 37 2.5 2.5 250 250 192 156 125 100 78 62 50 40 4 4 400 400 307 250 200 160 125 100 80 63 6 6 599 599 461 375 300 240 187 150 120 95 10 10 999 999 768 624 499 400 312 250 200 159 16 16 1598 1598 1229 999 799 639 499 400 320 254 25 16 1949 1949 1499 1218 974 780 609 487 390 309 CURVE B B B B B B B B B B B B B In ≤6 8 10 13 16 20 25 32 40 50 63 80 100 I3 30 40 50 65 80 100 125 160 200 250 315 400 500 S SPE 1.5 1.5 150 112 90 69 56 45 36 28 22 2.5 2.5 250 187 150 115 94 75 60 47 37 30 24 4 4 400 300 240 184 150 120 96 75 60 48 38 30 24 6 6 599 449 360 277 225 180 144 112 90 72 57 45 36 10 10 999 749 599 461 375 300 240 187 150 120 95 75 60 16 16 1598 1199 959 738 599 479 384 300 240 192 152 120 96 25 16 1949 1462 1169 899 731 585 468 365 292 234 186 146 117 35 16 165 132 CURVE C C C C C C C C C C C C C C C C In ≤3 4 6 8 10 13 16 20 25 32 40 50 63 80 100 125 I3 30 40 60 80 100 130 160 200 250 320 400 500 630 800 1000 1250 S SPE 1.5 1.5 150 112 75 56 45 35 28 22 18 14 11 2.5 2.5 250 187 125 94 75 58 47 37 30 23 19 15 12 4 4 400 300 200 150 120 92 75 60 48 37 30 24 19 15 12 10 6 6 599 449 300 225 180 138 112 90 72 56 45 36 29 22 18 14 10 10 999 749 499 375 300 230 187 150 120 94 75 60 48 37 30 24 16 16 1598 1199 799 599 479 369 300 240 192 150 120 96 76 60 48 38 25 16 1949 1462 974 731 585 450 365 292 234 183 146 117 93 73 58 47 35 16 82 66 53 Table 3.1: Curve Z IT system MPL by MCB Table 3.3: Curve C Table 3.2: Curve B S7 S7 S7 S8 S8 S8 S8 In 1000 1250 1600 1600 2000 2500 3200 I3 6 In 6 In 6 In 6 In 6 In 6 In 6 In S SPE 2.5 2.5 4 4 6 6 10 10 16 16 25 16 35 16 50 25 70 35 22 18 14 14 95 50 31 25 20 20 16 13 10 120 70 38 31 24 24 19 15 12 150 95 48 38 30 30 24 19 15 185 95 48 39 30 30 24 19 15 240 120 58 46 36 36 29 23 18 300 150 69 55 43 43 35 28 22 Table 2.13: SACE Isomax S6÷S8 with PR211- PR212 Note: if the setting of function S or I is different from the reference value (6), the MPL value shall be multiplied by the ratio between the reference value and the set value. Besides, using function S the MPL shall be multiplied by 1.1. TN system MPL by MCCB T4 T4 T4 T4 T5 T5 T5 T6 T6 T6 In 100 160 250 320 320 400 630 630 800 1000 I3 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In S SPE 1,5 1,5 2,5 2,5 4 4 6 6 29 18 10 10 48 30 19 16 16 77 48 31 24 24 19 25 16 94 59 38 30 30 24 15 35 16 106 66 43 33 33 27 17 50 25 161 101 65 50 50 40 26 26 20 70 35 226 141 90 71 71 56 36 36 28 23 95 50 317 198 127 99 99 79 50 50 40 32 120 70 385 241 154 120 120 96 61 61 48 39 150 95 478 299 191 150 150 120 76 76 60 48 185 95 486 304 194 152 152 121 77 77 61 49 240 120 581 363 232 181 181 145 92 92 73 58 300 150 697 435 279 218 218 174 111 111 87 70 Table 2.12: Tmax T4-T5-T6 with PR221 - PR222 - PR223 Note: if the setting of function I is different from the reference value (6.5), the value of the MPL shall be multiplied by the ratio between the reference value and the set value.
  • 102. 199198 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings T1 T1 T1 T1 T1 T1 In ≤50 63 80 100 125 160 I3 500 A 10 In 10 In 10 In 10 In 10 In S SPE 1.5 1.5 5 2.5 2.5 8 4 4 13 11 8 7 5 6 6 20 16 12 10 8 6 10 10 33 26 21 17 13 10 16 16 53 42 33 27 21 17 25 16 65 52 41 32 26 20 35 16 73 58 46 37 29 23 50 25 111 88 69 55 44 35 70 35 155 123 97 78 62 49 95 50 218 173 136 109 87 68 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 T2 In 1.6 2 2.5 3.2 4 5 6.3 8 10 12.5 16÷50 63 80 100 125 160 I3 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 10 In 500 A 10 In 10 In 10 In 10 In 10 In S SPE 1.5 1.5 213 170 136 106 85 68 54 43 34 27 7 2.5 2.5 355 284 227 177 142 113 90 71 57 45 11 4 4 567 454 363 284 227 182 144 113 91 73 18 14 11 9 7 6 6 851 681 545 426 340 272 216 170 136 109 27 22 17 14 11 9 10 10 1419 1135 908 709 567 454 360 284 227 182 45 36 28 23 18 14 16 16 2270 1816 1453 1135 908 726 576 454 363 291 73 58 45 36 29 23 25 16 1384 1107 886 703 554 443 354 89 70 55 44 35 28 35 16 997 791 623 498 399 100 79 62 50 40 31 50 25 946 757 605 151 120 95 76 61 47 70 35 847 212 168 132 106 85 66 95 50 297 236 186 149 119 93 120 70 361 287 226 181 145 113 150 95 449 356 281 224 180 140 185 95 456 362 285 228 182 142 CURVE K K K K K K K K K K K K K K K K K K K K K K In ≤2 ≤3 4 4.2 5.8 6 8 10 11 13 15 16 20 25 26 32 37 40 41 45 50 63 I3 28 42 56 59 81 84 112 140 154 182 210 224 280 350 364 448 518 560 574 630 700 882 S SPE 1.5 1.5 161 107 80 76 55 54 40 32 29 25 21 20 16 13 12 10 9 8 2.5 2.5 268 178 134 127 92 89 67 54 49 41 36 33 27 21 21 17 14 13 13 12 4 4 428 285 214 204 148 143 107 86 78 66 57 54 43 34 33 27 23 21 21 19 17 14 6 6 642 428 321 306 221 214 161 128 117 99 86 80 64 51 49 40 35 32 31 29 26 20 10 10 1070 713 535 510 369 357 268 214 195 165 143 134 107 86 82 67 58 54 52 48 43 34 16 16 1712 1141 856 815 590 571 428 342 311 263 228 214 171 137 132 107 93 86 84 76 68 54 25 16 2088 1392 1044 994 720 696 522 418 380 321 278 261 209 167 161 130 113 104 102 93 84 66 CURVE D D D D D D D D D D D D D D D D In ≤2 3 4 6 8 10 13 16 20 25 32 40 50 63 80 100 I3 40 60 80 120 160 200 260 320 400 500 640 800 1000 1260 1600 2000 S SPE 1.5 1.5 112 75 56 37 28 22 17 14 11 9 7 6 2.5 2.5 187 125 94 62 47 37 29 23 19 15 12 9 7 6 4 4 300 200 150 100 75 60 46 37 30 24 19 15 12 10 7 6 6 6 449 300 225 150 112 90 69 56 45 36 28 22 18 14 11 9 10 10 749 499 375 250 187 150 115 94 75 60 47 37 30 24 19 15 16 16 1199 799 599 400 300 240 184 150 120 96 75 60 48 38 30 24 25 16 1462 974 731 487 365 292 225 183 146 117 91 73 58 46 37 29 35 41 33 Table 3.6: Tmax T1 TMD Table 3.7: Tmax T2 TMD IT system MPL by MCCBTable 3.4: Curve K IT system MPL by MCB Table 3.5: Curve D
  • 103. 201200 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings T2 T2 T2 T2 T2 In 10 25 63 100 160 I3 5.5 In 5.5 In 5.5 In 5.5 In 5.5 In S SPE 1.5 1.5 68 27 11 2.5 2.5 113 45 18 4 4 182 73 29 18 6 6 272 109 43 27 17 10 10 454 182 72 45 28 16 16 726 291 115 73 45 25 16 886 354 141 89 55 35 16 997 399 158 100 62 50 25 1513 605 240 151 95 70 35 2119 847 336 212 132 95 50 2974 1190 472 297 186 120 70 3613 1445 573 361 226 150 95 4489 1796 713 449 281 185 95 4559 1824 724 456 285 T3 T3 T3 T3 T3 T3 T3 In 63 80 100 125 160 200 250 I3 10 In 10 In 10 In 10 In 10 In 10 In 10 In S SPE 4 4 14 11 9 7 6 6 22 17 14 11 9 7 10 10 36 28 23 18 14 11 9 16 16 58 45 36 29 23 18 15 25 16 70 55 44 35 28 22 18 35 16 79 62 50 40 31 25 20 50 25 120 95 76 61 47 38 30 70 35 168 132 106 85 66 53 42 95 50 236 186 149 119 93 74 59 120 70 287 226 181 145 113 90 72 150 95 356 281 224 180 140 112 90 185 95 362 285 228 182 142 114 91 240 120 432 340 272 218 170 136 109 T4 T4 T4 T4 T4 T4 T4 T4 T4 In 20 32 50 80 100 125 160 200 250 I3 320 A 10 In 10 In 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In S SPE 1.5 1.5 12 12 7 9…5 7…4 6…3 5…2 4…2 3…1 2.5 2.5 20 20 12 16…8 12…6 10…5 8…4 6…3 5…2 4 4 31 31 20 25…12 20…10 16…8 12…6 10…5 8…4 6 6 47 47 30 37…19 30…15 24…12 19…9 15…7 12…6 10 10 78 78 50 62…31 50…25 40…20 31…16 25…12 20…10 16 16 125 125 80 100…50 80…40 64…32 50…25 40…20 32…16 25 16 152 152 97 122…61 97…49 78…39 61…30 49…24 39…19 35 16 171 171 110 137…69 110…55 88…44 69…34 55…27 44…22 50 25 260 260 166 208…104 166…83 133…67 104…52 83…42 67…33 70 35 364 364 233 291…146 233…117 186…93 146…73 117…58 93…47 95 50 511 511 327 409…204 327…164 262…131 204…102 164…82 131…65 120 70 621 621 397 497…248 397…199 318…159 248…124 199…99 159…79 150 95 772 772 494 617…309 494…247 395…198 309…154 247…123 198…99 185 95 784 784 502 627…313 502…251 401…201 313…157 251…125 201…100 240 120 936 936 599 749…375 599…300 479…240 375…187 300…150 240…120 300 150 1124 1124 719 899…449 719…360 575…288 449…225 360…180 288…144 Table 3.11: Tmax T2 with PR221 DS-LS IT system MPL by MCCB Note: if the setting of function I is different from the reference value (5.5), the MPL value shall be multiplied by the ratio between the reference value and the set value. Table 3.8: Tmax T3 TMD IT system MPL by MCCB Table 3.9: Tmax T4 TMD/TMA T5 T5 T5 T6 T6 In 320 400 500 630 800 I3 5...10 In 5...10 In 5...10 In 5...10 In 5...10 In S SPE 1.5 1.5 2…1 2…1 1…1 1…1 2.5 2.5 4…2 3…2 2…1 2…1 2…1 4 4 6…3 5…2 4…2 3…2 2…1 6 6 9…5 7…4 6…3 5…2 4…2 10 10 16…8 12…6 10…5 8…4 6…3 16 16 25…12 20…10 16…8 13…6 10…5 25 16 30…15 24…12 19…10 15…8 12…6 35 16 34…17 27…14 22…11 17…9 14…7 50 25 52…26 42…21 33…17 26…13 21…10 70 35 73…36 58…29 47…23 37…18 29…15 95 50 102…51 82…41 65…33 52…26 41…20 120 70 124…62 99…50 79…40 63…32 50…25 150 95 154…77 123…62 99…49 78…39 62…31 185 95 157…78 125…63 100…50 80…40 63…31 240 120 187…94 150…75 120…60 95…48 75…37 300 150 225…112 180…90 144…72 114…57 90…45 Table 3.10: Tmax T5-T6 TMA
  • 104. 203202 ABB SACE - Electrical devicesABB SACE - Electrical devices 5 Protection of human beings5 Protection of human beings 5.8 Maximum protected length for the protection of human beings5.8 Maximum protected length for the protection of human beings S7 S7 S7 S8 S8 S8 S8 In 1000 1250 1600 1600 2000 2500 3200 I3 6 In 6 In 6 In 6 In 6 In 6 In 6 In S SPE 2.5 2.5 4 4 6 6 10 10 16 16 25 16 35 16 50 25 70 35 19 16 12 12 95 50 27 22 17 17 14 11 9 120 70 33 26 21 21 17 13 10 150 95 41 33 26 26 21 16 13 185 95 42 33 26 26 21 17 13 240 120 50 40 31 31 25 20 16 300 150 60 48 37 37 30 24 19 Table 3.13: SACE Isomax S6-S8 with PR211-212 Note: if the setting of function S or I is different from the reference value (6), the MPL value shall be multiplied by the ratio between the reference value and the set value. Besides, using function S, the MPL shall be multiplied by 1.1. IT system MPL by MCCB Table 3.12: Tmax T4-T5-T6 with PR221 - PR222 - PR223IT system MPL by MCCB T4 T4 T4 T4 T5 T5 T5 T6 T6 T6 In 100 160 250 320 320 400 630 630 800 1000 I3 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In 6.5 In S SPE 1.5 1.5 2.5 2.5 4 4 6 6 25 16 10 10 42 26 17 16 16 67 42 27 21 21 17 25 16 82 51 33 26 26 20 13 13 35 16 92 58 37 29 29 23 15 15 12 50 25 140 87 56 44 44 35 22 22 17 14 70 35 196 122 78 61 61 49 31 31 24 20 95 50 275 172 110 86 86 69 44 44 34 27 120 70 333 208 133 104 104 83 53 53 42 33 150 95 414 259 166 129 129 104 66 66 52 41 185 95 421 263 168 132 132 105 67 67 53 42 240 120 503 314 201 157 157 126 80 80 63 50 300 150 603 377 241 189 189 151 96 96 75 60 Note: if the setting of function I is different from the reference value (6.5), the value of the MPL shall be multiplied by the ratio between the reference value and the set value.
