F series
0 likes653 views
The document summarizes the F series progressive-cavity pumps from PCM Moineau. The F series features a compact and simplified design compared to traditional Moineau pumps. It has a floating stator and elastic coupling that allow for smooth operation. The series includes 12 models with flow rates up to 3,400 l/h and pressures up to 10 bar. Models can be equipped with standard motors or integrated frequency inverters to enable variable speed operation.
F series
- 2. The F series includes 12 models with a conventional motor or PCM Pompes F Series: The most compact a frequency inverter incorporated into the terminal box so that progressive-cavity pump it can be successfully integrated into processes including Designed specifically for applications calling fixed or variable flow-rates. for compact size combined with excellent integration flexibility, the F series pumps enable users to benefit from the advantages of MOINEAU technology for low price and compact dimensions. Unlike traditional Moineau pumps with their stator bonded into a steel tube, the F series has a floating stator i.e. a stator without a steel armature, attached at one end. The flexibility obtained in this way, combined with an elastic coupling, allows the eccentric rotor to move as if it were floating. Benefits ▲ Of the Moineau technology: • Pump derived directly from the invention by René Moineau, founder of PCM POMPES • Gentle handling of products • High suction and self-priming capability Drive ▲ • Constant non-pulsing flow-rate Drive by standard flange-mounted motor or • Ease of maintenance flange-mounted variable speed motor with • Flow-rate proportional to running speed an integral frequency inverter with IP55 • Operation without valves protection, tropicalized to 90%, class F. Elastic coupling ▲ Of the F series Moineau pump: The traditional drive shaft of the • Compact size Moineau pump is replaced by a • Highly simplified drive line without pinjoints natural rubber or nitrile elastic • Very quiet operation coupling connecting the drive shaft • Simple and rugged cast iron construction and the rotor in their rotation. • Particularly easy to maintain Mechanical seal Its flexibility enables it to take up ▲ • Versatile Shaft tightness is ensured by a simple carbon/stainless steel mechanical seal the eccentric movement between or, optionally, silicon carbide/tungsten the rotor and stator. Characteristics carbide. • Maximum flow-rate: 3400 l/h • Maximum pressure: 10 bar • Maximum continuous operating temperature: 80 °C • Sterilisation temperature stationary: 140 °C • • • • • • • • • • • • • • • • • • • • • • • • • Cubic capacity: 1.26 to 37 cm3 • Running speed: 240 to 1600 rpm Adjusting knob ▲ The pump speed is adjusted directly by a large Operation ergonomic and graduated potentiometer. A Moineau pump is made up of a helical rotor turning inside a helical stator. The stainless steel rotor is machined to a high degree of precision, and the stator is molded in a resilient elastomer. The geometry and the dimensions of these parts are such that when the rotor is inserted into the stator, a double chain of watertight (honeycomb-shaped) cavities is created. When the rotor turns inside the stator, the honeycomb progresses spirally along the axis of the pump without changing either shape or volume. This action transfers the product from the Terminal box ▲ pump intake to the pump discharge. Aluminium terminal box with electronic circuit The F series pump has the special feature of discharging encapsulated in resin and a brass stuffing box on the drive side. Therefore, the outlet pressure enables to ensure high mechanical resistance to vibration the pumped fluid to compress the floating stator against and insensitivity to humidity. An overload indicator, the rotor and ensure gradual tightening during pressure particularly useful at start-up, warns the user of increases. incorrect pump operation, e.g. in the case of overcurrent. 2
