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EMERGING TECHNOLOGIES IN POSTHARVEST MANAGEMENT AND
PROCESSING FOR NEXT GENERAGTION OF FUTURE FOOD
Sunil Pareek
Director(IQAC) & HoD (AES)
NationalInstituteofFoodTechnologyEntrepreneurshipandManagement
Kundli,Sonepat,Haryana
Progressive Horticulture Conclave
TransformingHorticulture:ScienceandTechnology
ISHRD&GBPUAT,Pantnagar
February03,2023–February05,2023
horticulture research and development  ppt
horticulture research and development  ppt
4
5
6
7
8
9
10
11
NATURAL FOODS
12
ETHICAL FOOD CHOICES
13
SUPER FOODS
14
PROBIOTIC FOODS
15
3D Food Printing
3D printing is a layer-wise building of a structure directly
from a 3D computer model, using a computer numeric
controlled fabrication technique without any human
intervention.
3D Food Printing
 Digital age – digital cooking.
 First 3D Food Printer was developed by HoD Lipson of
Cornell University in 2007.
To mix suitable ingredients to form the most intricate shapes and structures, which are
impossible to be made or are uneconomical to produce under traditional manufacturing
process.
These kinds of food can have entirely novel textures and flavours unimaginable to be
produced through traditional cooking processes.
Advantages of Food Printing
3D FOOD PRINTING
byFlow 3D Printer- Printing
edible films
Choc Edge- Provides 3D
chocolate printing solutions
BeeHex- This robot can 3D-
print and bake a pizza in six
minutes
Systems and Materials Research
Corporation (SMRC)-Complete
meals and nutrition for long
duration space missions
Digitization and creation of smart systems of production processes is a need of today's
industry given the current tendency to change manufacturing from mass to custom
production
19
NANO FOODS: HOW SMALL IS?
20
NANO FOOD
21
FEW CURRENTLY AVAILABLE PRODUCTS IN MARKET
22
PLANT BASED FOODS
What Are Plant-Based Foods?
Plant-based foods are:-
"Food that does not contain animal derived ingredients"
2
Fight Climate Change
Focus on Sustainability
Maintain Food Security
Animal Welfare
Prevent Antibiotic Resistance
Tackle Protein Deficiency
Eradicate Zoonotic
Diseases
Why Plant Based Foods?
Gradual shift to a plant-based foods
Just like how animal-based insulin got replaced by a much better and
sustainable synthetic insulin, similarly, we slaughter 65 billion animals
annually for human consumption. By harnessing the enormous
capabilities of plant proteins and advanced fermentation technologies,
I hope in the near future, history will repeat itself. That we won’t have to
slaughter animals for food, just like we don’t for insulin.
Plant-Based Foods Market
Growth
2022 2032
₹2k
Cr.
₹40k
Cr.
India's plant-based foods market is set to cross the
₹40,000 crores mark by 2032
Source: PBFIA & The Insight Partners (2022)
FMCG giants like TATA consumer products,
ITC have jumped into this sector
c
5th June 2022
Source: VegNews
8th February 2022
Source: Livemint
Plant-Based Foods Win Big
Ruchi Soya - An Intro to Soy
Chunks
Soy Chunks are revolutionary in a sense
because it not only provides high
protein and meat like texture but also
helped soybean industry use its co-
product which is defatted soybean flour
which was mainly used as animal feed.
In the Early 1980s, Ruchi Soya introduced a ready-to-cook plant-based product
which has more than 50% protein
MEATLESS MEAT
PLANT- BASED MEAT ALTERNATIVES IN NEW FOOD PRODUCT
DEVELOPMENT
Is plant-based meat the future of food?
If yes, Why? Because of plant-based meat's ability to deliver high-quality protein to
the Post COVID world while demanding far fewer resources and generating far
less pollution than conventional meat.
Market size: 47.57 million USD by 2026
Average Annual Growth Rate 7.5%
32
FOOD FORTIFICATION AND FUNCTIONAL FOODS
These foods have healthy ingredients and/or nutrients (occurring naturally or produced industrially) intended to
provide nutritional or health benefit
Phytosterols
Dietary fibers
Antioxidants Omega-3 Postbiotics Prebiotics Probiotics
Algae
• Machine learning – allows a computer system to map input information about packaged foods and beverages
Food fortification and manufacturing of functional foods take advantage of technological advances and the
strengthening of the concept of Industry 4.0.