  • 105. 204 205ABB SACE - Electrical devices ABB SACE - Electrical devices 6 Calculation of short-circuit current 2 LZ R= L + 2 XL kLLL =I Ur 3 Z L where kLLLkLLL L r kLL II Z U I 87.0 2 3 2 === ZL ZL ZL ZN IkLLL IkLLL IkLLL ZL ZL ZL ZN IkLL Phase to neutral fault Phase to PE fault ( )( ) kLLL L r NL r kLN I Z U ZZ U I == + = 33 If ZN ≅ limit condition: UU ( ) ( ) kLLL L r NL r kLN I ZZZ I 33.0 333 == + = (cross section of neutral conductor half the phase conductor one): If ZN = 2ZL ( ) ( ) kLLL L r NL r kLN I Z U ZZ U I 5.0 233 == + = (cross section of neutral conductor equal to the phase conductor one): If ZL = ZN ( )NL r kLN ZZ U I + = 3 0 ( ) kLLL L r PEL r kLPE I Z U ZZ UI == + = 33 ( ) If ZPE ≅ limit condition: ( ) kLLL L r PEL r kLPE I Z U ZZ U I 33.0 333 == + = ( ) If ZPE = 2Z L (cross section of protective conductor half to the phase conductor one): ( ) ( ) kLLL L r PEL r kLPE I Z U ZZ UI 5.0 233 == + = If ZL = ZPE (cross section of protective conductor equal to the phase conductor one): ( )PEL r kLPE ZZ UI + = 3 0 ZL ZL ZL ZN IkLN ZL ZL ZL ZPE IkLPE Note IkLLL IkLL IkLN Three-phase short-circuit IkLLL - IkLLL=1.16IkLL IkLLL=2IkLN (ZL = ZN) IkLLL=3IkLN (ZL = 0,5ZN) IkLLL=IkLN (ZN ≅ 0) Two-phase short-circuit IkLL IkLL=0.87IkLLL - IkLL=1.73IkLN (ZL = ZN) IkLL=2.6IkLN (ZL = 0,5ZN) IkLL=0.87IkLN (ZN ≅ 0) Phase to neutral short-circuit IkLN ILN=0.5IkLLL (ZL = ZN) ILN=0.33IkLLL (ZL = 0,5ZN) ILN=IkLLL (ZN ≅ 0) IkLN=0.58IkLL (ZL = ZN) IkLN=0.38IkLL (ZL = 0,5ZN) IkLN=1.16IkLL (ZN ≅ 0) - Phase to PE short-circuit (TN system) IkLPE ILPE=0.5IkLLL (ZL = ZPE) ILPE=0.33IkLLL (ZL = 0.5ZPE) ILPE=IkLLL (ZPE ≅ 0) IkLPE=0.58IkLL (ZL = ZPE) IkLPE=0.38IkLL (ZL = 0.5ZPE) IkLPE=1.16IkLL (ZPE ≅ 0) The following table allows the approximate value of a short-circuit current to be found quickly. Three-phase fault Two-phase fault 6 Calculation of short-circuit current A short-circuit is a fault of negligible impedance between live conductors having a difference in potential under normal operating conditions. 6.1 General aspects In a three-phase circuit the following types of fault may occur: • three-phase fault; • two-phase fault; • phase to neutral fault; • phase to PE fault. In the formulas, the following symbols are used: • Ik short-circuit current; • Ur rated voltage; • ZL phase conductor impedance; • ZN neutral conductor impedance; • ZPE protective conductor impedance. The following table briefly shows the type of fault and the relationships between the value of the short-circuit current for a symmetrical fault (three phase) and the short-circuit current for asymmetrical faults (two phase and single phase) in case of faults far from generators. 6.2 Fault typologies 6.2 Fault typologies
  • 106. 207206 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current etknrknet IU3S = d% * r kgen X 100S S ⋅ = r r d S U Z 2 = r k k U3 S I ⋅ = r k k U2 S I ⋅ = Generally, the energy distribution authority supplies the short-circuit apparent power (Sknet) value at the point of energy supply. However, if the value of the short-circuit current Iknet is known, the value of the power can be obtained by using, for three-phase systems, the following formula: where Ur is the rated voltage at the point of energy supply. If the aforementioned data are not available, the values for Sknet given in the following table can be taken as reference values: Net voltage Ur [kV] Short-circuit power Sknet [MVA] Up to 20 500 Up to 32 750 Up to 63 1000 Generator The short-circuit power is obtained from: where X*d% is the percentage value of the subtransient reactance (Xd”) or of the transient reactance (Xd’) or of the synchronous reactance (Xd), according to the instant in which the value of the short-circuit power is to be evaluated. In general, the reactances are expressed in percentages of the rated impedance of the generator (Zd) given by: where Ur and Sr are the rated voltage and power of the generator. Typical values can be: - Xd ” from 10 % to 20 %; - Xd’ from 15 % to 40 %; - Xd from 80 % to 300 %. Normally, the worst case is considered, that being the subtransient reactance. The following table gives the approximate values of the short-circuit power of generators (Xd” = 12.5 %): Sr [kVA] 50 63 125 160 200 250 320 400 500 630 800 1000 1250 1600 2000 2500 3200 4000 Skgen [MVA] 0.4 0.5 1.0 1.3 1.6 2.0 2.6 3.2 4.0 5.0 6.4 8.0 10.0 12.8 16.0 20.0 25.6 32.0 Three-phase short-circuit Two-phase short-circuit where: • Sk is the short-circuit apparent power seen at the point of the fault; • Ur is the rated voltage. To determine the short-circuit apparent power Sk, all the elements of the network shall be taken into account, which may be: • elements which contribute to the short-circuit current: network, generators, motors; • elements which limit the value of the short-circuit current: conductors and transformers. The procedure for the calculation of the short-circuit current involves the following steps: 1. calculation of the short-circuit power for the different elements of the installation; 2. calculation of the short-circuit power at the fault point; 3. calculation of the short-circuit current. 6.3.1 Calculation of the short-circuit power for the different elements of the installation The short-circuit apparent power Sk shall be determined for all the components which are part of the installation: Network An electrical network is considered to include everything upstream of the point of energy supply. The short-circuit current can be determined by using the “short-circuit power method”. This method allows the determination of the approximate short-circuit current at a point in an installation in a simple way; the resultant value is generally acceptable. However, this method is not conservative and gives more accurate values, the more similar the power factors of the considered components are (network, generators, transformers, motors and large section cables etc.). The “short-circuit power method” calculates the short-circuit current Ik based on the formula: 6.3 Determination of the short-circuit current: “short-circuit power method” 6.3 Determination of the short-circuit current: “short-circuit power method”
  • 107. 209208 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 230 [V] 400 [V] 440 [V] 500 [V] 690 [V] 230 [V] 400 [V] 440 [V] 500 [V] 690 [V] S [mm2] Skcable [MVA] @50 Hz Skcable [MVA] @60 Hz 1.5 0.44 1.32 1.60 2.07 3.94 0.44 1.32 1.60 2.07 3.94 2.5 0.73 2.20 2.66 3.44 6.55 0.73 2.20 2.66 3.44 6.55 4 1.16 3.52 4.26 5.50 10.47 1.16 3.52 4.26 5.50 10.47 6 1.75 5.29 6.40 8.26 15.74 1.75 5.29 6.40 8.26 15.73 10 2.9 8.8 10.6 13.8 26.2 2.9 8.8 10.6 13.7 26.2 16 4.6 14.0 16.9 21.8 41.5 4.6 13.9 16.9 21.8 41.5 25 7.2 21.9 26.5 34.2 65.2 7.2 21.9 26.4 34.1 65.0 35 10.0 30.2 36.6 47.3 90.0 10.0 30.1 36.4 47.0 89.6 50 13.4 40.6 49.1 63.4 120.8 13.3 40.2 48.7 62.9 119.8 70 19.1 57.6 69.8 90.1 171.5 18.8 56.7 68.7 88.7 168.8 95 25.5 77.2 93.4 120.6 229.7 24.8 75.0 90.7 117.2 223.1 120 31.2 94.2 114.0 147.3 280.4 29.9 90.5 109.5 141.5 269.4 150 36.2 109.6 132.6 171.2 326.0 34.3 103.8 125.6 162.2 308.8 185 42.5 128.5 155.5 200.8 382.3 39.5 119.5 144.6 186.7 355.6 240 49.1 148.4 179.5 231.8 441.5 44.5 134.7 163.0 210.4 400.7 300 54.2 164.0 198.4 256.2 488.0 48.3 146.1 176.8 228.3 434.7 actL 10 ∑ = i k S S 1 1 ∑= ik SS krkmot IUS ⋅⋅= 3 r k ktrafo S u S ⋅= % 100 c r kcable Z U S 2 = 2 LZ R= L + 2 X L kLLL =I Ur 3 Z L where With n cables in parallel, it is necessary to multiply the value given in the table by n. If the length of the cable (Lact) is other than 10 m, it is necessary to multiply the value given in the table by the following coefficient: 6.3.2 Calculation of the short-circuit power at the fault point The rule for the determination of the short-circuit power at a point in the installation, according to the short-circuit power of the various elements of the circuit, is analogue to that relevant to the calculation of the equivalent admittance. In particular: • the power of elements in series is equal to the inverse of the sum of the inverses of the single powers (as for the parallel of impedances); • the short-circuit power of elements in parallel is equal to the sum of the single short-circuit powers (as for the series of impedances). The elements of the circuit are considered to be in series or parallel, seeing the circuit from the fault point. In the case of different branches in parallel, the distribution of the current between the different branches shall be calculated once the short-circuit current at the fault point has been calculated. This must be done to ensure the correct choice of protection devices installed in the branches. Cables A good approximation of the short-circuit power of cables is: where the impedance of the cable (Zc) is: The following table gives the approximate values of the short-circuit power of cables, at 50 and 60 Hz, according to the supply voltage (cable length = 10 m): Asynchronous three-phase motors Under short-circuit conditions, electric motors contribute to the fault for a brief period (5-6 periods). The power can be calculated according to the short-circuit current of the motor (Ik), by using the following expression: Typical values are: Skmot= 5÷7 Srmot (Ik is about 5÷7 Irmot: 5 for motors of small size, and 7 for larger motors). Transformers The short-circuit power of a transformer (Sktrafo) can be calculated by using the following formula: The following table gives the approximate values of the short-circuit power of transformers: Sr [kVA] 50 63 125 160 200 250 320 400 500 630 800 1000 1250 1600 2000 2500 3200 4000 uk% 4 4 4 4 4 4 4 4 4 4 5 5 5 6 6 6 6 6 Sktrafo [MVA] 1.3 1.6 3.1 4 5 6.3 8 10 12.5 15.8 16 20 25 26.7 33.3 6.3 Determination of the short-circuit current: “short-circuit power method” 6.3 Determination of the short-circuit current: “short-circuit power method”
  • 108. 211210 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current SkEL Ik SkUP SkUP = ∞ SkUP = 1000 MVA SkUP = 750 MVA SkUP = 500 MVA SkUP = 250 MVA SkUP = 100 MVA SkUP = 50 MVA SkUP = 40 MVA SkUP = 30 MVA SkUP = 20 MVA SkUP = 10 MVA SkEL [MVA] Ik [kA] 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 0 10 20 30 40 50 60 70 80 90 100 1SDC010052F0001 r k k U3 S I ⋅ = r k k U2 S I ⋅ = 1SDC010050F0001 CB1 CB2 CB3 Fault 1SDC010051F0001CB1 CB2 CB3 Fault As a first approximation, by using the following graph, it is possible to evaluate the three-phase short-circuit current downstream of an object with short-circuit power (SkEL) known; corresponding to this value, knowing the short-circuit power upstream of the object (SkUP), the value of Ik can be read on the y-axis, expressed in kA, at 400 V. Figure 1: Chart for the calculation of the three-phase short-circuit current at 400 V Once the short-circuit power equivalent at the fault point has been determined, the short-circuit current can be calculated by using the following formula: Three-phase short-circuit Two-phase short-circuit 6.3.3 Calculation of the short-circuit current To determine the short-circuit current in an installation, both the fault point as well as the configuration of the system which maximize the short-circuit current involving the device shall be considered. If appropriate, the contribution of the motors shall be taken into account. For example, in the case detailed below, for circuit-breaker CB1, the worst condition occurs when the fault is right upstream of the circuit-breaker itself. To determine the breaking capacity of the circuit-breaker, the contribution of two transformers in parallel must be considered. Fault right downstream of CB1 Fault right upstream of CB1 (worst condition for CB1) 6.3 Determination of the short-circuit current: “short-circuit power method” 6.3 Determination of the short-circuit current: “short-circuit power method”
