General mining presentation
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The document provides information about Victaulic and its grooved piping systems. It summarizes that Victaulic has been in business since 1925 and invented the grooved piping system. It then describes Victaulic's products and systems for various mining applications including slurry handling, compressed air, process water, and fire protection. It highlights advantages of Victaulic systems such as faster installation, lower costs, flexibility, and ability to accommodate expansion and movement compared to traditional welded and flanged piping.
General mining presentation
- 3. Company Profile • Established 1925 • Invented grooved piping system • ISO 9001 Certified Company • Years of success in multiple markets – Fire Protection – HVAC – Industrial – Mining – Wastewater • Dedicated to product innovation
- 4. Surface Applications • Slurry Handling • Tailings • Compressed Air • Pump Gland Seal Water • Acids • Process Water • Flotation Lines • Cyclone Piping • Pneumatic Conveying • Dust Suppression • General Utility Piping • Slurry • Fire Protection
- 5. What Is Victaulic ? • Victaulic is an alternative method of joining pipe with a faster installation and lower installed costs over traditional piping systems, IE: Welded, Flanged, or Threaded.
- 6. Welded and Flanged Construction Labor Material Cost Ratio Labor Material 70% 30% • Labor is the least accurate cost or the highest risk - it usually is a best guesstimate • Material cost is the most accurate cost or the lowest risk
- 7. Victaulic Total System Construction Labor Material Cost Ratio Labor Material 30% 70% • Since labor represents your highest risk, you can reduce your risk by as much as 40% by transferring as much labor risk as possible to the lower risk material side of costs.
- 8. Innovator of Grooved Piping •1925 Victaulic introduced first grooved coupling for WW I •1945 First field cut groovers on market •1957 Introduced roll grooving •1983 First angled bolt pad rigid coupling •1991 Pressfit introduced •2005 AGS for large diameter introduced
- 9. Grooved End Technology 1. Coupling Housing – ASTM A-536 Grade 65-45-12 2. Bolts & Nuts – ASTM A-183 tensile 110,000 psi (7,580 Bar) 3. Gasket 4. Groove
- 12. Advantages Over Conventional Systems • Total Installed Cost Savings • Union at Every Joint • High Pressure Capabilities • Fast & Clean • No HOT WORKS • Ease of alignment • Less Re-work $$$ • Ease of Maintenance • Less Labour Needed on Site • Safe !!!!
- 13. No Hot Works
- 14. Flexible and Rigid Joints
- 15. Rigidity •Rigidity is achieved with standard couplings •Angled bolt pad design of s/07 provides positive clamping of the pipe •Resists torsional and flexural loads
- 16. Rigid Coupling’s Are Stronger Than Welded Joints
- 17. Flexibility •Accommodates expansion - contraction - deflection •Can design the piping system to take advantage of these features
- 18. Flexible Coupling’s Used For Deflection
- 19. Allows for System Access and Expansion •Provides easy access for maintenance or system access. •Victaulic butterfly valves provide dead-end shut-off to isolate equipment.
- 20. Alignment Ease •Grooved system allows full rotation of the pipe and system components. •Allows for ease of proper alignment.
- 21. Noise and Vibration Attenuation •Independent grooved pipe sections reduce noise and vibration transmission
- 22. Seismic Stress Absorption •Full engagement of the housing keys in the grooves provides pressure restraint and end load capability
- 24. Roll Grooving • Grooves are formed primarily by roll grooving (cold forming) a groove into the pipe. • No removal of metal. – Full wall thickness is maintained. • Clean, Fast ,Simple and No Hot Work.