• Artificial Intelligence- Integration into the discovery and development of functional food ingredients can lead to a safer
and more sustainable food chain achieving safe and cost-effective solutions for improved human and animal health
33
34
35
36
37
FOOD STRUCTURE, DIGESTION AND HEALTH
38
EXISTING DESIGN: STOMACH MODEL
39
DYNAMIC STOMACH AND SMALL INTESTINE SYSTEM
40
A schematic representation of
the artificial mouth apparatus
Journal of Agricultural and Food Chemistry vol:-May 5, 2008
 Reproduce the result of
mastication
 Chewing, the release of
saliva
 The rate of food breakdown
 And the temperature all
affect the flavor and smell
of food before it’s
swallowed.
Munch-o-matic: Scientists develop the Artificial Mouth
OVERVIEW OF DATA SOURCES AND INFORMATION FLOW ALONG THE FOOD
VALUE CHAIN
Provider Producer Processor Distributor Retailer Consumer
Precision farming Efficient processing Tailored marketing Safe food
Machine learning
Big data
IoT
Artificial intelligence
Cloud computing
42
Potential Domain of Applications of Artificial Intelligence
and Machine Learning in Agricultural Processing
Applications of AI in Food Processing and Handling
44
 Sorting Packages and Products  Food Safety Compliance  Maintaining Cleanliness
 Developing Products  Helping Customers with Decision Making
AI & ML BASED STARTUPS IN INDIA
Intello Labs- Smart sorting & grading Solution for
fruits & Vegetables
Non-destructive testing device to check chemical
composition (such as sugar levels, and other 10+
parameters) of fruits and vegetables.
POTENTIAL AREA FOR AI & ML IN AGRICULTURE PROCESSING
• Monitoring and controlling of Grain storage
• Determination of ripening stages of fruits
• Parameter monitoring during transportation and storage of perishable fruits.
• Non destructive testing for Quality attributes of fruits & vegetables
• Detection of adulteration in various commodities like milk, ghee, etc.
• Indication of shelf life of the product
horticulture research and development  ppt
horticulture research and development  ppt
VALUE-ADDED COMPOUNDS RECOVERY FROM FOD WASTES AND BY-PRODUCTS
Circular Economy
Identification of compounds Extraction technologies Applications
Phenolic compounds
Fatty acids
Proteins
Vitamins
Pigments
Microwave assisted extraction
Ultrasound assisted extraction
Supercritical fluid extraction
High pressure assisted extraction
Enzymatic assisted extraction
Pharmaceutical & environmental industries
Single cell proteins
Nanoparticles
3D printing
Value added products, recycling and eco- friendliness
Avoid accumulation & environmental problems
Vegetable residues Animal waste
49
FOOD TRACEABILITY 4.0 AS PART OF THE FOURTH INDUSTRIAl REVOLUTION:
KEY ENABLING TECHNOLOGIES
Documentatio
n
Processing Logistics Market Fork
Traceability techniques and systems for food safety and quality assurance
Farm
Codes Classical analytical
techniques
Emerging
analytical
50
FT
4.O
Big
data
AI
IoT
Blockchain
Food Traceability 4.0 as Part of the 4th Industrial Revolution: Key Enabling Technologies
Blockchain Big data
Internet of things (IoT) Artificial intelligence (AI)
• Provides reliable traceability
systems
• Offer a guarantee of food
authenticity & safety
• Reduce carbon footprint &
enhance sustainability
• Ensure food safety & increase
consumer’s trust
• Monitor & minimize food waste
• Track & monitor in real time food
quality in smart & intelligent
packaging
• Provides a large amount of
effective information
• Improve decision making
• Improve food safety and quality
• Enhance automation &
digitalization
• Detect adulteration & fight food
fraud
• Predict food quality & shelf life
• Contribute to fighting COVID-19
pandemic 51
52
FOOD PROCESSING STRATEGIES
Addition of Heat:
Canning (thermal processing)
Removal of Heat: Refrigeration, Freezing Removal of Moisture: Drying,
Frying, Extrusion
Use of Radiation: Irradiation, UV, Pulsed Light
Addition of preservatives
Addition of salt and sugar
Fermentation
Alternative Heating Media: Microwave, Ohmic
Non-Thermal Processing: HPP, PEF, Ozone,, PL Hurdle Technologies…..