  • 109. 213212 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 25.35 SS SS S ktrafoknet ktrafoknet kCB1 = + ⋅ = MVA 36.6 U3 S I r kCB1 kCB1 = ⋅ = kA SkUP = 500 MVA SkEL [MVA] Ik [kA] 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 0 10 20 30 40 50 60 70 80 90 100 SkUP = 26.7 MVA Ik = 36.5 kA 1SDC010054F0001 267 cosη P S r rmot = ⋅ = rϕ kVA 26.7S u 100 S r k ktrafo =⋅= MVA % U LM A CB1 B CB2 CB3 1SDC010053F0001 The circuit, seen from the fault point, is represented by the series of the network with the transformer. According to the previous rules, the short-circuit power is determined by using the following formula: the maximum fault current is: The transformer LV side rated current is equal to 2309 A; therefore the circuit- breaker to select is an Emax E3N 2500. Using the chart shown in Figure 1, it is possible to find IkCB1 from the curve with SkUP = Sknet = 500 MVA corresponding to SkEL = Sktrafo = 26.7 MVA: 6.3.4 Examples The following examples demonstrate the calculation of the short-circuit current in some different types of installation. Example 1 Upstream network: Ur = 20000 V Sknet = 500 MVA Transformer: Sr = 1600 kVA uk% = 6% U1r / U2r =20000/400 Motor: Pr = 220 kW Ikmot/Ir = 6.6 cosϕr = 0.9 η = 0.917 Generic load: IrL= 1443.4 A cosϕr= 0.9 Calculation of the short-circuit power of different elements Network: Sknet= 500 MVA Transformer: Motor: Skmot = 6.6.Srmot = 1.76 MVA for the first 5-6 periods (at 50 Hz about 100 ms) Calculation of the short-circuit current for the selection of circuit-breakers Selection of CB1 For circuit-breaker CB1, the worst condition arises when the fault occurs right downstream of the circuit-breaker itself. In the case of a fault right upstream, the circuit-breaker would be involved only by the fault current flowing from the motor, which is remarkably smaller than the network contribution. 6.3 Determination of the short-circuit current: “short-circuit power method” 6.3 Determination of the short-circuit current: “short-circuit power method”
  • 110. 215214 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current Sknet = 500 MVA 26.7100. %u S S k r ktrafo == MVA 48.2 )S(SS )S(SS S ktrafo2ktrafo1knet ktrafo2rtrafo1knet kbusbar = ++ +⋅ = MVA 69.56 U3 S I r kbusbar kbusbar = ⋅ = kA 34.78 2 I I kbusbar kCB1(2) == kA 36.6 U3 S I r kCB1 kCB1 = ⋅ = kA 39.13 U3 S I r kCB3 kCB3 = ⋅ = kA 27.11 S 1 S 1 1 SS ktrafoknet kmotkCB3 = + += MVA 1SDC010055F0001 A CB1 B CB3 CB4 CB5 CB2 Trafo 1 Trafo 2 U L2L1 L3 Calculation of the short-circuit powers of different elements: Network Transformers 1 and 2 Selection of CB1 (CB2) For circuit-breaker CB1 (CB2) the worst condition arises when the fault occurs right downstream of the circuit-breaker itself. According to the previous rules, the circuit seen from the fault point, is equivalent to the parallel of the two transformers in series with the network: Network + (Trafo 1 // Trafo 2). The short-circuit current obtained in this way corresponds to the short-circuit current at the busbar. This current, given the symmetry of the circuit, is distributed equally between the two branches (half each). The current which flows through CB1 (CB2) is therefore equal to half of that at the busbar. The circuit-breakers CB1(CB2) to select, with reference to the rated current of the transformers, are Emax E3N 2500. Selection of CB3-CB4-CB5 For these circuit-breakers the worst condition arises when the fault occurs right downstream of the circuit-breakers themselves. Therefore, the short-circuit current to be taken into account is that at the busbar: IkCB3 = Ikbusbar = 69.56 kA The circuit-breakers to select, with reference to the current of the loads, are: CB3: Emax E3S 2500 CB4: Emax E2S 1600 CB5: Tmax T2H 160 Selection of CB2 For circuit-breaker CB2, the worst condition arises when the fault occurs right downstream of the circuit-breaker itself. The circuit, seen from the fault point, is represented by the series of the network with the transformer. The short-circuit current is the same used for CB1. The rated current of the motor is equal to 385 A; the circuit-breaker to select is a Tmax T5H 400. Selection of CB3 For CB3 too, the worst condition arises when the fault occurs right downstream of the circuit-breaker itself. The circuit, seen from the fault point, is represented by two branches in parallel: the motor and the series of the network and transformer. According to the previous rules, the short-circuit power is determined by using the following formula: Motor // (Network + Transformer) The rated current of the load L is equal to 1443 A; the circuit-breaker to select is a SACE Isomax S7S 1600, or an E1B1600. Example 2 The circuit shown in the diagram is constituted by the supply, two transformers in parallel and three loads. Upstream network: Ur1=20000 V Sknet = 500 MVA Transformers 1 and 2: Sr = 1600 kVA uk% = 6% U1r /U2r =20000/400 Load L1: Sr = 1500 kVA; cosϕ = 0.9; Load L2: Sr = 1000 kVA; cosϕ = 0.9; Load L3: Sr = 50 kVA; cosϕ = 0.9. 6.3 Determination of the short-circuit current: “short-circuit power method” 6.3 Determination of the short-circuit current: “short-circuit power method”
  • 111. 217216 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 1SDC010056F0001 400 V Ik upstream = 32 kA Ik downstream = ? QF CQF B QF A 120 mm2 Cu/PVC L = 29 m Procedure In the row corresponding to the cable cross section 120 mm2, it is possible to find the column for a length equal to 29 m or right below (in this case 24). In the column of upstream short-circuit current it is possible to identify the row with a value of 32 kA or right above (in this case 35). From the intersection of this last row with the previously identified column, the value of the downstream short- circuit current can be read as being equal to 26 kA. Note: • In the case of the Ik upstream and the length of the cable not being included in the table, it is necessary to consider: - the value right above Ik upstream; - the value right below for the cable length. These approximations allow calculations which favour safety. • In the case of cables in parallel not present in the table, the length must be divided by the number of cables in parallel. Example Data Rated voltage = 400 V Cable section = 120 mm2 Conductor = copper Length = 29 m Upstream short- circuit current = 32 kA Ik upstream Ik downstream [kA] [kA] 100 96 92 89 85 82 78 71 65 60 50 43 36 31 27 24 20 17 13 11 7.8 5.6 3.7 2.7 2.0 1.3 90 86 83 81 78 76 72 67 61 57 48 42 35 31 27 24 20 17 13 11 7.8 5.6 3.7 2.7 2.0 1.3 80 77 75 73 71 69 66 62 57 53 46 40 34 30 27 24 20 17 13 10 7.7 5.5 3.7 2.7 2.0 1.3 70 68 66 65 63 62 60 56 53 49 43 38 33 29 26 23 19 16 13 10 7.6 5.5 3.7 2.7 2.0 1.3 60 58 57 56 55 54 53 50 47 45 40 36 31 28 25 23 19 16 12 10 7.5 5.4 3.7 2.7 2.0 1.3 50 49 48 47 46 45 44 43 41 39 35 32 29 26 23 21 18 15 12 10 7.3 5.3 3.6 2.6 2.0 1.3 40 39 39 38 38 37 37 35 34 33 31 28 26 24 22 20 17 15 12 10 7.1 5.2 3.6 2.6 2.0 1.3 35 34 34 34 33 33 32 32 31 30 28 26 24 22 20 19 16 14 11 10 7.1 5.1 3.5 2.6 2.0 1.3 30 30 29 29 29 28 28 28 27 26 25 23 22 20 19 18 16 14 11 9.3 7.0 5.0 3.5 2.6 1.9 1.3 25 25 24 24 24 24 24 23 23 22 21 21 19 18 17 16 14 13 11 9.0 6.8 5.0 3.4 2.6 1.9 1.3 20 20 20 20 19 19 19 19 18 18 18 17 16 15 15 14 13 12 10 8.4 6.5 4.8 3.3 2.5 1.9 1.3 15 15 15 15 15 15 14 14 14 14 14 13 13 12 12 12 11 10 8.7 7.6 6.1 4.6 3.2 2.5 1.9 1.3 12 12 12 12 12 12 12 12 11 11 11 11 11 10 10 10 9.3 8.8 7.8 7.0 5.7 4.4 3.1 2.4 1.9 1.3 10 10 10 10 10 10 10 10 9.5 9.4 9.2 9.0 8.8 8.5 8.3 8.1 7.7 7.3 6.5 5.9 5.0 3.9 2.9 2.3 1.8 1.2 8.0 8.0 7.9 7.9 7.9 7.8 7.8 7.7 7.7 7.6 7.5 7.4 7.2 7.1 6.9 6.8 6.5 6.2 5.7 5.2 4.5 3.7 2.8 2.2 1.7 1.2 6.0 6.0 5.9 5.9 5.9 5.9 5.8 5.8 5.8 5.7 5.6 5.5 5.4 5.3 5.2 5.1 4.9 4.8 4.4 4.1 3.6 3.1 2.4 2.0 1.6 1.1 3.0 3.0 3.0 3.0 3.0 3.0 3.0 2.9 2.9 2.9 2.9 2.9 2.8 2.8 2.8 2.7 2.7 2.6 2.5 2.4 2.2 2.0 1.7 1.4 1.2 0.9 Cable section Length [mm2] [m] 1.5 0.9 1.1 1.4 1.8 2.5 3.5 5.3 7 9.4 14 2.5 0.9 1 1.2 1.5 1.8 2.3 2.9 4.1 5.9 8.8 12 16 24 4 0.9 1.2 1.4 1.6 1.9 2.3 2.8 3.7 4.7 6.6 9.4 14 19 25 38 6 0.8 1.1 1.4 1.8 2.1 2.5 2.8 3.5 4.2 5.6 7 10 14 21 28 38 56 10 0.9 1.2 1.4 1.9 2.3 2.9 3.5 4.1 4.7 5.8 7 9.4 12 16 23 35 47 63 94 16 0.9 1.1 1.5 1.9 2.2 3 3.7 4.7 5.6 6.5 7.5 9.3 11 15 19 26 37 56 75 100 150 25 0.9 1.2 1.4 1.7 2.3 2.9 3.5 4.6 5.8 7.2 8.7 10 12 14 17 23 29 41 58 87 116 155 233 35 1.2 1.6 2 2.4 3.2 4 4.8 6.4 8 10 12 14 16 20 24 32 40 56 80 121 161 216 324 50 1.1 1.7 2.3 2.8 3.4 4.5 5.7 6.8 9 11 14 17 20 23 28 34 45 57 79 113 170 226 303 455 70 0.8 1.5 2.3 3.1 3.8 4.6 6.2 7.7 9.2 12 15 19 23 27 31 38 46 62 77 108 154 231 308 413 95 1 2 3 4 5 6 8 10 12 16 20 25 30 35 40 50 60 80 100 140 200 300 400 120 1.2 2.4 3.6 4.8 6 7.2 10 12 14 19 24 30 36 42 48 60 72 96 120 168 240 360 481 150 1.4 2.8 4.2 5.6 7 8.4 11 14 17 23 28 35 42 49 56 70 84 113 141 197 281 422 185 1.6 3.2 4.8 6.4 8 10 13 16 19 26 32 40 48 56 64 80 96 128 160 224 320 480 240 1.8 3.7 5.5 7.3 9.1 11 15 18 22 29 37 46 55 64 73 91 110 146 183 256 366 549 300 2 4 6 8 10 12 16 20 24 32 40 50 60 70 80 100 120 160 200 280 400 2x120 2.4 4.8 7.2 10 12 14 19 24 29 38 48 60 72 84 96 120 144 192 240 336 481 2x150 2.8 5.6 8.4 11 14 17 23 28 34 45 56 70 84 98 113 141 169 225 281 394 563 2x185 3.2 6.4 10 13 16 19 26 32 38 51 64 80 96 112 128 160 192 256 320 448 3x120 3.6 7.2 11 14 18 22 29 36 43 58 72 90 108 126 144 180 216 288 360 505 3x150 4.2 8.4 13 17 21 25 34 42 51 68 84 105 127 148 169 211 253 338 422 3x185 4.8 10 14 19 24 29 38 48 58 77 96 120 144 168 192 240 288 384 480 The table below allows the determination, in a conservative way, of the three- phase short-circuit current at a point in a 400 V network downstream of a single pole copper cable at a temperature of 20 °C. Known values: - the three-phase short-circuit current upstream of the cable; - the length and cross section of the cable. 6.4 Determination of the short-circuit current Ik downstream of a cable as a function of the upstream one 6.4 Determination of the short-circuit current Ik downstream of a cable as a function of the upstream one
