Get in line - Process analysis solutions open new opportunities for improved profit and quality
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The document discusses advancements in grain and feed milling technology, particularly focusing on in-line moisture and density determination solutions offered by various companies. It emphasizes the importance of using near-infrared technology for real-time monitoring of product quality and highlights the benefits of continuous measurement in maintaining high standards in flour production. Additionally, it addresses the growing need for quality assurance and compliance in the milling industry to adapt to competitive market pressures.
![FEATURE
Best For Quality Control
Make every batch in spec...
n e
...in real-time at lower cost
Inline Moisture Determination
Döscher & Döscher supplies specialized solutions for an
accurate and reliable moisture and density determination in
the production process.
Our technology based on the
2-Parameter-Resonance-Technology,
this makes it possible to control
density and color independent of
the moisture in your products.
Feed & Petfood
• Intake qualification & sorting Following Moisture Measuring
Systems can be used in the feed
• Mixing with controlled addition
production:
• Extruding & pelletizing conditioning
• Final product qualification • MoistureScan - Continuous control of the moisture
content in process
proven solutions for monitoring & control
NIR-Online GmbH
• MoistureScan XT - for high product temperature
(<140°C), for example after the dryer
SAP Partnerport
Altrottstraße 31
D-69190 Walldorf
• MoistureScan Ex - completely suitable for Atex zone 20
Tel.: +49 (0) 6227 732 660
Get in line
Fax: +49 (0) 6227 732 670
Email: info@nir-online.de www.nir-online.de
www.doescher.com
Visit us at Victam [Hall 6; Stand E056]
Process analysis solutions open new opportunities for improved profit and quality NIRonline_90x132_finalV2.indd 1
Look for
Doescher_90x132mm.indd 1
25.02.2011 14:19:22 29/03/2011 16:07
by Darren Robey, Foss, Denmark the NIR solution INFRANeO
JUNIOR
that best matches your needs
T
he use of NIR technology as an analyti- the technology development is Spanish pre- and his staff have acquired a helping hand - or
y Measure chemical composition as soon as you
cal technique is far from new to the mium flour suppliers Emilio Esteban. ‘eye’ to be more precise - in the form of the
grain and feed milling industry. With the help of an in-line, near infrared ProFoss. receive your raw materials.
process monitoring solution called ProFoss from Mounted directly in production at the final y Estimate technical values of flours, semolinas, grits, glutens,
In many parts of the world it has been a Foss, it is raising high quality standards to new steps in the milling process, the ProFoss moni- starches (and other powders products).
mainstay of grain quality analysis for more than levels while gaining more vision and insight into tors the flour as it flows through pipes at up to y Moisture, protein, ash content, zeleny, hydration*.
20 years and the benefits of the technology are the milling process. 25 metres a second. This avoids the need for (* choose from over 60 calibrations available)
well understood. So what is the next step for a bypass stream to collect samples. The instru- INFRANeO Junior can also analyse whole grains.
this technology? As with many aspects of food From laboratory to production ment is housed in a practical and robust stainless
and agricultural quality control today, the answer A flour production facility like the one at steel cabinet (ATEX approved).
lies in the field of in-line near infrared analysis. the Emilio Esteban flour mill in Spain typically While it may not win any design awards,
But even in-line NIR is not a new concept. produces around 100 kilos of premium grade the wealth of information the ProFoss provides wITh
The potential benefits of moving the instru- flour every minute. is something for any quality controller to get SIMPLe NO OPeRATOR COST SAvINg
ment from the lab to the production line where That’s not a huge output by industry stand- excited about. INFLUeNCe
it can take constant measurements hour after ards, but plenty for the staff at the in-house The analyser automatically monitors mois-
hour and day after day have been clear to quality laboratory to control as they strive to ensure ture, protein and ash every few seconds and the
controllers and production managers for years. that deliveries always match the high standards regular results are fed back to a computer in the
Until recently however, the technology has of discerning customers, including, amongst oth- mill control room where they are displayed in a
failed to meet the challenge with filter-based ers, producers of baby food. graphical form using Foss ISIscan software. The
near infrared technology unable to deliver the Company director Emilio Esteban sets out charts resemble a seismic graph. A nice straight FAST ACCURATe
sort of savings hoped for. the business strategy in the current competitive line indicates that the flour composition is on
All that has changed with the advent of business landscape. target, but with a tremor indicated if something
new Diode Array based solutions teamed with “There are basically two options. Either you starts to go off track. This allows anyone work-
strong calibrations and the latest computing go for high capacity and compete on price or ing in production to see at a glance whether
technology. you invest in high quality.” everything is running to plan. 20, avenue Marcellin Berthelot • 92396 Villeneuve-la-Garenne • FRANCE
One company already making good use of With a high quality strategy in mind, Esteban The new system does exactly the same job Tél. : + 33 1 41 47 50 29 • Fax : + 33 1 41 21 07 10 • Mail : info@chopin.fr • www.chopin.fr
Photo credits : www.istockphoto.fr-© Elena Elisseeva-© Kristian Septimius Krogh-© Srdjan Stefanovic-© Dr. Heinz Linke-© Stratesigns, Inc.-© Kaupo Kikkas.
