SAFETY              QUALITY                SCHEDULE
THE	
  NEW	
  STANDARD	
  IN	
  BOLTING	
  FOR	
  POWER	
  GENERATION	
  	
  
An Introduction to HYTORC
HYTORC was formed in 1968 by John Junkers. At that time tight was when the nut could not be turned any further. Today, 43
years later, HYTORC guarantees Joint Integrity with unmatched Bolt Load Precision, Speed and Safety.

HYTORC s first hydraulic ratcheting wrench was developed in 1972 in cooperation with the Westinghouse field service
division. Since then, HYTORC literally invented every single major improvement in torque and tension tools. Realizing in the
early nineties that further developments of hydraulic torque and tension tools are limited by the fact that, in the field, torque
has unknown friction and tension has unknown bolt relaxation, HYTORC formed a Research & Development company called
JETYD in 1993. It s challenge: to eliminate the unknown friction of torque and the unknown bolt relaxation of tension.

Existing bolting tools were already capable of accurate torque so JETYD focused on the fastener in order to achieve accurate
bolt load through accurate torque, a previously unaccomplished feat. In 1995, JETYD engineered the world s first fastener
that can be operated with a standard HYTORC torque tool. Its field use assures a torsion- and side load-free calibrated bolt
load accuracy of + 5% as well as a frictional turning resistance from nut to nut within 3%. Bolt and surface galling and nut
loosening are eliminated, joint failures and lengthy bolt elongation measurements are no longer necessary, bolting time is
literally cut in half over any other method including heat induction and best of all, our new technology is the safest in the
world market.

Additionally, HYTORC sets the standard in its industry with 4 hydraulic tool lines: the economical solution for basic
maintenance, the most frequently used torque tool in the world, the patented and universal Stretch-to-Load torque/tension
machine and the fastest hydraulic tool in the market. With the largest worldwide sales and service network of Bolting Experts
in its field, an alliance with ASME and OSHA for world-wide industrial bolting and safety courses and the certification of its
technology by TUV, ISO and Lloyd, HYTORC reached the first plateau in its endeavor for perfection.

The following is a presentation of the HYTORC Technology for your kind consideration.




_______________________________________
John K. Junkers, CEO

HYTORC, Division UNEX Corporation
333 Route 17, Mahwah, NJ 07430, USA
+ 1 201 512-9500 1 800 FOR HYTORC
2

Presentation Contents


 Why HYTORC?                                 Pages 3-5

 Hytorc Nut Applications             Pages 6-37

           Hytorc Nut Technology            Pages 38-39

 Hytorc Washer Applications         Pages 40-47

         Hytorc Washer Technology           Pages 48-49

Hytorc Torque Technology            Pages 50-51

 Installation Supervision           Pages 50-51

              Accreditations                Pages 52-59
3

                                         Why HYTORC?
          RELIABILITY                                           INNOVATIONS
    •    HYTORC is the oldest and largest                 •    HYTORC invented every single major
         company in its field.                                 improvement in Torque and Tension since 1972
    •    Accredited by ASME and OSHA for bolting          •    The only technology in the industry that can
         procedures and safety                                 reach the desired bolt load within 5% without
    •    Worldwide 24/7 service by trained bolting             requiring measurements
         experts                                          •    Our newest technology works with your
    •    The most experienced job supervision                  standard HYTORC Torque Tool
         teams in the industry                            •    The first torque wrench that can stretch bolts
    •    The only company in its field to provide              without side load, torsion, or bolt relaxation
         free Safety Trainings on request                 •    The only torque wrench that can be remote
                                                               operated even on inverted applications for
                                                               hands-free safety
          PRODUCTS                                        •    The first company to do the job in half the time
                                                               of any other method
            The only company in its field
            with 4 unique product lines:




     The economical basic         The world’s most                 The largest selling     The world’s fastest
     maintenance Torque           trusted, field proven            universal Torque &      universal Torque &
     Wrench line                  Torque Wrench line               Tension Tool line       Tension Tool line
4
                                           Why HYTORC?
               OUR GLOBAL SERVICE POLICY COVERS ALL HYTORC TOOL USERS

  FREE SERVICES                                                              REPAIRS
•  FREE User safety training upon receipt of merchandise
•  FREE Semi-annual user safety training on request                   •  All Repairs are guaranteed for 6
•  FREE Annual safety seminar on appointment                             months from date of repair
•  FREE Loaner tools in case of product failure within 24 hours       •  Repairs are subject to labor and part
•  FREE Torque/Tension consultation/seminar                              cost, as outlined in the official
•  FREE Half day, first use supervision                                  HYTORC Price List
•  FREE Annual product inspection on request                          •  All Warranty Repairs are free of all
•  FREE Product demonstration                                            charges including return-freight
•  FREE 12 Month No-Questions-Asked Warranty                          •  All Repairs will be tested and
•  FREE Lifetime safety/durability/function upgrades                     calibrated to ensure the highest
(Above services are NOT subject to travel expense charges)               quality repairs



  TOOL RENTALS
                                                                      Money-Back Guarantee for
•  50% of all rentals will be applied as a discount toward new
   purchases for 12 month after rental period                          leak-free/failure-free startup
•  100% of all rental fees will be applied if purchasing the same      using new technology
   equipment
•  User training for first time rentals is FREE of all cost           100% Satisfaction Guaranteed
•  Return freight charges are FREE
•  Rental tools are guaranteed to perform and are subject to the
   FREE loaner tool policy of HYTORC
5

           Why HYTORC?
    BECAUSE HYTORC SUPPORT IS WORLDWIDE




             www.HYTORC.com
6




                                                        Applications
                                                         Hytorc Nut
                                                  TM

               THE HYTORC NUT
Applications and Case Studies from Various Industries
7

                      STEAM TURBINES
                     HYTORC Nut Installation



                                                                          3-­‐1/2 	
  Bolts-­‐Inner	
  casing	
  horizontal	
  joint	
  
                                                                          2-­‐1/4 	
  Inner	
  casing	
  manways	
  
                                                                          	
  	
  	
  	
  2	
  	
  	
  	
  	
  	
  	
  Blade	
  carriers/Exhaust	
  diffuser	
  
                                                                          1-­‐3/4 	
  Diaphrams	
  
                                                                          	
  




        (18)	
  Alstom-­‐LP	
  Upgrade	
  Turbines	
  in	
  the	
  Exelon	
  System	
  



    www.HYTORC.com
8

                       STEAM TURBINES




                                                                  Applications
                                                                   Hytorc Nut
                       HYTORC Nut Installation



  	
  
  Safe	
  BolOng:	
  Exposure	
  to	
  high	
  
  pressure	
  bolOng	
  equipment	
  is	
  a	
  
  thing	
  of	
  the	
  past.	
  Hands-­‐Free	
  
  Remote	
  OperaOon	
  on	
  horizontal,	
  
  verOcal	
  and	
  inverted	
  applicaOons.	
  




                                        Horizontal	
  Joint	
  


www.HYTORC.com
9

                       STEAM TURBINES
                      HYTORC Nut Installation




        	
  Exhaust	
  Diffuser	
  bolts	
  
        	
  Quad	
  CiOes	
  Nuclear	
  Plant	
  Upgrade	
  Unit	
  #1	
  



    www.HYTORC.com
10

                          STEAM TURBINES




                                                                             Applications
                                                                              Hytorc Nut
                          HYTORC Nut Installation




   	
  
   Precision	
  cold	
  stretch	
  Tensioning	
  
   100%	
  to	
  Load	
  in	
  one	
  Bolt	
  Pass.	
  