  • 112. 219218 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 6.5.1 General aspects It is possible to study a symmetrical, balanced three-phase network in quite a simple way by reducing the three-phase network to a single-phase one having the same value of rated voltage as the three-phase system line-to-line voltage. Asymmetric networks cannot be reduced to the study of a single-phase network just because of this unbalance. In this case, being impossible any simplification, it is necessary to proceed according to the analysis methods typical for the solution of electrical systems. The modelling technique allowing the calculation of an asymmetric and unbalanced network by converting it to a set of three balanced networks that each can be represented by a single-phase equivalent circuit easily solvable is the method of symmetrical components. This method derives from mathematical considerations according to which any set of three phasors1 can be divided into three sets of phasors with the following characteristics: - a balanced set, called positive sequence, formed by three phasors of equal magnitude shifted by 120° and having the same phase sequence as the original system - a balanced set, called negative sequence, formed by three phasors of equal magnitude shifted by 120° and having inverse phase sequence to that of the original system - a zero sequence set formed by three phasors of equal magnitude in phase. 6.5 Algebra of sequences 1 The phasor is a vectorial representation of magnitude which varies in time. A signal of type v(t)= 2.V.cos(ω.t +ϕ) is represented by the phasor v V. ejϕ = = Positive sequence set Vd Vd Vd + + Unbalanced set V2 V1 V3 Zero sequence set V0 V0 V0 Negative sequence set Vi Vi Vi Figure 1 * In the formulas, the subscripts relevant to positive-sequence, negative-sequence and zero-sequence components are indicated by “d”, “i” and “0” respectively. 6.5.2 Positive, negative and zero sequence systems The following relationships* represent the link between the quantities of the three-phase balanced network and the positive, negative and zero sequence systems: 6.5 Algebra of sequences V0= 1 3 ( V1+V2+V3 ) Vd= 1 3 ( V1+ V2+ V3 )α. α2. Vi= 1 3 ( V1+ V2+ V3 )α2. α. I0= 1 3 ( I1+ I2+ I3 ) Id= 1 3 ( I1+ I2+ I3 )α. α2. Ii= 1 3 ( I1+ I2+ I3 )α.α2. V1= V0+Vd+Vi V2= V0+ Vd+ Viα.α2. V3=V0+ Vd+ Viα2.α. I1=I0+ Id+ Ii I2=I0+ Id+ Iiα.α2. I3=I1+ I2+ I3α. α2. 1) 2) The complex constant α = - 1 2 +j 2 3 is a versor which, multiplied by a vector, rotates the vector by 120° in a positive direction (counterclockwise). The complex constant α2 = - 1 2 - j 2 3 operates a -120° rotation. Some useful properties of this set of three vectors are: α +1+ α2 = 0 3α =α2 - Therefore, it is possible to state that a real three-phase network may be replaced by three single-phase networks related to the three positive, negative and zero sequences, by substituting each component with the corresponding equivalent circuit. If generators can be considered symmetrical as it occurs in plant practice, by considering as a positive sequence set the one they generate, the three single-phase networks are defined by the following circuits and equations: Where: - Ed is the line-to-neutral voltage(Ed = 3 Ur ) of the section upstream the fault - Z is the system impedance upstream the fault location - I is the fault current - V is the voltage measured at the fault location. Figure 2 1 α α2 ~ Zd Ed Zd .Id Vd= Ed Vd Id Zo Vo Io Zo . Io Vo=– Zi Vi Ii Zi .Ii Vi=–- Figure 3
  • 113. 221220 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 6.5.3 Calculation of short-circuit current with the algebra of sequences Without going into the details of a theoretical treatment, it is possible to show the procedure to semplify and resolve the electrical network under a pre- estabilished fault condition thruogh an example. Isolated line-to line fault The diagram showing this fault typology and the link between currents and voltages, may be represented as follows: By using the given fault conditions and the formula 1), it follows that: These relationships applied to the three sequence circuits of Figure 3 allow the definition of the sequence network equivalent to the three-phase network under study and representing the initial fault condition. This network may be represented as follows: Fault conditions (3) V2 V3= I2 = I1 0= I3 Fault: I1 I2 I3 V1 V2 V3 - Figure 4 Vd = Vi Id = -Ii Io = 0 therefore Vo = 0 (4) ~ Id Zd Ed Vd Ii Vi Zi Figure 5 By solving this simple network (constituted by series-connected elements) in relation to the current Id, the following is obtained: =Id Ed Zd Zi + 5) By using formulas 2) referred to the current, and formulas 4), it follows that: =I2 (α2 -α).Id =I3 ( α2 α - .Id) Since (α2 -α) results to be equal to , the value of the line-to-line short-circuit current in the two phases affected by the fault can be expressed as follows: =I2 I3 = Ik2 = 3 . Ed Zd Zi + Using formulas 2) referred to the voltage, and formulas 4) previously found, the following is obtained: Through the negative sequence circuit, relation 6) can be written as =V1 Zi2 . Ii.- . Further to the above, and since =Id Ii- , the phase not affected by the fault shall be: V1 = Zi Zd Zi + 2 . . Ed . For the phases affected by the fault, being Vd = V1 2 Vi = , it results: V2 = V3 = - V1 2 = Zi Zd . + Ed Zi Making reference to the previous example, it is possible to analyse all fault typologies and to express the fault currents and voltages as a function of the impedances of the sequence components. =V1 Vi2 . =V2 V3 .= ( α2 + α) Vd = Vd- 6) for the phase not affected by the fault 7) for the phases affected by the fault 6.5 Algebra of sequences 6.5 Algebra of sequences
  • 114. 223222 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current Three-phase short-circuit Type of fault Fault conditions: Current Voltage on phases Line-to-line short-circuit I1 I2 I3 V1 V2 V3 I1 I2 I3 V1 V2 V3 Line-to-line short-circuit with earth connection I1 I2 I3 V1 V2 V3 Single line short-circuit I1 I2 I3 V1 V2 V3 =Ik3 I1 = 3. Zd Un V1 V2= V3= =0 =Ik2 I2 = Un Zd +Zi Zd +Zi ZiUn = 3 V2 V3 = . V1 = .Un Zd+Zi Zi. V1 V2= V3= I1 I2+ I3+ = 0 I2 I3= - =V2 V3 I1 0= =V2 V3 =0 I2 =I3 =0 V1=0 I2 =Un Zd .Zi . Zi .Zo+ Zo .Zd+ Zi1+α2 ( ). +Zo I3 =Un Zd .Zi . Zi .Zo+ Zo .Zd+ Zi1+α( ). +Zo =Un Zd .Zi . Zi .Zo+ Zo .Zd+ Zi Iground = I2 + I3 =V2 V3 =0 V1 = 3.Un Zd Zi Zi. . +. Zo Zi Zo . +Zo =Ik1 I1 = 3.Un Zd +Zi Zo+ Zi .Zoα- =V1 0 Zd Zi + Zo+ V2 = Un . Zi . Zoα- Zd Zi + Zo+ V3 = Un . + 2 3 Zd . 6.5.4 Positive, negative and zero sequence short-circuit impedances of electrical equipment Each component of an electrical network (utility – transformer – generator – cable) may be represented by a positive, negative and zero sequence impedance value. Utility By utility it is meant the distribution supply network (usually MV) from which the plant is fed. It is characterized by positive and negative sequence elements, whereas the zero sequence impedance is not taken into consideration since the delta-connected windings of the primary circuit of the transformer impede the zero sequence current. As regards the existing impedances, it can be written: = Ik33. Zd Zi = ZNET Ur Transformer It is characterized by positive and negative sequence elements; besides, as a function of the connection of the windings and of the distribution system on the LV side, the zero sequence component may be present too. Thus, it is possible to say that: = 100 .Zd Zi = ZΤ = Ur 2 Sr %uk whereas the zero sequence component can be expressed as: Zo=ZΤ when the flow of zero sequence currents in the two windings is possible Zo=∞ when the flow of zero sequence currents in the two windings is impossible Cable It is characterized by positive, negative and zero sequence elements which vary as a function of the return path of the short-circuit current. As regards the positive and negative sequence components, it is possible to say that: Zd = Zi = ZC =RC + j XC To evaluate the zero sequence impedance, it is necessary to know the return path of the current: 6.5 Algebra of sequences 6.5 Algebra of sequences where: • ZC, RC and XC refer to the line conductor • ZnC, RnC and XnC refer to the neutral conductor • ZPEC, RPEC and XPEC refer to the protection conductor PE • ZEC, REC and XEC refer to the ground. Return through the neutral wire (phase-to-neutral fault) =Zo ZC + j3.ZnC =(RC + 3. RnC )+ j (XC + 3.XnC) =Zo ZC + j3.ZPEC =(RC + 3.RPEC)+ j (XC + 3.XPEC ) =Zo ZEC + j3.ZEC =(RC + 3.REC )+ j (XC + 3.XEC ) A summary is given in Table 1 below: Return through PE (phase-to-PE conductor fault in TN-S system) Return through ground (phase-to-ground fault in TT system)
  • 115. 225224 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 6.5 Algebra of sequences 6.5 Algebra of sequences Synchronous generators Generally speaking, positive, negative and zero sequence reactances of synchronous generators (and also of rotating machines) have different values. For the positive sequence, only the sub transient reactance Xd ” is used, since, in this case, the calculation of the fault current gives the highest value. The negative sequence reactance is very variable, ranging between the values of Xd ” and Xq ” . In the initial instants of the short-circuit, Xd ” and Xq ” do not differ very much and therefore we may consider Xi = Xd ” . On the contrary if Xd ” and Xq ” are remarkably different, it is possible to use a value equal to the average value of the two reactances; it follows that: = 2 .Xi Xd ” +Xq ” The zero sequence reactance is very variable too and results to be lower than the other two above mentioned reactances. For this reactance, a value equal to 0.1 to 0.7 times the negative or positive sequence reactances may be assumed and can be calculated as follows: = 100 .Xo xo% Ur 2 Sr where xo% is a typical parameter of the machine. Besides, the zero sequence component results to be influenced also by the grounding modality of the generator through the introduction of the parameters RG and XG, which represent, respectively, the grounding resistance and the reactance of the generator. If the star point of the generator is inaccessible or anyway non-earthed, the grounding impedance is ∞. To summarize, the following expressions are to be considered for the sequence impedances: = (Zd Ra +j.Xd ” ) = (Zi Ra +j.Xd ” ) =Zo Ra+ j. Xo )3 RG+ . ( + .3 XG where Ra is the stator resistance defined as Xd ” =Ra 2. π . ƒ.Ta , with Ta as stator time constant. Loads If the load is passive, the impedance shall be considered as infinite. If the load is not passive, as it could be for an asynchronous motor, it is possible to consider the machine represented by the impedance ZM for the positive and negative sequence, whereas for the zero sequence the value ZoM must be given by the manufacturer. Besides, if the motors are not earthed, the zero sequence impedance shall be ∞. Therefore: =Zd =Zi ZM = ( RM +j .XM) with ZM equal to =ZM .Ur 2 ILR 1 Sr Ir where: ILR is the current value when the rotor is blocked by the motor Ir is the rated current of the motor =Sr Pr (η.cosϕr) is the rated apparent power of the motor The ratio RM XM is often known; for LV motors, this ratio can be considered equal to 0.42 with =XM ZM 1+(RM XM ( 2 , from which XM=0.922.ZM can be determined.