- 3. Compact Progressive-Cavity Pumps F Series F Series Discharge ▲ Drive shaft The drive shaft is of stainless steel: Z20 C13 (1) or Z2 CND 17-12 (2). Construction Suction Applicable directives and standards The F series pumps meet the machine directive requirements and its harmonised standards. • • • • • • • • • • • • Floating rotor-stator Optional equipment ▲ (1) Rotor in stainless steel Z20 C13 or By-pass and/or safety valve Z2 CND 17-12 (2) if necessary chrome-plated, To avoid any risks of pump damage in the event of overpressure, it is advisable to protect it with a recirculating by-pass system equipped with a and floating stator with 1 stage (3) of nitrile, safety valve whose calibration pressure can be set according to the pump hypalon, viton or neoprene. discharge pressure. Dry running protection Placed on the suction side, this system ensures that there is product at the inlet of the pump so as to prevent any inadvertent dry operation, which could cause deterioration of the stator or a stop of the process flow. Cast iron body ▲ Pressure sensor (1) Equivalent to AISI 420 To better control your process, the installation of a pressure sensor (pressure gauge, pressure switch or analogue sensor) on the pump (2) Equivalent to AISI 316 L discharge side is highly recommended. PCM POMPES offers a full range (3) The stage is the length of the stator of accessories designed to improve the process operating conditions. needed for one cavity to turn through Automatic level, flow-rate and pressure controls Depending on the requirements of your installation, PCM can implement 360° around the pump axis. solutions to control the pump from your process. • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • • Electrical and functional specifications for the MV-F version • Power range from 0.37 to 1,5 kW • Speed variation range: 1 to 7 (12 to 82 Hz) • Power supply network: three-phase 400 V +/- 10%. Frequency inverter • Power supply frequency: 50/60Hz +/- 5%. • Operation from –10 °C to +40 °C integrated into terminal box. • Starting and stopping by acceleration ramp. ▲ For variable flow-rates, controlled manually or remotely, • No adjustment necessary. these frequency inverters offer the best trade-off between • Starting and stopping: either directly by 400V three-phase price, ease of use and mechanical properties while power supply or by remote contact or by local switch. preserving very good reliability. Pumps equipped in this way • Speed variation: either by local adjusting knob or by 0-10V external setpoint (standard), or by 4-20 mA signal (option). dispense with the need for a panel-mounted inverter or an • Protection: self-protection against under-voltages, over-voltages electric cabinet and the resultant cabling and protection. and short-circuits at the 0/10V inputs and outputs. Maintenance is negligible compared to mechanical speed • Electrical construction: IP55 protection, 90% tropicalized, class F, variation systems. sheet metal fan cover The PCM MVF is more compact, lighter and more • • • • • • • • • • • • economical to use than a mechanical variable speed drive system. Its power factor is close to 1, Options on terminal box allowing 100% use of the motor installed power. • On-off control. • RFI filter to prevent electromagnetic interference. 3 • 4-20 mA setpoint for remote control. • Display for remote reading.
