Fmea Innovator - Step by Step
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The document provides a comprehensive tutorial for using the FMEA Innovator software, detailing steps for opening a new FMEA file, enabling macros, and entering data related to process steps and potential failure modes. It includes guidance on reviewing databases, applying filters, and generating control plans while emphasizing risk reduction and analysis features. The tutorial also outlines the classification of critical and significant characteristics, customizable RPN scales, and available printing and help functions.
Fmea Innovator - Step by Step
- 1. FMEA Innovator OPERATIONAL TUTORIAL
- 2. OPENING A NEW FMEA Open the New FMEA FILE Enable Macro Content
- 3. OPENING A NEW FMEA Enable Macro Content Enter User Name & Password
- 4. Enable Macro Content Enter User Name & Password Open the COVER PAGE THE COVER PAGE
- 5. POPULATE THE COVER PAGE
- 6. PROCESS STEP Unprotect sheet Enter Process Step and Function
- 7. PROCESS STEP Unprotect sheet Enter Process Step and Function
- 8. Step 1: Select Process Step from drop down list
- 9. Step 1: Function is automatically pulled forward from Process Step database Process Step Database
- 10. Step 1: Double click on View DBS to view the Equipment, machine Database
- 11. Step 1: Dynamic Torque Tool is automatically added to the Database and Chart
- 12. Step 1: To Review your Database you have to Unprotect the Sheet. Prevents unauthorized access.
- 13. Step 1: Databases can be sorted after Reviewing. Add Review Date e.g. zzz Reviewed 02/10/2011
- 14. Step 1: Add Product or Process Requirements
- 15. Step 1: Enter Potential Failure Mode.
- 16. Step 1: A row(s) can be inserted to accommodate Multiple Failure Modes
- 17. Step 1: New row(s) is inserted BELOW cell selected
- 18. Step 1: Items can either be entered or selected from the Database.
- 19. Step 1: Complete Step 1
- 20. Step 1: On Completion of Step 1 proceed to Step 2. Select Innovator Menu > Edit > Step 2
- 21. Step 2
- 22. Step 2: On Completion of Step 2 proceed to Step 3. Select Innovator Menu > Edit > Step 3
- 23. Step 3
- 24. Step 3: Columns can be hidden
- 25. Step 3: Select Innovator Menu > View/Analyze > Custom View. Select the Column you want to hide
- 26. Step 3: Measurement method is now Hidden
- 27. Step 3: On Completion of Step 3. You can choose to View/ Analyze FMEA, Control Plans or any other item
- 28. FMEA
- 29. Innovator Menu Functions Apply Filters. Innovator Menu > Formatting > Apply Filters
- 30. Innovator Menu Functions Apply Filter to evaluate a certain e.g Potential Failure Effect
- 31. Innovator Menu Functions Potential Failure Effect filtered by – Rework due to loose seat
- 32. Innovator Menu Functions To view More functions select View/Analyze > Index
- 33. INDEX
- 34. FMEA
- 35. CONTROL PLANS
- 36. RISK REDUCTION
- 37. INTEGRATED VERSION (FULL VIEW) The Integrated Version combines FMEA Analysis & Control Plans with Risk Reduction activities and ensures accurate replication of appropriate Data from FMEA to Control Plan thereby saving up to 50% of the time utilised in traditional approaches .
- 38. Enables improvement approval, target date setting, action recording, as well as accurate FMEA updating & review. ACTION PLAN VIEW
- 39. Classification ( Y ) should be used to define potential Critical Characteristics and potential Significant Characteristics. Critical characteristics ( Y C ) (Characteristics with a Severity of 9 or 10 ) and are reliant on DETECTION should have associated Recommended Actions. Significant characteristics ( Y S ) ( Severity of 5 -8 & Occurrence of 4 – 10) should have associated recommended actions CLASSIFICATION Top 20% of Failure Modes by RPN Failure Modes RPN
- 40. Scales can be customized by the User and are available as Pop Up aids. T RPN SCALES
- 41. Databases facilitate User Defined Auto Input and are available for all applicable Columns. These can be pre-set by the FMEA Facilitator , or can be entered “ on the fly ” by the FMEA Team . DATABASE INTERACTION
- 42. DATABASES
- 44. Graphical Analysis verifies FMEA integrity and readily prioritizes areas for potential Risk Reduction. Analyze SOD Risk though the Process Sequence Analyze SOD Risk in Pareto Format Analyze Severity , Occurrence & Detection Risk though the Process Sequence GRAPHICAL ANALYSIS
- 45. Built-in Templates and a blank customizable template to use for information relating to the FMEA TEMPLATES
- 46. HELP is available both for Software Functions and for General FMEA Information. Auto Print Control pre-selects logical Print Layouts However, the User has full control from their Default or Custom Printer capabilities. PRINTING & HELP FUNCTIONS