  • 116. 227226 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 6.5 Algebra of sequences 6.5 Algebra of sequences 6.5.5 Formulas for the calculation of the fault currents as a function of the electrical parameters of the plant Through Table 1 and through the formulas given for the sequence impedances expressed as a function of the electrical parameters of the plant components, it is possible to calculate the different short-circuit currents. In the following example, a network with a MV/LV transformer with delta primary winding and secondary winding with grounded star point is taken into consideration and a line-to-line fault is assumed downstream the cable distribution line. ZNET ZNET ZNET ZT ZL ZL ZL ZN ZPE Figure 6 Applying the algebra of sequences: =Ik2 +(Zd Zi) Ed3. the impedances relevant to the positive and negative sequences under examination are: =Zd Zi =ZNET +ZT +ZL considering that =Ed Ur 3 , the following is obtained: =Ik2 +(Zd Zi) Ed3. = +(ZNET ZT Ur .2 ZL )+ where: Ur is the rated voltage on the LV side ZT is the impedance of the transformer ZL is the impedance of the phase conductor ZNET is the impedance of the upstream network By making reference to the previous example, it is possible to obtain Table 2 below, which gives the expressions for the short-circuit currents according to the different typologies of fault. Where: Ur is the rated voltage on the LV side ZT is the impedance of the transformer ZL is the impedance of the phase conductor ZNET is the impedance of the upstream network ZPE is the impedance of the protection conductor (PE) ZN is the impedance of the neutral conductor Table 2 ZL ZT ZL ZL ZN ZPE ZNET ZNET ZNET ZL ZT ZL ZL ZN ZPE ZNET ZNET ZNET ZL ZT ZL ZL ZN ZPE ZNET ZNET ZNET Three-phase fault Ik3 Line-to-line fault Ik2 Single-phase fault Ik1 (line-to-neutral or line-to- PE) = ZNET3. Ik3 Ur ( +ZT + ZL) =Ik2 Ur ZNET2.( +ZT + ZL) =Ik1 Ur ZNET3.( +ZT + ZL 2 3 . + ZPE( =Ik1 Ur ZNET3.( +ZT + ZL 2 3 . + ZN(
  • 117. 229228 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current Upstream defined power network 0Upstream infinite power network ZNET Far-from the transformer Near the transformer Far-from the transformer ZL 0, ZPE (o ZN) 0 Near the transformer ZL 0, ZPE (o ZN) 0 Ik3 = ZNET3. Ik3 Ur ( +ZT + )ZL = ZNET3. Ik3 Ur ( +ZT) = ZT3. Ik3 Ur ( +ZL ) = ZT3. Ik3 Ur ( ) Ik2 =Ik2 Ur ZNET2.( +ZT + )ZL =Ik2 Ur ZNET2.( +ZT) =Ik2 Ur ZT2.( +ZL) =Ik2 Ur ZT2.( ) <Ik2 Ik3 =Ik2 0.87.Ik3 =Ik2 0.87.Ik3 =Ik2 0.87.Ik3 Ik1 = ZNET3. Ik1 Ur ( +ZT +ZL 2 3 . +ZPE) = ZNET3. Ik1 Ur ( +ZT 2 3 . ) = ZT3. Ik1 Ur + ZL( + ZPE ) = ZT3. Ik1 Ur ( ) >Ik1 Ik3 if ZNET > 3.ZPE >Ik1 Ik3 ≤Ik1 Ik3 =Ik1 Ik3 Table 3 Table 3 below summarizes the relations for the fault currents, taking into account the upstream defined or infinite power network values and the distance of the fault from the transformer. The electrodynamical effects of the short-circuit currents are particularly dangerous for the bus ducts, but they can also damage cables. The peak current is important also to evaluate the Icm value of the circuit- breaker. The Icm value is also bound to the Icu value, according to Table 16 of the Standard IEC 60947-1. With reference to the short-circuit current of the plant, it shall be Icm > Ikp. The peak current of a plant may be calculated by the following formula (see Std. IEC 60909-0): =Ikp 2.Ik ” .(1.02 +0.98.e ) 3.R X - where: - I”k is the short-circuit current (rms value) at the initial instant of the short- circuit - R is the resistive component of the short-circuit impedance at the fault location - X is the reactive component of the short-circuit current at the fault location When the power factor cosϕk is known, it is possible to write: =Ikp 2.Ik ” .(1.02 +0.98.e 3 tanϕk )- 6.6 Calculation of the peak value of the short-circuit current 6.5 Algebra of sequences
  • 118. 231230 ABB SACE - Electrical devices 6 Calculation of short-circuit current ABB SACE - Electrical devices 6 Calculation of short-circuit current 6.7 Considerations about UPS (Uninterruptible Power Supplies) contribution to short-circuit currents In the following considerations particular attention is given to a double-conversion or UPS on-line, belonging to the category VFI (Voltage and Frequency Independent), for which the output voltage is independent of the mains voltage variations and frequency variations are controlled by this device within the standard limits prescribed by the Standards; this system is characterised by the following operating modalities: - under normal operating conditions, in the presence of the network voltage, the load is fed by the network itself through the UPS; - under emergency conditions (lack of network), power to the load is supplied by the battery and by the inverter (“island supply” with UPS disconnected from the mains); - in case of temporary overcurrent required by the load (e.g. motor start-up), power supply to the load is guaranteed by the network through the static switch which excludes the UPS; - in case of maintenance, for example due to a fault on the UPS, the load is fed by the network through a manual bypass switch, by temporarily giving up the availability of emergency power supply. As regards the dimensioning of the protections on the supply side of the UPS, it is necessary to know the characteristics of the network voltage and of the short-circuit current; for the dimensioning of the protections on the load side, it is necessary to know the current values let through by the UPS. If power supply of the loads is provided directly from the network through manual bypass, also the circuit-breaker on the load side must have a breaking capacity (Icu) suitable for the short-circuit current of the supply-side network. Furthermore, if required, an evaluation of the protection co-ordination in relation to the operating conditions is necessary. However, in order to choose the suitable protections, it is important to distinguish between two operating conditions for UPS: 1) UPS under normal operating conditions a)Overload condition: - if due to a possible fault on the battery, this condition affects only the circuit- breaker on the supply-side of the UPS (also likely the intervention of the protections inside the battery); - if required by the load, this condition might not be supported by the UPS, which is bypassed by the static converter. b)Short-circuit condition: The short-circuit current is limited by the dimensioning of the thyristors of the bridge inverter. In the practice, UPS may supply a maximum short-circuit current equal to 150 to 200% of the rated value. In the event of a short- circuit, the inverter supplies the maximum current for a limited time (some hundreds of milliseconds) and then switches to the network, so that power to the load is supplied by the bypass circuit. In this case, selectivity between the circuit-breaker on the supply side and the circuit-breaker on the load side is important in order to disconnect only the load affected by the fault. The bypass circuit, which is also called static switch, and is formed by thyristors protected by extrarapid fuses, can feed the load with a higher current than the inverter; this current results to be limited by the dimensioning of the thyristors used, by the power installed and by the provided protections. The thyristors of the bypass circuit are usually dimensioned to withstand the following overload conditions: 125% for 600 seconds 150% for 60 seconds 700% for 600 milliseconds 1000% for 100 milliseconds Generally, more detailed data can be obtained from the technical information given by the manufacturer.
  • 119. UPS on-line with static switch Figure 7 Figure 8 UPS off-line: loads directly fed by the network ~ ~ ~ = = ~ ~ = = ~ UPS 2) UPS under emergency operating conditions a)Overload condition: this condition, involving the load-side circuit-breaker only, is supported by the battery with inverter, which presents an overload condition usually calculable in the following orders of magnitude: 1.15 x In for indefinite time 1.25 x In for 600 seconds 1.5 x In for 60 seconds 2 x In for 1 seconds Generally, more detailed data can be obtained from the technical information given by the manufacturer. b)Short-circuit condition: the maximum current towards the load is limited by the inverter circuit only (with a value from 150 to 200% of the nominal value). The inverter feeds the short-circuit for a certain period of time, usually limited to some milliseconds, after which the UPS unit disconnects the load leaving it without supply. In this operating modality, it is necessary to obtain selectivity between the circuit- breaker on the load side and the inverter, which is quite difficult due to the reduced tripping times of the protection device of the inverter. Manual bypass Static bypass A.1 Slide rules These slide rules represent a valid instrument for a quick and approximate dimensioning of electrical plants. All the given information is connected to some general reference conditions; the calculation methods and the data reported are gathered from the IEC Standards in force and from plant engineering practice. The instruction manual enclosed with the slide rules offers different examples and tables showing the correction coefficients necessary to extend the general reference conditions to those actually required. These two-sided slide rules are available in four different colors, easily identified by subject: - yellow slide rule: cable sizing; - orange slide rule: cable verification and protection; - green slide rule: protection coordination; - blue slide rule: motor and transformer protection. 232 ABB SACE - Electrical devices 6 Calculation of short-circuit current 233ABB SACE - Electrical devices Annex A: Calculation tools
  • 120. 235234 ABB SACE - Electrical devices Annex A: Calculation tools A.1 Slide rules ABB SACE - Electrical devices Annex A: Calculation tools A.1 Slide rules 1SDC008060F0001 1SDC008059F0001 Orange slide rule: cable verification and protection Side Verification of cable protection against indirect contact and short-circuit with ABB SACE MCCBs (moulded-case circuit-breakers). Side Verification of cable protection against indirect contact and short-circuit with ABB MCBs (modular circuit-breakers). Yellow slide rule: cable sizing Side Definition of the current carrying capacity, impedance and voltage drop of cables. Side Calculation of the short-circuit current for three-phase fault on the load side of a cable line with known cross section and length. In addition, a diagram for the calculation of the short-circuit current on the load side of elements with known impedance.
  • 121. 237236 ABB SACE - Electrical devices Annex A: Calculation tools A.1 Slide rules ABB SACE - Electrical devices Annex A: Calculation tools A.1 Slide rules 1SDC008062F0001 1SDC008061F0001 Blue slide rule: motor and transformer protection Side Selection and coordination of the protection devices for the motor starter, DOL start-up (type 2 coordination in compliance with the Standard IEC 60947-4-1). Side Sizing of a transformer feeder. In addition, a diagram for the calculation of the short-circuit current on the load side of transformers with known rated power. Green slide rule: protection coordination Side Selection of the circuit-breakers when back-up protection is provided. Side Definition of the limit selectivity current for the combination of two circuit-breakers in series.
  • 122. 239238 ABB SACE - Electrical devices Annex A: Calculation tools ABB SACE - Electrical devices Annex A: Calculation tools • Management of local (motors) and centralized power factor correction with capacitor banks. • Management of the demand factor for each single node of the network and of the utilization factor on the loads. • Short-circuit current calculation for three-phase, phase-to-phase, phase-to- neutral, phase-to-ground faults. The calculation is also carried out for MV sections, in compliance with the Standards IEC 60909-1, IEC 61363-1 (naval installations) or with the method of symmetric components, taking into account also the time-variance contribution of rotary machines (generators and motors). • Calculation of switchboard overtemperature in compliance with Standard IEC 60890. The power dissipated by the single apparatus is automatically derived by the data files of the software, and can be considered as a function of the rated current or of the load current. Cable line sizing • Cable line sizing according to thermal criteria in compliance with the following Standards: CEI 64-8 (tables CEI UNEL 35024-35026), IEC 60364, VDE 298- 4, NFC 15-100, IEC 60092 (naval installations) and IEC 60890. • Possibility of setting, as additional calculation criterion, the economic criteria stated in the Standard IEC 60827-3-2. • Possibility of setting, as additional calculation criterion, the maximum allowed voltage drop. • Automatic sizing of busbar trunking system. • Sizing and check on the dynamic withstand of busbars in compliance with the Standard IEC 60865. Curves and verifications • Representation of: - time / current curves (I-t), - current / let-through energy curves (I-I2t), - current limiting curves (peak): visual check of the effects of the settings on the trip characteristics of protection devices. A.2 DOCWin A.2 DOCWin DOCWin is a software for the dimensioning of electrical networks, with low or medium voltage supply. Networks can be completely calculated through simple operations starting from the definition of the single-line diagram and thanks to the drawing functions provided by an integrated CAD software. Drawing and definition of networks Creation of the single-line diagram, with no limits to the network complexity. Meshed networks can also be managed. • The diagram can be divided into many pages. • The program controls the coherence of drawings in real time. • It is possible to enter and modify the data of the objects which form the network by using a table. • It is possible to define different network configurations by specifying the status (open/closed) of the operating and protective devices. Supplies • There are no pre-defined limits: the software manages MV and LV power supplies and generators, MV/LV and LV/LV transformers, with two or three windings, with or without voltage regulator, according to the requirements. Network calculation • Load Flow calculation using the Newton-Raphson method. The software can manage networks with multiple slacks and unbalances due to single- or two- phase loads. Magnitude and phase shift of the node voltage and of the branch current are completely defined for each point of the network, for both MV as well as LV. • Calculation of the active and reactive power required by each single power source.
  • 123. 241240 ABB SACE - Electrical devices Annex A: Calculation tools A.2 DOCWin ABB SACE - Electrical devices Annex A: Calculation tools A.2 DOCWIN • Motor coordination management through quick access to ABB tables. Printouts • Single-line diagram, curves and reports of the single components of the network can be printed by any printer supported by the hardware configuration. • All information can be exported in the most common formats of data exchange. • All print modes can be customized. • Representation of the curves of circuit-breakers, cables, transformers, motors and generators. • Possibility of entering the curve of the utility and of the MV components point by point, to verify the tripping discrimination of protection devices. • Verification of the maximum voltage drop at each load. • Verification of the protection devices, with control over the setting parameters of the adjustable releases (both thermomagnetic as well as electronic). Selection of operating and protection devices • Automatic selection of protection devices (circuit-breakers and fuses) • Automatic selection of operating devices (contactors and switch disconnectors) • Discrimination and back-up managed as selection criteria, with discrimination level adjustable for each circuit-breaker combination. • Discrimination and back-up verification also through quick access to coordination tables.
