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UNIT OPERATIONS  Group 2 4 ChE B Set 7 Bacal, Nathaniel Cueto, Ana De Vera, Bernadette Mercado, Rommel Nieva, Jared
# 7  A plane wall is composed of an 20 cm layer of refractory brick (k = 1.3W/mK) and a 5 cm layer of insulating material with k for the insulating material varying linearly as k = 0.034 + 0.00018 t where t is the temperature in °C. The inside surface temperature of the brick is 1100 °C and the outside surface temperature of the insulating material is 38 °C. Calculate the temperature at the boundary of the brick and insulation. 20 cm 5 cm 38  °C 1100  °C T’ = ? Refractory brick ; k = 1.3 W/m-k  Insulating brick ; k = 0.034 + 0.00018t  Basis: 1 m 2  of cross-sectional area Given:  T 1  =  1100 °C ; X = 20 / 100 m T 2 T 1 T 2  =  38 °C ; X = 5 /100 m T’ = ?
Required:  T’ = ? q =  Σ   Δ T  =  1100 + 38 R T   R1 + R2 Solution: R =  Δ X KmAm R 1  =  20 / 100  =  0.1538 K / W (1.3) x (1m) 2 R 2  =  5 / 100  =  ? (0.034 + 0.00018t)  Eqn. 1 Since: q = q1 = q2 T’ - 38  =  1100 + 38 R2  R1 + R2 Eqn. 2 Assume : T’ = 600  °C ;  T ave = (600 + 38) / 2 = 319  °C  T ave = t Using  Eqn. 1 : R2 =  5 / 100  =  0.5469 K / W (0.034 + [0.00018][319])  Using  Eqn. 2  : T’ = 926.21  °C
% difference = (600 – 926.21) / 600 x 100 = 54.37% Assume : T’ = 926.21  °C ;  T ave = (926.21 + 38) / 2 = 482.105  °C  Using  Eqn. 1 : R2 =  5 / 100  =  0.5469 K / W (0.034 + [0.00018][482.105])  Using  Eqn. 2  : T’ = 867.75  °C % difference = (926.21 – 867.75) / 926.21 x 100 = 6.31% % difference is less than 10% so  T’  ≈ 867.75 °C
15. (US) A large sheet of glass 50 cm thick is initially at 150°C throughout. It is plunged into a stream of running water having a temperature of 15°C. How long will it take to cool the glass to an average temperature of 38°C? For glass:  κ  = 0.70 W/mK;  ρ = 2480 kg/m3, Cp = 0.84 kJ/kgK
Given: T o =  150°C  ; T 1  =  15°C  ;  15 cm T=  38°C   when x=15cm κ  = 0.70 W/mK;  ρ = 2480 kg/m3;  Cp = 0.84 kJ/kgK Required: time to  cool the glass to an average temperature of 38°C?
Solution Using the  Average Temperature Table   ( Fig. 5.3-13 on page 377) At Y = 0.17, X = 0.63 T= 468750 s or 130.21 hr
Geankoplis 4.1-2 Determination of Thermal Conductivity.  In determining the thermal conductivity of an insulating material, the temperatures were measured on both sides of a flat slab of 25 mm of the material and were 318.4 and 303.2 K. the heat flux was measured as 35.1 W/m2. Calculate the thermal conductivity in BTU/h-ft-ºF and in W/m-K q = 35.1 W/m 2 T 1  = 318.4 K T 2  = 303.2 K 25 mm
In W/m-K: 35.1 W/m 2   = - k (303.2–318.4) K       0.025 m 0.0577 W/m-K = k  q = 35.1 W/m 2 In BTU/hr-ft- ºF: 0.0577 W  1  =  0.0333  BTU  m-K  1.73  hr-ft-  ºF   T 1  = 318.4 K T 2  = 303.2 K 25 mm q = -k  dT dx
Geankoplis 5.3-7 Cooling a Steel Rod.  A long steel rod 0.305 m in diameter is initially at a temperature of 588 K. It is immersed in an oil bath maintained at 311 K. The surface convective coefficient is 125 W/m 2 -K. Calculate the temperature at the center of the rod after 1 hour. The average physical properties of the steel are k=38 W/m-K and α=0.0381 m 2 -h  0.305 m X X 1  = 0.1525
Given: D = 0.305 m x 1 =  D/2 =  0.1525 m x = 0 T o  = 588 K T 1  = 311 K h = 125 W/m 2  –K t = 1 hour k = 38  W/m-K α  = 0.0381 m 2 -h m =  k  =  38  =  1.99  ~  2 h x 1  (125)(0.1525) n =  x  =  0  =  0 x 1   0.1525  X = αt  =  (0.0381)(1)  =  1.64 x 1   0.1525 Using Fig. 5.3-7 of Geankoplis (Gurney - Lurie Chart for cylinders) Y = 0.29 = T 1  – T  =  311 – T T 1  - T o   311 – 588  T = 391.33 K , where T is the temperature at the center of the cylinder. 0.305 m x x 1  = 0.1525 m

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group 2 problem set 7

  • 1. UNIT OPERATIONS Group 2 4 ChE B Set 7 Bacal, Nathaniel Cueto, Ana De Vera, Bernadette Mercado, Rommel Nieva, Jared
  • 2. # 7 A plane wall is composed of an 20 cm layer of refractory brick (k = 1.3W/mK) and a 5 cm layer of insulating material with k for the insulating material varying linearly as k = 0.034 + 0.00018 t where t is the temperature in °C. The inside surface temperature of the brick is 1100 °C and the outside surface temperature of the insulating material is 38 °C. Calculate the temperature at the boundary of the brick and insulation. 20 cm 5 cm 38 °C 1100 °C T’ = ? Refractory brick ; k = 1.3 W/m-k Insulating brick ; k = 0.034 + 0.00018t Basis: 1 m 2 of cross-sectional area Given: T 1 = 1100 °C ; X = 20 / 100 m T 2 T 1 T 2 = 38 °C ; X = 5 /100 m T’ = ?