and many more
Vacuum Sealed Cans/Pouches
(Prevents the growth of ObligateAerobes
pH
pH < 4.5
High Acid Foods
pH > 4.5
Low Acid Foods
Sterilization:
severe treatment
>110oC
Pasteurization:
mild treatment
< 100oC
Controls pathogenic &
Spooilage vegetative forms.
Spore formers in-active.
fruits & acidified
foods
Only pathogens
Controlled.
Spores active;
Shelf-stable products for Only short-term
storage at
refrigerated
conditions
Spores killed: Public health concern:
Clostridium botulinum; Bot Cook
- 12D Process is implemented.
Spoilage: Mesophiles are killed.
Heat resistant thermophiles are not
killed but controlled by storing the
product below 30oC
THERMAL PROCESSING PRINCIPLES
Pasteurization:
mild treatment
< 100oC
PROBLEMS
Problem with the thermal processing :
 Loss of volatile compounds
 Loss of nutrients
 Loss of flavour
To overcome these problems non thermal method came into food industries:
 To increase the production rate
 Profit.
55
USES OF NON THERMAL PRESERVATION
 Used for bulk quantities of foods.
 Mainly used in the large scale production.
Cost of equipments:
 High in the non thermal processing then used in thermal processing.
 After minimizing the investment costs of non thermal processing methods
it can also be employed in small scale industries 56
TYPES
 High pressure processing
 Irradiation
 Ozonation
 Ultrasound
 Oscillating magnetic field
 Pulsed electric field
 Hurdle technologies
 Pulsed light processing
 Processing with E-Beam
 Sanitizer washes
 Natural antimicrobials 57
NON THERMAL PROCESSING
58
59
THANKS FOR YOUR ATTENTION!
sunil_ciah@yahoo.co.in
sunilpareek.niftem@gmail.com

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horticulture research and development ppt

  • 1. EMERGING TECHNOLOGIES IN POSTHARVEST MANAGEMENT AND PROCESSING FOR NEXT GENERAGTION OF FUTURE FOOD Sunil Pareek Director(IQAC) & HoD (AES) NationalInstituteofFoodTechnologyEntrepreneurshipandManagement Kundli,Sonepat,Haryana Progressive Horticulture Conclave TransformingHorticulture:ScienceandTechnology ISHRD&GBPUAT,Pantnagar February03,2023–February05,2023
  • 4. 4
  • 5. 5
  • 6. 6
  • 7. 7
  • 8. 8
  • 9. 9
  • 10. 10
  • 11. 11
  • 16. 3D Food Printing 3D printing is a layer-wise building of a structure directly from a 3D computer model, using a computer numeric controlled fabrication technique without any human intervention.
  • 17. 3D Food Printing  Digital age – digital cooking.  First 3D Food Printer was developed by HoD Lipson of Cornell University in 2007. To mix suitable ingredients to form the most intricate shapes and structures, which are impossible to be made or are uneconomical to produce under traditional manufacturing process. These kinds of food can have entirely novel textures and flavours unimaginable to be produced through traditional cooking processes.
  • 18. Advantages of Food Printing
  • 19. 3D FOOD PRINTING byFlow 3D Printer- Printing edible films Choc Edge- Provides 3D chocolate printing solutions BeeHex- This robot can 3D- print and bake a pizza in six minutes Systems and Materials Research Corporation (SMRC)-Complete meals and nutrition for long duration space missions Digitization and creation of smart systems of production processes is a need of today's industry given the current tendency to change manufacturing from mass to custom production 19
  • 20. NANO FOODS: HOW SMALL IS? 20
  • 22. FEW CURRENTLY AVAILABLE PRODUCTS IN MARKET 22
  • 24. What Are Plant-Based Foods? Plant-based foods are:- "Food that does not contain animal derived ingredients" 2
  • 25. Fight Climate Change Focus on Sustainability Maintain Food Security Animal Welfare Prevent Antibiotic Resistance Tackle Protein Deficiency Eradicate Zoonotic Diseases Why Plant Based Foods?
