Product Design & Development
             and
 New Products Management




                           1
• The following are based on the book
  “Product Design and Development” by K.
  T. Ulrich and S. D. Eppinger




                                           2
Introduction
• Definition of Product and Product
  Development (PD)
• Characteristics of a Successful Product
  Development
• Who design and develops products
• Duration and Cost of Product
  Development
• The Challenges of Product Development
                                            3
Definition of a Product and Product
            Development
• A Product is something sold by an
  enterprise to its customers
• Product Development is the set of
  activities beginning with the perception of
  a market opportunity and ending in the
  production, sale,and delivery of a product



                                                4
Why Is Product Development
             Important
• It is “big business”
• Hundred billion dollars
• New products answer to biggest problems
• A successful new product does more good
  for an organization than enything else
• It is great life; it is fun and exciting


                                         5
Who ‘owns’ the problem
• Marketing
• Design
• Manufacturing




                              6
Product Development Process
        Is a Roadmap




                              7
Characteristics of Successful
     Product Development
• Product quality
  – How good is the product resulting from
    development ?
  – Does it satisfy customer needs ?
  – Is it robust and reliable ?
  – Product quality is reflected in market share ?
• Product cost
  – What is the manufacturing cost ?
  – It includes capital equipment and tooling ?

                                                     8
Characteristics of Successful
     Product Development
• Development time
  – How long did the PD effort take ?
• Development cost
  – How much spent in PD effort ?
• Development capabilities
  – Did the team/firm acquire any experience for
    future projects ?


                                                   9
Who Designs and Develops
          Products

• Marketing
• Design
• Manufacturing




                              10
Challenges
•   Trade-offs       • Creation
•   Dynamics         • Satisfaction of
•   Details            societal and
•   Time pressure      individual needs
•   Economics        • Team diversity
                     • Team spirit



                                          11
Products vs. development effort




                              12
Products vs. development effort




                              13
Structured Methodologies
  Structured methodologies are valid for
  three reasons:
• They make the decision-making process
  explicit
• They provide “checklists” to ensure that
  important issues are not forgotten
• They are readily documented in a
  structured way

                                             14
Approach
Assumes the core functions of a firm to be:
• Marketing

• Design

• Manufacturing


                                              15
Organizational realities
• Lack of empowerment of the team
• Functional allegiances transcending
  project goals
• Inadequate resources
• Lack of cross-functional representation on
  the project team



                                           16
Products that make companies
          successful




                               17
New Products Management




• The following are based on the book by
  Merle Crawford and Anthony Di Benedetto

                                        18
Opportunity Identification and
         Selection




                             19
Some Hot New Products
•   Kawasaki Z1000 – a “naked” sport bike with a minimal plastic
    body designed to show off the inner workings.
•   Trivection ovens – GE’s Profile and Monogram ovens use a
    combination of thermal, convection, and microwave technology.
•   PalmOne Treo 6000 – A handheld PDA with phone,
    speakerphone, camera, music player, and keyboard.
•   Clorox Bleach Pen – A gel pen that lets you put bleach where you
    want to, such as on mildew between shower tiles.
•   Apple’s iTunes Music Store – Allows you to download hundreds of
    thousands of songs from the Internet to save or play on an Apple
    iPod.
•   P&G’s Mr. Clean Magic Eraser – Melamine scouring pad with an
    eraser-like function: it wears down with use.
•   Toyota Prius – Hybrid car with futuristic styling and 55 MPG gas   20
    mileage.
Products of the Future
•   Intelligent refrigerators will track food inventories, and will either provide a
    hard-copy shopping list or send an electronic list to a home-delivery
    service.
•   Intelligent wallpaper will transform a wall to a television, a computer screen,
    works of art, etc.
•   Robotic lawn mowers will tend the grass within any specified boundary.
•   “Nanny-cams” hidden in teddy bears permit parents to watch their children
    at daycare; camera-surveillance systems will keep an eye on latchkey kids
    home alone.
•   Holographic storage will be used to store and retrieve home videos.
•   Lasers and decay-preventive gum and toothpastes will minimize the need
    for the dentist’s drill.
•   Robots will dispense gasoline, and know your preferred grade.
•   “Smart” heart pacemakers will be placed in the wrist.
                                                                                   21
Not All New Products Are
               Planned
•   Microwave ovens
•   Aspartame (NutraSweet)
•   ScotchGard fabric protector
•   Teflon
•   Penicillin
•   X-rays
•   Dynamite
     In each case, an accidental discovery -- but someone knew
     they had something when they saw it!                  22
What Is a New Product?
•   New-to-the-world (really-new) products (10% of new products):
    Inventions that create a whole new market. Ex.: Polaroid camera,
    Sony Walkman, Palm Pilot, Rollerblade skates, P&G Febreze and
    Dryel.
•   New-to-the-firm products (20%): Products that take a firm into a
    category new to it. Ex.: P&G brand shampoo or coffee, Hallmark gift
    items, AT&T Universal credit card, Canon laser printer.
•   Additions to existing product lines (26%): Line extensions and flankers
    in current markets. Ex.: Tide Liquid, Bud Light, Apple’s iMac, HP
    LaserJet 7P.
•   Improvements and revisions to existing products (26%): Current
    products made better. Ex.: P&G’s continuing improvements to Tide
    detergent, Ivory soap.
•   Repositionings (7%): Products that are retargeted for a new use or
    application. Ex.: Arm & Hammer baking soda sold as a refrigerator
    deodorant; aspirin repositioned as a safeguard against heart attacks.
•   Cost reductions (11%): New products that provide the customer similar
    performance but at a lower cost. May be more of a “new product” in
    terms of design or production.                                     23
What About…
• New Services?
• New Business-to-Business Products?
• New International/Global Products?