   	
  




                                  Blade	
  Carriers/Exhaust	
  diffuser	
  



www.HYTORC.com
11

                      STEAM TURBINES
                      HYTORC Nut Installation




                                                Limited	
  radius	
  is	
  never	
  a	
  
                                                problem	
  for	
  the	
  HYTORC-­‐Nut.	
  
                                                	
  	
  




          Blade	
  Carriers	
  




     www.HYTORC.com
12

             STEAM TURBINES




                                                                                                                     Applications
                                                                                                                      Hytorc Nut
             HYTORC Nut Installation




                     GE	
  TURBINE-­‐INNER	
  CYLINDER	
  BOLTS	
  
                     OLD	
  METHOD	
  –	
  PREVIOUS	
  INSTALL:	
  14	
  HOURS	
  W/INJURIES	
  
                     NEW	
  	
  METHOD:	
  HYTORC-­‐NUT/COLD	
  STRETCH	
  
                     (40)	
  2 	
  BOLTS	
  -­‐	
  HIGH	
  TEMP:	
  3-­‐1/2	
  HOURS,	
  FREE	
  OF	
  INJURY!	
  
                     OVER	
  10	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                     	
  




www.HYTORC.com
13

                  STEAM TURBINES
                  HYTORC Nut Installation




                                            EXELON	
  LIMIRICK	
  -­‐	
  08	
  
                                            IN	
  SERVICE	
  FOR	
  14	
  YEARS	
  WITH	
  THE	
  HYTORC-­‐NUT	
  
                                            DISASSEMBLY	
  TIME,	
  FREE	
  OF	
  INJURY:	
  4	
  HRS	
  26	
  MIN.	
  
                                            ASSEMBLY	
  TIME	
  WITHOUT	
  A	
  SINGLE	
  NUT	
  REPLACEMENT:	
  3	
  HRS.	
  
                                            	
  




     www.HYTORC.com
14

             STEAM TURBINES




                                                                       Applications
                                                                        Hytorc Nut
             HYTORC Nut Installation




                      LP-­‐STATIONARY-­‐BLADE	
  RINGS	
  
                      (16)	
  2-­‐1/2”	
  -­‐8	
  BOLTS	
  
                      OLD	
  METHOD:	
  5	
  HOURS,	
  45	
  MIN	
  
                      NEW	
  METHOD:	
  30	
  MINUTES	
  
                      OVER	
  5	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                      	
  




www.HYTORC.com
15

                     STEAM TURBINES
                    HYTORC Nut Installation




                                              (82)	
  	
  INTERNAL/EXTERNAL	
  BOLTS	
  
                                              OLD	
  METHOD:	
  	
  21	
  HOURS	
  50	
  MINUTES	
  
                                              NEW	
  METHOD:	
  3	
  HOURS	
  
                                              NEARLY	
  20	
  HOURS	
  OF	
  TIME	
  SAVED!	
  




          COMPLETE	
  LP	
  TURBINE	
  




     www.HYTORC.com
16

                       STEAM TURBINES




                                                                         Applications
                                                                          Hytorc Nut
                       HYTORC Nut Installation




   (16)	
  	
  2-­‐3/4 -­‐8	
  BOLTS	
  
   OLD	
  METHOD:	
  	
  6	
  HOURS	
  
   NEW	
  METHOD:	
  30	
  MINUTES	
  
   OVER	
  5	
  HOURS	
  OF	
  TIME	
  SAVED!	
  




                                   LP-­‐GUIDE	
  BLADE	
  CARRIERS	
  



www.HYTORC.com
17

                            STEAM TURBINES
                            HYTORC Nut Installation




           ALSTOM	
  LOW	
  PRESSURE	
  TURBINE	
  UPGRADES	
  
           (44)	
  2-­‐1/4	
  Internal	
  HYTORC-­‐NUTS	
  
           (40)	
  3-­‐1/2	
  Horizontal	
  HYTORC-­‐NUTS	
  
           	
  
           Installa<on	
  Time	
  
           1	
  Tool/1	
  Operator	
  per	
  side:	
  1	
  Hr	
  43	
  Min	
  
           2	
  Tools/2	
  Operators	
  per	
  side:	
  25	
  Min	
  


     www.HYTORC.com
18

             STEAM TURBINES




                                                                          Applications
                                                                           Hytorc Nut
             HYTORC Nut Installation




                 COMPLETE	
  -­‐HP	
  TURBINE	
  
                 (52)	
  INTERNAL	
  BOLTS	
  
                 OLD	
  METHOD:	
  	
  15	
  HOURS	
  10	
  MINUTES	
  
                 NEW	
  METHOD:	
  2	
  HOURS	
  	
  30	
  MINUTES	
  

www.HYTORC.com
19

                              STEAM TURBINES
                              HYTORC Nut Installation




       LP	
  POCKET	
  BOLTS	
  AND	
  TURBINE	
  CASING	
  
       	
  
       OLD	
  METHOD:	
  	
  10	
  HOURS	
  10	
  MINUTES	
  
       NEW	
  METHOD:	
  2	
  HOURS	
  	
  30	
  MINUTES	
  
       OVER	
  7	
  HOURS	
  OF	
  TIME	
  SAVED!	
  




     www.HYTORC.com
20

             STEAM TURBINES




                                                                Technology
                                                                Hytorc Nut
             HYTORC Nut Installation




                 LP	
  TURBINE	
  INTERNAL	
  BOLTS	
  
                 HANDS-­‐FREE	
  REMOTE	
  CONTROLLED	
  
                 TURBINE	
  ASSEMBLY	
  WITH	
  EXTENSION	
  




www.HYTORC.com
21

                  GAS TURBINES
                  HYTORC Nut Installation




                                   VerScal	
  Joint	
  Turbine	
  Shell	
  to	
  CDC	
  –	
  Tightened	
  Hands-­‐Free	
  




     www.HYTORC.com
22

             GAS TURBINES




                                                                                                 Technology
                                                                                                 Hytorc Nut
             HYTORC Nut Installation




                  COMPLETE	
  –	
  HORIZONTAL	
  SHELL	
  
                  Average	
  Time	
  to	
  stretch	
  each	
  bolt	
  to	
  the	
  desired	
  
                  Load	
  Compression:	
  2	
  min.	
  54	
  sec.	
  



www.HYTORC.com
23

                  STEAM LINES
                  HYTORC Nut Installation




                       INVERTED	
  INTERNAL	
  BOLTS	
  
                       HANDS-­‐FREE	
  REMOTE	
  CONTROLLED	
  STEAM	
  LINE	
  ASSEMBLY	
  




     www.HYTORC.com
24

             STEAM LINES




                                                                                                          Applications
                                                                                                           Hytorc Nut
             HYTORC Nut Installation




                        CROSS-­‐OVER	
  FLANGES	
  
                        NEW	
  	
  METHOD:	
  HYTORC	
  NUT/COLD	
  STRETCH	
  
                        (60)	
  2 	
  BOLTS	
  –	
  NEW	
  TIME:	
  	
  2	
  HOURS	
  15	
  MINUTES	
  
                        OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  5	
  HOURS	
  
                        NEARLY	
  3	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                        	
  


www.HYTORC.com
25

                  COUPLING
                  HYTORC Nut Installation




                            GE	
  –	
  LOAD	
  COUPLING	
  
                            NEW	
  	
  METHOD:	
  HYTORC	
  NUT/COLD	
  STRETCH	
  	
  
                            (20)	
  2-­‐1/4 	
  BOLTS	
  –	
  	
  NEW	
  TIME:	
  	