- 4. Compact Progressive-Cavity Pumps F Series Understanding model designation Performance The running speeds and pressures indicated on these curves correspond to basic MV 2200 F 4 performance levels attained with water at a temperature of 20°C and a 0 bar discharge pressure. If service conditions differ from this standard, it will be necessary to limit performance Motor (M) or according to: F series Max variable speed pressure • The characteristics of the product (viscosity, fragility, abrasiveness). motor (MV) in bar Flow-rate in l/h at 0 bar & 1450 rpm • The application characteristics (operating configuration, discharge pressure, NPSH available). Model Motor Flow-rate Flow-rate Max pressure Speed Motor Phases & at 0 bar (l/h) at P max. (l/h) (bar) (rpm) power (kW) Voltage (V) M110F4 80L 45 20 4 750 0,25 3P 230/400 M110F4 80L 65 35 4 1000 0,25 3P 230/400 M110F4 71L 95 65 4 1500 0,37 3P 230/400 Q in l/h M110F4 80L 95 65 4 1500 0,55 1P 230 (Flow) M750F4 80L 365 275 4 750 0,25 3P 230/400 4000 M750F4 80L 400 390 4 1000 0,25 3P 230/400 M1200F4 80L 610 500 4 750 0,25 3P 230/400 M750F4 71L 745 615 4 1500 0,37 3P 230/400 M750F4 80L 745 615 4 1500 0,55 1P 230 3500 M1200F4 80L 870 460 4 1000 0,25 3P 230/400 M2200F4 80L 1100 840 4 750 0,25 3P 230/400 M1200F4 71L 1305 540 4 1500 0,37 3P 230/400 M1200F4 80L 1305 540 4 1500 0,55 1P 230 M2200F4 80L 1480 1130 4 1000 0,25 3P 230/400 3000 M3400F4 80L 2170 1370 4 1000 0,55 3P 230/400 M2200F4 71L 2220 1660 4 1500 0,37 3P 230/400 M2200F4 80L 2220 1660 4 1500 0,55 1P 230 M3400F4 80C 3300 2460 4 1500 0,75 1P 230 2500 M3400F4 80L 3300 2460 4 1500 0,75 3P 230/400 M3400F10 90L 3330 2000 10 1500 1,5 3P 230/400 MV110F4 80LVMA 10/105 -/75* 4 250/1600 0,37 3P 400 MV750F4 80LVMA 130/795 55/660 4 250/1600 0,37 3P 400 2000 MV1200F4 80LVMA 260/1380 160/1080 4 250/1600 0,37 3P 400 MV2200F4 80LVMA 340/2360 240/1770 4 250/1600 0,37 3P 400 MV3400F10 100LVMA 540/3750 -/2350* 10 250/1600 1,5 3P 400 MV3400F4 90SVMA 540/4000 -/2670* 4 250/1600 0,75 3P 400 1500 * No flow at N min for Pmax. 1000 Model 3400F4 3400F10 500 2200F4 1200F4 750F4 110F4 0 250 500 750 1000 1500 N in rpm (speed of rotation) 4
- 5. Compact Progressive-Cavity Pumps F Series Sizes F Series Cast iron body I 92.5 82.5 DN2 D3 DN1 H3 H3 H1 H H4 G 1/4"F N1 C3 P P2 P3 S4 MV L Model Motor C3 DN1 DN2 D3 H H1 H3 H4 I L MV N1 P P2 P3 S4 Kg M110F4 71L 112 G3/4"F G1"F G3/8"F 81 62 102 71 190±3 464 126 104 70 256 90 7 22 M110F4 80L 125 G3/4"F G1"F G3/8"F 90 62 122 80 190±3 506 157 120 70 271 100 9 25 MV110F4 80LVMA 125 G3/4"F G1"F G3/8"F 90 62 205 80 190±3 506 157 120 70 271 100 9 28 M750F4 71L 112 G3/4"F G1"F G3/8"F 81 62 102 71 190±3 464 126 104 70 256 90 7 22 M750F4 80L 125 G3/4"F G1"F G3/8"F 90 62 122 80 190±3 506 157 120 70 271 100 9 25 MV750F4 80LVMA 125 G3/4"F G1"F G3/8"F 90 62 205 80 190±3 506 157 120 70 271 100 9 28 M1200F4 71L 112 G3/4"F G1"F G3/8"F 81 62 102 71 190±3 464 126 104 70 256 90 7 22 M1200F4 80L 125 G3/4"F G1"F G3/8"F 90 62 122 80 190±3 506 157 120 70 271 100 9 25 MV1200F4 80LVMA 125 G3/4"F G1"F G3/8"F 90 62 205 80 190±3 506 157 120 70 271 100 9 28 M2200F4 71L 112 G3/4"F G1"F G3/8"F 81 62 102 71 190±3 464 126 104 70 256 90 7 22 M2200F4 80L 125 G3/4"F G1"F G3/8"F 90 62 122 80 190±3 506 157 120 70 271 100 9 25 MV2200F4 80LVMA 125 G3/4"F G1"F G3/8"F 90 62 205 80 190±3 506 157 120 70 271 100 9 28 M3400F4 80L 125 G1"F G1"1/4F G3/4"F 95 62 122 80 238±3 562 157 120 80 317 100 9 28 MV3400F4 90SVMA 140 G1"F G1"1/4F G3/4"F 105 62 215 90 238±3 585 172 120 80 343 100 10 38 MV3400F10 90L 156 G1"1/2F G1"1/2F G3/4"F 112 68 133 90 243±3 643 172 162 85 369 125 11 43 MV3400F10 100LVMA 160 G1"1/2F G1"1/2F G3/4"F 122 68 220 100 243±3 668 196 165 85 376 140 12 52 Sizes in mm 5