infraneo_junior_GB_190x132mm.indd 1 24/02/2011 14:24:49
12 | november - december 2011 Grain &feed millinG technoloGy Grain &feed millinG technoloGy november - december 2011 | 13](https://image.slidesharecdn.com/gfmt11-06f2ds-111216074358-phpapp02/85/Get-in-line-Process-analysis-solutions-open-new-opportunities-for-improved-profit-and-quality-2-320.jpg)
Get in line - Process analysis solutions open new opportunities for improved profit and quality
- 1. Digital Re-print - November | December 2011 Get in line - Process analysis solutions open new opportunities for improved profit and quality Grain & Feed Milling Technology is published six times a year by Perendale Publishers Ltd of the United Kingdom. All data is published in good faith, based on information received, and while every care is taken to prevent inaccuracies, the publishers accept no liability for any errors or omissions or for the consequences of action taken on the basis of information published. ©Copyright 2010 Perendale Publishers Ltd. All rights reserved. No part of this publication may be reproduced in any form or by any means without prior permission of the copyright owner. Printed by Perendale Publishers Ltd. ISSN: 1466-3872 www.gfmt.co.uk NEXT PAGE
- 2. FEATURE Best For Quality Control Make every batch in spec... n e ...in real-time at lower cost Inline Moisture Determination Döscher & Döscher supplies specialized solutions for an accurate and reliable moisture and density determination in the production process. Our technology based on the 2-Parameter-Resonance-Technology, this makes it possible to control density and color independent of the moisture in your products. Feed & Petfood • Intake qualification & sorting Following Moisture Measuring Systems can be used in the feed • Mixing with controlled addition production: • Extruding & pelletizing conditioning • Final product qualification • MoistureScan - Continuous control of the moisture content in process proven solutions for monitoring & control NIR-Online GmbH • MoistureScan XT - for high product temperature (<140°C), for example after the dryer SAP Partnerport Altrottstraße 31 D-69190 Walldorf • MoistureScan Ex - completely suitable for Atex zone 20 Tel.: +49 (0) 6227 732 660 Get in line Fax: +49 (0) 6227 732 670 Email: info@nir-online.de www.nir-online.de www.doescher.com Visit us at Victam [Hall 6; Stand E056] Process analysis solutions open new opportunities for improved profit and quality NIRonline_90x132_finalV2.indd 1 Look for Doescher_90x132mm.indd 1 25.02.2011 14:19:22 29/03/2011 16:07 by Darren Robey, Foss, Denmark the NIR solution INFRANeO JUNIOR that best matches your needs T he use of NIR technology as an analyti- the technology development is Spanish pre- and his staff have acquired a helping hand - or y Measure chemical composition as soon as you cal technique is far from new to the mium flour suppliers Emilio Esteban. ‘eye’ to be more precise - in the form of the grain and feed milling industry. With the help of an in-line, near infrared ProFoss. receive your raw materials. process monitoring solution called ProFoss from Mounted directly in production at the final y Estimate technical values of flours, semolinas, grits, glutens, In many parts of the world it has been a Foss, it is raising high quality standards to new steps in the milling process, the ProFoss moni- starches (and other powders products). mainstay of grain quality analysis for more than levels while gaining more vision and insight into tors the flour as it flows through pipes at up to y Moisture, protein, ash content, zeleny, hydration*. 20 years and the benefits of the technology are the milling process. 25 metres a second. This avoids the need for (* choose from over 60 calibrations available) well understood. So what is the next step for a bypass stream to collect samples. The instru- INFRANeO Junior can also analyse whole grains. this technology? As with many aspects of food From laboratory to production ment is housed in a practical and robust stainless and agricultural quality control today, the answer A flour production facility like the one at steel cabinet (ATEX approved). lies in the field of in-line near infrared analysis. the Emilio Esteban flour mill in Spain typically While it may not win any design awards, But even in-line NIR is not a new concept. produces around 100 kilos of premium grade the wealth of information the ProFoss provides wITh The potential benefits of moving the instru- flour every minute. is something for any quality controller to get SIMPLe NO OPeRATOR COST SAvINg ment from the lab to the production line where That’s not a huge output by industry stand- excited about. INFLUeNCe it can take constant measurements hour after ards, but plenty for the staff at the in-house The analyser automatically monitors mois- hour and day after day have been clear to quality laboratory to control as they strive to ensure ture, protein and ash every few seconds and the controllers and production managers for years. that deliveries always match the high standards regular results are fed back to a computer in the Until recently however, the technology has of discerning customers, including, amongst