  55	
  MINUTES	
  
                            OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  4	
  HOURS	
  20	
  MINUTES	
  
                            OVER	
  3	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                            	
  


     www.HYTORC.com
26

             STOP VALVE




                                                                                                      Applications
                                                                                                       Hytorc Nut
             HYTORC Nut Installation




                      GE	
  –	
  MAIN	
  STOP	
  VALVES	
  
                      NEW	
  	
  METHOD:	
  HYTORC	
  NUT/COLD	
  STRETCH	
  	
  
                      (16)	
  2-­‐3/4 	
  BOLTS	
  	
  -­‐	
  NEW	
  TIME:	
  	
  35	
  MINUTES	
  
                      OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  4	
  HOURS	
  30	
  MINUTES	
  
                      NEARLY	
  4	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                      	
  


www.HYTORC.com
27

                  REHEAT VALVE
                  HYTORC Nut Installation




                       GE	
  –	
  REHEAT	
  VALVES-­‐PRODUCTION	
  HYDRO	
  
                       NEW	
  	
  METHOD:	
  HYTORC	
  NUT/COLD	
  STRETCH	
  
                       (14)	
  2-­‐3/4 	
  BOLTS	
  	
  -­‐	
  NEW	
  TIME:	
  	
  35	
  MINUTES	
  
                       OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  4	
  HOURS	
  30	
  MINUTES	
  
                       NEARLY	
  4	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                       	
  
                       	
  
                       	
  
     www.HYTORC.com
28

             STEAM VALVE




                                                                                                     Applications
                                                                                                      Hytorc Nut
             HYTORC Nut Installation




                       STEAM	
  CHEST	
  VALVES	
  
                       NEW	
  	
  METHOD:	
  PARALLEL	
  JOINT	
  CLOSURE	
  
                       (16)	
  1-­‐3/4 	
  BOLTS	
  –	
  	
  NEW	
  TIME:	
  	
  35	
  MINUTES	
  
                       OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  6	
  HOURS	
  10	
  MINUTES	
  
                       OVER	
  5	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                       	
  


www.HYTORC.com
29

                  STOP VALVE
                  HYTORC Nut Installation




                      MAIN	
  STOP	
  VALVES	
  
                      NEW	
  	
  METHOD:	
  PARALLEL	
  JOINT	
  CLOSURE	
  
                      (14)	
  1-­‐1/2 	
  BOLTS	
  –	
  	
  NEW	
  TIME:	
  	
  25	
  MINUTES	
  
                      OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  3	
  HOURS	
  10	
  MINUTES	
  
                      NEARLY	
  3	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                      	
  
                      	
  
     www.HYTORC.com
30

             PUMP




                                                                                                      Applications
                                                                                                       Hytorc Nut
             HYTORC Nut Installation




                       BOILER	
  CIRCULATING	
  PUMPS	
  
                       NEW	
  	
  METHOD:	
  HYTORC	
  NUT/COLD	
  STRETCH	
  	
  
                       (8)	
  2-­‐1/2 	
  BOLTS	
  	
  -­‐	
  NEW	
  TIME:	
  	
  22	
  MINUTES	
  
                       OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  6	
  HOURS	
  45	
  MINUTES	
  
                       OVER	
  6	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                       	
  
www.HYTORC.com
31

                  PUMP
                  HYTORC Nut Installation




                       BOILER	
  FEED	
  PUMP	
  -­‐STUFFING	
  BOX	
  
                       NEW	
  	
  METHOD:	
  HYTORC-­‐NUT/COLD	
  STRETCH	
  	
  
                       (16)	
  1-­‐1/2 	
  BOLTS	
  	
  -­‐NEW	
  TIME:	
  1	
  HOUR	
  
                       OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  6	
  HOURS	
  15	
  MINUTES	
  
                       OVER	
  5	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                       	
  




     www.HYTORC.com
32

             PUMP




                                                                                                      Applications
                                                                                                       Hytorc Nut
             HYTORC Nut Installation




                 BOILER	
  FEED	
  PUMP-­‐MAIN	
  HEAD	
  
                 NEW	
  	
  METHOD:	
  HYTORC-­‐NUT/COLD	
  STRETCH	
  	
  
                 (16)	
  2-­‐1/2 	
  BOLTS	
  -­‐	
  NEW	
  TIME:	
  1	
  HOUR	
  20	
  MINUTES	
  
                 OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  8	
  HOURS	
  10	
  MINUTES	
  
                 NEARLY	
  7	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                 	
  



www.HYTORC.com
33

          Nuclear-Steam Turbines/Valves/Pumps
          HYTORC Nut Installations

     •    Turbine Casing Horizontal Joints: 2-1/2”, 3”, 3-1/2” (Avanti-20/Clamp Drivers)
     •    Turbine Blade Carriers: M56, M60 (Avanti-5/Clamp Drivers)
     •    Turbine Inner Casing: Bolt sizes 1-3/4”, 2”, 2-1/4” (Avanti-5/Clamp Drivers)
     •    Throttle Valves: Bolt Size 2-1/4” (Avanti-10/Clamp Drivers/Pump)
     •    Governor Valves: Bolt Size 2” (Avanti-5/Clamp Drivers/Pump)
     •    Control Valves: Bolt Size 2-1/4” (Avanti-5/Clamp Drivers/Pump)
     •    Combined Intermediate Valves: Bolt Size 2” (Avanti-5/Drivers/Pump)
     •    Turbine Bypass Valves: Bolt Size 1-1/2” (Avanti-5/Clamp Drivers/Pump)
     •    Main Stop Valves: Bolt Size 2-3/4” (Avanti-10/Clamp Drivers/Pump)
     •    Boiler Feed Pumps: Bolt Size 2-1/2” (Avanti-l0/Clamp Driver/Pump)
              •  Cross Around Relief Valves: Bolt Size 1-1/4” (Avanti-1/Drivers/Pump)
                       • Boiler Circ Pumps: Bolt Size 2-3/4” (Avanti-20/Clamp Driver/Pump)
                       • Cross Over Flanges: Bolt Size 2” (Avanti-5/Clamp Driver/Pump)
     •    Load Couplings: Bolt Size 2-1/4” (Avanti-10/Clamp Drivers/Pump)
     •    HP Nozzle Plates: Bolt Size 1-3/4” (Stealth-4/Pump)
     •    Feed Water Heaters: Bolt Size 1-1/2” (Avanti-3/Clamp Drivers/Pump)
     •    Generator Belly Bands: Bolt Size 1” (Avanti-1/Drivers/Pump)
     •    Main Steam Safety Valves: Bolt Size 1-1/2” (Avanti-3/Drivers)
     •    Steam Chest: Bolt Size 1-3/4” (Stealth-1 Low Clearance Tools)


     www.HYTORC.com
34




                                          Hytorc Nut
                                           Function
                                     TM

                 THE HYTORC NUT
                 HOW DOES IT WORK?




www.HYTORC.com
35

                          THE HYTORC NUT
                          HOW DOES IT WORK?