- 25. Roll Grooving Tools • Pipes can be grooved in the shop or in the job site • Carbon Steel, Stainless Steel, Copper, Aluminum & PVC • Pipe Sizes ¾ – 42” (20 mm - 1050 mm) • Wall thickness up to ½” (12.7 mm)
- 26. Cut Grooving
- 27. Gaskets •Victaulic manufactures our own gaskets •C- Shaped gasket forms a triple seal –between the pipe ends and the groove –surrounded, reinforced and slightly compressed by the housing –enhanced by pressure or vacuum in the line
- 28. Gaskets
- 29. Style 07 Rigid Coupling • Angular bolt pad design resists flexural and torsional loads • Sizes 1 - 24 inches (25 - 600 mm) • Operating pressures up to 750 PSI (52 Bar)
- 30. Style 07 Rigid Coupling •Visual installation inspection •No torque requirement •Coupling halves should be touching bolt bad to bolt pad for correct installation
- 31. Style 77 Flexible Coupling • Allows axial movement and angular deflection at joints • Sizes ¾ - 24 inches (20 - 600 mm) • Operating pressures up to 1000 PSI (69 Bar) • Effective stress release & vibration attenuation capabilities
- 32. Style 770 Large Diameter •Pressure rated up to 2580 kPa •Sizes from 650mm – 1050mm
- 33. Depend–O–Lok Couplings • E x E Flexible Coupling • F x E Fixed x Expansion Coupling • F x F Fixed x Fixed Coupling • F x E Flange Adaptor Coupling • AirMaster • Fluid Master • Encapsulating Joints • Paragon Expansion Joints
- 34. Depend–O–Lok Couplings • Can accommodate for pipe ovality • High or low pressure applications • Can be used for buried service • Engineered to specific requirements • Can be used on the following pipe: – Carbon Steel – Stainless Steel – Ductile Iron – FRP – HDPE
- 37. Grooved End Fittings •Wide range of fittings with grooved ends. •Flange Adaptors ANSI 150# , 300# , AS2129 •Manufactured from ductile iron to ASTM A-536 Grade 65-45-12. •Grooved fittings are rated to the coupling pressure rating. •Sizes range from 20mm – 1050mm •Available in standard Orange enamel or Hot dip galvanized , some fittings can be supplied electroplated.
- 39. Style 926 Mechanical- T
- 40. Style 926 Mechanical - T • Provides excellent outlet for tailings disposal • Allows uniform disposal of tailings in the pond • Easy installation in existing tailings lines
- 41. Grooved Valves •Butterfly Valves 50mm - 600mm •Vic Check Valves 50mm - 600mm •Plug Valves 80mm - 450mm •Ball Valves 40mm - 150mm •Operating options include: Actuators, Gear box, Lever, Chain wheel.
- 42. Style 365 Plug Valve
- 43. Style 365 Plug Valve • Full port valve • Eccentric plug excellent in slurry applications • Bubble tight sealing up to 175psi for 3 - 12” • Sizes from 3 - 18”
- 44. Style 365 Plug Valve
- 45. Style 365 Plug Valve
- 46. Accessories
- 47. Strainers
- 48. Plain End Piping System
- 49. Style 99 Roust-A-Bout Coupling
- 52. Style 995 - No Flanges , Bolts, Gaskets
- 53. Style 995 - No fusion machine required
- 54. Style 995 Plain End HDPE Coupling
- 55. Style 995 - Easier Access Than a Flange
- 56. 316 SS Pressfit • SS 316 SCH5 Pipe ASTM A-312 • 15mm - 50mm • Elbows, Tees, Reducing Tees, Male & Female Adapters, Flanges. • 5 Seconds To Complete A joint • UL Classified • ANSI/NSF 61 For Potable Water • Pressure Rating 300psi (2065kPa) • ANSI Class 150# (Except Steam) • “O” Rings – EPDM,Nitrile & Viton
- 57. 316SS Pressfit Varied Mining Installations Include • Plant air • Instrument air • Pump gland seal water • Flocculant • Emergency eyewash piping • Make up water
- 58. Pressfit 316SS Pressfit Tools • Electric operated • Pnuematic operated • Hand held convenience
- 62. Grooved Stainless Steel - Valves Style 763 Butterfly Valve • 2100 kPa bi-directional dead end service Style 726S Ball Valve • Two piece end entry floating ball design • Pressure ratings – 40mm – 80mm 7000 kPa – 100mm – 150mm 5600 kPa
- 63. Victaulic Software Packages • Vic Blocks 2D – AutoCAD Compatible • Vic Blocks 3D – AutoCAD Compatible • Vic Cells 2D – MicroStation Compatible • Vic Cells 3D – MicroStation Compatible • Vic Guide Specs – Specification Writing • Third party Software: – Aveva (Cadcentre) PDMS – Bentley AutoPlant – Bentley Plant Space – CEA Systems – Plant 4D – Coade – CADWorx Pipe – Hydratec – HydraCAD (Fire Protection) – Intergraph PDS – QuickPen Pipe Designer 3D
- 64. Victaulic 3D Piping Software Allows users to draw 3D pipe within the following Victaulic modules: •AWWA •IPS •Copper Tubing •Pressfit •HDPE Pipe materials include: •Carbon Steel •HDPE •Copper •Stainless Steel •Ductile Iron •Offers a full range of pipe sizes in both imperial and Metric. •Includes a bill of material routine that lists pipe cut lengths. •Currently runs on AutoCAD Release 2004 and later. •Works in conjunction with Vic Blocks 3D.
- 65. Thank you Questions & Answers