                                       24
What Is a Successful New
            Product?
                     Percent of Products that Fail
               90
       90
       80
       70
       60
       50                         40
       40
       30
       20                                            10
       10
        0
            Sometimes Quoted   Research Reports   Sometimes Claimed
                in Press


Although you may hear much higher percentages, careful
studies supported by research evidence suggest that about
40% of new products fail -- somewhat higher for consumer
products, somewhat lower for business-to-business products.
                                                                      25
Classic Brand Names
•    Budweiser                    •   L.L. Bean
•    Ivory                        •   Ford
•    Coca-Cola                    •   John Deere
•    Maxwell House                •   Maytag
•    Kodak                        •   JCPenney
•    General Electric             •   Sears
•    Steinway                     •   Colgate
•    Wrigley                      •   Hershey
•    Kleenex                      •   Gillette
•    Waterford                    •   Ticonderoga

    Which of these have the most value today as launch pads
                                                              26
    for new products?
The Conflicting Masters of New
       Products Management
• Three inputs to the new
  products process: the right         Quality
  quality product, at the right
  time, and at the right cost.
• These conflict with each            Value
  other but may have
  synergies too.
• Issue: how to optimize       Time             Cost
  these relationships in a
  new product situation.
                                                   27
Breakthrough Innovations that
     Changed Our Lives
•   Personal Computer         •   Answering Machine
•   Microwave Oven            •   Velcro Fastener
•   Photocopier               •   Touch-Tone Telephone
•   Pocket Calculator         •   Laser Surgery
•   Fax Machine               •   Apollo Lunar Spacecraft
•   Birth Control Pill        •   Computer Disk Drive
•   Home VCR                  •   Organ Transplanting
•   Communication satellite   •   Fiber-Optic Systems
•   Bar coding                •   Disposable Diaper
•   Integrated Circuit        •   MS-DOS
•   Automatic Teller          •   Magnetic Resonance
                                  Imaging