  • 124. 243242 ABB SACE - Electrical devicesABB SACE - Electrical devices Ur [V] 230 400 415 440 500 600 690 P [kW] Ib[A] 250 697.28 400.94 386.45 364.49 320.75 267.29 232.43 300 836.74 481.13 463.74 437.39 384.90 320.75 278.91 350 976.20 561.31 541.02 510.28 449.05 374.21 325.40 400 1115.65 641.50 618.31 583.18 513.20 427.67 371.88 450 1255.11 721.69 695.60 656.08 577.35 481.13 418.37 500 1394.57 801.88 772.89 728.98 641.50 534.58 464.86 550 1534.02 882.06 850.18 801.88 705.65 588.04 511.34 600 1673.48 962.25 927.47 874.77 769.80 641.50 557.83 650 1812.94 1042.44 1004.76 947.67 833.95 694.96 604.31 700 1952.39 1122.63 1082.05 1020.57 898.10 748.42 650.80 750 2091.85 1202.81 1159.34 1093.47 962.25 801.88 697.28 800 2231.31 1283.00 1236.63 1166.36 1026.40 855.33 743.77 850 2370.76 1363.19 1313.92 1239.26 1090.55 908.79 790.25 900 2510.22 1443.38 1391.21 1312.16 1154.70 962.25 836.74 950 2649.68 1523.56 1468.49 1385.06 1218.85 1015.71 883.23 1000 2789.13 1603.75 1545.78 1457.96 1283.00 1069.17 929.71 cosϕact 1 0.95 0.9 0.85 0.8 0.75 0.7 kcosϕ* 0.9 0.947 1 1.059 1.125 1.2 1.286 Ur [V] 230 400 415 440 500 600 690 P [kW] Ib [A] 0.03 0.13 0.08 0.07 0.07 0.06 0.05 0.04 0.04 0.17 0.10 0.10 0.09 0.08 0.07 0.06 0.06 0.26 0.15 0.14 0.14 0.12 0.10 0.09 0.1 0.43 0.25 0.24 0.23 0.20 0.17 0.14 0.2 0.87 0.50 0.48 0.45 0.40 0.33 0.29 0.5 2.17 1.25 1.20 1.14 1.00 0.83 0.72 1 4.35 2.50 2.41 2.27 2.00 1.67 1.45 2 8.70 5.00 4.82 4.55 4.00 3.33 2.90 5 21.74 12.50 12.05 11.36 10.00 8.33 7.25 10 43.48 25.00 24.10 22.73 20.00 16.67 14.49 20 86.96 50.00 48.19 45.45 40.00 33.33 28.99 actϕcos 9.0 =k ϕcos Ur [V] 230 400 415 440 500 600 690 P [kW] Ib [A] 0.03 0.08 0.05 0.05 0.04 0.04 0.03 0.03 0.04 0.11 0.06 0.06 0.06 0.05 0.04 0.04 0.06 0.17 0.10 0.09 0.09 0.08 0.06 0.06 0.1 0.28 0.16 0.15 0.15 0.13 0.11 0.09 0.2 0.56 0.32 0.31 0.29 0.26 0.21 0.19 0.5 1.39 0.80 0.77 0.73 0.64 0.53 0.46 1 2.79 1.60 1.55 1.46 1.28 1.07 0.93 2 5.58 3.21 3.09 2.92 2.57 2.14 1.86 5 13.95 8.02 7.73 7.29 6.42 5.35 4.65 10 27.89 16.04 15.46 14.58 12.83 10.69 9.30 20 55.78 32.08 30.92 29.16 25.66 21.38 18.59 30 83.67 48.11 46.37 43.74 38.49 32.08 27.89 40 111.57 64.15 61.83 58.32 51.32 42.77 37.19 50 139.46 80.19 77.29 72.90 64.15 53.46 46.49 60 167.35 96.23 92.75 87.48 76.98 64.15 55.78 70 195.24 112.26 108.20 102.06 89.81 74.84 65.08 80 223.13 128.30 123.66 116.64 102.64 85.53 74.38 90 251.02 144.34 139.12 131.22 115.47 96.23 83.67 100 278.91 160.38 154.58 145.80 128.30 106.92 92.97 110 306.80 176.41 170.04 160.38 141.13 117.61 102.27 120 334.70 192.45 185.49 174.95 153.96 128.30 111.57 130 362.59 208.49 200.95 189.53 166.79 138.99 120.86 140 390.48 224.53 216.41 204.11 179.62 149.68 130.16 150 418.37 240.56 231.87 218.69 192.45 160.38 139.46 200 557.83 320.75 309.16 291.59 256.60 213.83 185.94 * For cosϕact values not present in the table, Table 3 allows the load current to be determined for some power values according to the rated voltage. The table has been calculated considering cosϕ to be equal to 1; for different power factors, the value from Table 3 must be multiplied by the coefficient given in Table 4 corresponding to the actual value of the power factor (cosϕact). Table 2: Correction factors for load current with cosϕ other than 0.9 Table 3: Load current for single-phase systems with cosϕ = 1 or dc systems Table 1: Load current for three-phase systems with cosϕ = 0.9 Generic loads The formula for the calculation of the load current of a generic load is: where: • P is the active power [W]; • k is a coefficient which has the value: - 1 for single-phase systems or for direct current systems; - for three-phase systems; • Ur is the rated voltage [V] (for three-phase systems it is the line voltage, for single-phase systems it is the phase voltage); • cosϕ is the power factor. Table 1 allows the load current to be determined for some power values according to the rated voltage. The table has been calculated considering cosϕ to be equal to 0.9; for different power factors, the value from Table 1 must be multiplied by the coefficient given in Table 2 corresponding to the actual value of the power factor (cosϕact). ϕcos⋅⋅ = r b Uk P I Annex B: Calculation of load current Ib Annex B: calculation of load curremt Ib Annex B: Calculation of load current Ib
  • 125. 245244 ABB SACE - Electrical devices Annex B: Calculation of load current Ib Annex B: calculation of load curremt Ib ABB SACE - Electrical devices Annex B: Calculation of load current Ib Annex B: calculation of load curremt Ib [kW] 0.06 0.09 0.12 0.18 0.25 0.37 0.55 0.75 1.1 1.5 2.2 2.5 3 3.7 4 5 5.5 6.5 7.5 8 9 11 12.5 15 18.5 20 22 25 30 37 40 45 51 55 59 75 80 90 100 110 129 132 140 147 160 180 184 200 220 250 257 295 315 355 400 450 475 500 560 600 670 PS = hp 1/12 1/8 1/6 1/4 1/3 1/2 3/4 1 1.5 2 3 3.4 4 5 5.5 6.8 7.5 8.8 10 11 12.5 15 17 20 25 27 30 34 40 50 54 60 70 75 80 100 110 125 136 150 175 180 190 200 220 245 250 270 300 340 350 400 430 480 545 610 645 680 760 810 910 220-230 V [A] 0.38 0.55 0.76 1.1 1.4 2.1 2.7 3.3 4.9 6.2 8.7 9.8 11.6 14.2 15.3 18.9 20.6 23.7 27.4 28.8 32 39.2 43.8 52.6 64.9 69.3 75.2 84.4 101 124 134 150 168 181 194 245 260 292 325 358 420 425 449 472 502 578 590 626 700 803 826 948 990 1080 1250 1410 1490 1570 1750 – – 240 V [A] 0.35 0.50 0.68 1 1.38 1.93 2.3 3.1 4.1 5.6 7.9 8.9 10.6 13 14 17.2 18.9 21.8 24.8 26.4 29.3 35.3 40.2 48.2 58.7 63.4 68 77.2 92.7 114 123 136 154 166 178 226 241 268 297 327 384 393 416 432 471 530 541 589 647 736 756 868 927 1010 1130 1270 1340 1420 1580 – – 380-400 V [A] 0.22 0.33 0.42 0.64 0.88 1.22 1.5 2 2.6 3.5 5 5.7 6.6 8.2 8.5 10.5 11.5 13.8 15.5 16.7 18.3 22 25 30 37 40 44 50 60 72 79 85 97 105 112 140 147 170 188 205 242 245 260 273 295 333 340 370 408 460 475 546 580 636 710 800 850 890 1000 1080 1200 415 V [A] 0.20 0.30 0.40 0.60 0.85 1.15 1.40 2 2.5 3.5 5 5.5 6.5 7.5 8.4 10 11 12.5 14 15.4 17 21 23 28 35 37 40 47 55 66 72 80 90 96 105 135 138 165 182 200 230 242 250 260 280 320 325 340 385 425 450 500 535 580 650 740 780 830 920 990 1100 440 V [A] 0.19 0.28 0.37 0.55 0.76 1.06 1.25 1.67 2.26 3.03 4.31 4.9 5.8 7.1 7.6 9.4 10.3 12 13.5 14.4 15.8 19.3 21.9 26.3 32 34.6 37.1 42.1 50.1 61.9 67 73.9 83.8 90.3 96.9 123 131 146 162 178 209 214 227 236 256 289 295 321 353 401 412 473 505 549 611 688 730 770 860 920 1030 500 V [A] 0.16 0.24 0.33 0.46 0.59 0.85 1.20 1.48 2.1 2.6 3.8 4.3 5.1 6.2 6.5 8.1 8.9 10.4 11.9 12.7 13.9 16.7 19 22.5 28.5 30.6 33 38 44 54 60 64.5 73.7 79 85.3 106 112 128 143 156 184 186 200 207 220 254 259 278 310 353 363 416 445 483 538 608 645 680 760 810 910 600 V [A] 0.12 0.21 0.27 0.40 0.56 0.77 1.02 1.22 1.66 2.22 3.16 3.59 4.25 5.2 5.6 6.9 7.5 8.7 9.9 10.6 11.6 14.1 16.1 19.3 23.5 25.4 27.2 30.9 37.1 45.4 49.1 54.2 61.4 66.2 71.1 90.3 96.3 107 119 131 153 157 167 173 188 212 217 235 260 295 302 348 370 405 450 508 540 565 630 680 760 660-690 V [A] – – – – – 0.7 0.9 1.1 1.5 2 2.9 3.3 3.5 4.4 4.9 6 6.7 8.1 9 9.7 10.6 13 15 17.5 21 23 25 28 33 42 44 49 56 60 66 82 86 98 107 118 135 140 145 152 170 190 200 215 235 268 280 320 337 366 410 460 485 510 570 610 680 cosϕact 1 0.95 0.9 0.85 0.8 0.75 0.7 kcosϕ * 1 1.053 1.111 1.176 1.25 1.333 1.429 Ur [V] 230 400 415 440 500 600 690 P [kW] Ib [A] 30 130.43 75.00 72.29 68.18 60.00 50.00 43.48 40 173.91 100.00 96.39 90.91 80.00 66.67 57.97 50 217.39 125.00 120.48 113.64 100.00 83.33 72.46 60 260.87 150.00 144.58 136.36 120.00 100.00 86.96 70 304.35 175.00 168.67 159.09 140.00 116.67 101.45 80 347.83 200.00 192.77 181.82 160.00 133.33 115.94 90 391.30 225.00 216.87 204.55 180.00 150.00 130.43 100 434.78 250.00 240.96 227.27 200.00 166.67 144.93 110 478.26 275.00 265.06 250.00 220.00 183.33 159.42 120 521.74 300.00 289.16 272.73 240.00 200.00 173.91 130 565.22 325.00 313.25 295.45 260.00 216.67 188.41 140 608.70 350.00 337.35 318.18 280.00 233.33 202.90 150 652.17 375.00 361.45 340.91 300.00 250.00 217.39 200 869.57 500.00 481.93 454.55 400.00 333.33 289.86 250 1086.96 625.00 602.41 568.18 500.00 416.67 362.32 300 1304.35 750.00 722.89 681.82 600.00 500.00 434.78 350 1521.74 875.00 843.37 795.45 700.00 583.33 507.25 400 1739.13 1000.00 963.86 909.09 800.00 666.67 579.71 450 1956.52 1125.00 1084.34 1022.73 900.00 750.00 652.17 500 2173.91 1250.00 1204.82 1136.36 1000.00 833.33 724.64 550 2391.30 1375.00 1325.30 1250.00 1100.00 916.67 797.10 600 2608.70 1500.00 1445.78 1363.64 1200.00 1000.00 869.57 650 2826.09 1625.00 1566.27 1477.27 1300.00 1083.33 942.03 700 3043.48 1750.00 1686.75 1590.91 1400.00 1166.67 1014.49 750 3260.87 1875.00 1807.23 1704.55 1500.00 1250.00 1086.96 800 3478.26 2000.00 1927.71 1818.18 1600.00 1333.33 1159.42 850 3695.65 2125.00 2048.19 1931.82 1700.00 1416.67 1231.88 900 3913.04 2250.00 2168.67 2045.45 1800.00 1500.00 1304.35 950 4130.43 2375.00 2289.16 2159.09 1900.00 1583.33 1376.81 1000 4347.83 2500.00 2409.64 2272.73 2000.00 1666.67 1449.28 actϕcos 1 =k ϕcos ϕcosrL NBLL b U kknP I = • UrL is the rated voltage of the lamps; • cosϕ is the power factor of the lamps which has the value: - 0.4 for lamps without compensation; - 0.9 for lamps with compensation. Motors Table 5 gives the approximate values of the load current for some three-phase squirrel-cage motors, 1500 rpm at 50 Hz, according to the rated voltage. Motor power Rated current of the motor at: Table 5: Motor load current Note: these values are given for information only, and may vary according to the motor manifacturer and depending on the number of poles Table 4: Correction factors for load current with cosϕ other than 1 * For cosϕact values not present in the table, Lighting circuits The current absorbed by the lighting system may be deduced from the lighting equipment catalogue, or approximately calculated using the following formula: where: • PL is the power of the lamp [W]; • nL is the number of lamps per phase; • kB is a coefficient which has the value: - 1 for lamps which do not need any auxiliary starter; - 1.25 for lamps which need auxiliary starters; • kN is a coefficient which has the value: - 1 for star-connected lamps; - for delta-connected lamps;
  • 126. 247246 ABB SACE - Electrical devicesABB SACE - Electrical devices Annex C: HarmonicsAnnex C: Harmonics Annex C: Harmonics What are they? The harmonics allow to represent any periodic waveform; in fact, according to Fourier’s theorem, any periodic function of a period T may be represented as a summation of: - a sinusoid with the same period T; - some sinusoids with the same frequency as whole multiples of the fundamental; - a possible continuous component, if the function has an average value not null in the period. The harmonic with frequency corresponding to the period of the original waveform is called fundamental and the harmonic with frequency equal to “n” times that of the fundamental is called harmonic component of order “n”. A perfectly sinusoidal waveform complying with Fourier’s theorem does not present harmonic components of order different from the fundamental one. Therefore, it is understandable how there are no harmonics in an electrical system when the waveforms of current and voltage are sinusoidal. On the contrary, the presence of harmonics in an electrical system is an index of the distortion of the voltage or current waveform and this implies such a distribution of the electric power that malfunctioning of equipment and protective devices can be caused. To summarize: the harmonics are nothing less than the components of a distorted waveform and their use allows us to analyse any periodic nonsinusoidal waveform through different sinusoidal waveform components. Figure 1 below shows a graphical representation of this concept. Figure 1 Caption: nonsinusoidal waveform first harmonic (fundamental) third harmonic fifth harmonic How harmonics are generated? Harmonics are generated by nonlinear loads. When we apply a sinusoidal voltage to a load of this type, we shall obtain a current with non-sinusoidal waveform. The diagram of Figure 2 illustrates an example of nonsinusoidal current waveform due to a nonlinear load: As already said, this nonsinusoidal waveform can be deconstructed into harmonics. If the network impedances are very low, the voltage distortion resulting from a harmonic current is low too and rarely it is above the pollution level already present in the network. As a consequence, the voltage can remain practically sinusoidal also in the presence of current harmonics. To function properly, many electronic devices need a definite current waveform and thus they have to ’cut’ the sinusoidal waveform so as to change its rms value or to get a direct current from an alternate value; in these cases the current on the line has a nonsinusoidal curve. The main equipment generating harmonics are: - personal computer - fluorescent lamps - static converters - continuity groups - variable speed drives - welders In general, waveform distortion is due to the presence, inside of these equipment, of bridge rectifiers, whose semiconductor devices carry the current only for a fraction of the whole period, thus originating discontinuous curves with the consequent introduction of numerous harmonics. Figure 2 t t I v t t I v Linear load Nonlinear load