        THE HYTORC NUT® has an Inner Sleeve,
        an Outer Sleeve and a Washer, which is
        spline-connected with the Inner Sleeve.
        Inner Sleeve and Washer have a higher
        turning friction than Outer Sleeve. When a
        Precision HYTORC reacts on the Inner
        Sleeve or the Washer and acts on the
        Outer Sleeve, only the Outer Sleeve turns.
        This raises the Inner Sleeve. As the Outer
        Sleeve turns at a known coefficient of
        friction, the bolt is stretched without side-
        load or torsion to the desired calibrated
        bolt load within 5%.




     www.HYTORC.com
36




                                                                       Hytorc Washer
                                                                        Technology
                                                                  TM

                    THE HYTORC WASHER
          Applications and Case Studies from Various Industries




www.HYTORC.com
37

                                GENERATOR
                                HYTORC Washer Installations




          GE	
  –	
  GENERATOR	
  –	
  BELLY	
  BANDS	
  
          NEW	
  	
  METHOD:	
  LOADISC	
  
          (6)	
  	
  1 -­‐8	
  BOLTS	
  –	
  	
  NEW	
  TIME:	
  	
  2	
  HOURS	
  10	
  MINUTES	
  
          OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  8	
  HOURS	
  10	
  MINUTES	
  
          TIME	
  SAVINGS	
  OF	
  6	
  HOURS!	
  
          	
  

     www.HYTORC.com
38

             HEATER
             HYTORC Washer Installations




                                                                                             Hytorc Washer
                                                                                              Technology
                      REHEAT	
  VALVE	
  
                      (20)	
  	
  2-­‐1/2 -­‐8	
  BOLTS-­‐PARALLEL	
  JOINT	
  CLOSURE	
  
                      NEW	
  METHOD:	
  35	
  MINUTES	
  
                      OLD	
  METHOD:	
  	
  3	
  HOURS	
  10	
  MINUTES	
  
                      NEARLY	
  3	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
www.HYTORC.com
39

                  HEATER
                  HYTORC Washer Installations




                        FEEDWATER	
  -­‐	
  HEATERS	
  
                        (20)	
  	
  1-­‐5/8 	
  BODY	
  BOUND	
  BOLTS	
  
                        NEW	
  METHOD:	
  45	
  MINUTES	
  
                        OLD	
  METHOD:	
  	
  2	
  HOURS	
  35	
  MINUTES	
  
                        NEARLY	
  2	
  HOURS	
  OF	
  TIME	
  SAVED	
  
     www.HYTORC.com
40

             STEAM VALVE
             HYTORC Washer Installations




                                                                                Hytorc Washer
                                                                                 Technology
                       CROSS	
  AROUND	
  RELIEF	
  VALVE	
  
                       (20)	
  	
  1-­‐1/4 	
  BODY	
  BOUND	
  BOLTS	
  	
  
                       NEW	
  METHOD:	
  35	
  MINUTES	
  
                       OLD	
  METHOD:	
  	
  2	
  HOURS	
  25	
  MINUTES	
  
                       NEARLY	
  2	
  HOURS	
  OF	
  TIME	
  SAVED!	
  


www.HYTORC.com
41

                  REACTOR
                  HYTORC Washer Installations




                            INVERTED	
  REACTOR	
  APPLICATION	
  
                            (32)  1-­‐1/2 	
  BOLTS	
  (4-­‐Tool	
  Parallel	
  Joint	
  Closure)	
  
                            NEW	
  METHOD:	
  27	
  MINUTES	
  
                            OLD	
  METHOD:	
  	
  2	
  HOURS	
  54	
  MINUTES	
  
                            OVER	
  2	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
     www.HYTORC.com
42

             REACTOR
             HYTORC Washer Installations




                                                                                                         Hytorc Washer
                                                                                                          Technology
                   REACTOR	
  COVER	
  	
  
                   (28)	
  1-­‐3/4 	
  BOLTS	
  (50%	
  Coverage,	
  Parallel	
  Joint	
  Closure)	
  
                   NEW	
  METHOD:	
  19	
  MINUTES	
  
                   OLD	
  METHOD:	
  	
  2	
  HOURS	
  36	
  MINUTES	
  
                   OVER	
  2	
  HOURS	
  OF	
  TIME	
  SAVED	
  

www.HYTORC.com
43

                  CRITICAL PATH
                  HYTORC Washer Installations




                          CRITICAL	
  PATH	
  JOINT	
  	
  
                          (28)	
  1-­‐3/8 	
  TENSION	
  BOLTS	
  (4-­‐Tool	
  Parallel	
  Joint	
  Closure)	
  
                          NEW	
  METHOD:	
  43	
  MINUTES	
  
                          OLD	
  METHOD:	
  	
  3	
  HOURS	
  17	
  MINUTES	
  
                          OVER	
  2	
  HOURS	
  OF	
  TIME	
  SAVED!	
  

     www.HYTORC.com
44




                                      TM

                 THE HYTORC WASHER




                                           Hytorc Washer
                                              Function
                  HOW DOES IT WORK?




www.HYTORC.com
45

                              THE HYTORC WASHER
                              HOW DOES IT WORK?




 The HYTORC Torque Machine             Action and reaction become            The counter-nut effect remains
 can be equipped with an inner         coaxial. The usual friction-          intact throughout the assembled
 and an outer socket. The nut is       causing side load is eliminated.      state of the fastener, so that
 dry-lubed to reduce the usual                                               despite the use of a low-friction,
                                       A threaded segment in the inside      dry lubricant, inadvertent nut-
 frictional scatter. The inner
                                       of the HYTORC washer creates a        loosening is eliminated.
 socket turns the nut and the
                                       counter-nut effect with the nut
 outer socket locks on to the                                                An inexpensive ASTM compliant
                                       thread. It stops the bolt from
 economical HYTORC washer                                                    washer perfects bolting by
                                       turning with the nut. Further
 underneath the nut. Hands-free                                              providing even bolt load within
                                       turning of the nut creates an axial
 operation in any position and a                                             10% without affecting the
                                       bolt elongation, which pulls along
 reliable facial friction of the nut                                         integrity of your fastener.
                                       the thread segment in the inside
 is assured.
                                       of the washer.




     www.HYTORC.com
46




                 HYTORC TORQUE TECHNOLOGY




                                                             Hytorc Torque
                                                              Technology
           Examples of Custom Fixtures Developed by HYTORC




www.HYTORC.com
47

                  KEROTEST VALVE
                  HYTORC Custom Installation




                            GLOBE	
  /	
  CHECK	
  VALVE	
  
                            DOSE	
  AND	
  MANPOWER	
  REDUCED	
  BY	
  50%	
  
                            HANDS	
  FREE	
  REMOTE	
  CONTROLLED	
  VALVE	
  BOLTING	
  
                            	
  



     www.HYTORC.com
48

             STEAM VALVE
             HYTORC Custom Installation




                                                                                 Hytorc Torque
                                                                                  Technology
                                                         © Copyright
                                                         UNEX Corp. 09




                 MAIN	
  STOP	
  VALVE-­‐PRESSURE	
  SEAL	
  HEADS	
  
                 DOSE	
  AND	
  MANPOWER	
  REDUCED	
  BY	
  50%	
  
                 HANDS	
  FREE	
  REMOTE	
  CONTROLLED	
  VALVE	
  BOLTING	
  
                 	
  




www.HYTORC.com
49

                  PRESSURE VALVE
                  HYTORC Custom Installation




                              PRESSURE	
  VALVES	
  
                              Dose,	
  Time	
  and	
  Manpower	
  reducOon	
  by	
  50%	
  
                              Hands-­‐free	
  remote	
  controlled	
  Valve	
  Assembly	
  
                              	
  




     www.HYTORC.com
50

             CONTROL VALVE
             HYTORC Custom Installation




                                                                                                       Hytorc Torque
                                                                                                        Technology
                          GE	
  –	
  CONTROL	
  VALVES	
  
                          NEW	
  	
  METHOD:	
  PARALLEL	
  JOINT	
  CLOSURE	
  
                          (8)	
  2-­‐3/4 	
  BOLTS	
  –	
  	
  NEW	
  TIME:	
  	
  35	
  MINUTES	
  
                          OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  4	
  HOURS	
  10	
  MINUTES	
  
                          OVER	
  3	
  HOURS	
  OF	
  TIME	
  SAVED!	
  