oth- mill control room where they are displayed in a failed to meet the challenge with filter-based ers, producers of baby food. graphical form using Foss ISIscan software. The near infrared technology unable to deliver the Company director Emilio Esteban sets out charts resemble a seismic graph. A nice straight FAST ACCURATe sort of savings hoped for. the business strategy in the current competitive line indicates that the flour composition is on All that has changed with the advent of business landscape. target, but with a tremor indicated if something new Diode Array based solutions teamed with “There are basically two options. Either you starts to go off track. This allows anyone work- strong calibrations and the latest computing go for high capacity and compete on price or ing in production to see at a glance whether technology. you invest in high quality.” everything is running to plan. 20, avenue Marcellin Berthelot • 92396 Villeneuve-la-Garenne • FRANCE One company already making good use of With a high quality strategy in mind, Esteban The new system does exactly the same job Tél. : + 33 1 41 47 50 29 • Fax : + 33 1 41 21 07 10 • Mail : info@chopin.fr • www.chopin.fr Photo credits : www.istockphoto.fr-© Elena Elisseeva-© Kristian Septimius Krogh-© Srdjan Stefanovic-© Dr. Heinz Linke-© Stratesigns, Inc.-© Kaupo Kikkas. infraneo_junior_GB_190x132mm.indd 1 24/02/2011 14:24:49 12 | november - december 2011 Grain &feed millinG technoloGy Grain &feed millinG technoloGy november - december 2011 | 13
- 3. FEATURE Laboratory manager, Antonio Caballero conducted a study which indicates very similar performance for both instruments. And, of par- ticular importance is the fact that even though the performances of the two solutions are very similar, the frequency of measurement with the ProFoss system allows trends and irregularities to be spotted more quickly. as the previous analysis instrument in the labora- arriving at the lab, but these tory, but now measurements are made several don’t represent the whole times a minute instead of every few hours. It is process. ProFoss is another this frequency that helps to keep production concept – it is placed inline right on target. It also reduces the risk of varia- and provides constant and tions in content of products when a new batch continuous information, so is started. in case there is any problem, you can react Other applications? Esteban sums up the advantage of con- immediately and that is the key.” While the benefits for flour production tinuous measurement and the difference in According to laboratory manager Antonio are clearly demonstrated in the story above, comparison to the Infratec 1241 Grain Analyser Caballero, the accuracy of ProFoss is equal to it doesn’t take a great deal of lateral thinking located in the laboratory. the Infratec when measuring protein, moisture to see the application of this technology “Infratec and ProFoss are completely differ- and ash. in other parts of the grain and feed supply ent devices,” he says. Besides this, with ProFoss, he believes that chain. “The reason for this is where they are traceability has increased as the company now situated. Infratec allows you to analyse samples has a more comprehensive picture of quality. Thankfully the answer to this “I believe question is very much yes. that improved A similar story to the one above can be control of the told in protein meal production where the process will instrument has demonstrated similar levels increase qual- of benefit. ity levels and Likewise whole grain is an area where this give us a com- technology can provide significant benefits to petitive edge,” grain handlers. Whether it be at intake into says Caballero. the mill, on loading a bulk vessel or in the “We will elevator conducting in stream segregation also improve or blending, having real time inline analysis traceability, can have significant benefits over bench top as we know techniques. exactly how the process is One novel use for in line analysis working. And might well be fraud prevention. overall, we will Anyone handling grain has heard a story increase the of someone delivering a load of grain who quality of our has taken it upon themselves to mix some products.” poor grain, perhaps high moisture or low An obvious protein, in areas of the load where they consideration know the sample spear won’t reach, while was whether putting the good grain on top. the accuracy With inline analysis, such practices will of measure- soon be found as inline analysis takes sam- ments with ples from a much higher proportion of the the ProFoss load as it passes through the elevator. Sure, would be once the product is in the plant or silo it is comparable too late, but such monitoring combined with to the exist- appropriate penalties will soon see those ing desktop wanting to beat the system either stop the Infratec 1241 practice or at least divert their attention to grain analyser the receiver who isn’t so alert. used in the The simple fact is that inline NIR is always laboratory. alert and is constantly checking quality. 14 | november - december 2011 Grain &feed millinG technoloGy
