Frepple-Odoo integration - Odoo experience days 2016
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The document discusses the integration of Odoo ERP with the Frepple tool for finite capacity planning and scheduling in manufacturing. It highlights how this integration enhances decision-making processes for planners, improves capacity forecasting, and streamlines operations, as demonstrated through various business cases. Additionally, it outlines the roadmap for future developments in the Frepple platform and the user interface enhancements planned for better integration with Odoo.
Frepple-Odoo integration - Odoo experience days 2016
- 1. Finite capacity planning and scheduling for manufacturing Odoo – frePPLe connector Gaspard Dessy - portcities.net Johan De Taeye - frepple.com
- 2. Agenda ▪ Overview ▪ Odoo and frePPLe ▪ Connector ▪ Business case ▪ Roadmap ▪ Q&A
- 3. Introduction Business transactions that execute the day-to-day operations in a company - Manage sales orders - Manage purchase orders - Track all inventory movements - Create production orders - HR - Accounting & finance - … odoo ERP Odoo ERP is the backbone to execute a company’s business processes
- 4. Introduction Business transactions that execute the day-to-day operations in a company - Manage sales orders - Manage purchase orders - Track all inventory movements - Create production orders - HR - Accounting & finance - … odoo ERP How do we make best use of our bottleneck resources? How much inventory do we need to carry? When can we ship this new order? What are our capacity needs for next year? How do I schedule material, capacity and labour around my constraints? Some tough questions your production planner has to answer to plan beyond the execution of the transactions… What is the impact of the unexpected downtime on a machine?
- 5. Introduction Business transactions that execute the day-to-day operations in a company - Manage sales orders - Manage purchase orders - Track all inventory movements - Create production orders - HR - Accounting & finance - … odoo ERP When excel is no longer the right tool to answer these questions… FrePPLe finite capacity planning and scheduling tool to offer smart decision support to the planner
- 6. Introduction Business transactions to execute the day-to-day business processes - System of reference for all business data - Transaction execution Advanced planning beyond the ERP transactions - Demand forecasting Statistical forecast calculation based on historical demand - Inventory planning Advanced calculations of safety stocks and reorder quantities - Production planning Finite capacity planning and scheduling Dynamic and smart handling of constraints Demand prioritization and constrained supply allocation
- 7. Odoo – frePPLe connector Functional Inventory Sales orders Manufacturing orders Purchase orders Locations Items Customers Manufacturing orders Work orders Procurement orders Distribution orders Workcenters Routings Bill of materials
- 8. Odoo – frePPLe connector Technical Deep integration of data and UI 1. All data is maintained in Odoo 2. When the frePPLe plan is generated the connector connects live to the Odoo web server to retrieve the data 3. The frePPLe planning engine sends back purchase requisitions, manufacturing orders and work orders 4. A copy of the data is (optionally) saved in the frePPLe database for reporting and analysis purposes 5. Single-signon between Odoo and frePPLe: single web-based UI for the end user Odoo frePPLe 1 4 3 2 5 Single data source used for planning Unified user interface for the end users
- 9. Agenda ▪ Overview ▪ Odoo and frePPLe ▪ Connector ▪ Business case ▪ Roadmap ▪ Q&A
- 10. Business cases Wooden furniture factory located in Indonesia Employs 1200 people Running Odoo FrePPLe, integrated with Odoo, will enable improved capacity planning process and improved on time delivery 250+ CNC machines facility based in Malaysia They are integrating frePPLe with Odoo They hope to reduce the planning team from 20 to 5-10, and decrease the WIP by better forecasting purchasing and MTS. Furniture factory CNC Machining facility
- 11. Manufacture Business Case: furniture factory Machining Timber Laminate Sub Assembly Processing Drilling Moulding Assembly Finishing Fitting Packaging Material Finished goods Shipment HW & Pack Company data ● 1100 employees ● 500 40-feet containers per year ● Located in Java, Indonesia ● 1500 finished goods SKU ● 5 warehouses, 9 production departments Products & manufacturing ● Over 100 individual operations (work order) and 50 workers involved in the manufacturing of one SKU (finished good) ● Finished goods MTO and MTS ● Components shared between SKU Company data & production process
- 12. All manufacturing ops after 2 weeks Current process 1. Receive order inquiry 2. Analyze free capacity based on planning. 3. Commit to a shipment date.. 4. Create work orders for components Previous situation Decision to produce Order inquiry MTS stock Hypothesis: plan doesn’t change Decision to produce finished item based on forecasted capacity and a 40MB Excel file Work order for new MO All machining operations will be finished after 1 week Finishing takes 1 more week Packaging 1 week MO finished goods Hypothesis: fixed lead-time WO components Weaknesses 1. Planning of work order is fixed (once set, cannot change) a. Wrong capacity usage for new inquiry b. Inability to react to delay (manually) 2. Capacity analysis simplify a lot a. Don’t take into account real machine usage b. Lead to overtime, delay, planning overhead Business Case: furniture factory
- 13. Committed plan Confirmed MO, WO Sales Order / Shipment plan PO and Incoming Shipment Odoo - frePPLe integration Business Case: furniture factory Master data Product BOM, Routing Product-Supplier-Leadtime Work Center, Schedule Odoo frePPLe frePPLe Modeling Download data from Odoo Generate plan Adjust parameters, generate plan Upload plan to Odoo proposed plan PO with scheduled date MO and each sub-WO Process: 1. frePPLe data updated from Odoo 2. Planning - Generate new plan in frePPLe + adjustments - Push draft plan to Odoo 3. Validate plan - Planner confirm 2 days of operations 4. Execution - Production team process validated orders - Odoo is updated and will impact next planning Note: Draft plan will be deleted by frePPLe Validate and execute plan Planner validate PO, MO, WO Processing on the floor
- 14. Business Case: furniture factory
- 15. Live demo 1. Create a new sales order in Odoo 2. Run connector Odoo=>frePPLe 3. Generate finite capacity plan in frePPLe 4. Review and approve plan in frePPLe 5. Run connector frePPLe=>Odoo 6. Check out the new procurement and manufacturing orders in Odoo it’s DEMO time!
- 16. 1. Create a new sales order in Odoo it’s DEMO time!
- 17. 2. Run connector Odoo=>frePPLe it’s DEMO time!
- 18. 3. Generate finite capacity plan in frePPLe it’s DEMO time!
- 19. 4. Review and approve plan in frePPLe it’s DEMO time!
- 20. 5. Run connector frePPLe=>Odoo it’s DEMO time!
- 21. 6. New Odoo procurement and manufacturing orders it’s DEMO time!
- 22. Roadmap ▪ FrePPLe 4.0 ▪Interactive plan editors ▪ Forecast editor for demand forecasting (already available in 3.2) ▪ Distribution planning screen (already available in 3.2) ▪ Gantt chart plan editor for production planning ▪Enhanced odoo connector ▪ Integrated user interface with single sign-on ▪ Less code in the connector due to frePPLe data model changes ▪Scheduled for end 2016
- 23. Roadmap - integrated user interface ▪ Technical: ▪ Odoo browser window showing frePPLe in <iframe> ▪ Single signon between applications with web tokens ▪ Similar CSS styling of both applications ▪ Functional: ▪ Single user account and unified user experience ▪ Screenshot: forecast editor providing advanced demand forecasting functionality