                          	
  

www.HYTORC.com
51

                  COUPLING
                  HYTORC Custom Installation




                              GE	
  –	
  SHAFT	
  COUPLINGS	
  
                              NEW	
  	
  METHOD:	
  SIMULTORC	
  
                              (12)	
  2-­‐3/4 	
  BOLTS	
  –	
  	
  NEW	
  TIME:	
  	
  35	
  MINUTES	
  
                              OLD	
  METHOD-­‐PREVIOUS	
  TIME:	
  8	
  HOURS	
  10	
  MINUTES	
  
                              OVER	
  7	
  HOURS	
  OF	
  TIME	
  SAVED!	
  




     www.HYTORC.com
52




                    HYTORC JOB SUPERVISION

                 The Installation Process from Start to Finish




                                                                 Supervision
                                                                 Installation
www.HYTORC.com
53
              SUPERVISION	
  OF	
  STAFF	
  OR	
  CONTRACTORS	
  
                      From	
  Cri<cal	
  Path	
  to	
  On-­‐Time	
  Startup!	
  


 1	
                               2	
                                  3	
  



           SURVEY                 PROCEDURES / SOLUTION                  HARDWARE INSPECTION


 4	
                               5	
                                   6	
  



     JOINT PREPARATION                     INSTALLATION                   START UP GUARANTEE


     www.HYTORC.com
54




                   HYTORC ACCREDITATIONS

                 CERTIFICATES AND RECOMMENDATIONS




                                                    Accreditations
www.HYTORC.com
55

     CERTIFICATES	
  &	
  ACCREDITATIONS	
  
56

CERTIFICATES	
  &	
  ACCREDITATIONS	
  




                                          Accreditations
57

     CERTIFICATES	
  &	
  ACCREDITATIONS	
  
58

CERTIFICATES	
  &	
  ACCREDITATIONS	
  




                                          Accreditations
59

     CERTIFICATES	
  &	
  ACCREDITATIONS	
  
60

CERTIFICATES	
  &	
  ACCREDITATIONS	
  




                                          Accreditations
61

     CERTIFICATES	
  &	
  ACCREDITATIONS	
  
62



AVANTI, STEALTH, XXI:
Contact    HYTORC, Division UNEX Corporation
           333 Route 17N, Mahwah, NJ 07430. USA
           Tel.: +1 201 512-9500
           Fax: +1 201 512-9615
           Email: info@hytorc.com
           Web: www.HYTORC.com




HYDRAULIC, 10,000 PSI PUMPS
Contact    HYTORC, Division UNEX Corporation
           333 Route 17N, Mahwah, NJ 07430. USA
           Tel.: +1 201 512-9500
           Fax: +1 201 512-9615

           Email: info@hytorc.com
           Web: www.HYTORC.com



HYTORC NUT & HYTORC WASHER
Contact:   JETYD Corporation
           120 Wesley Street, South Hackensack, NJ 07606
           Tel.: +1 201 343-4570
           Fax: +1 201 828-5224
           Email: info@jetyd.com
           Web: www.JETYD.com
© Copyright 2011. All trade names listed, all designs shown, and the distinctive likeness thereof are trademarks of the UNEX Corporation & JETYD Corporation