- 4. Perfection in grain milling – a highly demanding task. Antares sets new standards Flour Milling Training for round-the-clock milling. The self-contained roll pack and reliable product feed ensure precise and consistent flour. Maximum hygiene is guaranteed thanks Internationally recognised distance learning programme Seven Steps to clever insulation, integrated product inlet aspiration and stainless steel lining. to Success Developed for millers by industry professionals Hygiene, Health Experience a new level of ease of use and quality from ergonomic controls and Safety Studied every year by hundreds of millers worldwide and operating reliability to the highly impressive design. Antares – The New Art Wheat and the Screenroom An indispensable tool for developing the knowledge and of Milling. competence of flour millers and their colleagues. Mill Processes and Performance A clear presentation of the industry and process, in 7 modules. Product Handling, Storage and Distribution Dedicated tutor support given to every student, providing Bühler AG, Grain Milling, CH-9240 Uzwil, Switzerland, T +41 71 955 11 11, F +41 71 955 66 11 professional guidance throughout the course year. milling@buhlergroup.com, www.buhlergroup.com Flour Course Fees 2011-12 The cost per module is: £310 (+ VAT at 20% where applicable) Power and Automation includes postage, textbook and exam registration nabim Members: £210 per module (a discount of £100) Antares MDDR-600. Flour Milling Management Non-UK Companies: £260 per module (a discount of £50) Small Roller Mill for To enrol or find out more, contact: High Requirements. nabim 21 Arlington Street London SW1A 1RN UK Tel: +44 (0)20 7493 2521 Fax: +44 (0)20 7493 6785 email: info@nabim.org.uk www.nabim.org.uk Compact dimension. Four-roller mill with roll length of 600 mm Sanitation. Top hygienic standards for Agro 3000 Flex plant control food safety. for feed plant: Outstanding precision. Ultra-precise ■ Tailored design for settings, consistent flour. · feed plants · petfood plants · fish feed plants Perfect grinding. Powerful roll pack, highly consistent grinding. ■ Modular design Ultimate design. The perfect combina- ■ Multi monitor support tion of ergonomics and performance. ■ Supports data integration to SAP, MS Dynamics, and others… ■ Energy saving ■ Remote control from iPad Live business data and KPIs on iPad and iPhone ■ Live business data and KPIs on iPad – anywhere – anytime and iPhone – anywhere – anytime ■ 24/7 service and world wide support ■ More than 40 years in business invitation Invites you to our stand number ® at Daniit A/S · Jyllandsgade 30 · DK-6400 Sønderborg Visit us at Victam Asia 2012, stand C065 Bangkok International Trade & Exhibition Centre (BITEC) 88 Bangna-Trad Road (Km.1), Bangna, Bangkok 10260, Thailand Tel. +45 7342 3636 · www.daniit.com · mail@daniit.com Innovations for a better world. Exhibition dates and opening times Wednesday 15th February 2012: 10.00 – 18.00 Thursday 16th February 2012: 10.00 – 18.00 Friday 17th February 2012: 10.00 – 17.00 With our compliments Grain &feed millinG technoloGy We look forward to greeting you Supported by Thai Ministry of Agriculture & Co-Operatives, november - december 2011 | 3 Thai Department of Livestock Development, Thai Department of Fisheries, Thai Feed Mill Association, Thai Rice Milling Association, Thai Chamber of Commerce Thailand Conference & Exhibition Bureau
- 5. This digital Re-print is part of the November | December 2011 edition of Grain & Feed Milling Technology magazine. Content from the magazine is available to view free-of-charge, both as a full online magazine on our website, and as an archive of individual features on the docstoc website. LINKS Please click here to view our other publications on www.docstoc.com. November - December 2011 • See the full issue In this issue: • African advances Animal feed milling is one of the most • • Mycotoxins an overview Database for animal diet • Visit the GFMT website buoyant activities in formulation the agri related field techniques: A glance to last • Contact the GFMT Team • Get in line decade Process analysis solutions open new opportunities for improved • Food safety profit and quality in the grain milling industry • Recent advances in • Optical sorting • Subscribe to GFMT rapid grain Optical sorting has come of testing age and should be considered as a serious option for inclusion in any modern wheat cleaning plant A subscription magazine for the global flour & feed milling industries - first published in 1891 GFMT11.06.indd 1 30/11/2011 17:28 To purchase a paper copy of the magazine, or to subscribe to the paper edition please contact our Circulation and Subscriptions Manager on the link adove. INFORMATION FOR ADVERTISERS - CLICK HERE Article reprints All Grain & Feed Milling Tecchnology feature articles can be re-printed as a 4 or 8 page booklets (these have been used as point of sale materials, promotional materials for shows and exhibitions etc). If you are interested in getting this article re-printed please contact the GFMT team for more information on - Tel: +44 1242 267707 - Email: jamest@gfmt.co.uk or visit www.gfmt.co.uk/reprints www.gfmt.co.uk PREVIOUS PAGE