Gear box test Set up
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The document describes a gear box and gear transmission test setup, including a dynamometer capable of testing various types of gearboxes with a torque capacity of up to 10,000 Nm. It outlines the installation of the testing systems at multiple locations in India, detailing the data acquisition capabilities and software developed for monitoring gear box performance. Additionally, the testing process involves measuring torque, speed, and efficiency, and it allows for extensive data analysis through PC-based applications.
Gear box test Set up
- 1. Gear Box / Gear Transmission Test Set up. Dynamometer, Controls & Test Bed APPLICATION SYSTEMS Gawkar Industrial Estate, Panch Pakhadi Service Road, Thane: 400 602. (Maharashtra) India. Ph No: +91 22 32420541 / 25383001 Email: applicationsystems@gmail.com applicationsystems@yahoo.co.in Website: www.applicationsystem.net
- 2. APPLICATION SYSTEMS Dynamometer upto 10000 Nm Capacity to test Various types of Gear Boxes – Worm, Worm Helical, Helical, Bevel & Planetary Gear Boxes. Set up comprises Dynamometer, Computerized Control Panel with Data acquisition, to monitor, Input Electric Power & Output Mechanical Power, with Efficiency measurement, T-Slotted Test Bed with X, Y & Motorised Z axis (Length, Width & Height) with Motor Mounting Portable Table ( Castor Wheels with Locks) with X,Y & Motorised Z axis adjustments Installation at Rossi Geared Motor Pvt Ltd, Coimbatore, INDIA
- 3. APPLICATION SYSTEMS Installation at Rossi Geared Motor Pvt Ltd, Coimbatore, INDIA
- 4. APPLICATION SYSTEMS Dynamometer up to 10000 Nm Capacity to test Various types of Gear Boxes – Worm, Worm Helical, Helical, Bevel & Planetary Gear Boxes. Installation at POWER BUILD LTD, Anand, Gujarat
- 5. Installation at POWER BUILD LTD, Anand, Gujarat APPLICATION SYSTEMS
- 6. APPLICATION SYSTEMS Specially designed Bevel Gearbox for Sea under water operation, for Ship / Vessel direction control, is tested on Dynamometer for Torque, Speed & Power Performance & Endurance. Each Gear box is Loaded up to 150% Torque Capacity, up to 3600 RPM for 2 minutes in clockwise & 2 minutes in anti-clockwise direction - continuously for 8 hour. Installation at TERYAIR Equipments, Vasai, Maharashtra
- 7. Installation at TERYAIR Equipments, Vasai, Maharashtra APPLICATION SYSTEMS
- 8. APPLICATION SYSTEMS Installation at GNA Udyog Ltd, Butala, Phagwada, Punjab. Truck Engine, Gear Box/Transmission & Cardan Shaft, all in-line Test
- 9. APPLICATION SYSTEMS Installation at Steer Engineering Pvt Ltd, Coimbatore & Banglore Helical Gear Box test on Eddy Current Dynamometer
- 10. APPLICATION SYSTEMS Installation at Deekay Gears, Bhandup, Mumbai. Bevel Gear Box testing on Eddy Current Dynamometer
- 11. APPLICATION SYSTEMS Installation at Deekay Gears, Bhandup, Mumbai Bevel Gear Box testing on Eddy Current Dynamometer. Eddy Current Dynamometer, Self Cooled, to avoid water cooling hassles.
- 12. APPLICATION SYSTEMS Bevel Gear Box testing on Eddy Current Dynamometer. Eddy Current Dynamometer, Self Cooled, to avoid water cooling hassles. Installation at Deekay Gears, Bhandup, Mumbai
- 13. APPLICATION SYSTEMS Installation at Deekay Gears, Bhandup, Mumbai
- 14. APPLICATION SYSTEMS Our Proprietary APPSYS MOTOR TEST / GEAR BOX TEST software developed for motor test to monitor & display Motor Input Power, Output Power, Efficiency, Input Voltage, Motor No Load Current, Full Load Current, No Load & Full Load Speed, No Load & Full Load Torque, Power factor, Motor temperature, bearing temperature, winding temperature. • PC based Motor test set up, Window XP / Win7 operating systems, PC hardware, Core 2 Duo PC with built in RAM & PCI Card with necessary Digital & Analogue inputs & outputs, Power analyzer, •Input Power (Motor Power Sensor to sense Motor Power -To monitor Motor electrical Input Power & for Calculation of efficiency) & Output Power, Speed, Torque, Efficiency are displayed on Monitor & stored in table & graphs in MS Excel format. • PC Auto & PC Manual mode selector Soft push button switch on Monitor screen. In PC Auto mode, Data is captured on predetermined (Site settable) time & Torque Loading in 100 steps (independently settable), whereas in PC Manual mode – Data is captured manually by pressing data capture soft button on screen. Captured data is exported to MS Excel in Table forms & in Graphs form to show Torque-Speed characteristics, Torque-Current and Speed- Current, Efficiency characteristics, Torque- Speed Oscillations at steady state Torque at different temperatures, Temp measurements etc. & custom characteristics required by clients. Computerized Control panel with Data acquisition & Control
- 15. APPLICATION SYSTEMS Control Panel on PC Monitor – Test Configuration
- 16. APPLICATION SYSTEMS Torque – Current Curve
- 17. APPLICATION SYSTEMS Efficiency – Output V/s Input Curve
- 18. APPLICATION SYSTEMS Gear Box Test Report