  • 26. Gradual shift to a plant-based foods Just like how animal-based insulin got replaced by a much better and sustainable synthetic insulin, similarly, we slaughter 65 billion animals annually for human consumption. By harnessing the enormous capabilities of plant proteins and advanced fermentation technologies, I hope in the near future, history will repeat itself. That we won’t have to slaughter animals for food, just like we don’t for insulin.
  • 27. Plant-Based Foods Market Growth 2022 2032 ₹2k Cr. ₹40k Cr. India's plant-based foods market is set to cross the ₹40,000 crores mark by 2032 Source: PBFIA & The Insight Partners (2022)
  • 28. FMCG giants like TATA consumer products, ITC have jumped into this sector c
  • 29. 5th June 2022 Source: VegNews 8th February 2022 Source: Livemint Plant-Based Foods Win Big
  • 30. Ruchi Soya - An Intro to Soy Chunks Soy Chunks are revolutionary in a sense because it not only provides high protein and meat like texture but also helped soybean industry use its co- product which is defatted soybean flour which was mainly used as animal feed. In the Early 1980s, Ruchi Soya introduced a ready-to-cook plant-based product which has more than 50% protein
  • 31. MEATLESS MEAT PLANT- BASED MEAT ALTERNATIVES IN NEW FOOD PRODUCT DEVELOPMENT Is plant-based meat the future of food? If yes, Why? Because of plant-based meat's ability to deliver high-quality protein to the Post COVID world while demanding far fewer resources and generating far less pollution than conventional meat. Market size: 47.57 million USD by 2026 Average Annual Growth Rate 7.5%
  • 32. 32
  • 33. FOOD FORTIFICATION AND FUNCTIONAL FOODS These foods have healthy ingredients and/or nutrients (occurring naturally or produced industrially) intended to provide nutritional or health benefit Phytosterols Dietary fibers Antioxidants Omega-3 Postbiotics Prebiotics Probiotics Algae • Machine learning – allows a computer system to map input information about packaged foods and beverages Food fortification and manufacturing of functional foods take advantage of technological advances and the strengthening of the concept of Industry 4.0. • Artificial Intelligence- Integration into the discovery and development of functional food ingredients can lead to a safer and more sustainable food chain achieving safe and cost-effective solutions for improved human and animal health 33
  • 34. 34
  • 35. 35
  • 36. 36
  • 37. 37
  • 38. FOOD STRUCTURE, DIGESTION AND HEALTH 38
  • 40. DYNAMIC STOMACH AND SMALL INTESTINE SYSTEM 40
  • 41. A schematic representation of the artificial mouth apparatus Journal of Agricultural and Food Chemistry vol:-May 5, 2008  Reproduce the result of mastication  Chewing, the release of saliva  The rate of food breakdown  And the temperature all affect the flavor and smell of food before it’s swallowed. Munch-o-matic: Scientists develop the Artificial Mouth
  • 42. OVERVIEW OF DATA SOURCES AND INFORMATION FLOW ALONG THE FOOD VALUE CHAIN Provider Producer Processor Distributor Retailer Consumer Precision farming Efficient processing Tailored marketing Safe food Machine learning Big data IoT Artificial intelligence Cloud computing 42
  • 43. Potential Domain of Applications of Artificial Intelligence and Machine Learning in Agricultural Processing
  • 44. Applications of AI in Food Processing and Handling 44  Sorting Packages and Products  Food Safety Compliance  Maintaining Cleanliness  Developing Products  Helping Customers with Decision Making
  • 45. AI & ML BASED STARTUPS IN INDIA Intello Labs- Smart sorting & grading Solution for fruits & Vegetables Non-destructive testing device to check chemical composition (such as sugar levels, and other 10+ parameters) of fruits and vegetables.