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Hytorc Power Generation

  • 1. SAFETY QUALITY SCHEDULE THE  NEW  STANDARD  IN  BOLTING  FOR  POWER  GENERATION    
  • 2. An Introduction to HYTORC HYTORC was formed in 1968 by John Junkers. At that time tight was when the nut could not be turned any further. Today, 43 years later, HYTORC guarantees Joint Integrity with unmatched Bolt Load Precision, Speed and Safety. HYTORC s first hydraulic ratcheting wrench was developed in 1972 in cooperation with the Westinghouse field service division. Since then, HYTORC literally invented every single major improvement in torque and tension tools. Realizing in the early nineties that further developments of hydraulic torque and tension tools are limited by the fact that, in the field, torque has unknown friction and tension has unknown bolt relaxation, HYTORC formed a Research & Development company called JETYD in 1993. It s challenge: to eliminate the unknown friction of torque and the unknown bolt relaxation of tension. Existing bolting tools were already capable of accurate torque so JETYD focused on the fastener in order to achieve accurate bolt load through accurate torque, a previously unaccomplished feat. In 1995, JETYD engineered the world s first fastener that can be operated with a standard HYTORC torque tool. Its field use assures a torsion- and side load-free calibrated bolt load accuracy of + 5% as well as a frictional turning resistance from nut to nut within 3%. Bolt and surface galling and nut loosening are eliminated, joint failures and lengthy bolt elongation measurements are no longer necessary, bolting time is literally cut in half over any other method including heat induction and best of all, our new technology is the safest in the world market. Additionally, HYTORC sets the standard in its industry with 4 hydraulic tool lines: the economical solution for basic maintenance, the most frequently used torque tool in the world, the patented and universal Stretch-to-Load torque/tension machine and the fastest hydraulic tool in the market. With the largest worldwide sales and service network of Bolting Experts in its field, an alliance with ASME and OSHA for world-wide industrial bolting and safety courses and the certification of its technology by TUV, ISO and Lloyd, HYTORC reached the first plateau in its endeavor for perfection. The following is a presentation of the HYTORC Technology for your kind consideration. _______________________________________ John K. Junkers, CEO HYTORC, Division UNEX Corporation 333 Route 17, Mahwah, NJ 07430, USA + 1 201 512-9500 1 800 FOR HYTORC
  • 3. 2 Presentation Contents Why HYTORC? Pages 3-5 Hytorc Nut Applications Pages 6-37 Hytorc Nut Technology Pages 38-39 Hytorc Washer Applications Pages 40-47 Hytorc Washer Technology Pages 48-49 Hytorc Torque Technology Pages 50-51 Installation Supervision Pages 50-51 Accreditations Pages 52-59
  • 4. 3 Why HYTORC? RELIABILITY INNOVATIONS •  HYTORC is the oldest and largest •  HYTORC invented every single major company in its field. improvement in Torque and Tension since 1972 •  Accredited by ASME and OSHA for bolting •  The only technology in the industry that can procedures and safety reach the desired bolt load within 5% without •  Worldwide 24/7 service by trained bolting requiring measurements experts •  Our newest technology works with your •  The most experienced job supervision standard HYTORC Torque Tool teams in the industry •  The first torque wrench that can stretch bolts •  The only company in its field to provide without side load, torsion, or bolt relaxation free Safety Trainings on request •  The only torque wrench that can be remote operated even on inverted applications for hands-free safety PRODUCTS •  The first company to do the job in half the time of any other method The only company in its field with 4 unique product lines: The economical basic The world’s most The largest selling The world’s fastest maintenance Torque trusted, field proven universal Torque & universal Torque & Wrench line Torque Wrench line Tension Tool line Tension Tool line
  • 5. 4 Why HYTORC? OUR GLOBAL SERVICE POLICY COVERS ALL HYTORC TOOL USERS FREE SERVICES REPAIRS •  FREE User safety training upon receipt of merchandise •  FREE Semi-annual user safety training on request •  All Repairs are guaranteed for 6 •  FREE Annual safety seminar on appointment months from date of repair •  FREE Loaner tools in case of product failure within 24 hours •  Repairs are subject to labor and part •  FREE Torque/Tension consultation/seminar cost, as outlined in the official •  FREE Half day, first use supervision HYTORC Price List •  FREE Annual product inspection on request •  All Warranty Repairs are free of all •  FREE Product demonstration charges including return-freight •  FREE 12 Month No-Questions-Asked Warranty •  All Repairs will be tested and •  FREE Lifetime safety/durability/function upgrades calibrated to ensure the highest (Above services are NOT subject to travel expense charges) quality repairs TOOL RENTALS   Money-Back Guarantee for •  50% of all rentals will be applied as a discount toward new purchases for 12 month after rental period leak-free/failure-free startup •  100% of all rental fees will be applied if purchasing the same using new technology equipment •  User training for first time rentals is FREE of all cost   100% Satisfaction Guaranteed •  Return freight charges are FREE •  Rental tools are guaranteed to perform and are subject to the FREE loaner tool policy of HYTORC
  • 6. 5 Why HYTORC? BECAUSE HYTORC SUPPORT IS WORLDWIDE www.HYTORC.com
  • 7. 6 Applications Hytorc Nut TM THE HYTORC NUT Applications and Case Studies from Various Industries
  • 8. 7 STEAM TURBINES HYTORC Nut Installation 3-­‐1/2  Bolts-­‐Inner  casing  horizontal  joint   2-­‐1/4  Inner  casing  manways          2              Blade  carriers/Exhaust  diffuser   1-­‐3/4  Diaphrams     (18)  Alstom-­‐LP  Upgrade  Turbines  in  the  Exelon  System   www.HYTORC.com
  • 9. 8 STEAM TURBINES Applications Hytorc Nut HYTORC Nut Installation   Safe  BolOng:  Exposure  to  high   pressure  bolOng  equipment  is  a   thing  of  the  past.  Hands-­‐Free   Remote  OperaOon  on  horizontal,   verOcal  and  inverted  applicaOons.   Horizontal  Joint   www.HYTORC.com
  • 10. 9 STEAM TURBINES HYTORC Nut Installation  Exhaust  Diffuser  bolts    Quad  CiOes  Nuclear  Plant  Upgrade  Unit  #1   www.HYTORC.com
  • 11. 10 STEAM TURBINES Applications Hytorc Nut HYTORC Nut Installation   Precision  cold  stretch  Tensioning   100%  to  Load  in  one  Bolt  Pass.     Blade  Carriers/Exhaust  diffuser   www.HYTORC.com