                                                            28

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Etm551 lecture01

  • 1. Product Design & Development and New Products Management 1
  • 2. • The following are based on the book “Product Design and Development” by K. T. Ulrich and S. D. Eppinger 2
  • 3. Introduction • Definition of Product and Product Development (PD) • Characteristics of a Successful Product Development • Who design and develops products • Duration and Cost of Product Development • The Challenges of Product Development 3
  • 4. Definition of a Product and Product Development • A Product is something sold by an enterprise to its customers • Product Development is the set of activities beginning with the perception of a market opportunity and ending in the production, sale,and delivery of a product 4
  • 5. Why Is Product Development Important • It is “big business” • Hundred billion dollars • New products answer to biggest problems • A successful new product does more good for an organization than enything else • It is great life; it is fun and exciting 5
  • 6. Who ‘owns’ the problem • Marketing • Design • Manufacturing 6
  • 8. Characteristics of Successful Product Development • Product quality – How good is the product resulting from development ? – Does it satisfy customer needs ? – Is it robust and reliable ? – Product quality is reflected in market share ? • Product cost – What is the manufacturing cost ? – It includes capital equipment and tooling ? 8
  • 9. Characteristics of Successful Product Development • Development time – How long did the PD effort take ? • Development cost – How much spent in PD effort ? • Development capabilities – Did the team/firm acquire any experience for future projects ? 9
  • 10. Who Designs and Develops Products • Marketing • Design • Manufacturing 10
  • 11. Challenges • Trade-offs • Creation • Dynamics • Satisfaction of • Details societal and • Time pressure individual needs • Economics • Team diversity • Team spirit 11
  • 14. Structured Methodologies Structured methodologies are valid for three reasons: • They make the decision-making process explicit • They provide “checklists” to ensure that important issues are not forgotten • They are readily documented in a structured way 14
  • 15. Approach Assumes the core functions of a firm to be: • Marketing • Design • Manufacturing 15
  • 16. Organizational realities • Lack of empowerment of the team • Functional allegiances transcending project goals • Inadequate resources • Lack of cross-functional representation on the project team 16
  • 17. Products that make companies successful 17
  • 18. New Products Management • The following are based on the book by Merle Crawford and Anthony Di Benedetto 18
  • 20. Some Hot New Products • Kawasaki Z1000 – a “naked” sport bike with a minimal plastic body designed to show off the inner workings. • Trivection ovens – GE’s Profile and Monogram ovens use a combination of thermal, convection, and microwave technology. • PalmOne Treo 6000 – A handheld PDA with phone, speakerphone, camera, music player, and keyboard. • Clorox Bleach Pen – A gel pen that lets you put bleach where you want to, such as on mildew between shower tiles. • Apple’s iTunes Music Store – Allows you to download hundreds of thousands of songs from the Internet to save or play on an Apple iPod. • P&G’s Mr. Clean Magic Eraser – Melamine scouring pad with an eraser-like function: it wears down with use. • Toyota Prius – Hybrid car with futuristic styling and 55 MPG gas 20 mileage.
  • 21. Products of the Future • Intelligent refrigerators will track food inventories, and will either provide a hard-copy shopping list or send an electronic list to a home-delivery service. • Intelligent wallpaper will transform a wall to a television, a computer screen, works of art, etc. • Robotic lawn mowers will tend the grass within any specified boundary. • “Nanny-cams” hidden in teddy bears permit parents to watch their children at daycare; camera-surveillance systems will keep an eye on latchkey kids home alone. • Holographic storage will be used to store and retrieve home videos. • Lasers and decay-preventive gum and toothpastes will minimize the need for the dentist’s drill. • Robots will dispense gasoline, and know your preferred grade. • “Smart” heart pacemakers will be placed in the wrist. 21
  • 22. Not All New Products Are Planned • Microwave ovens • Aspartame (NutraSweet) • ScotchGard fabric protector • Teflon • Penicillin • X-rays • Dynamite In each case, an accidental discovery -- but someone knew they had something when they saw it! 22
  • 23. What Is a New Product? • New-to-the-world (really-new) products (10% of new products): Inventions that create a whole new market. Ex.: Polaroid camera, Sony Walkman, Palm Pilot, Rollerblade skates, P&G Febreze and Dryel. • New-to-the-firm products (20%): Products that take a firm into a category new to it. Ex.: P&G brand shampoo or coffee, Hallmark gift items, AT&T Universal credit card, Canon laser printer. • Additions to existing product lines (26%): Line extensions and flankers in current markets. Ex.: Tide Liquid, Bud Light, Apple’s iMac, HP LaserJet 7P. • Improvements and revisions to existing products (26%): Current products made better. Ex.: P&G’s continuing improvements to Tide detergent, Ivory soap. • Repositionings (7%): Products that are retargeted for a new use or application. Ex.: Arm & Hammer baking soda sold as a refrigerator deodorant; aspirin repositioned as a safeguard against heart attacks. • Cost reductions (11%): New products that provide the customer similar performance but at a lower cost. May be more of a “new product” in terms of design or production. 23
  • 24. What About… • New Services? • New Business-to-Business Products? • New International/Global Products? 24
  • 25. What Is a Successful New Product? Percent of Products that Fail 90 90 80 70 60 50 40 40 30 20 10 10 0 Sometimes Quoted Research Reports Sometimes Claimed in Press Although you may hear much higher percentages, careful studies supported by research evidence suggest that about 40% of new products fail -- somewhat higher for consumer products, somewhat lower for business-to-business products. 25
  • 26. Classic Brand Names • Budweiser • L.L. Bean • Ivory • Ford • Coca-Cola • John Deere • Maxwell House • Maytag • Kodak • JCPenney • General Electric • Sears • Steinway • Colgate • Wrigley • Hershey • Kleenex • Gillette • Waterford • Ticonderoga Which of these have the most value today as launch pads 26 for new products?
  • 27. The Conflicting Masters of New Products Management • Three inputs to the new products process: the right Quality quality product, at the right time, and at the right cost. • These conflict with each Value other but may have synergies too. • Issue: how to optimize Time Cost these relationships in a new product situation. 27
  • 28. Breakthrough Innovations that Changed Our Lives • Personal Computer • Answering Machine • Microwave Oven • Velcro Fastener • Photocopier • Touch-Tone Telephone • Pocket Calculator • Laser Surgery • Fax Machine • Apollo Lunar Spacecraft • Birth Control Pill • Computer Disk Drive • Home VCR • Organ Transplanting • Communication satellite • Fiber-Optic Systems • Bar coding • Disposable Diaper • Integrated Circuit • MS-DOS • Automatic Teller • Magnetic Resonance Imaging 28