  • 46. POTENTIAL AREA FOR AI & ML IN AGRICULTURE PROCESSING • Monitoring and controlling of Grain storage • Determination of ripening stages of fruits • Parameter monitoring during transportation and storage of perishable fruits. • Non destructive testing for Quality attributes of fruits & vegetables • Detection of adulteration in various commodities like milk, ghee, etc. • Indication of shelf life of the product
  • 49. VALUE-ADDED COMPOUNDS RECOVERY FROM FOD WASTES AND BY-PRODUCTS Circular Economy Identification of compounds Extraction technologies Applications Phenolic compounds Fatty acids Proteins Vitamins Pigments Microwave assisted extraction Ultrasound assisted extraction Supercritical fluid extraction High pressure assisted extraction Enzymatic assisted extraction Pharmaceutical & environmental industries Single cell proteins Nanoparticles 3D printing Value added products, recycling and eco- friendliness Avoid accumulation & environmental problems Vegetable residues Animal waste 49
  • 50. FOOD TRACEABILITY 4.0 AS PART OF THE FOURTH INDUSTRIAl REVOLUTION: KEY ENABLING TECHNOLOGIES Documentatio n Processing Logistics Market Fork Traceability techniques and systems for food safety and quality assurance Farm Codes Classical analytical techniques Emerging analytical 50
  • 51. FT 4.O Big data AI IoT Blockchain Food Traceability 4.0 as Part of the 4th Industrial Revolution: Key Enabling Technologies Blockchain Big data Internet of things (IoT) Artificial intelligence (AI) • Provides reliable traceability systems • Offer a guarantee of food authenticity & safety • Reduce carbon footprint & enhance sustainability • Ensure food safety & increase consumer’s trust • Monitor & minimize food waste • Track & monitor in real time food quality in smart & intelligent packaging • Provides a large amount of effective information • Improve decision making • Improve food safety and quality • Enhance automation & digitalization • Detect adulteration & fight food fraud • Predict food quality & shelf life • Contribute to fighting COVID-19 pandemic 51
  • 52. 52
  • 53. FOOD PROCESSING STRATEGIES Addition of Heat: Canning (thermal processing) Removal of Heat: Refrigeration, Freezing Removal of Moisture: Drying, Frying, Extrusion Use of Radiation: Irradiation, UV, Pulsed Light Addition of preservatives Addition of salt and sugar Fermentation Alternative Heating Media: Microwave, Ohmic Non-Thermal Processing: HPP, PEF, Ozone,, PL Hurdle Technologies….. and many more
  • 54. Vacuum Sealed Cans/Pouches (Prevents the growth of ObligateAerobes pH pH < 4.5 High Acid Foods pH > 4.5 Low Acid Foods Sterilization: severe treatment >110oC Pasteurization: mild treatment < 100oC Controls pathogenic & Spooilage vegetative forms. Spore formers in-active. fruits & acidified foods Only pathogens Controlled. Spores active; Shelf-stable products for Only short-term storage at refrigerated conditions Spores killed: Public health concern: Clostridium botulinum; Bot Cook - 12D Process is implemented. Spoilage: Mesophiles are killed. Heat resistant thermophiles are not killed but controlled by storing the product below 30oC THERMAL PROCESSING PRINCIPLES Pasteurization: mild treatment < 100oC
  • 55. PROBLEMS Problem with the thermal processing :  Loss of volatile compounds  Loss of nutrients  Loss of flavour To overcome these problems non thermal method came into food industries:  To increase the production rate  Profit. 55
  • 56. USES OF NON THERMAL PRESERVATION  Used for bulk quantities of foods.  Mainly used in the large scale production. Cost of equipments:  High in the non thermal processing then used in thermal processing.  After minimizing the investment costs of non thermal processing methods it can also be employed in small scale industries 56
  • 57. TYPES  High pressure processing  Irradiation  Ozonation  Ultrasound  Oscillating magnetic field  Pulsed electric field  Hurdle technologies  Pulsed light processing  Processing with E-Beam  Sanitizer washes  Natural antimicrobials 57
  • 59. 59
  • 60. THANKS FOR YOUR ATTENTION! sunil_ciah@yahoo.co.in sunilpareek.niftem@gmail.com