  • 12. 11 STEAM TURBINES HYTORC Nut Installation Limited  radius  is  never  a   problem  for  the  HYTORC-­‐Nut.       Blade  Carriers   www.HYTORC.com
  • 13. 12 STEAM TURBINES Applications Hytorc Nut HYTORC Nut Installation GE  TURBINE-­‐INNER  CYLINDER  BOLTS   OLD  METHOD  –  PREVIOUS  INSTALL:  14  HOURS  W/INJURIES   NEW    METHOD:  HYTORC-­‐NUT/COLD  STRETCH   (40)  2  BOLTS  -­‐  HIGH  TEMP:  3-­‐1/2  HOURS,  FREE  OF  INJURY!   OVER  10  HOURS  OF  TIME  SAVED!     www.HYTORC.com
  • 14. 13 STEAM TURBINES HYTORC Nut Installation EXELON  LIMIRICK  -­‐  08   IN  SERVICE  FOR  14  YEARS  WITH  THE  HYTORC-­‐NUT   DISASSEMBLY  TIME,  FREE  OF  INJURY:  4  HRS  26  MIN.   ASSEMBLY  TIME  WITHOUT  A  SINGLE  NUT  REPLACEMENT:  3  HRS.     www.HYTORC.com
  • 15. 14 STEAM TURBINES Applications Hytorc Nut HYTORC Nut Installation LP-­‐STATIONARY-­‐BLADE  RINGS   (16)  2-­‐1/2”  -­‐8  BOLTS   OLD  METHOD:  5  HOURS,  45  MIN   NEW  METHOD:  30  MINUTES   OVER  5  HOURS  OF  TIME  SAVED!     www.HYTORC.com
  • 16. 15 STEAM TURBINES HYTORC Nut Installation (82)    INTERNAL/EXTERNAL  BOLTS   OLD  METHOD:    21  HOURS  50  MINUTES   NEW  METHOD:  3  HOURS   NEARLY  20  HOURS  OF  TIME  SAVED!   COMPLETE  LP  TURBINE   www.HYTORC.com
  • 17. 16 STEAM TURBINES Applications Hytorc Nut HYTORC Nut Installation (16)    2-­‐3/4 -­‐8  BOLTS   OLD  METHOD:    6  HOURS   NEW  METHOD:  30  MINUTES   OVER  5  HOURS  OF  TIME  SAVED!   LP-­‐GUIDE  BLADE  CARRIERS   www.HYTORC.com
  • 18. 17 STEAM TURBINES HYTORC Nut Installation ALSTOM  LOW  PRESSURE  TURBINE  UPGRADES   (44)  2-­‐1/4  Internal  HYTORC-­‐NUTS   (40)  3-­‐1/2  Horizontal  HYTORC-­‐NUTS     Installa<on  Time   1  Tool/1  Operator  per  side:  1  Hr  43  Min   2  Tools/2  Operators  per  side:  25  Min   www.HYTORC.com
  • 19. 18 STEAM TURBINES Applications Hytorc Nut HYTORC Nut Installation COMPLETE  -­‐HP  TURBINE   (52)  INTERNAL  BOLTS   OLD  METHOD:    15  HOURS  10  MINUTES   NEW  METHOD:  2  HOURS    30  MINUTES   www.HYTORC.com
  • 20. 19 STEAM TURBINES HYTORC Nut Installation LP  POCKET  BOLTS  AND  TURBINE  CASING     OLD  METHOD:    10  HOURS  10  MINUTES   NEW  METHOD:  2  HOURS    30  MINUTES   OVER  7  HOURS  OF  TIME  SAVED!   www.HYTORC.com
  • 21. 20 STEAM TURBINES Technology Hytorc Nut HYTORC Nut Installation LP  TURBINE  INTERNAL  BOLTS   HANDS-­‐FREE  REMOTE  CONTROLLED   TURBINE  ASSEMBLY  WITH  EXTENSION   www.HYTORC.com
  • 22. 21 GAS TURBINES HYTORC Nut Installation VerScal  Joint  Turbine  Shell  to  CDC  –  Tightened  Hands-­‐Free   www.HYTORC.com
  • 23. 22 GAS TURBINES Technology Hytorc Nut HYTORC Nut Installation COMPLETE  –  HORIZONTAL  SHELL   Average  Time  to  stretch  each  bolt  to  the  desired   Load  Compression:  2  min.  54  sec.   www.HYTORC.com
  • 24. 23 STEAM LINES HYTORC Nut Installation INVERTED  INTERNAL  BOLTS   HANDS-­‐FREE  REMOTE  CONTROLLED  STEAM  LINE  ASSEMBLY   www.HYTORC.com
  • 25. 24 STEAM LINES Applications Hytorc Nut HYTORC Nut Installation CROSS-­‐OVER  FLANGES   NEW    METHOD:  HYTORC  NUT/COLD  STRETCH   (60)  2  BOLTS  –  NEW  TIME:    2  HOURS  15  MINUTES   OLD  METHOD-­‐PREVIOUS  TIME:  5  HOURS   NEARLY  3  HOURS  OF  TIME  SAVED!     www.HYTORC.com
  • 26. 25 COUPLING HYTORC Nut Installation GE  –  LOAD  COUPLING   NEW    METHOD:  HYTORC  NUT/COLD  STRETCH     (20)  2-­‐1/4  BOLTS  –    NEW  TIME:    55  MINUTES   OLD  METHOD-­‐PREVIOUS  TIME:  4  HOURS  20  MINUTES   OVER  3  HOURS  OF  TIME  SAVED!     www.HYTORC.com
  • 27. 26 STOP VALVE Applications Hytorc Nut HYTORC Nut Installation GE  –  MAIN  STOP  VALVES   NEW    METHOD:  HYTORC  NUT/COLD  STRETCH     (16)  2-­‐3/4  BOLTS    -­‐  NEW  TIME:    35  MINUTES   OLD  METHOD-­‐PREVIOUS  TIME:  4  HOURS  30  MINUTES   NEARLY  4  HOURS  OF  TIME  SAVED!     www.HYTORC.com
  • 28. 27 REHEAT VALVE HYTORC Nut Installation GE  –  REHEAT  VALVES-­‐PRODUCTION  HYDRO   NEW    METHOD:  HYTORC  NUT/COLD  STRETCH   (14)  2-­‐3/4  BOLTS    -­‐  NEW  TIME:    35  MINUTES   OLD  METHOD-­‐PREVIOUS  TIME:  4  HOURS  30  MINUTES   NEARLY  4  HOURS  OF  TIME  SAVED!         www.HYTORC.com
  • 29. 28 STEAM VALVE Applications Hytorc Nut HYTORC Nut Installation STEAM  CHEST  VALVES   NEW    METHOD:  PARALLEL  JOINT  CLOSURE   (16)  1-­‐3/4  BOLTS  –    NEW  TIME:    35  MINUTES   OLD  METHOD-­‐PREVIOUS  TIME:  6  HOURS  10  MINUTES   OVER  5  HOURS  OF  TIME  SAVED!     www.HYTORC.com
  • 30. 29 STOP VALVE HYTORC Nut Installation MAIN  STOP  VALVES   NEW    METHOD:  PARALLEL  JOINT  CLOSURE   (14)  1-­‐1/2  BOLTS  –    NEW  TIME:    25  MINUTES   OLD  METHOD-­‐PREVIOUS  TIME:  3  HOURS  10  MINUTES   NEARLY  3  HOURS  OF  TIME  SAVED!       www.HYTORC.com
  • 31. 30 PUMP Applications Hytorc Nut HYTORC Nut Installation BOILER  CIRCULATING  PUMPS   NEW    METHOD:  HYTORC  NUT/COLD  STRETCH     (8)  2-­‐1/2  BOLTS    -­‐  NEW  TIME:    22  MINUTES   OLD  METHOD-­‐PREVIOUS  TIME:  6  HOURS  45  MINUTES   OVER  6  HOURS  OF  TIME  SAVED!     www.HYTORC.com
  • 32. 31 PUMP HYTORC Nut Installation BOILER  FEED  PUMP  -­‐STUFFING  BOX   NEW    METHOD:  HYTORC-­‐NUT/COLD  STRETCH     (16)  1-­‐1/2  BOLTS    -­‐NEW  TIME:  1  HOUR   OLD  METHOD-­‐PREVIOUS  TIME:  6  HOURS  15  MINUTES   OVER  5  HOURS  OF  TIME  SAVED!     www.HYTORC.com
  • 33. 32 PUMP Applications Hytorc Nut HYTORC Nut Installation BOILER  FEED  PUMP-­‐MAIN  HEAD   NEW    METHOD:  HYTORC-­‐NUT/COLD  STRETCH     (16)  2-­‐1/2  BOLTS  -­‐  NEW  TIME:  1  HOUR  20  MINUTES   OLD  METHOD-­‐PREVIOUS  TIME:  8  HOURS  10  MINUTES   NEARLY  7  HOURS  OF  TIME  SAVED!     www.HYTORC.com
  • 34. 33 Nuclear-Steam Turbines/Valves/Pumps HYTORC Nut Installations •  Turbine Casing Horizontal Joints: 2-1/2”, 3”, 3-1/2” (Avanti-20/Clamp Drivers) •  Turbine Blade Carriers: M56, M60 (Avanti-5/Clamp Drivers) •  Turbine Inner Casing: Bolt sizes 1-3/4”, 2”, 2-1/4” (Avanti-5/Clamp Drivers) •  Throttle Valves: Bolt Size 2-1/4” (Avanti-10/Clamp Drivers/Pump) •  Governor Valves: Bolt Size 2” (Avanti-5/Clamp Drivers/Pump) •  Control Valves: Bolt Size 2-1/4” (Avanti-5/Clamp Drivers/Pump) •  Combined Intermediate Valves: Bolt Size 2” (Avanti-5/Drivers/Pump) •  Turbine Bypass Valves: Bolt Size 1-1/2” (Avanti-5/Clamp Drivers/Pump) •  Main Stop Valves: Bolt Size 2-3/4” (Avanti-10/Clamp Drivers/Pump) •  Boiler Feed Pumps: Bolt Size 2-1/2” (Avanti-l0/Clamp Driver/Pump) •  Cross Around Relief Valves: Bolt Size 1-1/4” (Avanti-1/Drivers/Pump) • Boiler Circ Pumps: Bolt Size 2-3/4” (Avanti-20/Clamp Driver/Pump) • Cross Over Flanges: Bolt Size 2” (Avanti-5/Clamp Driver/Pump) •  Load Couplings: Bolt Size 2-1/4” (Avanti-10/Clamp Drivers/Pump) •  HP Nozzle Plates: Bolt Size 1-3/4” (Stealth-4/Pump) •  Feed Water Heaters: Bolt Size 1-1/2” (Avanti-3/Clamp Drivers/Pump) •  Generator Belly Bands: Bolt Size 1” (Avanti-1/Drivers/Pump) •  Main Steam Safety Valves: Bolt Size 1-1/2” (Avanti-3/Drivers) •  Steam Chest: Bolt Size 1-3/4” (Stealth-1 Low Clearance Tools) www.HYTORC.com