  • 127. 249248 ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics Also transformers can be cause of harmonic pollution; in fact, by applying a perfectly sinusoidal voltage to a transformer, it results into a sinusoidal magnetizing flux, but, due to the phenomenon of the magnetic saturation of iron, the magnetizing current shall not be sinusoidal. Figure 3 shows a graphic representation of this phenomenon: Figure 3 The resultant waveform of the magnetizing current contains numerous harmonics, the greatest of which is the third one. However, it should be noted that the magnetizing current is generally a little percentage of the rated current of the transformer and the distortion effect becomes more and more negligible the most loaded the transformer results to be. Effects The main problems caused by harmonic currents are: 1) overloading of neutrals 2) increase of losses in the transformers 3) increase of skin effect The main effects of the harmonics voltages are: 4) voltage distortion 5) disturbances in the torque of induction motors 1) Overloading of neutrals In a three phase symmetric and balanced system with neutral, the waveforms between the phases are shifted by a 120° phase angle so that, when the phases are equally loaded, the current in the neutral is zero. The presence of unbalanced loads (phase-to-phase, phase-to-neutral etc.) allows the flowing of an unbalanced current in the neutral. Figure 4 Figure 4 shows an unbalanced system of currents (phase 3 with a load 30% higher than the other two phases), and the current resultant in the neutral is highlighted in red. Under these circumstances, the Standards allow the neutral conductor to be dimensioned with a cross section smaller than the phase conductors. In the presence of distortion loads it is necessary to evaluate correctly the effects of harmonics. In fact, although the currents at fundamental frequency in the three phases cancel each other out, the components of the third harmonic, having a period equal to a third of the fundamental, that is equal to the phase shift between the phases (see Figure 5), are reciprocally in phase and consequently they sum in the neutral conductor adding themselves to the normal unbalance currents. The same is true also for the harmonics multiple of three (even and odd, although actually the odd ones are more common). Caption: magnetizing current (iµ) first harmonic current (fundamental) third harmonic current flux variable in time: φ = φMax sinωt 0 c) b) tiµ 0 t 0 φ a) iµMax iµMax L1 L2 L3 N
  • 128. 251250 ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics Phase 1: fundamental harmonic and 3rd harmonic Figure 5 Phase 2: fundamental harmonic and 3rd harmonic Resultant of the currents of the three phases Phase 3: fundamental harmonic and 3rd harmonic 2) Increase of losses in the transformers The effects of harmonics inside the transformers involve mainly three aspects: • a) increase of iron losses (or no-load losses) • b) increase of copper losses • c) presence of harmonics circulating in the windings a) The iron losses are due to the hysteresis phenomenon and to the losses caused by eddy currents; the losses due to hysteresis are proportional to the frequency, whereas the losses due to eddy currents depend on the square of the frequency. b) The copper losses correspond to the power dissipated by Joule effect in the transformer windings. As the frequency rises (starting from 350 Hz) the current tends to thicken on the surface of the conductors (skin effect); under these circumstances, the conductors offer a smaller cross section to the current flow, since the losses by Joule effect increase. These two first aspects affect the overheating which sometimes causes a derating of the transformer. c) The third aspect is relevant to the effects of the triple-N harmonics (homopolar harmonics) on the transformer windings. In case of delta windings, the harmonics flow through the windings and do not propagate upstream towards the network since they are all in phase; the delta windings therefore represent a barrier for triple-N harmonics, but it is necessary to pay particular attention to this type of harmonic components for a correct dimensioning of the transformer. 3) Increase of skin effect When the frequency rises, the current tends to flow on the outer surface of a conductor. This phenomenon is known as skin effect and is more pronounced at high frequencies. At 50 Hz power supply frequency, skin effect is negligible, but above 350 Hz, which corresponds to the 7th harmonic, the cross section for the current flow reduces, thus increasing the resistance and causing additional losses and heating. In the presence of high-order harmonics, it is necessary to take skin effect into account, because it affects the life of cables. In order to overcome this problem, it is possible to use multiple conductor cables or busbar systems formed by more elementary isolated conductors. 4) Voltage distortion The distorted load current drawn by the nonlinear load causes a distorted voltage drop in the cable impedance. The resultant distorted voltage waveform is applied to all other loads connected to the same circuit, causing harmonic currents to flow in them, even if they are linear loads. The solution consists in separating the circuits which supply harmonic generating loads from those supplying loads sensitive to harmonics. 5) Disturbances in the torque of induction motors Harmonic voltage distortion causes increased eddy current losses in the motors, in the same way as seen for transformers. The additional losses are due to the generation of harmonic fields in the stator, each of which is trying to rotate the motor at a different speed, both forwards (1st, 4th, 7th, ...) as well as backwards (2nd, 5th, 8th, ...). High frequency currents induced in the rotor further increase losses.
  • 129. 253252 ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics ABB SACE - Electrical devices Annex C: Harmonics Annex C: Harmonics the frequency spectrum is: The frequency spectrum provides the size of the existing harmonic components. Peak factor The peak factor is defined as the ratio between the peak value and the rms value of the waveform: =k Ip Irms in case of perfectly sinusoidal waveforms, it is worth 2 , but in the presence of harmonics it can reach higher values. High peak factors may cause the unwanted tripping of the protection devices. Rms value The rms value of a periodical waveform e(t) is defined as: Erms = 1 T T 0 e2 (t)dt where T is the period. Main formulas The definitions of the main quantities typically used in a harmonic analysis are given hereunder. Frequency spectrum The frequency spectrum is the classic representation of the harmonic content of a waveform and consists of a histogram reporting the value of each harmonic as a percentage of the fundamental component. For example, for the following waveform: If the rms values of the harmonic components are known, the total rms value can be easily calculated by the following formula: Erms = ∑ n=1 ∞ En 2 Total harmonic distortion THD The total harmonic distortion is defined as: THDi = ∑ n=2 ∞ In 2 I1 THD in current THDu = ∑ n=2 ∞ Un 2 U1 THD in voltage The harmonic distortion ratio is a very important parameter, which gives information about the harmonic content of the voltage and current waveforms and about the necessary measures to be taken should these values be high. For THDi < 10% and THDu < 5%, the harmonic content is considered negligible and such as not to require any provisions. Standard references for circuit-breakers IEC 60947 Low-voltage switchgear and controlgear Annex F of the Standard IEC 60947-2 (third edition 2003) gives information about the tests to check the immunity of the overcurrent releases against harmonics. In particular, it describes the waveform of the test current, at which, in correspondence with determinate values of injected current, the release shall have a behaviour complying with the prescriptions of this Standard. Hereunder, the characteristics of the waveform of the test current are reported, which shall be formed, in alternative, as follows: 1) by the fundamental component and by a 3rd harmonic variable between 72% and 88% of the fundamental, with peak factor equal to 2 or by a 5th harmonic variable between 45% and 55% of the fundamental, with peak factor equal to 1.9 or 2) by the fundamental component and by a 3rd harmonic higher than 60% of the fundamental, by a 5th harmonic higher than 14% of the fundamental and by a 7th harmonic higher than 7% of the fundamental. This test current shall have a peak factor > 2.1 and shall flow for a given time < 42% of the period for each half period. 31302928272625242322212019181716151413121110987654321 0 10 20 30 40 50 60 70 80 90 100
  • 130. 255254 ABB SACE - Electrical devicesABB SACE - Electrical devices S= I t k 2 √ (1) k= Qc (B+20) ln (2) (1+ )θf - θi B+θiρ20√ Qc (B+20) ρ20√ Table 2: Values of k for phase conductor Initial temperature °C Final temperature °C Material of conductor: copper aluminium tin-soldered joints in copper conductors a This value shall be used for bare cables exposed to touch. Table 3: Values of k for insulated protective conductors not incorporated in cables and not bunched with other cables Initial 30 30 30 30 30 30 Final 160/140 a 160/140 a 250 200 220 350 Copper 143/133 a 143/133 a 176 159 166 201 Aluminium Value for k 95/88 a 95/88 a 116 105 110 133 Steel 52/49 a 52/49 a 64 58 60 73 Temperature °C b Conductor insulation 70 °C PVC 90 °C PVC 90 °C thermosetting 60 °C rubber 85 °C rubber Silicone rubber Material of conductor a The lower value applies to PVC insulated conductors of cross section greater than 300 mm2 . b Temperature limits for various types of insulation are given in IEC 60724. PVC ≤ 300 mm2 70 160 115 76 115 PVC ≤ 300 mm2 70 140 103 68 - EPR XLPE 90 250 143 94 - Rubber 60 °C 60 200 141 93 - PVC 70 160 115 - - Bare 105 250 135/115 a - - Mineral Conductor insulation By using the formula (1), it is possible to determine the conductor minimum section S, in the hypothesis that the generic conductor is submitted to an adiabatic heating from a known initial temperature up to a specific final tempe- rature (applicable if the fault is removed in less than 5 s): where: • S is the cross section [mm2]; • I is the value (r.m.s) of prospective fault current for a fault of negligible impedance, which can flow through the protective device [A]; • t is the operating time of the protective device for automatic disconnection [s]; k can be evaluated using the tables 2÷7 or calculated according to the formula (2): where: • Qc is the volumetric heat capacity of conductor material [J/°Cmm3] at 20 °C; • B is the reciprocal of temperature coefficient of resistivity at 0 °C for the conductor [°C]; • ρ20 is the electrical resistivity of conductor material at 20 °C [Ωmm]; • θi initial temperature of conductor [°C]; • θf final temperature of conductor [°C]. Table 1 shows the values of the parameters described above. Table 1: Value of parameters for different materials Material B Qc ρ20 [°C] [J/°Cmm3] [Ωmm] Copper 234.5 3.45⋅10-3 17.241⋅10-6 226 Aluminium 228 2.5⋅10-3 28.264⋅10-6 148 Lead 230 1.45⋅10-3 214⋅10-6 41 Steel 202 3.8⋅10-3 138⋅10-6 78 Annex D: Calculation of the coefficient k for the cables (k2 S2 ) Annex D: calculation for the cables Annex D: Calculation of the coefficient k for the cables (k2 S2 )
  • 131. 257256 ABB SACE - Electrical devices Annex D: Calculation of the coefficient k for the cables (k2 S2 ) Annex D: calculation for the cables ABB SACE - Electrical devices Annex D: Calculation of the coefficient k for the cables (k2 S2 ) Annex D: calculation for the cables Table 5: Values of k for protective conductors as a core incorporated in a cable or bunched with other cables or insulated conductors Initial 70 90 90 60 85 180 Final 160/140 a 160/140 a 250 200 220 350 Copper 115/103 a 100/86 a 143 141 134 132 Aluminium Value for k 76/68 a 66/57 a 94 93 89 87 Steel 42/37 a 36/31 a 52 51 48 47 Temperature °C b Conductor insulation 70 °C PVC 90 °C PVC 90 °C thermosetting 60 °C rubber 85 °C rubber Silicone rubber Material of conductor a The lower value applies to PVC insulated conductors of cross section greater than 300 mm2 . b Temperature limits for various types of insulation are given in IEC 60724. Table 6: Values of k for protective conductors as a metallic layer of a cable e.g. armour, metallic sheath, concentric conductor, etc. Initial 60 80 80 55 75 70 105 Final 200 200 200 200 220 200 250 Copper 141 128 128 144 140 135 135 Aluminium 93 85 85 95 93 - - Lead 26 23 23 26 26 - - Temperature °C Conductor insulation 70 °C PVC 90 °C PVC 90 °C thermosetting 60 °C rubber 85 °C rubber Mineral PVC covered a Mineral bare sheath Material of conductor a This value shall also be used for bare conductors exposed to touch or in contact with combustible material. Steel 51 46 46 52 51 - - Value for k Table 7: Value of k for bare conductors where there is no risk of damage to any neighbouring material by the temperature indicated Initial temperature °C 30 30 30 k value 228 159 138 Conductor insulation Visible and in restricted area Normal conditions Fire risk Material of conductor Copper Maximum temperature °C 500 200 150 k value 125 105 91 Maximum temperature °C 300 200 150 k value 82 58 50 Maximum temperature °C 500 200 150 Aluminium Steel Table 4: Values of k for bare protective conductors in contact with cable covering but not bunched with other cables Initial 30 30 30 Final 200 150 220 Copper 159 138 166 Aluminium Value for k 105 91 110 Steel 58 50 60 Temperature °C a Cable covering PVC Polyethylene CSP Material of conductor a Temperature limits for various types of insulation are given in IEC 60724.