  • 3. Required: T’ = ? q = Σ Δ T = 1100 + 38 R T R1 + R2 Solution: R = Δ X KmAm R 1 = 20 / 100 = 0.1538 K / W (1.3) x (1m) 2 R 2 = 5 / 100 = ? (0.034 + 0.00018t) Eqn. 1 Since: q = q1 = q2 T’ - 38 = 1100 + 38 R2 R1 + R2 Eqn. 2 Assume : T’ = 600 °C ; T ave = (600 + 38) / 2 = 319 °C T ave = t Using Eqn. 1 : R2 = 5 / 100 = 0.5469 K / W (0.034 + [0.00018][319]) Using Eqn. 2 : T’ = 926.21 °C
  • 4. % difference = (600 – 926.21) / 600 x 100 = 54.37% Assume : T’ = 926.21 °C ; T ave = (926.21 + 38) / 2 = 482.105 °C Using Eqn. 1 : R2 = 5 / 100 = 0.5469 K / W (0.034 + [0.00018][482.105]) Using Eqn. 2 : T’ = 867.75 °C % difference = (926.21 – 867.75) / 926.21 x 100 = 6.31% % difference is less than 10% so T’ ≈ 867.75 °C
  • 5. 15. (US) A large sheet of glass 50 cm thick is initially at 150°C throughout. It is plunged into a stream of running water having a temperature of 15°C. How long will it take to cool the glass to an average temperature of 38°C? For glass: κ = 0.70 W/mK; ρ = 2480 kg/m3, Cp = 0.84 kJ/kgK
  • 6. Given: T o = 150°C ; T 1 = 15°C ; 15 cm T= 38°C when x=15cm κ = 0.70 W/mK; ρ = 2480 kg/m3; Cp = 0.84 kJ/kgK Required: time to cool the glass to an average temperature of 38°C?
  • 7. Solution Using the Average Temperature Table ( Fig. 5.3-13 on page 377) At Y = 0.17, X = 0.63 T= 468750 s or 130.21 hr
  • 8. Geankoplis 4.1-2 Determination of Thermal Conductivity. In determining the thermal conductivity of an insulating material, the temperatures were measured on both sides of a flat slab of 25 mm of the material and were 318.4 and 303.2 K. the heat flux was measured as 35.1 W/m2. Calculate the thermal conductivity in BTU/h-ft-ºF and in W/m-K q = 35.1 W/m 2 T 1 = 318.4 K T 2 = 303.2 K 25 mm
  • 9. In W/m-K: 35.1 W/m 2 = - k (303.2–318.4) K 0.025 m 0.0577 W/m-K = k q = 35.1 W/m 2 In BTU/hr-ft- ºF: 0.0577 W 1 = 0.0333 BTU m-K 1.73 hr-ft- ºF T 1 = 318.4 K T 2 = 303.2 K 25 mm q = -k dT dx
  • 10. Geankoplis 5.3-7 Cooling a Steel Rod. A long steel rod 0.305 m in diameter is initially at a temperature of 588 K. It is immersed in an oil bath maintained at 311 K. The surface convective coefficient is 125 W/m 2 -K. Calculate the temperature at the center of the rod after 1 hour. The average physical properties of the steel are k=38 W/m-K and α=0.0381 m 2 -h 0.305 m X X 1 = 0.1525
  • 11. Given: D = 0.305 m x 1 = D/2 = 0.1525 m x = 0 T o = 588 K T 1 = 311 K h = 125 W/m 2 –K t = 1 hour k = 38 W/m-K α = 0.0381 m 2 -h m = k = 38 = 1.99 ~ 2 h x 1 (125)(0.1525) n = x = 0 = 0 x 1 0.1525 X = αt = (0.0381)(1) = 1.64 x 1 0.1525 Using Fig. 5.3-7 of Geankoplis (Gurney - Lurie Chart for cylinders) Y = 0.29 = T 1 – T = 311 – T T 1 - T o 311 – 588 T = 391.33 K , where T is the temperature at the center of the cylinder. 0.305 m x x 1 = 0.1525 m