  • 35. 34 Hytorc Nut Function TM THE HYTORC NUT HOW DOES IT WORK? www.HYTORC.com
  • 36. 35 THE HYTORC NUT HOW DOES IT WORK? THE HYTORC NUT® has an Inner Sleeve, an Outer Sleeve and a Washer, which is spline-connected with the Inner Sleeve. Inner Sleeve and Washer have a higher turning friction than Outer Sleeve. When a Precision HYTORC reacts on the Inner Sleeve or the Washer and acts on the Outer Sleeve, only the Outer Sleeve turns. This raises the Inner Sleeve. As the Outer Sleeve turns at a known coefficient of friction, the bolt is stretched without side- load or torsion to the desired calibrated bolt load within 5%. www.HYTORC.com
  • 37. 36 Hytorc Washer Technology TM THE HYTORC WASHER Applications and Case Studies from Various Industries www.HYTORC.com
  • 38. 37 GENERATOR HYTORC Washer Installations GE  –  GENERATOR  –  BELLY  BANDS   NEW    METHOD:  LOADISC   (6)    1 -­‐8  BOLTS  –    NEW  TIME:    2  HOURS  10  MINUTES   OLD  METHOD-­‐PREVIOUS  TIME:  8  HOURS  10  MINUTES   TIME  SAVINGS  OF  6  HOURS!     www.HYTORC.com
  • 39. 38 HEATER HYTORC Washer Installations Hytorc Washer Technology REHEAT  VALVE   (20)    2-­‐1/2 -­‐8  BOLTS-­‐PARALLEL  JOINT  CLOSURE   NEW  METHOD:  35  MINUTES   OLD  METHOD:    3  HOURS  10  MINUTES   NEARLY  3  HOURS  OF  TIME  SAVED!   www.HYTORC.com
  • 40. 39 HEATER HYTORC Washer Installations FEEDWATER  -­‐  HEATERS   (20)    1-­‐5/8  BODY  BOUND  BOLTS   NEW  METHOD:  45  MINUTES   OLD  METHOD:    2  HOURS  35  MINUTES   NEARLY  2  HOURS  OF  TIME  SAVED   www.HYTORC.com
  • 41. 40 STEAM VALVE HYTORC Washer Installations Hytorc Washer Technology CROSS  AROUND  RELIEF  VALVE   (20)    1-­‐1/4  BODY  BOUND  BOLTS     NEW  METHOD:  35  MINUTES   OLD  METHOD:    2  HOURS  25  MINUTES   NEARLY  2  HOURS  OF  TIME  SAVED!   www.HYTORC.com
  • 42. 41 REACTOR HYTORC Washer Installations INVERTED  REACTOR  APPLICATION   (32)  1-­‐1/2  BOLTS  (4-­‐Tool  Parallel  Joint  Closure)   NEW  METHOD:  27  MINUTES   OLD  METHOD:    2  HOURS  54  MINUTES   OVER  2  HOURS  OF  TIME  SAVED!   www.HYTORC.com
  • 43. 42 REACTOR HYTORC Washer Installations Hytorc Washer Technology REACTOR  COVER     (28)  1-­‐3/4  BOLTS  (50%  Coverage,  Parallel  Joint  Closure)   NEW  METHOD:  19  MINUTES   OLD  METHOD:    2  HOURS  36  MINUTES   OVER  2  HOURS  OF  TIME  SAVED   www.HYTORC.com
  • 44. 43 CRITICAL PATH HYTORC Washer Installations CRITICAL  PATH  JOINT     (28)  1-­‐3/8  TENSION  BOLTS  (4-­‐Tool  Parallel  Joint  Closure)   NEW  METHOD:  43  MINUTES   OLD  METHOD:    3  HOURS  17  MINUTES   OVER  2  HOURS  OF  TIME  SAVED!   www.HYTORC.com
  • 45. 44 TM THE HYTORC WASHER Hytorc Washer Function HOW DOES IT WORK? www.HYTORC.com
  • 46. 45 THE HYTORC WASHER HOW DOES IT WORK? The HYTORC Torque Machine Action and reaction become The counter-nut effect remains can be equipped with an inner coaxial. The usual friction- intact throughout the assembled and an outer socket. The nut is causing side load is eliminated. state of the fastener, so that dry-lubed to reduce the usual despite the use of a low-friction, A threaded segment in the inside dry lubricant, inadvertent nut- frictional scatter. The inner of the HYTORC washer creates a loosening is eliminated. socket turns the nut and the counter-nut effect with the nut outer socket locks on to the An inexpensive ASTM compliant thread. It stops the bolt from economical HYTORC washer washer perfects bolting by turning with the nut. Further underneath the nut. Hands-free providing even bolt load within turning of the nut creates an axial operation in any position and a 10% without affecting the bolt elongation, which pulls along reliable facial friction of the nut integrity of your fastener. the thread segment in the inside is assured. of the washer. www.HYTORC.com
  • 47. 46 HYTORC TORQUE TECHNOLOGY Hytorc Torque Technology Examples of Custom Fixtures Developed by HYTORC www.HYTORC.com
  • 48. 47 KEROTEST VALVE HYTORC Custom Installation GLOBE  /  CHECK  VALVE   DOSE  AND  MANPOWER  REDUCED  BY  50%   HANDS  FREE  REMOTE  CONTROLLED  VALVE  BOLTING     www.HYTORC.com
  • 49. 48 STEAM VALVE HYTORC Custom Installation Hytorc Torque Technology © Copyright UNEX Corp. 09 MAIN  STOP  VALVE-­‐PRESSURE  SEAL  HEADS   DOSE  AND  MANPOWER  REDUCED  BY  50%   HANDS  FREE  REMOTE  CONTROLLED  VALVE  BOLTING     www.HYTORC.com
  • 50. 49 PRESSURE VALVE HYTORC Custom Installation PRESSURE  VALVES   Dose,  Time  and  Manpower  reducOon  by  50%   Hands-­‐free  remote  controlled  Valve  Assembly     www.HYTORC.com
  • 51. 50 CONTROL VALVE HYTORC Custom Installation Hytorc Torque Technology GE  –  CONTROL  VALVES   NEW    METHOD:  PARALLEL  JOINT  CLOSURE   (8)  2-­‐3/4  BOLTS  –    NEW  TIME:    35  MINUTES   OLD  METHOD-­‐PREVIOUS  TIME:  4  HOURS  10  MINUTES   OVER  3  HOURS  OF  TIME  SAVED!     www.HYTORC.com
  • 52. 51 COUPLING HYTORC Custom Installation GE  –  SHAFT  COUPLINGS   NEW    METHOD:  SIMULTORC   (12)  2-­‐3/4  BOLTS  –    NEW  TIME:    35  MINUTES   OLD  METHOD-­‐PREVIOUS  TIME:  8  HOURS  10  MINUTES   OVER  7  HOURS  OF  TIME  SAVED!   www.HYTORC.com
  • 53. 52 HYTORC JOB SUPERVISION The Installation Process from Start to Finish Supervision Installation www.HYTORC.com
  • 54. 53 SUPERVISION  OF  STAFF  OR  CONTRACTORS   From  Cri<cal  Path  to  On-­‐Time  Startup!   1   2   3   SURVEY PROCEDURES / SOLUTION HARDWARE INSPECTION 4   5   6   JOINT PREPARATION INSTALLATION START UP GUARANTEE www.HYTORC.com
  • 55. 54 HYTORC ACCREDITATIONS CERTIFICATES AND RECOMMENDATIONS Accreditations www.HYTORC.com
  • 56. 55 CERTIFICATES  &  ACCREDITATIONS  
  • 58. 57 CERTIFICATES  &  ACCREDITATIONS  
  • 60. 59 CERTIFICATES  &  ACCREDITATIONS  
  • 62. 61 CERTIFICATES  &  ACCREDITATIONS  
  • 63. 62 AVANTI, STEALTH, XXI: Contact HYTORC, Division UNEX Corporation 333 Route 17N, Mahwah, NJ 07430. USA Tel.: +1 201 512-9500 Fax: +1 201 512-9615 Email: info@hytorc.com Web: www.HYTORC.com HYDRAULIC, 10,000 PSI PUMPS Contact HYTORC, Division UNEX Corporation 333 Route 17N, Mahwah, NJ 07430. USA Tel.: +1 201 512-9500 Fax: +1 201 512-9615 Email: info@hytorc.com Web: www.HYTORC.com HYTORC NUT & HYTORC WASHER Contact: JETYD Corporation 120 Wesley Street, South Hackensack, NJ 07606 Tel.: +1 201 343-4570 Fax: +1 201 828-5224 Email: info@jetyd.com Web: www.JETYD.com
  • 64. © Copyright 2011. All trade names listed, all designs shown, and the distinctive likeness thereof are trademarks of the UNEX Corporation & JETYD Corporation