  • 132. The International System of Units (SI) Main quantities and SI units 1°= π 180 . rad Quantity SI unit Other units Conversion Symbol Name Symbol Name Symbol Name Length, area, volume in inch 1 in = 25.4 mm ft foot 1 ft = 30.48 cm l length m metre fathom fathom 1 fathom = 6 ft = 1.8288 m mile mile 1 mile = 1609.344 m sm sea mile 1 sm = 1852 m yd yard 1 yd = 91.44 cm A area m2 square metre a are 1 a = 102 m2 ha hectare 1 ha = 104 m2 l litre 1 l = 1 dm3 = 10-3 m3 V volume m3 cubic metre UK pt pint 1 UK pt = 0.5683 dm3 UK gal gallon 1 UK gal = 4.5461 dm3 US gal gallon 1 US gal = 3.7855 dm3 Angles α, β, γ plane angle rad radian ° degrees Ω solid angle sr steradian Mass m mass, weight kg kilogram lb pound 1 lb = 0.45359 kg ρ density kg/m3 kilogram υ specific volume m3/kg cubic metre for kilogram M moment of inertia kg⋅m2 kilogram for square metre Time t duration s second f frequency Hz Hertz 1 Hz = 1/s ω angular 1/s reciprocal second ω = 2pf frequency v speed m/s metre per second km/h kilometre 1 km/h = 0.2777 m/s per hour mile/h mile per hour 1 mile/h = 0.4470 m/s knot kn 1 kn = 0.5144 m/s g acceleration m/s2 metre per second squared Force, energy, power F force N newton 1 N = 1 kg⋅m/s2 kgf 1 kgf = 9.80665 N p pressure/stress Pa pascal 1 Pa = 1 N/m2 bar bar 1 bar = 105 Pa W energy, work J joule 1 J = 1 W⋅s = 1 N⋅m P power W watt Hp horsepower 1 Hp = 745.7 W Temperature and heat T temperature K kelvin °C Celsius T[K] = 273.15 + T [°C] °F Fahrenheit T[K] = 273.15 + (5/9)⋅(T [°F]-32) Q quantity of heat J joule S entropy J/K joule per kelvin Photometric quantities I luminous intensity cd candela L luminance cd/m2 candela per square metre Φ luminous flux lm lumen 1 lm = 1 cd⋅sr E illuminance lux 1 lux = 1 lm/m2 SI Base Units Quantity Symbol Unit name Length m metre Mass kg kilogram Time s Second Electric Current A ampere Thermodynamic Temperature K kelvin Amount of Substance mol mole Luminous Intensity cd candela Metric Prefixes for Multiples and Sub-multiples of Units Decimal power Prefix Symbol Decimal power Prefix Symbol 1024 yotta Y 10-1 deci d 1021 zetta Z 10-2 centi c 1018 exa E 10-3 milli m 1015 peta P 10-6 mikro µ 1012 tera T 10-9 nano n 109 giga G 10-12 pico p 106 mega M 10-15 femto f 103 kilo k 10-18 atto a 102 etto h 10-21 zepto z 10 deca da 10-24 yocto y 259258 ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas Annex E: main physical quantities
  • 133. 261260 ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas Annex E: main physical quantitiesAnnex E: main physical quantities Main electrical and magnetic quantities and SI units Quantity SI unit Other units Conversion Symbol Name Symbol Name Symbol Name I current A ampere V voltage V volt R resistance Ω ohm G conductance S siemens G = 1/R X reactance Ω ohm XL = ωL XC =-1/ωC B susceptance S siemens BL = -1/ωL BC = ωC Z impedance Ω ohm Y admittance S siemens P active power W watt Q reactive power var reactive volt ampere S apparent power VA volt ampere Q electric charge C coulomb Ah ampere/hour 1 C = 1 A⋅s 1 Ah = 3600 A⋅s E electric field V/m volt per metre strength C electric capacitance F farad 1 F = 1 C/V H magnetic field A/m ampere per metre B magnetic induction T tesla G gauss 1 T = 1 V⋅s/m2 1 G = 10-4 T L inductance H henry 1 H = 1 Ω⋅s conductor conductivity temperature resistivity ρρρρρ20 χχχχχ20=1/ρρρρρ20 coefficient ααααα20 [mm2ΩΩΩΩΩ/m] [m/mm2ΩΩΩΩΩ] [K-1] Aluminium 0.0287 34.84 3.8⋅10-3 Brass, CuZn 40 ≤ 0.067 ≥ 15 2⋅10-3 Constantan 0.50 2 -3⋅10-4 Copper 0.0175 57.14 3.95⋅10-3 Gold 0.023 43.5 3.8⋅10-3 Iron wire 0.1 to 0,15 10 to 6.7 4.5⋅10-3 Lead 0.208 4.81 3.9⋅10-3 Magnesium 0.043 23.26 4.1⋅10-3 Manganin 0.43 2.33 4⋅10-6 Mercury 0.941 1.06 9.2⋅10-4 Ni Cr 8020 1 1 2.5⋅10-4 Nickeline 0.43 2.33 2.3⋅10-4 Silver 0.016 62.5 3.8⋅10-3 Zinc 0.06 16.7 4.2⋅10-3 Resistivity values, conductivity and temperature coefficient at 20 °C of the main electrical materials Main electrotechnical formulas Impedance jXL -jXC R + + – jBC -jBL G + + – Y GU B Z R X U resistance of a conductor at temperature ϑ conductance of a conductor at temperature ϑ resistivity of a conductor at temperature ϑ capacitive reactance inductive reactance impedance module impedance phase impedance conductance capacitive susceptance inductive susceptance admittance module admittance phase admittance Rθ=ρθ⋅ S Gθ= 1 Rθ = χθ ⋅ S ρϑ=ρ20 [1 + α20 (ϑ – 20)] = -XC= -1 ω ⋅ C 1 2 ⋅ π ⋅ f ⋅ C XL= ω ⋅ L = 2 ⋅ π ⋅ f ⋅ L Z = R + jX Y = G2 + B2 ϕ = arctan R X G = 1 R BC= -1 XC = ω ⋅ C = 2 ⋅ π ⋅ f ⋅ C BL= -1 XL = – 1 ω ⋅ L = – 1 2 ⋅ π ⋅ f ⋅ L Y = G – jB Z = R2 + X2 ϕ = arctan B G
  • 134. 263262 ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas Annex E: main physical quantitiesAnnex E: main physical quantities Impedances in series Admittances in parallel Z = 1 Z1 + 1 Z2 + 1 Z3 + … 1 Impedances in parallel Admittances in series Z2 Z3Z1 Y1 Y2 Y3 Z1 Z2 Z3Z1 + Z2 + Z3 + …Z = Y = 1 Y1 + 1 Y2 + 1 Y3 + … 1 Y2 Y3Y1 Y1 + Y2 + Y3 + …Y = Delta-star and star-delta transformations Z12 2 Z23 0 Z2 Z1 Z3 Z13 1 3 ∆→Y Z1 = Z12 ⋅ Z13 Z12 + Z13 + Z23 Z2 = Z12 ⋅ Z23 Z12 + Z13 + Z23 Z3 = Z23 ⋅ Z13 Z12 + Z13 + Z23 Z12 = Z1 + Z2 + Z1 ⋅ Z2 Z3 Y→∆ Z23 = Z2 + Z3 + Z2 ⋅ Z3 Z1 Z13 = Z3 + Z1 + Z3 ⋅ Z1 Z2 Transformers Two-winding transformer rated current short-circuit power short-circuit current longitudinal impedance longitudinal resistance longitudinal reactance Sk = Sr uk% ⋅ 100 Ik = Sk 3 ⋅ Ur = Ir uk% ⋅ 100 Ir = Sr 3 ⋅ Ur uk% SrU2 r ZT = 100 uk% ⋅ Sr = 100 ⋅ 3 ⋅ I2 r U2 r RT = 100 pk% ⋅ Sr = 100 ⋅ 3 ⋅ I2 r pk% Sr XT = ZT 2 – RT 2 Three-winding transformer Z1 Z2Z3 23 1 Z12 = u12 100 ⋅ Ur Sr12 2 Z13 = u13 100 ⋅ Ur Sr13 2 Z23 = u23 100 ⋅ Ur Sr23 2 Z1 = 1 2 (Z12 + Z13 – Z23) Z2 = 1 2 (Z12 + Z23 – Z13) Z3 = 1 2 (Z13 + Z23 – Z12)
  • 135. Caption ρ20 resistivity at 20 °C total length of conductor S cross section of conductor α20 temperature coefficient of conductor at 20 °C θ temperature of conductor ρθ resistivity against the conductor temperature ω angular frequency f frequency r resistance of conductor per length unit x reactance of conductor per length unit uk % short-circuit percentage voltage of the transformer Sr rated apparent power of the transformer Ur rated voltage of the transformer pk % percentage impedance losses of the transformer under short-circuit conditions power loss single-phase three-phase direct current ∆u = ∆U Ur ⋅ 100 P = U ⋅ I ⋅ cosϕ P = U ⋅ I Q = U ⋅ I ⋅ sinϕ S = 3 ⋅ U ⋅ I = P2 + Q2S = U ⋅ I = P2 + Q2 P = 3 ⋅ U ⋅ I ⋅ cosϕ Q = 3 ⋅ U ⋅ I ⋅ sinϕ cosϕ = P S voltage drop percentage voltage drop active power reactive power apparent power power factor ∆u = ∆U Ur ⋅ 100∆u = ∆U Ur ⋅ 100 – – –cosϕ = P S ∆P = 2 ⋅ ⋅ r ⋅ I2∆P = 3 ⋅ ⋅ r ⋅ I2∆P = 2 ⋅ ⋅ r ⋅ I2 ∆U = 2 ⋅ I ⋅ ⋅ (r cosϕ + x sinϕ) 3 ⋅ I ⋅ ⋅ (r cosϕ + x sinϕ)∆U = ∆U = 2 ⋅ I ⋅ ⋅ r Voltage drop and power Annex E: Main physical quantities and electrotechnical formulas 264 ABB SACE - Electrical devices Annex E: Main physical quantities and electrotechnical formulas Annex E: main physical quantities
  • 137. Protectionandcontroldevices Protection and control devices Electrical installation handbook Volume 1 1SDC008001D0203 ABB SACE ABB SACE S.p.A. An ABB Group Company L.V. Breakers Via Baioni, 35 24123 Bergamo - Italy Tel.: +39 035.395.111 - Telefax: +39 035.395.306-433 http://www.abb.com Due to possible developments of standards as well as of materials, the characteristics and dimensions specified in this document may only be considered binding after confirmation by ABB SACE. 1SDC008001D020306/05 PrintedinItaly 3nd edition