- 6. Compact Progressive-Cavity Pumps F Series Applications In many cases, the F series Moineau pump can be used as a dosing pump. It is an advantageous replacement for traditional dosing units for highly viscous, articulate or abrasive products. It is compact and rugged, making it particularly suitable for machine or system integration. TMI Photo M2200F4 pump for feeding salty water jets in a salty rain and spray simulation installation for high voltage insulator tests. Three MV1200F4 pumps with cast iron bodies from a set of 7 waste water treatment plant polymer dosing pumps. These pumps ensure injection proportional to a sludge flow into a dewatering unit with a centrifugal decanter. Activity sector Products transferred or dosed with PCM Moineau F series pumps Water treatment Flocculants in waste water treatment plant, deionized water. Polyelectrolytes and various polymers. Industry Dosing of additives, Draining of retention tanks, etc… Mechanical Machine coolant, oil and cutting oil. Used oils (drainage, machine tool effluents) Chemicals and energy Detergent products (detergents, surfactants, sodium hydroxide…) Dyes and inks, phytosanitary products (fungicides, liquid fertilisers) Starch, acrylic glues. Hydrocarbons, domestic and heavy fuel oils (boiler supply). Emulsions (water/oil, water/soap…) Water-based paint, plasticizers, urea/formol resins This table is not exhaustive but refers to the most general applications. Obviously, there are many more in different fields. 6
- 7. Compact Progressive-Cavity Pumps F Series Services PCM is constantly striving to work closer with its partners by responding to its customers’ needs and offering quality service. All the aspects of LCC are taken into account to provide a better quality product and improve performance. Equipment repair and overhaul… Speed and efficiency. Our technical assistance staff undertake repairs to pumps and regularly overhaul equipment which is already installed. Maintenance Contract… PCM offer maintenance contracts drawn up to suit the requirements and operating conditions of each production unit. Spare parts… Unbeatable delivery. PCM hold a permanent stock of spare parts and accessories so that they can respond to all urgent enquiries. Technical assistance… PCM recommend that their customers take out a maintenance contract to ensure that their pumps provide optimum performance. PCM's technical assistance staff regularly visit installations to perform preventive or corrective maintenance. Training… PCM offer a two-day training course designed to give maintenance personel a thorough understanding of how to use and maintain positive displacement pumps. Pumpexpress… Availability and reactivity. Complete pumps are available for delivery at any time. This new service allows PCM to meet urgent requests for equipment. PCM's range of products includes: PCM MOINEAU The widest range of progressive cavity pumps PCM PRÉCI-POMPE Electro-mechanical diaphragm and piston dosing pumps PCM DELASCO A complete range of adaptable multi-purpose peristaltic pumps PCM EQUIPEMENT Pipeliner-grinders PCM PROCESS Feeding and filling systems 7 PCM MOINEAU OILFIELD Progressive cavity pumps for PCM DOSYS Precision dosing and continuous blending systems crude oil extraction
- 8. Design and realisation : Altavox - Phone : +33 1 45 36 80 30 - Printed in France - BR/PM/F/A 03/12-04 — PCM reserves the right to change this data at all times. HEAD OFFICE UNITED STATES FRANCE CHINA Tel: +1 713 468 1777 PCM POMPES, S.A. Tel: +86 (0)21 62362521 Fax: +1 713 463 9992 17 rue Ernest Laval - BP 35 Fax: +86 (0)21 62362428 92173 VANVES Cedex pcmdelasco@pcmdelasco.com pcmchina@pcmpompes.com FRANCE www.pcmdelasco.com www.pcmpompes.com Tél : +33 (0)1 41 08 15 15 Fax : +33 (0)1 41 08 15 00 pcm@pcmpompes.com www.pcmpompes.com UNITED KINGDOM GERMANY TUNISIA THAILAND Tel: +44 (0)1536 740200 Tel: +49 (0)611 60977-0 Tel: +216 71 238 138 Tel : +66 2 811 8050 Fax: +44 (0)1536 740201 Fax: +49 (0)611 60977-20 Fax: +216 71 231 713 Fax : +66 2 811 9847 sales@pcmpumps.co.uk info@delasco.de pcmtunisie@pcmpompes.com mwitayat@pcmpompes.com www.pcmpumps.co.uk www.delasco.de www.pcmpompes.com www.pcmpompes.com