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This document provides a breakdown of system components for a Generation III press. It lists over 50 individual parts across multiple component groups, including: pressure and impact components, qualifying/marking components, mainshaft components, frame components, swing arm components, mobility assembly components, upper/lower position holder attachments, and flange tool attachments. It also describes a 26" toolbox for storing components and notes the importance of securely storing instruments and occasionally lubricating steel components like the mainshaft and bearings with Boeing's Boeshield T9 lubricant.
Exploded viewsforhlm
- 1. Generation III System Component Group Breakdowns
- 2. 59 344 345 346 348 337 82 84 81 259 21 22 350 338 54 234 39 79 34 255 PART 21 22 34 39 54 59 79 81 82 84 234 255 259 337 338 344 345 346 347 348 350 DESCRIPTION RC51 Hydraulic Ram RC53 Hydraulic Ram Nylon Press Protectors Magnetic Ram Rocker Steel Straightening Die G2535L Hydraulic Gauge Magnetic Pusher Spacer Pusher Support Tube Pusher Support Threaded Rod Pusher Support Adjuster Nut Disc Magnet Bolt-On Ram Extender Die O Ring Aluminum Drift Punch Aluminum Button Die P141 Hydraulic Pump FZ1055 Adaptor GA45GC Manifold CR400 Coupler (Disassembled) HC9206 Hose Assembly Cook Lead Hammer PRESSURE & IMPACT COMPONENTS
- 3. ENERPAC 5 TON RC SERIES RAM COMPARISONS Model RC55 8.5” Collapsed Length 5” Stroke Model RC53 6.5” Collapsed Length 3” Stroke Model RC51 4.34” Collapsed Length 1” Stroke Standard EquipmentOption All NewArc™ parts and accessories are interchangeable with any 5 Ton Enerpac RC Series Hydraulic Cylinder 2122206
- 4. QUALIFYING and MARKING COMPONENTS PART 189 192 193 196 197 198 199 200 201 330 331 332 336 DESCRIPTION UV Inspection Light Fluorescent Dye Penetrant Infrared Thermometer Bend Assessment Template Template Scale Clip Decision Flow Chart Bend Ratio Chart Quality Assurance Reports Do Not Straighten Formula Dial Indicator Indicator Flexbar Indicator Flexbar C Clamp Temporary Repair Labels 196 197 200 192 336 198 201 199 189 193 330 331 332
- 5. PART 4 5 7 33 47 48 52 77 83 110 111 127 178 179 186 228 325 328 DESCRIPTION Timken Bearing Cone Wheel Mount Bolts Small Centering Cone Wheel Mount Tapered Washers Wheel Mount Nut Wheel Mount SAE Washer Large Centering Cone Timken Bearing Cup Wheel Mount Lock Washer Mainshaft Spanner Nut Mainshaft Pusher Platen Medium Centering Cone Lower Module Nylon Bushing Lower Module Spacer Mainshaft Spanner Wrench Cone Point Setscrew Lower Module Housing Mainshaft Assembly 186 33 178 111 5 52 4 110 77 7 325 179 228 127 MAINSHAFT COMPONENTS 328 48 83 47
- 6. 303 308 302 305 300 306 304 119 307 329 339 356 PART 119 300 302 303 304 305 306 307 308 329 339 356 DESCRIPTION Base Plate Locating Bolts R & L Vertical Members Top Member R & L Lower Members Front Lower Member R & L Front Legs Rear Lower Member Base Plate L Bracket Joining Plate Pump Mount Brackets Frame Foot Pad Ram Mount Brackets FRAME COMPONENTS
- 7. 36 18 322 75 320 324 53 13 123 324 321 323 319 PART 13 18 36 53 75 123 319 320 321 322 323 324 DESCRIPTION Swing Arm Axle Swing Arm Axle Bushings Mainshaft Upper Bearing Swing Arm Axle Roll Pin Mainshaft Bronze Bushing Swing Arm Lockdown Bolt Swing Arm Pillow Block Base Pillow Block Axle Housings Swing Arm Lock Down Block Lock Down Block Bolts Swing Arm Assembly Bolts 324 SWING ARM COMPONENTS 4x 8x
- 8. 315 MOBILITY ASSEMBLY COMPONENTS 48 288314 309 317 310 PART 48 288 309 310 313 314 315 316 317 DESCRIPTION Axle Washers Axle Bolt Bar Grip Mount Bracket Bar Grip Caster Wheel Caster Wheel Bushing Caster Mounting Bracket Caster Nylock Nut Bar Grip End Bolt 313 316
- 9. UPPER POSITION HOLDER ATTACHMENT PART 248 249 250 251 252 253 254 DESCRIPTION Clevis Assembly L Block Clevis Eye Thumb Screw Clevis Eye Clevis Eye Bolts Attachment Mounting Bolt Clevis Eye Magnetic Converter Converter Thumb Screw249 250 251 248 252 253 254
- 10. LOWER POSITION HOLDER ATTACHMENT PART 234 235 236 240 254 255 256 DESCRIPTION Disc Magnet Sliding Platen Assembly Sliding Platen Lock Ring Lock Ring Thumbscrew Ram Holder Thumbscrews Ram Extender Ram Extender Bolts 254 240 236 235 255 256 234
- 11. Any 5 Ton RC Series Enerpac Ram FLANGE TOOL ATTACHMENTS 268 269 PART 268 269 DESCRIPTION Flange Tool Head Flange Tool Rocker Magnetic Ram Rocker
- 12. 26" HIP ROOF TOOLBOX - Model HR8260BK 26” x 10” x 12.75”H Contico storage systems are made with military grade structural foam construction. These tool boxes will withstand years of abuse and will outperform steel. Molded hasp for padlock, rust-resistant latches, soft- grip handles and removable tray to organize smaller items. It is important to keep components stored securely, especially the instruments, which need to be maintained in proper working order. In addition to maintaining the instruments, the only other maintenance requirement is the occasional lubrication of the steel components, especially the Mainshaft and Timken bearing. The recommended lubricant to use on all steel NewBee machine parts is a product from Boeing Company called Boeshield T9. For additional information on this product 299