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The document outlines a project called 'Garbage Fortune' aimed at recycling 5300 tonnes of daily waste in Kolkata through pyrolysis, converting it into fuel oil, carbon black, and steel wire. The initiative supports eco-friendly waste management and contributes to the 'Clean India Movement,' with a projected profit of approximately ₹92 lakhs per annum after accounting for expenses. Future goals for the project include expanding operations to handle increasing volumes of waste over the next 15 years.
Garbage fortune slides
- 1. GARBAGE FORTUNE By : Vivek Kumar Shankul Vatsa Mandeep Singh Avinash Kumar Saw
- 2. INTRODUCTION AND PROBLEM Considering the city of Kolkata where 5300 tonnes of waste is generated daily based on following categories: 1. Household- 1900 2. Commercial- 2000 3. Institutional- 400 4. Streets and others- 1000 1900 tonnes are recyclable. Considering the rest 3400 tonnes of waste generated per day which are neither disposed properly nor treated for any beneficial purposes , provides an opportunity for our start-up to use this garbage as a fortune.
- 3. MISSION ‘Garbage Fortune’ aims at using the daily garbage generated by various residential and commercial premises to convert them into various substantial products which can be used as a substitute in various forms of energy and also contribute in the development of an eco-friendly environment. The project also aims to contribute significantly in the ‘Clean India Movement’ by employing better methods of management of wastes in the Kolkata city.
- 4. PYROLYSIS Pyrolysis is process of thermochemical decomposition of organic as well as inorganic material at elevated temp. in the absence of oxygen. Pyrolysis plant is an industry designed to carry out pyrolysis of waste plastic , tires and biomass. In case of plastic & tires pyrolysis, long chain polymer is broken down into smaller chains of hydrocarbon gas and pyrolysis oil.
- 5. A Simple Depiction of the Process
- 7. PRODUCTS Fuel oil (40 to 45%): • The main oil product produced by recycling application is the fuel oil, which is wide used for industrial and commercial purposes. Carbon black (30 to 35%): • Carbon black is the main product recycled by the pyrolysis technology.Carbon black is used as raw material or main ingredient in the following processes :
- 8. • Electric cable jacketing • Conveyor bands • Carrier bands • Home and doormats • Black nylon bags • Rubber additives • Automotive spare parts • Heat isolation • Black colorant in rubber materials • Plastic pipes • Industrial rubber products Steel wire (9 to 15%): • Tires contain steel wires, the amount ranging from 9% to 15% of the total tire weight. All of the steel present in the tire can be detached after the pyrolysis recycling process is completed.
- 9. Gas (9 to 12%): Has a higher calorific value compared to natural gas; • Can replace natural gas and propane when stored; • Can be used as energy resource in gas burners, also used in pyrolysis system.
- 10. SERVICES • Free trial • Quality check • Information Brochure • Customer Support • Direct Supply to desired location
- 11. MARKET ANALYSIS The companies that fall under the segment potential of this business are mainly 1. For pyrolysis oil : • Electric generators • Fuel oil compatible diesel power plants • Diesel Pumps (mixed with 50% diesel) • Vacuum Distillation • Oil Refineries 2. For carbon black: • Rubber Industry • Plastic Industry • Paint Industry • Ink Industry
- 12. COMPETITIVE ADVANTAGE Since the function of the product is to act as a fuel, the main competition of our product will be fossil fuels like coal, petroleum, diesel and natural gas. Since the competitors are neither renewable sources of energy nor eco- friendly, our product is more advantageous and profitable.
- 13. CONSTRUCTION AND MACHINERY SET UP PLAN REQUIREMENTS: • Procurement of around 5 acres of land. • Project should satisfy all its Architectural & constructional requirements. • Project should be completed within a period of 18 months. • Project should comply by its budget of 80 lakhs- 1 crore. • Finished plant should be able to recycle 10 tons of waste every working day.
- 14. COMPUTER GENERATED MODEL OF THE PLANT AFTER CONSTRUCTION:
- 15. WORK BREAKDOWN STRUCTURE (WBS):
- 18. SCHEDULING:
- 20. IMPORTANT NOTES • The project will take about 522 working days to complete the project. • The construction phase alone takes about 231 days. • There will be a PROJECT MANAGER who will lead the complete project and every department will have a DEPARTMENTAL MANAGER to co-ordinate between the team and the project manager needs.
- 22. • Scope :
- 23. Expenditure and Profit : • Contingent Expenses : Serial no. Items Amount (Rs.) 1. Postage and stationery 2000 2. Telephone 30000 3. Transport 15000 4. Other Consumables 12000 5. Maintenance 15000 6. Insurance 3000 7. Rent 80000 TOTAL 157000
- 24. • Utilities : S.N. Salary Amount(Rs.) Qty. Amount(Rs.) 1. Managers 12000 2 24000 2. Maintenance 20000 1 20000 3. Semi skilled workers 5000 4 20000 4. Watchman 6000 2 12000 TOTAL 76,000
- 25. • Raw materials (per month) : TOTAL EXPENSES: Rs. 22,04,000 S.N. Description Wt. per day(kg) Days Rate(per kg) Amount (Rs.) 1. Waste 10000 25 7 1750000 2. Coal or wood 600 25 6 90000 3. Power(in KW) 35 25 6 126000 4. Water 5000 TOTAL 19,71,000
- 26. • Product turnover (per month) : • Total profit per month = Rs. 1052000 • Profit per annum (10 months) = Rs. 10520000 • Then the profit generated by ‘Garbage Fortune’ would be nearly 1 crore per year.(Excluding Marketing Costs). S.N. Description Wt. Waste per day(kg) % output Rate per kg(Rs) Days Amount (Rs.) 1. Fuel oil 10000 32% 37 25 2960000 2. Carbon black 10000 28% 0.8 25 56000 3. Steel Wire 10000 12% 8 25 240000 TOTAL 3256000
- 27. MARKETING • The only process that can be adapted for Marketing would be PERSONAL SELLING. • Hire two marketing executives who could handle the process of personal selling to the various set of companies as mentioned in market analysis. • The total annual cost of marketing involves the following expenditures: Serial no. Description Amount (Rs.) per annum Qty. Amount(Rs.) 1. Executives 420000 2 840000 2. Travelling costs 200000 2 400000 3. Misc. 100000 TOTAL 1340000
- 28. Now, the total annual profit accounts to: Rs.(10520000-1340000) = Rs.91,80,000 Considering the profit per month and the total expenditure, we can say that breakeven point occurs within one year other of the functioning of the plant. After a year, ‘Garbage Fortune’generates a profit of nearly Rs.92 lakhs per annum.
- 29. FUTURE GOALS ‘Garbage fortune’aims at the following goals in the future: • To expand the plant in order to operate 100 tonnes of waste in next 5 years. • Further expansion in order to operate 1000 tonnes of waste in next 10 years. • Further expansion in order to operate the total unused waste in Kolkata i.e.3400 tonnes of waste in next 15 years. Since the resources of non renewable energies are likely to be extinguished in the next 10 – 15 years, ‘Garbage Fortune’ aims to entirely replace the non- renewable sources of energy with Pyrolysis oil in the future.
- 30. THANK YOU